BASICline
USE INSTRUCTION
RS5e - RS40e
2
GB I english
PRECISION TOOLS
Contents
Page
Technical data 3
Security instructions 4
Assembling, Application, Maintenance 5
Putting into operation 6
Drawing of drilling mechanism RS5e 7
Drawing of electrical system RS5e 8
Spare parts list RS5e 9
Drawing of drilling mechanism RS10 10
Drawing of drilling unit RS10 11
Drawing of electrical system RS10 11
Spare parts list RS10 12/13
Drawing of drilling mechanism RS25e 14
Drawing of drilling unit RS25e 15
Drawing of electrical system RS25e 15
Spare parts list RS25e 16/17
Drawing of drilling mechanism RS40e 18
Drawing of drilling unit RS40e 19
Drawing of electrical system RS40e 19
Spare parts list RS40e 20/21
Connection diagramm RS10, RS 25e, RS40e 22
Guarantee + Declaration of conformity 23
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0 2 4
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R
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mm
+/- 5,0 mm
+/- 5,0 mm
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PRECISION TOOLS
Subject to alterations and errors!
Technical data
Technical data RS5e RS10 RS25e RS40e
Article no.
108 006 RS 108 001 RS 108 005 RS 108 004 RS
Mag. clamping force: 10.000 N 10.000 N 13.000 N 13.000 N
Power consumption: 1.200 Watt 1.120 Watt 1.200 Watt 1.840 Watt
Gears: 1 gear 1 gear 2 gear 2 gear
Rotation speeds r.p.m.: 140 - 350 r.p.m. 450 r.p.m. 100-250 / 180-450 r.p.m. 60-140 / 200-470 r.p.m.
Electrical rotation
controller:
Torque controller:
Right/left-handed rotation:
Height: 182,0 mm 413,0 - 548,0 mm 408,0 - 598,0 mm 450,0 - 640,0 mm
Width: 160,0 x 80,0 mm 160,0 x 80,0 mm 190,0 x 90,0 mm 190,0 x 90,0 mm
Weight: 11,0 kg 13,0 kg 18,0 kg 24,0 kg
Lift: 38,0 mm 135,0 mm 190,0 mm 190,0 mm
Adapter: Weldon 19,0 mm Weldon 19,0 mm Morse taper MT 2 Morse taper MT 3
Core drills: Ø 12,0 - 35,0 mm Ø 12,0 - 35,0 mm Ø 12,0 - 60,0 mm Ø 12,0 - 100,0 mm
Drill chuck: 1,0 - 13,0 mm 3,0 - 16,0 mm 3,0 - 16,0 mm
Twist drills DIN 338: max. Ø 10,0 mm max. Ø 13,0 mm max. Ø 16,0 mm
Twist drills DIN 1897: max. Ø 13,0 mm max. Ø 16,0 mm max. Ø 16,0 mm
Twist drills DIN 345: max. Ø 20,0 mm max. Ø 31,5 mm
Cutting depth core drills: 30,0 mm 30,0 mm 30,0 / 55,0 mm 30,0 / 55,0 mm
Input voltage: 220 – 240 V 220 – 240 V 220 – 240 V 220 – 240 V
Conformity with: VDE, CEE VDE, CEE VDE, CEE VDE, CEE
Moveable field: +/- 7,5 mm
Turn field: +/- 20°
Thread cutting:
Accessoires RS5e RS10 RS25e RS40e
Carrying bag incl.
2 plastic boxes
Plastic tool case Plastic tool case Plastic tool case
Allen key Allen key Drill drift Drill drift
Safety belt Safety belt Safety belt Safety belt
Drill chuck, No.108 116
1,0 - 13,0 mm
Drill chuck, No.108 117
3,0 - 16,0 mm
Drill chuck, No.108 117
3,0 - 16,0 mm
Coolant bottle
+ sprayer
Coolant bottle + sprayer Coolant bottle + sprayer Coolant bottle + sprayer
Drill chuck adapter Spike cone MT 2 / B16 Spike cone MT 3 / B16
Protective work gloves
+ Safety goggles
Protective work gloves
+ Safety goggles
Arbor holder,
Art. no. 108 159
EasyLock
Br. 108 317
EasyLock
Br. 108 318
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PRECISION TOOLS
Attention: Please read this manual carefully before using the drilling unit
The drilling units may only be used according to their determination. The use of the drilling unit as a lifting magnet is dangerous and absolutely inadmissible. The use for another purpose than what is determined endagers people and the machine.
Please note also the following safety instructions for electric tools.
Attention: Before the use of electric tools please note the following basic safety instructions to avoid electric shock, injuries and fire.
Read and follow these instructions before using the electric tool.
1.
Keep your working area tidy.
A working area that is not cleared up causes danger of accidents.
2.
Consider external inuences.
Do not expose electric tools to rain. Do not use electric tools in damp or wet surroundings. Good lighting is important.
Do not use electric tools near inflammable fluids or gases.
3.
Protect yourself from electric shock.
Avoid body contact to earthed parts like pipes, radiators, ovens, fridges.
4.
Keep away from children.
Do not let other people touch the tool or the cable - keep them from your working area.
5.
Keep your electric tools in a safe place.
Unused tools should be kept in a dry, closed space out of the reach of children.
6.
Do not overload your electric tools.
You will work better and safer within the indicated power range.
7.
Use the right tool.
Do not use tools week in power for heavy strains. Do not use tools for purposes other than determined, e.g. do not use a circular saw for felling
a tree or cutting branches.
8.
Use suitable working clothes.
Do not wear loose clothing or jewelry. They could be caught by moving parts of the tool.
If you are working outdoors it is recommendable to wear rubber gloves and non-slipping shoes. If you have long hair wear a hair-net.
9.
Use protective goggles.
Also use a breathing mask when carrying out work that produces dust.
10.
Do not use the cable for other purposes.
Do not use the cable for carrying the tool and do not use it to pull the plug out of the socket.
Protect the cable from heat, oil and cutting edges.
11.
Secure your workpiece.
Use a fastening device or a vise to fix the workpiece.
The workpiece is better fixed than by hand and it makes it possible to use the tool with both hands.
12.
Do not lean too far over the machine.
Take care to keep a normal position. You should have a secure standing position and you should keep your balance.
13.
Maintain your tools carefully.
Keep your tools sharp and clean - working with them will be better and safer. Follow the maintenance instructions and indications concerning
the replacement of tools. Check the cable regularly and in case of damage let it replace by an expert. Also check extension cables regularly
and replace them if they are damaged.Keep handles dry and free from oil and grease.
14.
Pull the plug out of the socket.
If you do not use the machine, before maintenance, while changing tools like saw blades, drills or any kind of machine tools.
15.
Remove tool keys.
Before turning the machine on, make sure that all keys and adjustment tools are removed.
16.
Avoid turning on the machine inadvertently.
Do not carry tools that are plugged in with your finger on the switch. Make sure the switch is on „off“ position while plugging in the tool.
17.
Extension cables outdoors.
Only use extension cables that are authorized to be used outdoors and that are accordingly marked.
18.
Always take care.
Control your work. Be sensible and do not use the tools when you have difficulties in concentrating.
19.
Check if your appliance shows damages.
Before further use of the tool please check if safety appliances or damaged parts are working correctly. Check if the moving parts function
correctly, if they move without problems, if no parts are broken, if all other parts are fixed correctly and if all other conditions that influence the
working of the machine are fulfilled. If the use instruction does not say otherwise the damaged safety appliances and parts should be either
repaired or replaced correctly. Damaged switches have to be replaced. Do not use tools where the switches cannot be set to „on“ or „off“.
20.
Attention!
For your own safety only use accessories and attachments that are indicated in the use instruction or are offered in the according catalogue.
The use of tools or accessories other than recommended by the use instruction may be dangerous.
21.
Repairs should be carried out only by experts
Electric tools are subject to the according safety regulations.
Repairs may only be carried out by an expert, otherwise the user runs the risk of accidents.
Please keep these instructions carefully.
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PRECISION TOOLS
The magnetic drilling units are supplied with a high powered electromagnet as well as a reclosure preventing device for the drilling mechanism.
The magnetic drilling units correspond to protection class I with conductor according to IEC 745. The drilling mechanisms that have been developed
according to DIN VDE 0740 and IEC 745-1 are radio screened according to EN 55014 and EN 61000 and are designed for continous operation: It is
possible that the sound level exceeds 85 dB (A). In this case special sound protection is necessary for the user. Indications concerning the sound
level of the drilling units are based on DIN 45 649 part 2, DIN 45 635 part 21 and DIN EN 27 574 (ISO 7574).
The precise adjustment allows an exact adjustment of the drilling tool within the movable field. The adjustable dovetail guidance with wear resisting brass
guide beads allows a precise guidance of the drilling mechanism. This ensures light and regular feed.The drill feed is made manually with the handle.
Application of the drilling unit RS5e, RS10, RS25e, RS40e
The magnetic drilling units are designed for drilling and thread cutting (with reversing adapter) on workpieces with magnetic properties for horizontal, vertical or overhead work. These drilling units with their rectangular footing are especially adapted for drilling in structural steel. The drilling unit
should be placed on an even spot on the workpiece. This spot may be unworked. Loose rust and cinder as well as varnish and flat coats have to be
removed. If material thinner than 1/2” (12.0 mm) is drilled, a steel plate should be put under the workpiece to reinforce the magnetic power.
Never put the running magnetic drilling unit on insulating material (e.g. wood, concrete, etc.). The insufficient heat dissipation may cause overheating
and destruction of the electromagnet. Be aware that the magnetic clamping force is not retained after an interruption of the electricity supply
(power failure, pulling of the plug). The magnetic drilling units may not be used while arc welding is carried out on the workpiece. The welding current
could damage the magnetic drilling unit. The magnetic drilling units have a locking device that prevents the machine from starting automatically. This
locking device ensures that after pressing the red switch only the electromagnet is supplied with electricity.
The drilling mechanism is only supplied with electricity after pressing the green switch. It is only now that the drilling mechanism can work.
If the electricity supply is interrupted (caused for example by a damaged supply line or by pressing the red switch) the drilling mechanism remains
without electricity even after the interruption is over or the red switch has been pressed again. To supply the drilling mechanism with eletricity again
you have to press the green switch once more. The drilling mechanism starts working.
Maintenance
Damaged parts have to be replaced by original spare parts. All gliding surfaces have to be oiled quarterly after cleaning. Lateral play can be balanced
by adjusting the set screws. For optimal cooling the ventilating valves of the drilling mechanism have to be kept free from dirt and dust.
Please note that electric devices may only be repaired, maintained and checked by electric experts, as improper repairs can endanger the user!
For ordering spare parts it is necessary to indicate our order number or to send us a sample and indicating the serial number, machine type and voltage.
Assembling
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PRECISION TOOLS
Plug the cable into a suitable supply. Check the correct voltage!
If you are using an extension cable please check if it is suitable for the machine`s rated input power!
Attention: For vertical and overhead drilling work it is absolutely necessary to wear the enclosed safety belt.
Putting into operation
Position the drill bit over the drilling point. Switch the magnetic drilling unit on by pressing the red switch. The magnetic field that is created keeps the
drilling unit clamped to the workpiece. Before drilling check if the magnetic drilling unit clamps safely to the workpiece.
Magnetic drilling units with the possibilty of precise adjustment (see technical data) allow an exact positioning of the drill bit even after the electromagnet has been switched on. For this it is necessary to loosen the lever of the precise adjustment device. The drilling mechanism can now be
moved and adjusted on the electromagnet. After the drill bit has been adjusted the lever is fastened and the adjusted position is fixed. With machines
with more than one gear adjust the rotation speed of the engine according to the tool to be used.
Attention: Change rotation speeds only when the drilling mechanism is not working! The speeds are indicated by a single or double symbols on the changeover switch. The changeover can be helped by gently turning the work spindle by hand. For drill drive units which also have
electronic speed controllers, the speed and power (torque) can be continuously adjusted at the corresponding controller on the drill drive unit.
Note: also read and follow the additional information provided under Drill drive type RS 40e.
For drill drive units with electronic speed controllers, the speed is adjusted at the corresponding set wheel on the control panel of the drill stand.
For drill drives with the forward and reverse feature (types RS 40e only) the direction is changed via the black switch on the control panel of the drill
stand. Position „R“ is for clockwise and Position „L“ is for the anticlockwise rotation. Note: The direction of rotation must only be changed when the
drill drive is switched off. The switch is for turning on the drilling mechanism (green light up ON).
Please note: The drilling mechanism can only be started after the electromagnet has been switched on. Drill feed is made manually by moving the
handles.To avoid overloading of the magnetic drilling unit or to avoid premature wear of the tool it is necessary to adjust the drilling pressure. After
each cut chips and/or drilling cores have to be removed. Cooling/lubrication has to be made according to the tool used. Please take care to use not
more cooling/lubrication paste than necessary and that it does not get into the drilling mechanism.
After usage the magnetic drilling units should be stored in a vertical position so that the gear oil may spread evenly.
Before putting into operation
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PRECISION TOOLS
Drawing of drilling mechanism RS5e
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SL
B2
B1
M2
M1
M+
M-
B2
MOA2
MA 2
M1
MO 11
M2
MA 1
MO 21
B1
MO 22
MO 12
PR 1
PR 2
MA 1a
MA 2a
SL
MP 3
MP 4
MP 2
MP 1
SP2
SP1
MP 1
MP 2
MP 3
MP 4
RP1
RP2
SP1 SP2
SP 1
S
P 2
MOA2
MO 21
MO
1
1
MO 12
MO 22
MA 2
MA 2a
MA 1a
MA 1
M-
M+
M
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PRECISION TOOLS
Drawing of electrical system RS5e
Drilling mechanism RS5e
Pos. Description Article no. Quantity
1 Magnet 611 1 101 1
2 Motor switch RS5e 611 0 401 1
3 Magnet switch RS5e 611 0 402 1
4 Gear box 611 0 501 1
5 Cap Gear box 611 0 502 1
6 Gear bushing 611 0 503 1
7 Spindle 611 0 504 1
8 Gear 33Z + spline 611 0 505 1
9 Gear 11Z + axle 611 0 506 1
10 Distance tube bearing 611 0 507 1
11 Intermediate plate 611 0 508 1
12 Sliding bushing 611 0 509 1
13 Locking plate 611 0 511 1
14 Coolant pipe 611 0 514 1
15 Handle 611 0 515 1
16 Motor casing 611 0 516 1
17 Motor cover 611 0 517 1
18 Rotor 611 0 518 1
19 Pol ring 611 0 519 1
20 Bearing bowl 611 0 303 2
21 Pinion shaft 611 1 312 1
22 Adapter for handle 611 1 313 1
23 Gasket for gear box 611 1 501 1
24 Safety ring DIN 471 - 28 x 1.5 611 1 524 1
25 Ball bearing 6001-2Z 611 1 525 1
26 Ball bearing 608 2Z 611 1 526 1
27 O-ring 22 x 2.5 611 1 527 1
28 Thread groove screw ZM 4.0 x 12.0 611 1 530 4
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PRECISION TOOLS
Drilling mechanism RS5e
Pos. Description Article no. Quantity
29 Screw DIN 7981 3.9 x 60 611 1 531 2
30 Spring washer B4 corrugated 611 1 533 4
31 Spring 611 1 705 1
32 Spring bracket 611 1 707 1
33 Plate 611 1 710 1
34 Gear bearing sign 611 2 505 1
35 Air conduction ring 611 2 507 1
36 Safety ring DIN 471-11 x 1 611 2 519 1
37 Stud wheel 34.0 x 8.0 611 2 522 1
38 Carbon brush 611 2 551 2
39 Circuitbooard 611 2 553 1
40 Cylindrical pin DIN7 4 x 12 611 3 215 1
41 Elbow connection coolant 611 3 515 1
42 Brush holder compl. 611 1 528 2
43 Resistance for recolution 611 4 405 1
44 DIN7981 - 4.8 x 38 611 9 014 4
45 DIN 7984 - M6 x 10 611 9 017 2
46 DIN912 - M8 x 40 611 9 035 1
47 DIN913 - M8 x 8 611 9 043 2
48 DIN 912 - M6 x 40 611 9 068 2
49 DIN 7991 - M5 x 16 611 9 070 5
50 DIN 913 - M5 x 20 611 9 073 2
51 DIN914 - M5 x 6 611 9 077 2
52 DIN 7984 - M5 x 8 611 9 078 2
53 DIN 471 - 27 x 1.2 611 9 304 2
54 DIN 472 - 19 x 1 611 9 308 1
55 DIN 472 - 42 x 1.75 611 9 313 1
56 Handle 50.0 mm 611 9 808 1
57 Handle 611 9 814 1
58 Bearing 7206 BE 611 9 830 1
59 Needle bush HK 0810 611 9 833 1
60 Needle bush 4905 611 9 840 1
61 Bearing 7203 BE 611 9 841 1
62 Needle bearing 2516 611 9 846 1
63 Bearing AXK 2035 611 9 848 2
64 Screwed cable gland 611 9 854 1
65 Elbow union 611 9 855 1
Pos. Description Article no. Quantity
66 Main cable 611 1 410 1
67 Ground cable magnet 611 1 411 1
68 Cables motor switch-magnet switch-plate 611 1 412 1
69 Cables motor switch-magnet switch-plate-plate 611 1 413 1
70 Cables motor swittch-plate 611 1 414 1
71 Circuitboard 611 1 404 1
72 Cables capacitor motor 611 0 403 1
73 Magnet switch RS5e 611 0 402 1
74 Motor switch RS5e 611 0 401 1
75 Resistance for recolution 611 4 405 1
76 DIN 7984 - M4 x 6 611 9 016 1
77 DIN 6797 - M4 611 9 402 1
78 Ground cable magnet 611 1 411 1
79 Magnet 611 1 101 1
80 Pol ring 611 0 519 1
81 Circuitboard 611 2 553 1
Electrical system RS5e
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PRECISION TOOLS
Drawing of drilling mechanism RS10
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M+
B2
B1
M2
M1
M+
M-
C 1
C 2
PR 1
PR 2
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MO A2
MO 21
MO 11
MO 12
MO 22
MA 2
MA 2a
MA 1a
MA 1
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MO 12
MO 22
M
SL
B2
MO A2
MA 2
M1
MO 11
M2
MA 1
MO 21
B1
MA 1a
MA 2a
SL
M
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PR 2
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C 2
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PRECISION TOOLS
Drawing of drilling unit RS10
Drawing of electrical system RS10
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PRECISION TOOLS
Pos. Description Article no. Quantity
1 Gasket for gear box 611 1 501 1
2 Spindle wheel 43.0 x 12.0 611 1 502 1
3 Stud wheel 34.0 x 8.0 611 1 503 1
4 Pinion shaft 611 1 504 1
5 Gear bearing sign 611 1 505 1
6 Gear box 611 1 506 1
7 Bearing 6003-2 RS1 611 1 507 1
8 Bearing 6203-2 RS1 611 1 508 1
9 Conclusion plate 611 1 514 1
10 Gasket 25.0 x 40.0 x 7.0 611 1 515 2
11 Spindle M14 611 1 516 1
12 Adjusting washer 17.0 x 24.0 x 0.2 611 1 517 1
13 Needle bush HK1010 611 1 518 1
14 Pole ring 611 1 519 1
15 Rotor 611 1 520 1
16 Needle bush HK 0810 611 1 521 1
17 Stopper 611 1 522 1
18 Safety ring DIN 471 – 10.0 x 1.0 611 1 523 1
19 Safety ring DIN 471 – 28.0 x 1.5 611 1 524 1
20 Ball bearing 6001-2Z 611 1 525 1
21 Ball bearing 608 2Z 611 1 526 1
22 O-ring 22.0 x 2.5 – NBR 611 1 527 1
23 Brush holder compl. 611 1 528 2
24 Carbon brush compl. 6.3 x 10.0 x 18.0 611 2 551 2
25 Thread groove screw ZM 4.0 x 12.0 611 1 530 4
26 Screw DIN 7981 3.9 x 60.0 611 1 531 2
27 Screw DIN 7981 4.8 x 38.0 611 1 532 4
28 Spring washer B4 corrugated 611 1 533 4
29 Motor casing 611 2 501 1
30 Motor cover 611 2 502 1
31 Air conduction ring 611 2 507 1
32 Grease chamber 611 2 513 1
33 Cylindrical pin DIN 7 4.0 x 12.0 611 3 215 1
34 Screw DIN 7981 3.9 x 50.0 611 3 504 4
Pos. Description Article no. Quantity
35 Magnet 611 1 101 1
36 Solid 611 1 300 1
37 Sledge 611 1 304 1
38 Gear holder lower part 611 1 305 1
39 Gear holder top part 611 1 306 1
40 Cable pipe 611 1 307 1
41 Guide bead right 611 1 308 1
42 Guide bead left 611 1 309 1
43 Thoothed rack 611 1 310 1
44 Bearing bowl 611 1 311 2
45 Pinion shaft 611 1 312 1
46 Adapter for handle 611 1 313 1
47 Spacer 611 1 316 1
48 Front cover 611 1 319 1
49 Screw MF12 611 1 330 1
50 Plate MF12 611 1 331 1
51 DIN 7984 – M5 x 20,0 611 9 002 6
52 DIN 912 – M5 x 10,0 611 9 024 4
54 DIN 912 – M6 x 16,0 611 9 027 6
55 DIN 912 – M6 x 20,0 611 9 028 2
56 DIN 912 – M6 x 30,0 611 9 029 1
57 DIN 913 – M5 x 6,0 611 9 040 6
Drilling unit RS10
Drilling mechanism RS10
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Pos. Description Article no. Quantity
58 Screw DIN 7991 M3 x 16.0 611 9 059 4
59 Screw DIN 7991 M3 x 8.0 611 9 060 4
60 Screw DIN 965 M3 x 16.0 611 9 061 2
61 DIN 912 – M5 x 20.0 611 9 062 2
62 Safety ring DIN 471-27.0 x 1.2 611 9 304 2
63 Cylindrical pin DIN 7 4.0 x 12.0 611 9 501 2
64 Handle 30.0 mm 611 9 807 1
65 Handle 50.0 mm 611 9 808 1
66 Balance plate Ø 27.0/34.0 611 9 812 1
67 Handle M8 611 9 814 3
Drilling unit RS10
Pos. Description Article no. Quantity
68 Front cover 611 1 401 1
69 Back cover 611 1 402 1
70 Circuitboard 611 1 404 1
71 Main cable 611 1 410 1
72 Ground cable magnet 611 1 411 1
73 Cables motor switch-magnet switch-plate 611 1 412 1
74 Cables motor switch-magnet switch-plate-plate 611 1 413 1
75 Cable motor switch-plate 611 1 414 1
76 Motor cable 611 1 415 1
77 Cables capacitor motor RS10 / RS 20 611 1 416 1
78 Magnet switch 611 4 402 1
79 Motor switch 611 2 573 1
80 DIN 7984 – M4 x 6.0 611 9 016 1
81 DIN 6797 – M4 611 9 402 1
Electrical system RS10
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PRECISION TOOLS
Drawing of drilling mechanism RS25e
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MO A2
MO21
MO 11
MO 12
MO 22
MA 2
MA 2a
MA 1a
MA1
M-
M+
M
M
SL
B2
B1
M2
M1
M+
M-
B2
MO A2
MA 2
M1
MO11
M2
MA1
MO 21
B1
C1
C2
PR 1
PR 2
1
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MO 12
MO 22
MA 1a
MA 2a
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3
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90
1
42
1
4
5
6
7
8
SP 1
SP 2
LR 1a
LR 2b
LR 2
LR 1b
LR 2a
LR 1
1
2
3
4
5
6
7
8
C1
C2
MP 3
MP 4
PR 4
PR 3
PR 2
PR 1
MP 2
MP 1
SP1
SP2
LR1a
LR1
LR1b
LR2b
LR2a
LR2
PR 4
PR 3
MP 3
MP 4
MP 1
MP 2
GB I english
PRECISION TOOLS
Drawing of drilling unit RS25e
Drawing of electrical system RS25e
16
GB I english
PRECISION TOOLS
Pos. Description Article no. Quantity
1 Gasket for gear box 611 1 501 1
2 Conclusion plate 611 1 514 1
3 Gasket 25.0 x 40.0 x 7.0 611 1 515 2
4 Needle bush HK 0810 611 1 521 3
5 Safety ring DIN 471 – 28.0 x 1.5 611 1 524 1
6 Ball bearing 6001-2Z 611 1 525 1
7 Ball bearing 608 2Z 611 1 526 1
8 O-ring 22.0 x 2.5-NBR 611 1 527 1
9 Brush holder compl. 611 1 528 2
10 Thrad groove screw Z M 4 x 12.0 611 1 530 4
11 Screw DIN 7981 3.9 x 60.0 611 1 531 2
12 Screw DIN 7981 4.8 x 38.0 611 1 532 4
13 Spring washer B4 corrugated 611 1 533 4
14 Motor casing 611 2 501 1
15 Motor cover 611 2 502 1
16 Switch 611 2 503 1
17 Bearing sign 611 2 505 1
18 Gear box 611 2 506 1
19 Air connduction ring 611 2 507 1
20 Socket 4.0 x 7.0 x 16.0 611 2 508 1
21 Grease chamber 611 2 513 1
22 Screw DIN 912 M 4 x 20.0 611 2 514 1
23 Work spindle 611 2 516 1
24 Feather key A 5.0 x 5.0 x 28.0 611 2 517 1
25 Feather key A 5.0 x 5.0 x 12.0 DIN 6885 611 2 518 1
26 Safety ring DIN 471 – 11.0 x 1.0 611 2 519 1
27 Spindle wheel 45 Z 611 2 520 1
28 Feather key 15.0 x 22.0 x 0.2 611 2 521 1
29 Stud wheel 34 Z 611 2 522 1
30 Shaft for cluster gear 13 Z 611 2 523 1
31 Groove ball bearing SKF 608 611 2 524 1
32 Safety ring DIN 471 – 15.0 x 1.0 611 2 525 1
33 Coupling pin 611 2 526 1
34 Cluster gear 34/40 Z 611 2 527 1
35 Shaft with 2 pinion 611 2 528 1
36 Groove ball bearing SKF 61904- 2 RS1 611 2 529 1
37 Groove ball bearing SKF 6203- 2 RS1 611 2 530 1
38 Pressure device 6.0 x 7.0 611 2 531 1
39 Carbon brush RS25e 611 2 551 2
40 Rotor 611 2 552 1
41 Circuitboard 611 2 553 1
42 Pole ring 611 2 554 1
43 Cylindrical pin DIN 7 4.0 x 12.0 611 3 215 1
44 Screw DIN 7981 3.9 x 50.0 611 3 504 4
45 Spring pressure device M 8 x 16.0 611 3 520 1
Pos. Description Article no. Quantity
46 Cable pipe 611 1 307 1
47 Spacer 611 1 316 1
48 Plate MF 12 611 1 331 1
49 Magnet 611 2 101 1
50 Prop for cable pipe 611 2 210 1
51 Gear holder 611 2 223 1
52 Screw MF 12 611 2 226 1
53 Solid 611 3 200 1
54 Bearing bowl 611 3 212 2
55 Adapter for handle 611 3 216 1
56 Pinion shaft 611 3 217 1
57 Sledge 611 3 219 1
58 Toothed rack
611 3 222 1
Drilling mechanism RS25e
Drilling unit RS25e
17
GB I english
PRECISION TOOLS
Pos. Description Article no. Quantity
59 Guide bead 611 3 228 2
60 DIN 7984 – M4 x 6.0 611 9 016 1
61 DIN 7984 – M8 x 16.0 611 9 020 4
62 DIN 912 – M6 x 12.0 611 9 026 3
63 DIN 912 – M6 x 16.0 611 9 027 4
64 DIN 912 – M8 x 25.0 611 9 032 1
65 DIN 912 – M8 x 40.0 611 9 034 2
66 DIN 913 – M5 x 6.0 611 9 040 4
67 DIN 7991 – M3 x 8.0 611 9 045 8
68 DIN 7984 – M5 x 20.0 611 9 052 6
69 DIN 965 – M4 x 16.0 611 9 059 2
70 DIN 912 – M5 x 20.0 611 9 062 1
71 Safety ring DIN 471 – 30.0 x 1.5 611 9 306 2
72 Cylinndrical pin DIN 7 5.0 x 12.0 611 9 510 2
73 Handle 30.0 mm 611 9 807 1
74 Handle 50.0 mm 611 9 808 1
75 Balance plate Ø 30.0/ 36.0 611 9 813 1
76 Handle M12 611 9 815 3
Pos. Description Article no. Quantity
77 Main cable 611 1 410 1
78 Ground cable magnet 611 1 411 1
79 Cables motor switch-magnet switch-plate 611 1 412 1
80 Cables motor switch-magnet switch-plate-plate 611 1 413 1
81 Cables motor switch-plate 611 1 414 1
82 Circuitboard 611 2 404 1
83 Front cover RS25e 611 2 405 1
84 Back cover RS25e 611 2 406 1
85 Motor cable RS25e 611 2 410 1
86 Cables capacitor motor RS25e 611 3 416 1
87 Magnet switch 611 4 402 1
88 Motor switch 611 2 573 1
89 Switch clockwise - counterclockwise 611 4 404 1
90 Resistance for recolution 611 4 405 1
91 DIN 7984 - M4 x 6 611 9 016 1
92 DIN 6797 - M4 611 9 402 1
Drilling unit RS25e
Electrical system RS25e
18
11
1
30
1
31
1
57
1
21
1
19
1
13
1
22
1
41
1
47
1
20
2
35
1
55
2
14
1
2
3
36
1
39
1
37
1
5
1
51
1
7
1
4
4
3
4
52
2
18
4
23
1
6
1
53
1
45
1
24
1
9
1
8
1
17
1
34
1
56
1
33
1
32
1
16
1
42
1
38
1
44
1
50
1
43
1
49
1
46
1
54
2
48
4
40
1
1
3
26
1
27
1
28
1
15
1
25
1
29
1
12
4
10
1
GB I english
PRECISION TOOLS
Drawing of drilling mechanism RS40e
19
67
1
58
1
63
2
65
1
71
2
78
5
83
8
87
2
89
1
91
1
80
6
66
1
68
1
69
1
62
1
73
1
84
7
79
1
81
3
82
4
85
2
82
4
70
1
75
1
77176
1
74
2
93
1
72
1
60
1
80
6
86
4
61
1
59
1
64
1
88
2
90
1
92
3
102
1
103
1
104
1
107
1
108
1
106
1
61
1
M-
M+
MOA2
MO21
MO11
MO12
MO22
MA2
MA2a
MA1a
MA1
SP1
SP 2
PO1
PO2
LR1a
LR1
LR1b
LR2b
LR2a
LR2
1
2
3
4
5
6
7
8
9
10
M
M
MO A2
MA 2
MO12
MO22
SP1
SP2
PO1
PO2
LR1a
LR2b
LR2
LR1b
LR2a
LR 1
110
1
111
1
96199
1
109
1
95
1
105
1
94
1
98
1
97
1
100
1
1
2
3
4
5
6
7
8
10
MA 1a
MA 2a
SL
SL
B2
B1
M2
M1
M+
M-
B2
M1
MO11
M2
MA1
MO 21
B1
35
1
MP 1
MP 2
MP 3
MP 4
MP 5
MP 6
C1
C2
MP1
MP2
C1
C2
MP3
MP4
MP5
MP6
PR1
PR2
PR3
PR 4
PR 4
PR3
PR2
PR1
blau
blau
grün
grün
57
1
9
GB I english
PRECISION TOOLS
Drawing of drilling unit RS40e
Drawing of electrical system RS40e
20
GB I english
PRECISION TOOLS
Pos. Description Article no. Quantity
1 Needle bush HK 0810 611 1 521 3
2 Ball bearing 6001 – 2Z 611 1 525 3
3 Thread groove screw Z M4 x 12.0 611 1 530 4
4 Spring washer B4 corrugated 611 1 533 4
5 Feather key A 5.0 x 5.0 x 28.0 611 2 517 1
6 Safety ring DIN 471 – 11.0 x 1.0 611 2 519 1
7 Feather key 15.0 x 22.0 x 0.2 611 2 521 1
8 Pressure device 6.0 x 7.0 611 2 531 1
9 Motor casing 611 3 501 1
10 Motor cover 611 3 502 1
11 Button 611 3 503 1
12 Screw DIN 7981 3.9 x 50.0 611 3 504 4
13 Bearing sign 611 3 505 1
14 Gear box 611 3 506 1
15 Scew DIN 912 – M4 x 16.0 611 3 507 1
16 Socket 7.0 x 4.0 x 12.0 611 3 508 1
17 Coupling pin 611 3 509 1
18 Screw DIN 7981 – 5.5 x 40.0 611 3 512 4
19 Work spindle Morse taper 3 611 3 516 1
20 Gasket 34.0 x 55.0 x 8.0 DIN 3760 611 3 517 2
21 Conclusion plate 55.0 x 34.1 x 6.0 611 3 518 1
22 Air conduction ring 611 3 519 1
23 Spring pressure device M8 x 16.0 611 3 520 1
24 Cylindrical pin DIN7 5.0 x 16.0 611 3 523 1
25 Safety ring DIN 471 – 24.0 x 1.2 611 3 524 1
26 Palte for needle bearing 611 3 525 1
27 Pressure plate 1 611 3 526 1
28 Pressure plate 2 611 3 527 1
29 Safety ring 9x1 DIN 6799 611 3 528 1
30 Grease chamber 611 3 529 1
31 Gasket for gear box 611 3 530 1
32 Plate 611 3 533 1
33 Ring magnet 611 3 534 1
34 Bearing cover 611 3 535 1
35 Circuitboard 611 4 533 1
36 Groove ball bearing 6005 2 RS 611 3 537 1
37 Needle bearing RNA 4900 611 3 538 1
38 Coupling disk 611 4 539 1
39 Groove ball bearig 6006 2 RS 611 3 540 1
40 Grove ball bearing 6000 2Z 611 3 541 1
41 Cluster gear 39/25 Z 611 3 542 1
42 Coupling half 611 3 544 1
43 Intermediate shaft 1 13 Z 611 3 545 1
44 Spindle wheel 611 3 546 1
45 Safety ring DIN 472 – 55.0 x 2.0 611 3 547 1
46 Intermediate shaft 3 12 Z 611 3 548 1
47 Stud wheel 1 28 Z 611 3 549 1
48 Disk spring 28.0 x 12.2 x 1.0 611 3 550 4
49 Intermediate shaft 2 12 Z 611 3 551 1
50 Stud wheel 2 31 Z 611 3 552 1
51 Feather key B 6.0 x 6.0 x 20.0 611 3 553 1
52 Sheet metal screw HF 3.9 x 9.5 611 3 554 2
53 Safety ring DIN 472 – 28.0 x 1.2 611 3 555 1
54 Carbon brush 611 4 556 2
55 Brush holder compl. 611 3 557 2
56 Rotor 611 4 531 1
57 Pol ring 611 4 532 1
Drilling mechanism RS40e
21
GB I english
PRECISION TOOLS
Pos. Description Article no. Quantity
58 Spacer 611 1 316 1
59 Plate MF12 611 1 331 1
60 Magnet 611 2 101 1
61 Solid 611 2 200 1
62 Prop for cable pipe 611 3 210 1
63 Bearing bowl 611 3 212 2
64 Adapter for handle 611 3 216 1
65 Pinion shaft 611 3 217 1
66 Sledge 611 3 219 1
67 Toothed rack 611 3 222 1
68 Gear holder 611 3 223 1
69 Cable pipe 611 3 224 1
70 Screw MF12 611 3 226 1
71 Guide bead 611 3 228 2
72 Intermediate plate top 611 3 251 1
73 Intermediate plate bottom 611 3 252 1
74 Gliding plate 611 3 253 2
75 Pressure bolt 611 3 254 1
76 Thread liner 611 9 823 1
77 Pressure pin 611 3 256 1
78 Set screw DIN 913 – M5 x 6.0 611 9 001 5
79 DIN 7984 – M4 x 6.0 611 9 016 1
80 DIN 7984 – M8 x 16.0 611 9 020 6
81 DIN 912 – M6 x 12.0 611 9 026 5
82 DIN 912 – M6 x 16.0 611 9 027 4
83 DIN 7991 – M3 x 8.0 611 9 045 8
84 DIN 7984 – M5 x 20.0 611 9 052 7
85 DIN 965 – M4 x 16.0 611 9 059 2
86 DIN 912 – M8 x 20.0 611 9 063 4
87 Safety ring DIN 471 – 30.0 x 1.5 611 9 306 2
88 Cylindrical pin DIN7 5.0 x 12.0 611 9 510 2
89 Handle 30.0 mm 611 9 807 1
90 Handle 50.0 mm 611 9 808 1
91 Balance plate Ø 30.0/36.0 611 9 813 1
92 Handle M12 611 9 815 3
93 Clamping handle 611 9 816 1
Pos. Description Article no. Quantity
94 Circuitboard 611 2 404 1
95 Main cable 611 1 410 1
96 Ground cable magnet 611 1 411 1
97 Cables motor switch-magnet switch-plate 611 1 412 1
98 Cables motor switch-magnet switch-plate-plate 611 1 413 1
99 Cables motor swittch-plate 611 1 414 1
100 Cables capacitor motor 611 3 416 1
102 Front cover 611 4 401 1
103 Magnet switch 611 4 402 1
104 Motor switch 611 2 573 1
105 Back cover 611 4 408 1
106 Switch clockwise - counterclockwise 611 4 404 1
107 Resistance for revolution 611 4 405 1
108 Resistance for torque 611 4 406 1
109 Motor cable 611 4 415 1
110 DIN 7984 – M4 x 6.0 611 9 016 1
111 DIN 6797 – M4 611 9 402 1
Electrical system RS40e
Drilling unit RS40e
22
PE
L1
L2
Netz / Net
1a
2b
1
2
MA
11
21
MO
12
22
A2
U <
M
1~
M1
M2
~
~
i
+
-
B1
B2
M+
M-
PE
Bohrantrieb
Haftmagnet
GB I english
PRECISION TOOLS
Connection diagramm RS10, RS25e, RS40e
Drilling mechanism Clamping force
Net
23
GB I english
PRECISION TOOLS
Guarantee:
The Manufacturer default warranty period is 12 months after date of delivery. Proof is the invoice.
Condition is that the machine has been used, maintained and cleaned correctly and that no repairs by others have been made.
The guarantee is limited to repairs free of charge or replacements of the damaged parts that are caused by material defects or production faults.
Parts that have been damaged by normal wear or repairs made by oneself or others are not subject to this guarantee.
This guarantee is only valid if the correct tools, original accessories and spare parts have been used.
All other claims are excluded, i.e. RUKO is not liable for direct or indirect defects, damages caused by defects, losses or costs that may arise from
the use or the impossibility to use the machine for a certain purpose.
Tacit assurances concerning the use or aptability for a certain purpose are not possible. If a defect is noted the machine has to be sent to RUKO
GmbH as quickly as possible for repair. All earlier verbal or written guarantee declarations are replaced by the above mentioned guarantee.
Declaration of conformity:
We declare in sole responsibility that the product sold by us is in accordance with the following technical norms or normative documents:
EN 55014 - 1: 2001
EN 55014 - 2: 1997
EN 60204 - 1: 1998
EN 61000 - 3 - 2 / 3
according to the regulations stipulated in the directives 89 / 336 / EWG (rather EMVG)
73 / 23 / EWG (Low Voltage Directive),
98 / 37 / EG (Machine Directive)
The description of operation is described in the operation instructions.
Josef Ruppert
Management
RUKO GmbH Precision tools, Robert-Bosch-Straße 7-11, D-71088 Holzgerlingen, Germany
RUKO GmbH PRECISION TOOLS
Robert-Bosch-Straße 7– 11
71088 Holzgerlingen
Germany
Tel.: +49(0)7031 / 6800 -0
Internet: www.ruko.de
E-Mail: info@ruko.de
Export sales
Tel.: +49(0)7031 / 6800 -54 / 84 / 85 / 790
Fax. +49(0)7031 / 6800 -21 / 66
© All rights reserved.
This catalogue is protected by copyright law and remains solely our property.
We reserve the right to make changes to technical data. Images are non-binding.
Liability for printing errors is excluded.
This catalogue invalidates any previous editions.
No. 810 431 / 16 1. Edition October 2016
english
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