Rugged Outback RS416 User Manual

RuggedServer

RuggedServer RS

RuggedServerRuggedServer

Modular Serial Device Server with Integrated Managed

Ethernet Switch

RS416

RS RS

416

416416

Installation Guide

www.ruggedcom.com

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4

Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006

Federal Communications Commission

Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his expense.

Caution

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”.

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This product contains no user serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Should this device require service see the “Warranty” section of this installation guide.

Important

This unit should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

Trademarks:

Ethernet is a trademark of Xerox Corporation RuggedSwitch, RuggedRated, ROS and eRSTP are trademarks of RuggedCom® Inc.

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Table of Contents

1 Table of Figures ...................................................................................................................... 4

2 Table of Tables........................................................................................................................ 4

3 Product Overview.................................................................................................................... 6

3.1 Functional Overview........................................................................................... 6

3.2 Feature Highlights............................................................................................... 6

3.3 Display Panel Description................................................................................... 8

4 Installation ............................................................................................................................. 10

4.1 Mounting........................................................................................................... 10

4.1.1 Rack Mounting.......................................................................................... 11

4.1.2 Panel and DIN Rail Mounting .................................................................. 12

4.2 Power Supply Wiring and Grounding............................................................... 13

4.2.1 AC Power Supply Wiring Examples ........................................................ 15

4.2.2 DC Power Supply Wiring Examples ........................................................ 16

4.2.3 Dual Power Supplies Wiring Examples.................................................... 17

4.3 Dielectric Strength (HIPOT) Testing................................................................ 18

4.4 Failsafe Alarm Relay Wiring ............................................................................ 19

4.5 Console Port Wiring ......................................................................................... 20

4.6 Serial Ports ........................................................................................................ 21

4.6.1 Fiber Serial Interface................................................................................. 21

4.6.2 RS232/RS485/RS422 via DB9 ................................................................. 22

4.6.3 RS232/RS485/RS422 via RJ45 ................................................................ 23

4.6.4 RS485 Wiring ........................................................................................... 24

4.6.5 Serial Port Transient Protection ................................................................ 25

4.7 Ethernet Ports.................................................................................................... 26

4.7.1 Copper Ports.............................................................................................. 26

4.7.2 Fiber Optic Ports ....................................................................................... 27

4.7.3 Ethernet Panel Description ....................................................................... 28

5 Technical Specifications........................................................................................................ 29

5.1 Power Supply Specifications ............................................................................ 29

5.2 Failsafe Relay Contact Ratings......................................................................... 29

5.3 Data Port Specifications.................................................................................... 30

5.3.1 Serial Ports ................................................................................................ 30

5.3.2 Ethernet Ports............................................................................................ 31

5.4 Type Test Specifications................................................................................... 33

5.5 Operating Environment..................................................................................... 34

5.6 Mechanical Specifications ................................................................................ 34

6 Agency Approvals ................................................................................................................. 36

7 Warranty................................................................................................................................ 36

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1 Table of Figures

Figure 1: RS416 LED Display Panel ............................................................................................... 8

Figure 2: RS416 Series Rack mount chassis orientation options – Front and rear mount. ............ 10

Figure 3: 19” Rack Mount Adapters .............................................................................................. 11

Figure 4: Rack mount adapter mounting location.......................................................................... 11

Figure 5: RS416 Series PANEL/DIN RAIL mounting diagram with ............................................... 12

Figure 6: RS416 Series Philips Screw Terminal Block ................................................................... 13

Figure 7: RS416 Series Phoenix Plug Terminal Block ................................................................... 13

Figure 8: AC Power supply wiring examples .................................................................................. 15

Figure 9: DC Power supply wiring examples................................................................................. 16

Figure 10: DC And AC power supply wiring examples .................................................................. 17

Figure 11: Dielectric Strength (HIPOT) Testing.............................................................................. 18

Figure 12: Failsafe Alarm Relay Wiring.......................................................................................... 19

Figure 13: Console port location on display board ........................................................................ 20

Figure 14: Console cable .............................................................................................................. 20

Figure 15: Fiber Serial Interface (ST Connector) ........................................................................... 21

Figure 16: DB9 Female DCE Port pin-out ...................................................................................... 22

Figure 17: RJ45 Port pin-out .......................................................................................................... 23

Figure 18: Conceptual recommended RS485 wiring diagram ........................................................ 24

Figure 19: RJ45 port pins configuration. ........................................................................................ 26

Figure 20: 10FL ST connector....................................................................................................... 27

Figure 21: 100FX MTRJ connector ............................................................................................... 27

Figure 22: 100FX ST connector .................................................................................................... 27

Figure 23: 100FX LC connector .................................................................................................... 27

Figure 24: 100FX SC connector.................................................................................................... 27

Figure 25: Ethernet panel LED description.................................................................................... 28

Figure 26: Mechanical Drawing...................................................................................................... 35

2 Table of Tables

Table 1: LED Display – Device status LED behavior definition ....................................................... 8

Table 2: LED Display - Port LED behavior definition....................................................................... 9

Table 3: RS416 Power terminal block connection description........................................................ 14

Table 4: RS232 over RJ45 console cable pin-out ......................................................................... 20

Table 5: DB9 Female DCE Port pin-out ......................................................................................... 22

Table 6: RJ45 Port pin-out ............................................................................................................. 23

Table 7: Power Supply Specifications ............................................................................................ 29

Table 8: Failsafe Relay Contact Ratings ........................................................................................ 29

Table 9: Copper Port Specification................................................................................................. 30

Table 10: Fiber Optic Port Specification......................................................................................... 30

Table 11: Ethernet Ports - Copper Specifications .......................................................................... 31

Table 12: Ethernet Ports – Fiber Optic Specifications ................................................................... 31

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Table 13: Type Test Specification - Electrical Safety ..................................................................... 33

Table 14: Type Test Specification - Electrical Environment ........................................................... 33

Table 15: Type Test Specification - Atmospheric Environment ...................................................... 33

Table 16: Operating Environment .................................................................................................. 34

Table 17: Mechanical Specifications .............................................................................................. 34

Table 18: Agency Approvals .......................................................................................................... 36

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3 Product Overview

3.1 Functional Overview

The RuggedServer™ RS416 is an industrially hardened serial device server with an integrated, fully managed, Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments. Featuring a modular design that can support up to 16 serial ports and up to 4 Ethernet ports, the RS416 is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications. Using the RS416 results in fewer connectivity devices (which reduces overall system costs) and also extends the useful life of existing legacy IEDs (which minimizes capital expenditure for new equipment).

The RS416 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. The RS416 meets or exceeds a wide range of industry standards including IEC 61850, IEEE 1613, IEC 61000-6-2, IEC 61800-3, and NEMA TS-2. The RS416 also features a wide operating temperature range of -40°C to +85°C allowing it to be installed in virtually any location.

The embedded Rugged Operating System (ROS™) within the RS416 provides advanced layer 2 and layer 3 networking functions, advanced cyber security features, and a full array of intelligent functionality for high network availability and manageability. Coupled with the ruggedized hardware design, the RS416 is ideal for creating mission-critical, real-time, control applications in any harsh environment. The RS416 is also backed by RuggedCom's all inclusive five year warranty and unsurpassed technical support.

3.2 Feature Highlights

Serial Device Server

• Modular design allows for 4, 8, 12, or 16 serial ports

• Fully compliant EIA RS422 / TIA RS485, RS422, RS232

• serial ports (software selectable) - DB9 or RJ45 connectors

• Transmit serial data over an IP network

• Support for Modbus TCP, DNP 3, TIN serial protocols

• Baud rates up to 230 kbps

• Raw socket mode allows conversion of any serial protocol

• Point-to-point and multi-point modes

• Converts Modbus RTU to Modbus

• Supports multple Modbus masters

• Converts DNP3.0 to DNP over UDP/TCP

Ethernet Ports

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• Integrated Ethernet Switch - 2 or 4 port options

• (copper and/or fiber)

• High performance and throughput Ethernet switching

• Fully IEEE 802.3, IEEE 802.3u, IEEE 802.3x compliance

• Non-blocking, store and forward switching

RuggedRated™ for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical surges

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEC 61800-3 (variable speed drive systems)

• Exceeds IEC 61000-6-2 (generic industrial)

• Exceeds NEMA TS-2 (traffic control equipment)

• Fully independent 2 kV (RMS) isolated serial ports

• -40°C to +85°C operating temperature (no fans)

• 18 AWG galvanized steel enclosure

Universal Power Supply Options

• Fully integrated, dual-redundant (optional) power supplies

• Universal high-voltage range: 88-300 VDC or 85-264 VAC

• Popular low voltage DC ranges: 12 VDC, 24 VDC, 48 VDC

• Terminal blocks for reliable maintenance free connections

• CSA/UL 60950 safety approved to +85°C

Rugged Operating System (ROS™) Features

• Simple plug and play operation - automatic learning, negotiation, and crossover detection

• Integrated Cyber Security features

• RSTP (802.1w) and Enhanced Rapid Spanning Tree (eRSTP™) network fault recovery

(<5ms)

• Quality of Service (802.1p) for real-time traffic

• VLAN (802.1q) with double tagging and GVRP support

• IGMP Snooping for multicast filtering

• Port Rate Limiting and Broadcast Storm Limiting

• Port configuration, status, statistics, mirroring, security

Management Tools

• Web-based, Telnet, CLI management interfaces

• SNMP v1/v2/v3

• Remote Monitoring (RMON)

• Rich set of diagnostics with logging and alarms

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3.3 Display Panel Description

The RS416 is equipped with a versatile display panel, shown in Figure 1, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting. It features:

• RS232 console port for ‘out of band’ console access and configuration

• Power supply and Alarm status indicators

• Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push-

button control.

• System reset via push-button if held for 5 seconds

Figure 1: RS416 LED Display Panel

Device status LEDs exist to provide a quick visual indicator to operators for operational status of the unit. Table 1 defines the possible LED colours and the corresponding description.

LED Colour Description

Power 1 / 2

Alarm

Table 1: LED Display – Device status LED behavior definition

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Green Power supply operating normal Red Power supply failure Red Alarm exist – login to console to determine alarm code Off No alarms exist

The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Table 2 and Table 3 define the possible port LED colours and the corresponding description.

Mode Colour

Ethernet Port Status

LEDs

Green (Solid) Link -

Status

Green (Blinking) Activity Traffic Off No link No Traffic Green (Solid) Full-Duplex Full-Duplex

Duplex

Orange (Solid) Half-Duplex Half-Duplex Off No link No link Green Blinking - > 57600 bps

Speed

Green (Solid) 10 0Mbps 19200 bps – 57600 bps Orange (Solid) 10 Mbps < 19200 bps Off No link No link

Table 2: LED Display - Port LED behavior definition

Serial Port Status

LEDs

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4 Installation

4.1 Mounting

The RS416 has been designed with maximum mounting and display flexibility. Customers can order an RS416 that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RS416 can be ordered with connectors on the front of the unit, or located on the rear of the chassis to allow for all data and power cabling to be installed and connected at the rear of the rack. See Figure 2 for rack mount orientation examples.

Figure 2: RS416 Series Rack mount chassis orientation options – Front and rear mount.

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4.1.1 Rack Mounting

The RS416 can be rack mounted using the included rack mount adapter assemblies shown in Figure 3. Secure the one rack mount adapter to the front of each side of the chassis using the included black PAN head Philips screws in the positions shown in Figure 4. The entire chassis can then be mounted to a standard 19” rack. An additional two rack mount adapters are included to optionally secure the rear of the chassis in high-vibration, or seismically active locations.

Figure 3: 19” Rack Mount Adapters

Figure 4: Rack mount adapter mounting location

NOTE: Since heat within the RS416 is channeled to the enclosure, it is recommended that 1 rack unit of space (1.75”) be kept unpopulated and free of equipment above each RS416 product to allow for a small amount of convectional airflow. Although forced airflow is not necessary, any increase in airflow will result in a reduction of ambient temperature that will improve long-term reliability of all equipment mounted within the rack space.

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+ 25 hidden pages

Rugged Outback RS416 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual