Important notes
The 9000TS System described herein operates on a logic voltage of
24VDC and as standard +24VDC is used for the field contact supply
voltage.
External power supplies using higher voltage ac/dc primary sources and
optional high voltage field contact voltages may be present if this is the
case please ensure the necessary precautions are taken
REV DATED DESCRIPTION AUTHOR APPROVED
12 02-10-08 Battery Disposal PC DF
13 27-10-08 Max system size revised and P925TS-R
relay details added
14 12-01-09 Corrected F1 and F2 fuse functions PC DF
15 27-03-09 Relay Address Setting Revised PC DF
16 29-04-09 Watchdog Relay coil state correction PC DF
17 13-06-11 Modified event list, IRIGB section, Trouble
shooting guide, Dual redundant.
18 28-05-13 Watchdog Relay Coil & Contact States
clarified
PC DF
AI DF
PC DF
System 9000TS Event Recorder
© RTK INSTRUMENTS LTD 2005
The copyright in this work is vested in RTK Instruments Ltd and this document is issued for the purpose
only for which it is supplied. No licence is implied for the use of any patented feature. It must not be
reproduced in whole or in part, or used for tendering or manufacturing purposes except under an
agreement or with the consent in writing of RTK Instruments Ltd and then only on the condition that this
notice is included in any such reproduction. Information furnished is believed to be accurate but no
liability in respect of any use of it is accepted by RTK Instruments Ltd.
2
System 9000TS
TABLE OF CONTENTS
System 9000TS Event Recorder ........................................................................................................ 1
SECTION 1 - INTRODUCTION ..................................................................................... 8
SECTION 2 - SYSTEM DESCRIPTION AND FEATURES ........................................... 9
GENERAL ................................................................................................................................................. 9
UNIVERSAL CARD SLOTS ........................................................................................................................ 10
POLARISATION KEYS ............................................................................................................................... 10
SYSTEM CONNECTIONS .......................................................................................................................... 10
CUSTOMER CONNECTIONS ...................................................................................................................... 10
FULLY FIELD CONFIGURABLE .................................................................................................................. 10
PRINT OUTS ........................................................................................................................................... 10
FIRST-UP ALARMS .................................................................................................................................. 11
SYSTEM RELAYS .................................................................................................................................... 11
TIME DELAYS ......................................................................................................................................... 11
AUTO SHELVE ........................................................................................................................................ 11
SLEEP MODE .......................................................................................................................................... 11
SECTION 3 – MECHANICAL DETAILS ..................................................................... 12
LOGIC RACK ........................................................................................................................................... 12
MOUNTING ............................................................................................................................................. 12
EARTHING .............................................................................................................................................. 12
PLUG-IN CARDS ...................................................................................................................................... 12
LAMP / LED DISPLAYS ............................................................................................................................ 12
MULTIPLE RACKS SYSTEMS .................................................................................................................... 13
CHASSIS INTERCONNECTING RIBBON DETAILS ......................................................................................... 13
SECTION 4 – OPERATING INSTRUCTIONS ............................................................ 14
PRE-CHECKS .......................................................................................................................................... 14
STATUS LED .......................................................................................................................................... 14
POWER ON ............................................................................................................................................ 14
SECTION 5 – TECHNICAL SPECIFICATION ............................................................ 15
LOGIC SUPPLY ....................................................................................................................................... 15
SUPPLY CURRENT .................................................................................................................................. 15
INDIVIDUAL REPEAT RELAYS ................................................................................................................... 15
COMMON RELAYS ................................................................................................................................... 15
FUSE RATINGS ........................................................................................................................................ 15
EMC COMPLIANCE ................................................................................................................................. 16
CONDUCTED RFI IMMUNITY ..................................................................................................................... 16
RADIATED EMISSIONS ............................................................................................................................. 16
CONDUCTED EMISSIONS ......................................................................................................................... 16
RADIATED POWER FREQUENCY MAGNETIC FIELD ..................................................................................... 16
ESD EFFECTS ........................................................................................................................................ 16
DIELECTRIC WITHSTAND ......................................................................................................................... 16
SURGE WITHSTAND – OSCILLATORY ........................................................................................................ 16
ELECTRICAL FAST TRANSIENT/BURST IMMUNITY ...................................................................................... 16
SURGE IMMUNITY.................................................................................................................................... 16
ENVIRONMENT ........................................................................................................................................ 16
INPUT SPECIFICATIONS ........................................................................................................................... 17
OUTPUT SPECIFICATIONS ........................................................................................................................ 17
SECTION 6 – ALARM SEQUENCES ......................................................................... 18
SUMMARY .............................................................................................................................................. 18
ISA A – AUTOMATIC RESET – LOCK IN ..................................................................................................... 20
3
ISA A-4 – AUTOMATIC RESET – NON LOCK IN .......................................................................................... 21
ISA A-4-5-6 – STATUS ........................................................................................................................... 22
ISA M – MANUAL RESET – LOCK IN ......................................................................................................... 23
ISA R – RINGBACK ................................................................................................................................. 24
ISA F1A-1 – AUTOMATIC RESET FIRST UP .............................................................................................. 25
ISA F2M-1 – MANUAL RESET FIRST UP .................................................................................................. 26
ISA F3A – AUTOMATIC RESET FIRST UP ................................................................................................. 28
SECTION 7 – P925TS-X INTERFACE CARD ............................................................ 30
INTERFACE CARD FEATURES ................................................................................................................... 30
DIAGNOSTIC LED’S ................................................................................................................................ 30
SERIAL PORTS ........................................................................................................................................ 30
GENERATING REPORTS ........................................................................................................................... 31
BUFFERS ................................................................................................................................................ 31
SORT DELAY PERIOD .............................................................................................................................. 31
SYSTEM RELAY OUTPUTS ....................................................................................................................... 32
AUDIBLE ALARM RELAYS ......................................................................................................................... 32
GROUP RELAYS ...................................................................................................................................... 32
GROUP RELAYS WITH REFLASH ............................................................................................................... 32
DIAGNOSTIC RELAY OUTPUTS ................................................................................................................. 32
WATCHDOG RELAY ................................................................................................................................. 32
TIME SYNCHRONISATION ......................................................................................................................... 33
TIME SYNCHRONISATION JUMPER SETTING .............................................................................................. 33
INTERFACE CARD RELAY OUTPUTS. ........................................................................................................ 34
SYSTEM RELAY SETTINGS:- .................................................................................................................... 35
SETTING RELAY CONTACT STATES .......................................................................................................... 35
HORN RELAY:- RL1 ................................................................................................................................ 36
HORN RELAY:- RL2 ................................................................................................................................ 36
GROUP RELAYS RL3 & RL4:- ................................................................................................................. 37
RELAYS RL5 - RL8:-............................................................................................................................... 38
REFLASH COMMON ALARM RELAYS ......................................................................................................... 38
POWER FAILURE MONITORING:- PF ......................................................................................................... 39
PRINTER FAILURE ALARM ........................................................................................................................ 40
TIME SYNC. FAILURE .............................................................................................................................. 40
BUFFER OVERLOAD ALARM ..................................................................................................................... 40
WATCHDOG RELAY:- WD ........................................................................................................................ 40
SECTION 7A – P925TS-X1/2 DUAL REDUNDANT INTERFACE CARD .................. 41
DUAL INTERFACE CARD FEATURES .......................................................................................................... 41
DIAGNOSTIC LED’S ................................................................................................................................ 41
DUAL REDUNDANT SYSTEM ..................................................................................................................... 41
DOMINANT X1 AND SUBMISSIVE X2 ......................................................................................................... 41
DOMINANT X1 CONTROL FUNCTION ......................................................................................................... 42
SUBMISSIVE X2 CONTROL FUNCTION ...................................................................................................... 42
SWITCHOVER PROTOCOL ........................................................................................................................ 42
SWITCHOVER SCENARIO’S ...................................................................................................................... 42
TABLE BELOW LISTS EVENT TYPE’S SPECIFIC TO A DUAL REDUNDANT 9000TS SYSTEM.
DUAL REDUNDANT SPECIFIC EVENT TYPE’S ............................................................................................. 44
............................... 44
SECTION 8 – INPUTS AND OUTPUTS...................................................................... 46
OPTICALLY COUPLED INPUTS .................................................................................................................. 46
DIGITAL INPUTS ...................................................................................................................................... 46
LOCK IN ................................................................................................................................................. 46
LAMP/LED OUTPUTS .............................................................................................................................. 46
REPEAT RELAY OPTION .......................................................................................................................... 46
DUAL HORN RELAY ................................................................................................................................. 46
GROUP RELAYS ...................................................................................................................................... 47
4
System 9000TS
REFLASH FACILITY .................................................................................................................................. 47
WATCHDOG RELAY ................................................................................................................................. 47
RS485 COMMUNICATION OPTION ............................................................................................................ 47
RS232 PRINTER PORT ........................................................................................................................... 47
RS232 PROGRAMMING PORT ................................................................................................................. 47
CONTROL INPUTS ................................................................................................................................... 47
GROUP INHIBITS ..................................................................................................................................... 47
DATA STORAGE ...................................................................................................................................... 48
SECTION 9 – P925TS-I INPUT CARD ....................................................................... 49
SIGNAL INPUT VOLTAGE SELECTION ........................................................................................................ 49
OPTIONAL HIGH VOLTAGE INPUTS ........................................................................................................... 50
POWER ON / STATUS LED ....................................................................................................................... 50
ALARM STATUS LED’S ............................................................................................................................ 51
INPUT CARD FACE PLATE & WIRING ........................................................................................................ 51
PUSHBUTTON CONNECTIONS .................................................................................................................. 52
SECTION 10 – P925TS-O OUTPUT CARD ................................................................ 53
LAMP PROTECTION .............................................................................................................................. ... 53
OUTPUT DRIVE TYPE .............................................................................................................................. 53
CARD ADDRESS SETTINGS ...................................................................................................................... 53
POWER ON / STATUS LED ...................................................................................................................... 53
LAMP / LED OUTPUT STATUS LED .......................................................................................................... 54
SECTION 11 – P925TS-R RELAY CARD .................................................................. 55
STATUS LED .......................................................................................................................................... 55
RELAY STATUS LED’S ............................................................................................................................ 55
OPERATING MODE .................................................................................................................................. 55
CONTACT STATE .................................................................................................................................... 57
COIL STATE ............................................................................................................................................ 57
SECTION 12 – LOGIC AND SIGNAL POWER OPTIONS ......................................... 59
STANDARD SYSTEMS USING 24VDC LOGIC AND SIGNAL POWER ............................................................. 59
LOGIC SUPPLY ....................................................................................................................................... 59
SIGNAL SUPPLY ...................................................................................................................................... 59
OPTIONAL ISOLATED 24VDC SIGNAL INPUT POWER ................................................................................. 60
LOGIC SUPPLY ....................................................................................................................................... 60
SIGNAL SUPPLY ...................................................................................................................................... 60
OPTIONAL 125VAC/DC HIGH VOLTAGE SIGNAL INPUTS ........................................................................... 61
LOGIC SUPPLY ....................................................................................................................................... 61
SIGNAL SUPPLY ...................................................................................................................................... 61
OPTIONAL 48 OR 250VAC/DC HIGH VOLTAGE SIGNAL INPUTS ................................................................. 62
LOGIC SUPPLY ....................................................................................................................................... 62
SIGNAL SUPPLY ...................................................................................................................................... 62
SECTION 13 – CARD ADDRESS SETTINGS ............................................................ 63
P925TS-I INPUT / P925TS-O OR P925TS-R OUTPUT CARD TYPICAL ADDRESSES SETTINGS ................... 64
SECTION 14 – END OF LINE LOAD .......................................................................... 65
SECTION 15 – INTER CARD COMMUNICATIONS ................................................... 66
UNIVERSAL CARD SLOTS ........................................................................................................................ 66
P9000TS LOCAL RTK COMMUNICATION SWITCH LOCATION AND SETTING ................................................ 66
UPPER RACK SWITCH SETTINGS ............................................................................................................. 67
LOWER RACK SWITCH SETTINGS ............................................................................................................. 67
SECTION 16 – EXAMPLES OF 9000TS SYSTEMS .................................................. 68
5
P9000TS SOE ONLY CARD LAYOUT ...................................................................................................... 68
9000TS SOE AND ANNUNCIATOR CARD LAYOUT ..................................................................................... 69
9000TS SOE ANNUNCIATOR AND REPEAT RELAY LAYOUT CARD ............................................................. 70
TYPICAL CARD LOCATION AND ADDRESS SETTINGS WITHIN THE P925TS-RK RACK ................................... 71
SECTION 17 – 9000TS EVENT TYPE KEY ............................................................... 74
P925TS-I INPUT CARD EVENT TYPE KEY ................................................................................................ 74
P925TS-0 OUTPUT CARD EVENT TYPE KEY ............................................................................................ 75
P925TS-R RELAY CARD EVENT TYPE KEY ............................................................................................. 75
9000TS SYSTEM INTERNAL EVENT TYPE KEY.......................................................................................... 75
SECTION 18 – PORT 1 SERIAL COMMUNICATIONS .............................................. 78
PORT 1 PROTOCOL FORMATS. ................................................................................................................ 78
AMS TIME STAMPED EVENT PROTOCOL .................................................................................................. 78
MODBUS RTU PROTOCOL ...................................................................................................................... 78
READ REQUEST – MASTER ..................................................................................................................... 78
READ RESPONSE – 9000TS SLAVE ......................................................................................................... 81
WRITE SINGLE REQUEST/RESPONSE – MASTER AND 9000TS SLAVE ....................................................... 81
WRITE MULTIPLE REQUEST – MASTER .................................................................................................... 82
WRITE MULTIPLE RESPONSE – SLAVE ..................................................................................................... 82
EXCEPTION RESPONSE – 9000TS SLAVE ................................................................................................ 83
SECTION 19 – PORT 2 SERIAL COMMUNICATION ................................................ 84
PORT 2 PROTOCOL FORMATS. ................................................................................................................ 84
PROG ................................................................................................................................................... 84
MODBUS RTU ..................................................................................................................................... 84
MODBUS RTU PROTOCOL ...................................................................................................................... 84
READ REQUEST – MASTER ..................................................................................................................... 84
READ RESPONSE – 9000TS SLAVE ......................................................................................................... 87
WRITE SINGLE REQUEST/RESPONSE – MASTER AND 9000TS SLAVE ....................................................... 87
WRITE MULTIPLE REQUEST – MASTER .................................................................................................... 88
WRITE MULTIPLE RESPONSE – SLAVE ..................................................................................................... 88
EXCEPTION RESPONSE – 9000TS SLAVE ................................................................................................ 89
WHARTON PROTOCOL ............................................................................................................................ 89
SECTION 20 – PORT 3 SERIAL COMMUNICATION ................................................ 90
PORT 3 PROTOCOL FORMATS. ................................................................................................................ 90
WHARTON PROTOCOL ............................................................................................................................ 90
HOPF PROTOCOL .................................................................................................................................. 90
FOXBRGH 9600 E 1 8 .......................................................................................................................... 90
AUG CAT, G22, ALM ............................................................................................................................ 90
MODBUS RTU PROTOCOL ...................................................................................................................... 90
READ REQUEST – MASTER ..................................................................................................................... 91
READ RESPONSE – 9000TS SLAVE ......................................................................................................... 93
WRITE SINGLE REQUEST/RESPONSE – MASTER AND 9000TS SLAVE ....................................................... 93
WRITE MULTIPLE REQUEST – MASTER .................................................................................................... 94
WRITE MULTIPLE RESPONSE – SLAVE ..................................................................................................... 94
EXCEPTION RESPONSE – 9000TS SLAVE ................................................................................................ 95
SECTION 21 – IRIGB – OPTION ................................................................................ 96
TIME CODE INPUT SPECIFICATIONS:- ....................................................................................................... 96
CONNECTIONS AND HARDWARE SETTINGS:- .............................................................................................. 97
IRIGB CARD STATUS INDICATION:- .......................................................................................................... 99
IRIGB DATE AND TIME:- ....................................................................................................................... 100
IRIGB SYNC:- ...................................................................................................................................... 101
SECTION 22 – SPARE PARTS LIST ....................................................................... 102
6
System 9000TS
SECTION 23 – SERVICING ...................................................................................... 103
SECTION 24 – TROUBLE SHOOTING GIUDE ........................................................ 106
STATUS LED ON ALL CARDS FAIL TO ILLUMINATE ..................................................................................... 106
STATUS LED ON SOME INPUT CARDS FAIL TO ILLUMINATE ......................................................................... 106
STATUS LED ON SOME OUTPUT CARDS FAIL TO ILLUMINATE ..................................................................... 106
STATUS LED ON SOME RELAY CARDS FAIL TO ILLUMINATE ........................................................................ 107
EVENTS LOST DURING POWER DOWN ..................................................................................................... 108
PORT 2 CONFIGURATION (PROGRAMME) DOES NOT WORK ....................................................................... 109
INPUT CARD CHANNEL DOES NOT RESPOND TO LOCAL INPUT CHANGE ...................................................... 109
OUTPUT CARD CHANNEL DOES NOT RESPOND TO LOCAL INPUT CHANGE ................................................... 109
RELAY CARD CHANNEL DOES NOT RESPOND TO INPUT CHANGE ............................................................... 109
INPUT CARD CHANNEL DOES NOT RESPOND TO REMOTE INPUT CHANGE ................................................... 109
OUTPUT CARD CHANNEL DOES NOT RESPOND TO REMOTE INPUT CHANGE ................................................ 110
INPUT CARD FAILS TO SIGN ON .............................................................................................................. 110
OUTPUT CARD FAILS TO SIGN ON ........................................................................................................... 110
RELAY CARD FAILS TO SIGN ON ............................................................................................................. 110
SUSTAINED WATCHDOG RELAY FAULT .................................................................................................... 110
INTERMITTENT WATCHDOG RELAY FAULT ................................................................................................ 110
SUSTAINED PRINTER WATCHDOG FAULT ................................................................................................. 111
INTERMITTENT PRINTER WATCHDOG FAULT ............................................................................................. 111
SUSTAINED AMS WATCHDOG FAULT ...................................................................................................... 111
INTERMITTENT AMS WATCHDOG FAULT ................................................................................................. 111
UNABLE TO CLEAR STATUS EVENT ......................................................................................................... 111
INTERFACE CARD STATUS LED NOT ILLUMINATED / FLASHING ................................................................... 111
INTERFACE CARD SYNC LED NOT ILLUMINATED / FLASHING ....................................................................... 112
CARD FUNCTIONS INCORRECTLY ............................................................................................................ 112
UNABLE TO SILENCE AUDIBLE / HORN ON INPUT CARD ONLY SYSTEM ........................................................ 112
SILENCE AUDIBLE / HORN ON INPUT CARD ONLY SYSTEM UNRESPONSIVE ................................................. 112
SECTION 25 – CONTACT ........................................................................................ 113
PROCEDURES FOR FACTORY REPAIR AND RETURN WARRANTY ................. 113
7
SECTION 1 - INTRODUCTION
The 9000TS system is modular in design and can be used to display alarms for
immediate action and / or to record and print alarms for later analysis.
Typical systems comprise:-
Stand alone Sequential Event Recorder providing time stamping of events to a
1mS resolution.
Sequential Event Recorder with Combined Alarm Annunciation features and
Remote Displays
Sequential Event Recorder with Combined Alarm Annunciation features,
Remote Displays and Signal Duplicating Relays.
Stand alone Remote Logic Annunciator systems
Optional Alarm Management Software (AMS)
9000TS Systems are fully programmable using RTK’s windows based software utility
which is provided free of charge.
A programming port, RS232, is provided on the front of the Interface Card for
connection to a suitable PC / Laptop and no special programming language skills are
required as the user can simply enable or disable pre-defined features on a per
channel basis and the revisions can be down loaded to the system via the Interface
Card. Configuration data is stored in EEPROM on the individual cards without the
need for battery back-up.
9000TS Systems are constructed using a combination of the following key parts
MODEL NUMBER FUNCTION
P925TS-RK 19” Rack Chassis (Base Unit)
P925TS-RK-ETN 19” Rack Chassis (Expansion Unit)
P925TS-X Interface Card
P925TS-I 16 channel Input Cards
P925TS-O 16 channel Output Cards
P925TS-R 16 channel Repeat Relay Cards
P925TS-BL Blanking Plates (For unused positions)
P925TS-CABLE-1 Rack Interconnection Ribbon Cable 1 metre length (standard)
8
System 9000TS
SECTION 2 - SYSTEM DESCRIPTION AND FEATURES
General
9000TS Systems are constructed using industry standard 19” Racks with front access
to the associated logic cards and rear access to custom terminals. All terminals are of
the rising clamp type suitable for a maximum of 2.5mm sq. wire and each terminal
block can be removed to aid installation. Terminal blocks are provided with locking
screws for increased security during normal operation.
RACK
P925TS-RK
INTERF ACE
PORT 2
PRINTER
PORT 3
RX
TX
PORT 2 (PROG)
PORT 3
RX
TX
P925TS-X
RX
1
2
3
STATUS
SYNC
TX
INTERNAL
PORT 1
INPU T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P925TS-I
STATUS
INPUTS 1 TO 16
STATUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1A1
P925TS-O
OUTPUTS 1 TO 16
RELAYOUTPUT
STATUS
1
2
3
4
RELAYS 1 TO 16
5
6
7
8
9
10
11
12
13
14
15
16
1B
P925TS-R
P925TS-BL
A P925TS-RK 19” 3U Base Rack with 13 card slots is supplied with each system and
the following can be used as required.
P925TS-X Interface Card
P925TS-I Input Cards (16 channel)
P925TS-O Output Cards (16 channel)
P925TS-R Relay Cards (16 channel)
P925TS-BL Blanking Plates to protect and cover unused positions
P925TS-RK-ETN 19” 3U Expansion Racks with 14 card slots
Any combination of Input, Output or Relay Cards can be used to suit individual
applications. Ribbon sockets are provided on the rear of each rack allowing all of the
common system bus to be linked to expansion racks using factory supplied ribbon
cables.
Each Rack is equipped with its own 24VDC Logic and Signal Supply Fuse for added
protection and status LED’s are provided per fuse.
9
Universal Card Slots
All card slots within the racks are universal in application therefore Input, Output or
Relay Cards can be inserted into any available slot. Cards are inserted from the front
of the rack and once inserted automatically connect to the customer terminals located
on the rear of the chassis. Locking screws are provided at the top and bottom of each
card to ensure they are firmly seated at all times.
Polarisation Keys
For added security all cards and slots are supplied with polarisation keys to prevent
accidental insertion into the incorrect position within the racks. The polarisation can be
changed but care must be taken to ensure the associated field wiring is disconnected
and re-wired before cards of a different type are inserted into slots previously occupied
by different card types. For example high voltage inputs may have been used on a
socket that it being upgraded for use with low voltage outputs.
System Connections
In larger applications multiple racks can used to form larger systems and common bus
connections between racks are linked via RTK supplied plug in ribbon cables. These
connect to dedicated ribbon sockets located on the rear of each rack and are labelled
ribbon IN and ribbon OUT. The standard ribbon is 1mtr in length but additional length
cables can be supplied at time of order if required.
Customer Connections
Industry standard rising clamp terminal blocks, capable of accepting a maximum of
2.5mm2 cable are provided on the rear of each rack for connection of logic power,
signal power, signal inputs, lamp and relay outputs. Locking screws are provided at
the top and bottom of each terminal block to allow them to be easily removed during
installation, commissioning or fault finding.
Fully Field Configurable
Each channel within the 9000TS System can be configured by the customer using the
RTK supplied software utility and all programming information is stored in non-volatile
memory on individual cards with a minimum of 20 years retention. Full details of the
software and available features are provided via a separate manual.
Print Outs
A dot matrix printer can be directly connected to the P925TS-X Interface Card to
dynamically print the alarms as they occur or the user can choose to disable the print
function for later analysis. 3 tactile pushbuttons located on the face of the Interface
Card allow the user to trigger predefined reports as detailed later in this manual.
10
System 9000TS
First-Up Alarms
When a group of alarms is initiated, it is often critical to know the first alarm to occur
within the group as it allows the user to quickly identify the primary cause of failure.
This should reduce downtime and allow the plant to be returned to the operational
state in the shortest possible time. A printout of events to a 1mS resolution and or a
First-Up alarm sequences can be used to identify the primary cause of failure.
System Relays
Eight relays are provided within the P925TS-X Interface Card comprising two horn
relays and six common relays, which can be software configured to provide common
alarm group or failure alarm contacts for use with 3rd party devices.
Time Delays
Whilst some of the alarms in the system may require events to be captured to a 1ms
resolution some of the alarms may not need to respond in the same manner. Input
Cards are therefore provided with incremental time delays that allow the user to
configure each channel to activate and / or de-activate after a pre-set time limit has
elapsed. Each channel can be selected between 1 and 65,000ms
Auto Shelve
When high-speed events are being captured and stored in logs a faulty input contact
to an alarm channel can quickly fill the associated event buffers. Each channel can be
software configured to automatically shelve an alarm if the frequency of alarms
exceeds the specified norm within a defined time period. Once the channel returns to
set limits it will be automatically removed from auto shelve and will carry on
responding in the normal way. When auto-shelve occurs the event is stored in memory
and printed as required.
Sleep Mode
In applications where plant areas are not manned on a permanent basis – Sleep Mode
– can be used to disable the output drives to Displays and Audibles. This feature is
used to minimise drain on the primary power source, (typically batteries), and to
prevent unnecessary noise pollution.
Sleep mode is a standard feature of the 9000TS System and it is important to note that
whilst in this mode the logic continues to respond to alarms in the normal manner. The
pushbutton functions are disabled during sleep mode to ensure that once this feature
has been turned off the operator can use the associated pushbuttons to control the
alarms in the normal way.
11
SECTION 3 – MECHANICAL DETAILS
Logic Rack
The 9000TS System is mounted in industry standard 19" Racks manufactured to
IEC297-3 (DIN1494 Pt5). On larger systems multiple racks are supplied and ribbon
cables, which plug into dedicated sockets on the rear of each rack, are used to link
common bus lines.
When mounting the rack care must be taken to ensure that there is sufficient room to
withdraw the cards from the front of the rack and for cable access to the rows of 16
way terminals mounted on the rear of the rack. Customer inputs and outputs are
capable of accepting cable up to a maximum of 2.5mm2 and each terminal block can
be removed for ease of wiring using the locking screws provided at either end of the
block
Mounting
The 19” Rack should be mounted in a location that is free from excessive moisture,
vibration, heat and dust with sufficient clearance at the front to withdraw all cards
without obstruction and space at the rear to connect the associated field wiring. All
spare positions in a rack are fitted with all of the necessary edge connectors and
chassis blanking plates for ease of expansion at a later date. Additional Input, Output
or Relay Cards can therefore be plugged in and connected with ease.
Earthing
To comply with the EMC requirements for electrostatic discharge IEC801-2 it is
essential that each 19" Rack is suitably earthed. A dedicated earth point is supplied on
the right hand side plate of each rack for this purpose.
Plug-in Cards
The first rack in any system is supplied with one P925TS-X Interface Card and thirteen
vacant card slots, which can be used for a combination of :-
CARD TYPE FUNCTION SPACE REQUIRED
P925TS-1 16 Channel Input Card One Card Slot
P925TS-O 16 Channel Output Card One Card Slot
P925TS-R 16 Channel Repeat Relay Card Two Card Slots
P925TS-BL Blanking Plates One Card Slot
Once the cards are plugged into the rack they automatically connect to the
motherboard to link all of the control functions between cards and to provide
connections to the Customer terminals mounted on the rear of the rack.
Lamp / LED Displays
The 9000TS System is able to drive existing displays or RTK can supply the system
with RTK manufactured display units as required.
12
System 9000TS
Multiple Racks Systems
In larger SOE or combined SOE / Annunciator schemes multiple racks can be supplied
as required.
These systems still only 1 x P925TS-X Interface Card for communication to the
outside world and to being able to configure the associated cards.
The common signals required between racks are fully buffered and are connected
using RTK supplied plug in ribbon cables which connect into dedicated sockets on the
rear of the associated racks as typically shown below.
Chassis Interconnecting Ribbon Details
FUSE 1
FUSE 2
FUSE 1
FUSE 2
IN P UT
OUTPUT
IN P UT
OUTPUT
RTK SUPPLIED CHASSIS
INTERCONNECTING RIBBON
PART NO . P925TS-CA BLE -1
(1 Metre supplied as standard)
13
SECTION 4 – OPERATING INSTRUCTIONS
Pre-checks
The system is supplied fully tested and, if requested, pre-configured to suit your
application so detailed on site re-testing should not be necessary.
After connections have been completed the following pre-checks should be made
before applying power.
1. Ensure the equipment is earthed using the specific earth stud on the right-hand
side of the P925TS-RK Euro-rack.
2. Check that the power supply is adequately rated and suitable for the primary
supply available and that the output voltage is suitable for use with the 9000TS
system.
3. The 9000TS System requires a 24VDC logic supply and the 24VDC signal
supply is derived from this supply as standard. (Options exists for high voltage
inputs fed via external power source as detailed within this manual)
4. Check that all cards are fully seated and the retaining screws have been
tightened.
5. Check all alarm contacts are volt-free and correctly wired using the common
voltage +24VDC available on terminal +VC for standard systems (Options
exists for high voltage inputs fed via external power source as detailed within
this manual)
6. Care should be taken with the output wiring to the display to ensure no shorts
occur.
7. Please note a short in the output will not damage the equipment but could give
extremely misleading results.
Status LED
Each card is supplied with a status LED which is used for fault and setup indication as
follows:-
LED STATUS
ON Normal Operation
OFF Faulty card or card not recognised in software
Power ON
After completing the above pre-checks, power can be supplied to the unit. The system
will complete an initial self-test and will search for all of the installed cards. During this
time the status LED on the associated input / output card will illuminate as soon as the
system recognises the card and its settings.
14
SECTION 5 – TECHNICAL SPECIFICATION
Logic Supply 24VDC ( 19 to 36VDC )
A range of power supplies are available to convert from
higher AC or DC primary supply voltages.
Supply Current @ 24VDC for all card types
MODEL NO TYPE CURRENT
P925TS-X Interface Card 1A
P925TS-I Input Card 100mA
P925TS-O Output Card 100mA plus Lamp / LED load
P925TS-R Relay Card 250mA
RTK LED LED Cluster 20mA each
RTK 28V Lamp 40mA each
Individual Repeat Relays
VOLTAGE RATING (RESISTIVE)
24VDC 2A
125VDC 0.5A
Common Relays
VOLTAGE RATING (RESISTIVE)
24VDC 2A
125VDC 0.5A
Fuse ratings
FUSE RATINGS PURPOSE
F1 1A/T Protects the +24VDC signal supply from each chassis
System 9000TS
F2 5A/F Protects the main 24VDC logic supply to each chassis
Alarm Sequences Compliant to ISA Standard S18.1 – 1979 (R.1992)
Each channel can be configured to operate in accordance
with the standard ISA sequences detailed in ISA-S18.1
1979.
Terminals Rising clamp type terminals complete with locking screws.
Maximum cable size 2.5 mm Square
15
EMC Compliance
Radiated RFI Immunity
IEC 61000-4-3
Conducted RFI Immunity
IEC 61000-4-6
Radiated Emissions
IEC 61000-6-3
Conducted Emissions
IEC 61000-6-3
Radiated Power Frequency Magnetic Field
IEC 61000-4-8
ESD Effects
IEC 61000-4-2
Dielectric Withstand
1500V RMS
Surge Withstand – Oscillatory
ANSI C37.90.1
Electrical Fast Transient/Burst Immunity
IEC 61000-4-4
Surge Immunity
IEC 61000-4-5
LVD Compliance
Designed and manufactured to BS EN61010-1:1993
Environment
Operating temperature 0oC to 60oC
Storage temperature -20oC to 80oC
Humidity 0-95% RH, non-condensing
16
System 9000TS
Input Specifications
Contact Volt Free contacts that can be software configured to be
either normally open or normally closed.
Voltage 24V AC/DC with selectable option per channel for
125VAC/DC (Options for 48VAC/DC or 250VAC/DC)
Contact resistance N/C series resistance of contact cables 20K Ohm max
Contact resistance N/O parallel resistance of contact cables 200K Ohm min
Alarm contact current Typical loop current 2mA
Input response time Selectable form 1mS to 65,000mS
First up discrimination 1mS
Input protection The equipment is protected against reverse connection of
the supply input.
Pushbuttons Control pushbuttons can be software configured as
required and normally use +24VDC as a common return in
systems using high voltage inputs they use the same return
as the signals (48VAC/DC, 125VAC/DC or 250VAC/DC)
Output Specifications
Output cards Each channel can drive up to 160mA @ 24VDC, making it
suitable for multi bulb / LED displays or multiple repeat
displays.
System relays There are eight systems relays comprising two horn relays
and six common relays, which can be configured as group
or fault relays. A volt free contact is provided per relay,
which can be set to normally open or normally closed as
required.
All contacts are rated at 2A @ 24VDC
Repeat relays As an option 16 channel repeat relay cards are available
which provide a volt free contact per relay, which can be
set to normally open or normally closed as required.
All contacts are rated at 2A @ 24VDC
Communications RS485 Bi-directional modbus communication port, 9 Pin
programming port and 25 Pin printer port.
17
SECTION 6 – ALARM SEQUENCES
On systems supplied with P925TS-O Output Cards each channel can be programmed
to operate to a sequence defined within ISA-S18.1 Alarm Sequences. Full details of
how to set each channel to the required alarm sequence are provided in the 9000TS
Configuration Manual.
The following paragraphs detail the most common features.
Summary
Within the alarm annunciator market a common standard has been adopted by all key
manufacturers and end users with regards to operational sequences. These standards
are used worldwide to define the visual indication, audible alarm and the action the
operator must take to control the annunciator.
The Instrument Society of America provide full details of each alarm sequence within
ISA 18.1-1979 (R1992) and RTK are fully compliant with the stated sequences. The
most common sequences are detailed within this section of the manual.
Pushbuttons
Six pushbutton functions are provided within the 9000TS System to allow the user to
be able to control any of the available sequences.
1. Lamp Test – is used to test the LED assemblies by illuminating them in a
steady state for as long as the pushbutton is pressed
2. Functional Test – is used to simulate an input on all channels and therefore all
windows and horn circuits will operate in accordance with the selected ISA
sequence and additional pushbuttons will need to be pressed to step through
the alarm sequence to return the unit to its normal state
3. Mute – is used to silence the audible alarm whilst allowing the associated alarm
window to continue to operate in accordance with the selected ISA sequence
4. Acknowledge – is used to silence the alarm and change the state of the
associated alarm window in accordance with the selected ISA sequence
5. Reset – is used to return the alarm to the normal off state once the Input has
returned to the normal condition
6. First Reset – is used to reset the flash sequence on the first alarm to occur
within a defined group of alarms. Once first reset has been pressed the next
alarm to occur within the group will flash at the first up alarm rate.
18
System 9000TS
Audible Alarms
Each channel within the annunciator can be set to operate RL1 and RL2 common horn
relays as required and RL5 – 8 can be set as additional horn relays as required.
Automatic Reset
Once a channel has been acknowledged and its input has returned to normal the
alarm can be set to automatically reset without the operator having to press the reset
pushbutton
Non Latch Sequence – (No Lock In)
Alarms can be set to non lock-in, which allows the alarm to automatically return to the
non alarm state as soon as the signal input returns to normal
Ringback Sequence
Ringback sequence is used to inform the operator both visually and audibly that an
alarm condition has cleared and the channel can be reset to its normal off state. When
a contact returns to normal the associated window will flash at approx ½ the speed of
a normal alarm and the audible will sound. This identifies the specific alarm and
informs the operator that the alarm can be reset to its normal off state.
First Up Sequences
When monitoring devices with interlinked functions such as a turbine or compressor it
is often important to know the specific alarm that occurred first, as it will invariably
result in cascade of secondary alarms. This allows the operator to focus on the root
cause of failure and therefore limits the downtime and associated costs. This is
achieved by having the first-up alarm flashing in a different manner compared to the
subsequent alarms. Four different first-up sequences are available F0, F1, F2 and F3
as detailed below and in the following sequence tables.
F0 The standard mode adopted by RTK Instruments, which indicates the first-up alarm
by flashing at twice the rate of subsequent alarms.
F1 In this mode subsequent alarms appear in the acknowledged state, hence they do
not flash. The audible device does not operate when subsequent alarms occur,
unless still operating from the first alarm. The acknowledge pushbutton will reset
the first-up indication.
F2 In this mode all subsequent alarms do not flash, they will however operate the
audible device. The acknowledge pushbutton will reset the first-up indication.
F3 In this mode initial alarms appear with an intermittent flash rate and subsequent
alarms flash at a steady rate. On acknowledge subsequent alarms revert to the
steady on state and only the first alarm continues to flash at a slower rate.
Please note auto reset and non lock- in functions are not recommended when using
first up sequences as the true sequence of events cannot be guaranteed.
The most common sequences are detailed below:-
19
ISA A – Automatic Reset – Lock In
RETURN
TO NORMAL
PROCESS
SEQUENCE
AUDIBLE
NORMAL
NORMAL
OFFVISUAL
SILENT
TO
ABNORMAL
ACKNOWLWDGE
WHILE NORMAL
PROCESS
SEQUENCE
VISUAL
AUDIBLE
ABNORMAL
OR NORMAL
ACKNOW
ON
SILENT
ACKNOWLEDGE
WHILE ABNORMAL
PROCESS
SEQUENCE
VISUAL
AUDIBLE
ABNORMAL
OR NORMAL
ALARM
FLASHING
AUDIBLE
Sequence Features
1. Acknowledge and test pushbuttons.
2. Alarm audible device
3. Lock In of momentary alarms until acknowledged
4. The Audible device is silenced and the flashing stops when acknowledged.
5. Automatic reset of acknowledged alarms when the process has returned to
normal
6. Operational test
20
ISA A-4 – Automatic Reset – Non Lock In
RETURN
TO NORMAL
PROCESS
SEQUENCE
AUDIBLE
NORMAL
NORMAL
OFFVISUAL
SILENT
System 9000TS
TO
ABNORMAL
RETURN
TO NORMAL
PROCESS
SEQUENCE
VISUAL
AUDIBLE
ABNORMAL
OR NORMAL
ACKNOW
ON
SILENT
ACKNOWLEDGE
WHILE ABNORMAL
PROCESS
SEQUENCE
VISUAL
AUDIBLE
ABNORMAL
OR NORMAL
ALARM
FLASHING
AUDIBLE
Sequence Features
1. Acknowledge, and test pushbuttons.
2. Alarm audible device
3. Non Lock In of momentary alarms
4. The audible device is silenced and the flashing stops when acknowledged.
5. Automatic reset of alarms when the process has returned to normal before or
after acknowledge (Non Lock In)
6. Operational test
21
ISA A-4-5-6 – Status
RETURN
TO NORMAL
PROCESS
SEQUENCE
AUDIBLE
PROCESS
SEQUENCE
VISUAL
AUDIBLE
NORMAL
NORMAL
OFFVISUAL
SILENT
ABNORMAL
OR NORMAL
ALARM
ON
SILENT
TO
ABNORMAL
Sequence Features
1. Test pushbutton.
2. No alarm audible
3. The visual alarm does not flash
4. Non Lock In of momentary alarms
5. Automatic reset of alarms when the process has returned to normal before or
after acknowledge (Non Lock In)
6. Operational test
22
ISA M – Manual Reset – Lock In
RESET
WHILE NORMAL
PROCESS
SEQUENCE
AUDIBLE
NORMAL
NORMAL
OFFVISUAL
SILENT
System 9000TS
TO
ABNORMAL
PROCESS
SEQUENCE
VISUAL
AUDIBLE
ABNORMAL
OR NORMAL
ACKNOW.
ON
SILENT
ACKNOWLEDGE
WHILE ABNORMAL
PROCESS
SEQUENCE
VISUAL
AUDIBLE
ABNORMAL
OR NORMAL
ALARM
FLASHING
AUDIBLE
Sequence Features
1. Acknowledge, reset and test pushbuttons.
2. Alarm audible device
3. Lock In of momentary alarms until acknowledged
4. The Audible device is silenced and the flashing visual alarm stops when
acknowledged.
5. Manual reset of acknowledged alarms when the process has returned to normal
6. Operational test
23
ISA R – Ringback
SEQUENCE
VISUAL
AUDIBLE
NORMALPROCESS
RINGBACK
SLOW FLASH
PULSING
RETURN
TO NORMAL
PROCESS
SEQUENCE
AUDIBLE
ACK WHILE ABNORMAL
RETURN TO NORMAL
PROCESS ABNORMAL
SEQUENCE
VISUAL
AUDIBLE
NORMAL
NORMAL
OFFVISUAL
SILENT
ACKNOW
ON
SILENT
TO ABNORMALRESET
PROCESS
SEQUENCE
VISUAL
AUDIBLE
ACKNOW
WHILE NORMAL
ABNORMAL
OR NORMAL
ALARM
FAST FLASH
AUDIBLE
Sequence Features
1. Acknowledge, reset and test pushbuttons.
2. Alarm audible device. (optional Ringback audible device)
3. Lock In of momentary alarms until acknowledged
4. The audible device is silenced and the flashing stops when acknowledged
5. Ringback visual ad audible indications when the process condition returns to
normal
6. Manual reset of Ringback indications
7. Operational test
24
ISA F1A-1 – Automatic Reset First Up
System 9000TS
RETURN
TO NORMAL
SUBSEQUENT
TO ABNORMAL
PROCESS ABNORMAL
SEQUENCE
VISUAL
AUDIBLE
ACKNOW.
ON
SILENT
PROCESS
SEQUENCE
AUDIBLE
ACKNOWLEDGE
WHILE ABNORMAL
(FIRST OUT RESET)
NORMAL
NORMAL
OFFVISUAL
SILENT
FIRST TO
ABNORMAL
PROCESS
SEQUENCE
VISUAL
AUDIBLE
ABNORMAL
OR NORMAL
FIRST ALARM
FLASHING
AUDIBLE
Sequence Features
1. Acknowledge and test pushbuttons.
2. Alarm audible device
3. Lock In of momentary first alarm only, no lock in of momentary subsequent
alarms
4. Flashing and audible indications for first alarm only, new subsequent alarms go
to the acknowledge state.
5. First out indication is reset and the audible is silenced when acknowledged.
6. Automatic Reset of acknowledged alarm indications when the process returns
to normal
7. Silence pushbutton can be used to silence the audible alarm only
25
(
)
ISA F2M-1 – Manual Reset First Up
SEQUENCE DIAGRAM
PROCESS
SEQUENCE
VISUAL
RESET WHILE
NORMAL
SILENCE
ACKNOWLEDGE
ABNORMAL
OR NORMAL
ACKNOWLEDGED
ON
PROCESS
SEQUENCE
VISUAL
AUDIBLE
PROCESS
SEQUENCE
VISUAL
AUDIBLE
NORMAL
NORMAL
SILENT
ABNORMAL
OR NORMAL
SUBSEQUENT
ALARM
ACKNOWLEDGE
(FIRST OUT RESET)
OFF
SUBSEQUENT TO
ABNORMAL
ON
ON
FIRST TO
ABNORMAL
PROCESS
SEQUENCE
VISUAL
ABNORMAL
OR NORMAL
FIRST ALARM
FLASHING
26
AUDIBLE
SILENT
ACKNOWLEDGE
(FIRST OUT RESET)
PROCESS
SEQEUNCE
VISUAL
AUDIBLE
ABNORMAL
OR NORMAL
FIRST SILENCED
FLASHING
SILENT
AUDIBLE
SILENCE
SEQUENCE ISA F2M-1
MANUAL RESET FIRST OUT WITH NO SUBSEQUENT ALARM FLASHING & SILENCED PUSHBUTTON
AUDIBLE
System 9000TS
LINE
1 NORMAL NORMAL OFF SILENT
2 FIRST ABNORMAL FIRST ALARM FLASHING AUDIBLE LOCK-IN
3 SUB. ABNORMAL SUB. ALARM ON AUDIBLE LOCK-IN
4 FIRST
5 SUB.
6 FIRST
7 SUB.
8 FIRST
9 NORMAL RESET NORMAL OFF SILENT
PROCESS
CONDITION
ABNORMAL OR
NORMAL
ABNORMAL OR
NORMAL
ABNORMAL OR
NORMAL
ABNORMAL OR
NORMAL
ABNORMAL OR
NORMAL
PUSHBUTTON
OPERATION
ACKNOWLEDGE
BEFORE SIL
SILENCE FIRST SILENCED FLASHING SILENT
SILENCE ACKNOWLEDGE ON SILENT
ACKNOWLEDGE
AFTER SILENCE
SEQUENCE
STATE
VISUAL
DISPLAY
TO LINE 7
TO LINE 7
SEQUENCE FEATURES
1. Silence, acknowledge, reset and test pushbuttons
2. Alarm audible device
3. Lock-in of momentary alarms until acknowledged.
4. Option1 – silence pushbutton to silence the alarm audible device
while retaining the first out flashing indication
5. Flashing indication for first alarm only. new subsequent alarms have
the same visual indication as acknowledged alarms.
6. First out indication is reset when acknowledged
7. Manual reset of acknowledged alarm indications after process
conditions return to normal.
8. Operational test
ALARM
AUDIBLE
DEVICE
REMARKS
FIRST OUT
RESET
MANUAL
RESET
REQUIRED
FIRST OUT
RESET
MANUAL
RESET
27
ISA F3A – Automatic Reset First Up
SEQUENCE DIAGRAM
PROCESS
SEQUENCE
VISUAL
AUDIBLE
RETURN
TO NORMAL
ABNORMAL
SUBSEQUENT
ACKNOWLEDGE
ON
SILENT
FIRST OUT RESET
WHILE ABNORMAL
SEQUENCE
ACKNOWLEDGE
WHILE NORMAL
ACKNOWLEDGE
WHILE ABNORMAL
SEQUENCE
PROCESS
VISUAL
AUDIBLE
PROCESS
STATE
VISUAL
AUDIBLE
FIRST OUT RESET
WHILE NORMAL
PROCESS
VISUAL
AUDIBLE
NORMAL
NORMAL
OFF
SILENT
SUBSEQUENT TO
ABNORMAL
ABNORMAL
OR NORMAL
SUBSEQUENT
ALARM
FAST FLASHING
ON
ABNORMAL
OR NORMAL
FIRST
ACKOWLEDGED
SLOW FLASHING
SILENT
FIRST OUT RESET
PROCESS
SEQUENCE
VISUAL
AUDIBLE AUDIBLE
ACKNOWLEDGE
FIRST TO
ABNORMAL
FIRST ALARM
INTERMITTENT
ABNORMAL
OR NORMAL
FLASHING
28
(AUTOMATIC RESET FIRST OUT WITHOUT FLASHING & RESET PUSHBUTTON)
SEQUENCE ISA F3A
System 9000TS
SEQUENCE TABLE
LINE
1 NORMAL NORMAL OFF SILENT
2 FIRST ABNORMAL FIRST ALARM
3 SUB. ABNORMAL SUB. ALARM
4 FIRST
5 FIRST
6A SUB. ABNORMAL
6B SUB. NORMAL TO LINE 8
7A FIRST ABNORMAL
7B FIRST NORMAL TO LINE 8
8 NORMAL NORMAL OFF SILENT
PROCESS
CONDITION
ABNORMAL
OR NORMAL
ABNORMAL
OR NORMAL
PUSHBUTTON
OPERATION
FIRST OUT
RESET BEFORE
ACKNOWLEDGE
ACKNOWLEDGE
FIRST OUT
RESET AFTER
ACKNOWLEDGE
SEQUENCE
STATE
FIRST
ACKNOWLEDGED
SUB.
ACKNOWLEDGE
VISUAL
DISPLAY
INTERMITTENT
FLASHING
FAST
FLASHING
TO LINE 3
SLOW
FLASHING
ON SILENT
TO LINE 6A
SEQUENCE FEATURES
1. Silence, acknowledge, reset and test pushbuttons
2. Alarm audible device
3. Lock-in of momentary alarms until acknowledged.
4. Flashing indication for first alarm only. New subsequent alarms have the
same visual indication as acknowledged alarms.
5. First out indication is reset when acknowledged
6. Manual reset of acknowledged alarm indications after process conditions
return to normal.
7. Operational test
ALARM
AUDIBLE
DEVICE
AUDIBLE LOCK-IN
AUDIBLE LOCK-IN
SILENT
REMARKS
FIRST OUT
RESET
FIRST OUT
RESET
REQUIRED
MAINTAINED
ALARM
MOMENTARY
ALARM
FIRST OUT
RESET
FIRST OUT
RESET
AUTOMATIC
RESET
29
SECTION 7 – P925TS-X INTERFACE CARD
Interface Card Features
INTERFACE
STATUS
RX
SYNC
TX
INTERNAL
PORT 1
PORT 2
RX
TX
PORT 2 (PROG)
PRINTER
PORT 3
RX
PORT 3
1
2
3
TX
P925TS-X
Diagnostic LED’s
PORT TYPE FUNCTION
1 Modbus Communication Transmit & Receive LED’s
2 Programming Transmit & Receive LED’s
3 Time Synchronisation Transmit & Receive LED’s
System Status Power On LED
Time Sync Status Time Sync LED
Serial Ports
PORT TYPE
1 RS485 Modbus Communication Port
2 RS232 Programming Port
3 RS232 Time Synchronisation Port
RS232 Printer Port (25 Pin)
30
System 9000TS
Generating Reports
Three tactile pushbuttons are provided on the front of the P925TS-X Interface Card to
allow the user to trigger pre-defined reports from a 9000TS System using the
sequential of event feature.
Caution:-
Depending on the type of report required the resulting print out may be several pages
long and therefore the printer will be fully utilised while the print out is in process. To
prevent accidental triggering of reports each pushbutton must be held down for a short
period to confirm that the report should be printed.
Report Print Outs
PUSHBUTTON REPORT TYPE
1 Generates a printed report for ALL channels in the alarm condition.
Generates a printed report indicating any input that has been
2
3
1 & 3
1, 2 & 3
Buffers
The following buffers are available within the interface card.
FUNCTION CAPACITY
Sort Buffer 1,000 Events
AMS Buffer 1,000 Events
Printer Buffer 1,000 Events
Please note these buffers are in addition to the 1,000 event buffers located on each 16
channel card within the system. As an example a 19” rack containing 13 input cards is
capable of storing 13,000 events in addition to the above.
Sort Delay Period
In applications where alarm bursts occur in quick succession the user can software
configure a sort time delay period in seconds to ensure that data remains in strict time
order. Once the sort delay period has elapsed the information is passed onto the AMS
and Printer buffers when requested.
shelved because the number of alarm events within a defined
period has exceeded the programmed parameters for the specific
channel or the channel has been manually shelved in software.
Generates a printed report indicating the events stored within the
event history buffer. Caution:- this can be in excess of 1,000 events.
Pressed simultaneously generates a printed report indicating the
configuration of all alarm legend details
Pressed simultaneously generates a printed report indicating the
configuration of all channels in the system
31
System Relay Outputs
The P925TS-X Interface Card is equipped with eight system relays having the
following functions:-
Audible Alarm Relays
Two systems relays RL1 and RL2 are always factory supplied as horn relays on the
Interface card. Each channel can be configured to activate relay 1 or relay 2. When the
associated channel goes into alarm the horn relay will activate and the relay will
remain in the alarm state until the silence or acknowledge pushbutton has been
pressed.
Group Relays
RL3 and RL4 are factory set as Group Relay 1 and 2 and RL5 to RL8 can be software
configured to operate as group relays. Each channel can be configured to activate any
of the group relays. When the associated channel goes into alarm the group relay will
activate and the relay will remain in the alarm state until all alarms in the group have
returned to normal and the logic has been reset
Group Relays with Reflash
Group Relays can also be configured to include a Reflash function.
In this Mode when an additional alarm occurs within the same group the associated
relay contacts will revert to normal for approx 500mS and then re-alarm.
Diagnostic Relay Outputs
Systems relays RL5 to RL8 can be software configured to provide volt free contact
outputs for the following events:-
EVENT TYPE
Internal Faults
Printer Faults
Sort Log Full
AMS Log Full
Printer Log Full
GPS Lock Fault
GPS Serial Fault
Sync Fault
Watchdog Relay
A Watchdog Relay RL9 is provided as standard, which will change state as soon as
the 9000TS detects an internal communication failure or card fault. The P925TS-X
Interface Card is equipped with 2 x Jumpers LK6 and LK8 which allow the contact and
coil state. LK6 allows selection of EN (Energised) or DE-EN (De-Energised) Coil in the
normal state and LK8 allows selection of the watchdog relay contact to N/O or N/C
32
System 9000TS
Time Synchronisation
Internal Time Synchronisation
The P925TS-X Interface Card generates a time sync pulse, which is broadcast to all of
the associated I/O Cards in the system as a common time base.
External Time Synchronisation
If preferred the 9000TS can be synchronised to an external time source such as IRIGB or GPS
The P925TS-X Interface Card is equipped with a three-way header and two-way
shorting bar, which allows the user to select whether the time synchronisation pulses
are via internal or external sources.
Shorting bar LK4 is used to set the required time synchronisation path as shown
below.
Time Synchronisation Jumper Setting
SET TIME SYNC
TO INTERNAL OR
EXTERNAL SYNC
AS REQUIRED
USING LINK LK4
EXT-SYNC
EXT-SYNC
LK4
INT-SYNC
RL8
RL7
INT-SYNC
RL6
NONCNONCNONCNONC
RL1RL2RL3RL4
NONCNONCNONO NCNC
RL5
33
Interface Card Relay Outputs.
All 9000TS Systems are equipped with eight common relays plus one watchdog relay
as typically shown below.
OPTIONAL EXTERNAL
AUDIBLE ALARMS
SIGNAL SUPPLY 1 AMP
X2
F1
RL1-1
RL2-1
RL3-1
RL4-1
RL5-1
RL6-1
RL7-1
RL8-1
1
2
3
4
5
6
7
8
COMMON ALARM GROUP [GP1]
COMMON ALARM GROUP [GP2]
SYNC.
FAILURE
COMM'S
FAIL
PRINTER
FAILURE
POWER
FAILURE
CRITICAL
HORN [HN1]
NON-CRITICAL
HORN [HN2]
RL9-1
F2
LOGIC SUPPLY 5 AMP
X1
1
2
3
4
5
A
6
B
7
A
8
B
9
Note:-
RL1 and RL2 are factory set as horn relays
RL3 and RL4 are factory set as Group Relay 1 and 2
RL5 to RL8 are software configurable for use as group, horn or fault monitoring
relays. The functions shown for RL5 - RL8 are therefore shown as typical
examples only.
RL9 is factory set as a watchdog relay which will change state if any faults are
detected within the system. The Relay can be set to EN or DE-EN using Link
LK6 and the Contact state can be set to N/O or N/C using Link LK8 as required.
WATCHDOG [WD]
SYNC. I/P
TRANSMIT
RECEIVE
MASTER / SLAVE
34
System 9000TS
System Relay Settings:-
Setting Relay Contact States
Links LK1 to LK8 on the P925TS-X Interface Card allow the user to select the nonalarm state of each of the relays.
The relay contact can be set to be either normally open (NO) or normally closed (NC)
using a 2 way shorting bar on a 3 pin header as detailed in the diagram below.
LK4
LK3 LK2 LK1
NONCNONCNONCNONC
RL1RL2RL3RL4
LK4
HN1HN2
NC NO
RL4
LK8 LK6
SET SYSTEM
RELAY CONTACT
NON ALARM STATE
SHOWN SET FOR
NORMALLY CLOSED
( OPEN TO ALARM )
RL8
P925TS-X Interface Card:- System Relay – “Non Alarm” Contact State Setting
LK7 LK5
RL7
RL6
RL5
NONCNONCNONO NCNC
35
Horn Relay:- RL1
RL1 is factory set as a critical horn relay. This relay will change state when any
channel software configured to operate Horn A (HA) activates and the relay will remain
in the abnormal state until the mute or acknowledge pushbutton has been pressed.
Coil Setting (Non-alarm state)
RELAY SWITCH STATE FUNCTION
RL1 SW1-1
Horn Relay:- RL2
RL2 is factory set as a non critical horn relay. This relay will change state when any
channel software configured to operate Horn B (HB) activates and the relay will remain
in the abnormal state until the mute or acknowledge pushbutton has been pressed.
Coil Setting (Non-alarm state)
RELAY SWITCH STATE FUNCTION
RL2 SW1-2
OFF De-energised
ON Energised
OFF De-energised
ON Energised
SW1-
1
HORN A
SW1
123
24V
110V
ON
OFF
4
LK11 LK10
CONTACT
VOLTAGE
ON
OFF
2
LK9
POWER
FAIL
HORN B
ON
OFF
OFF ON
DE-EN EN
DE-EN EN
36
System 9000TS
Group Relays RL3 & RL4:-
RL3 and RL4 are factory set to operate as group 1 and group 2 common alarm relays.
When an alarm occurs on any within the group the associated relay will change state
and the relay will remain in the abnormal state until the fault has been cleared and the
alarm has been reset.
The coil state of RL3 and RL4 can be set to normally energised or normally deenergised using switch SW1 positions 3 and 4 on the P925TS-X Interface Cards as
detailed below
Coil Setting (Non-alarm state)
RELAY SWITCH STATE FUNCTION
RL3 SW1-3
RL4 SW1-4 OFF De-energised
OFF De-energised
ON Energised
ON Energised
SW1
ON
OFF
1234
LK11 LK10
24V
110V
CONTACT
VOLTAGE
ON
OFF
SW1-
3
4
POWER
FAIL
GROUP A
GROUP B
LK9
ON
OFF
OFF
EN
EN
ON
DE-EN
DE-EN
37
Relays RL5 - RL8:-
RL5 - RL8 are factory supplied as normally energised relays and any relay can be
software configured to one of the following functions
Group Relay 1 – 6
Any channel configured to the associated group will de-energise the relay on alarm
and the relay will remain in the abnormal state until the alarm has been cleared and reset
Group Relay 1 - 6 with reflash function added
Additional HA or HB Horn relay
Combined HA & HB Horn relay
Internal fault
Printer fault
Log fault
GPS fault
Sync. fault
Reflash Common Alarm Relays
Group relays can be software configured to allow the associated relay contacts to drop
out and re-alarm, reflash, if additional alarms occur in the same group whilst the Relay
is already in the alarm state.
38
System 9000TS
Power Failure Monitoring:- PF
RL5 can be configured to monitor the 24VDC logic supply and/or signal supply.
The relay will de-energise if the associated supply fails. Links LK9, LK10 and LK11 are
provided on the P925TS-X Interface Card to allow the user to select: -
LINK POSITION FUNCTION
LK9
LK10
LK11
ON Loss of the 24VDC logic supply will de-energise the relay.
OFF Disabled
ON Loss of the signal supply will de-energise the relay.
OFF Disabled
ON Signal Supply Monitoring level is set to 24V AC/DC
OFF Signal supply Monitoring level is set to 110V AC/DC
OFF ON
DE-EN EN
DE-EN EN
EN DE-EN
EN DE-EN
LK9
ON
OFF
ENABLE
POWER-FAIL
MONITORING
SW1
24V
125V
123
LK11
SIGNAL
MONITOR
LEVEL
24V
110V
4
ON
OFF
LK11
LK10
ON
OFF
CONTACT
VOLTAGE
SW1-
1
2
3
4
ON
OFF
ENBALE
SIGNAL-FAIL
MONITORING
POWER
FAIL
HORN A
HORN B
GROUP A
GROUP B
LK10
LK9
ON
OFF
39
Printer Failure Alarm
System relays RL3 - RL8 can be software configured to operate in the event of a
printer failure alarm being received by the 9000TS System.
Time Sync. Failure
System relays RL3 - RL8 can be software configured to operate in the event of a time
sync. error signal being generated by the 9000TS System
Buffer Overload Alarm
System relays RL3 - RL8 can be software configured to operate in the event of a
buffer overload signal being generated by the 9000TS System
Watchdog Relay:- WD
RL9 is factory set as a watchdog relay
The relay is normally de-energised and will energise if the system detects a fault. The
relay will automatically reset when the fault condition has been removed. The coil state
can be changed from normally DE-EN to normally EN using Link LK6 and the contact
state can be set to N/O or N/C using Link LK8 as required.
Customer terminals are available on the rear of the rack as shown in the diagram
below.
OPTIONAL EXTERNAL
AUDIBLE ALARMS
SIGNAL SUPPLY 1 AMP
RL1-1
RL2-1
RL3-1
RL4-1
RL5-1
RL6-1
RL7-1
RL8-1
X2
1
2
COMMON ALARM GROUP [GP1]
3
COMMON ALARM GROUP [GP2]
4
SYNC.
5
FAILURE
COMM'S
6
FAIL
PRINTER
7
FAILURE
POWER
8
FAILURE
CRITICAL
HORN [HN1]
NON-CRITICAL
HORN [HN2]
RL9-1
F1
F2
LOGIC SUPPLY 5 AMP
X1
1
2
3
4
5
6
7
8
9
WATCHDOG [WD]
SYNC. I/P
A
TRANSMIT
B
A
RECEIVE
B
MASTER / SLAVE
40
SECTION 7A – P925TS-X1/2 DUAL REDUNDANT
INTERFACE CARD
Dual Interface Card Features
INTERFACE
STATUS
PORT 2
RX
PORT 2
SYNC
TX
RX
TX
INTERNAL
PORT 1
1
System 9000TS
RX
TX
P925TS-X1/2
2
3
PRINTER
PORT 3
PORT 3
The purpose of this section is to describe the differences between the standard
interface card as described above and the dual redundant interface card. All other
functionality is assumed to be the same.
Diagnostic LED’s
LED FUNCTION
STATUS Master status - illuminated indicates internal comms
port 0 control.
SYNC Time Sync – Flash rate of 1 pulse/sec ok
Dual Redundant System
A Dual Redundant system has two interface cards. The system is intended to provide
a secondary interface card in the event of a failure associated with the primary
interface card. When no fault exists the customer ports 1, 2, and 3 on both cards
provide the same contact and alarm data. Internal events data may be different since
this is card specific.
Dominant X1 and Submissive X2
There are two types of dual redundant interface card Dominant and Submissive,
Indentified on the front handle by the letters X1 and X2 respectively. Selection of these
two card types is via a single link LK7 on the PC104 card within the interface card
module.
Dominant LK7 Not Fitted.
41
Submissive LK7 Fitted.
Dominant and Submissive cards communicate with each other via “Port 4” three
terminal connector on the front face plate, note in later systems this connection maybe
internal. It is important that the Dominant and Submissive Port 4 Terminal’s (if fitted)
should be connected pin1 to pin1 etc.
Dominant X1 Control Function
During power up the Dominant interface card assumes master mode control of internal
communications between interface card and Input and Output cards (Port 0). Control
of the internal communications will only be relinquished if certain criteria are met –
Refer to Switchover protocol. While the dominant card is a master to Port 0 customer
Ports 1, 2 and 3 are fully active .If the card relinquishes control of Port 0 then Port 1
will no-longer respond to AMS requests.
Submissive X2 Control Function
On power up the Submissive card assumes slave mode for Port 0. Submissive master
control of the internal communications will only take place if certain criteria are met –
Refer to Switchover protocol. Customer Ports 1, 2 and 3 are fully active irrespective of
Submissive Port 0 control status.
Switchover Protocol
The transfer of Port 0 control between Dominant and Submissive is defined by a set of
rules. The rules which apply differ depending on the quality of Port 4 communications
between Dominant and Submissive. If Port 4 status is ok then switchover is based on
a customer Port status comparison, else switchover is based on Port 0 status. As a
default, switchover is not allowed within 12 seconds of a previous switchover.
Port 4 status ok
Based on a predefined hierarchy port 0 control will be assigned to which ever interface
card is considered to have the healthiest Port 1, 2 or 3 status.
The default port comparison hierarchy is as follows:-
Port 1 Most important.
Port 3 |
Port 2 |
Port 6 Least important.
Port 4 status fault
If Port 0 status ok. Port 0 control will remain with Dominant or Submissive.
If Port 0 status fault. Dominant will attempt to take control, if unsuccessful then
Submissive will assume control.
Note: Control on power up will always be allocated to the Dominant card first were
possible.
Switchover Scenario’s
Table below assume port 4 status ok.
42
System 9000TS
DOM FAILURE MODE SUB FAILURE MODE MASTER CONTROL
None None No change
Power up None Submissive
None Power up Dominant
Port 0 fail None Submissive
None Port 0 fail Dominant
Port 1 fail Port 1 fail No change
Port 1 fail Port 3 fail Submissive
Port 1 fail Port 2 fail Submissive
Port 1 fail Port 6 fail Submissive
Port 1 fail None Submissive
Port 3 fail Port 1 fail Dominant
Port 3 fail Port 3 fail No change
Port 3 fail Port 2 fail Submissive
Port 3 fail Port 6 fail Submissive
Port 3 fail None Submissive
Port 2 fail Port 1 fail Dominant
Port 2 fail Port 3 fail Dominant
Port 2 fail Port 2 fail No change
Port 2 fail Port 6 fail Submissive
Port 2 fail None Submissive
Port 6 fail Port 1 fail Dominant
Port 6 fail Port 3 fail Dominant
Port 6 fail Port 2 fail Dominant
Port 6 fail Port 6 fail No change
Port 6 fail None Submissive
Table below assume port 4 status fault.
DOM FAILURE MODE SUB FAILURE MODE MASTER CONTROL
None None No change
Power up None Submissive
None Power up Dominant
Port 0 fail None Submissive
None Port 0 fail Dominant
Port 1 fail Port 1 fail No change
Port 1 fail Port 3 fail No change
Port 1 fail Port 2 fail No change
Port 1 fail Port 6 fail No change
Port 1 fail None No change
Port 3 fail Port 1 fail No change
Port 3 fail Port 3 fail No change
Port 3 fail Port 2 fail No change
43
Port 3 fail Port 6 fail No change
Port 3 fail None No change
Port 2 fail Port 1 fail No change
Port 2 fail Port 3 fail No change
Port 2 fail Port 2 fail No change
Port 2 fail Port 6 fail No change
Port 2 fail None No change
Port 6 fail Port 1 fail No change
Port 6 fail Port 3 fail No change
Port 6 fail Port 2 fail No change
Port 6 fail Port 6 fail No change
Port 6 fail None No change
Table below lists event type’s specific to a dual redundant 9000ts system.
Dual Redundant Specific Event Type’s
EVENT TYPE DESCRIPTION
164 DOM Port 3 serial com OK
165 DOM Port 3 serial com Fail
166 DOM Port 2 serial com OK
167 DOM Port 2 serial com Fail
168 DOM Port 1 serial com OK
169 DOM Port 1 serial com Fail
170 DOM Dualred link OK
171 DOM Dualred link Fail
172 SUB Port 3 serial com OK
173 SUB Port 3 serial com Fail
174 SUB Port 2 serial com OK
175 SUB Port 2 serial com Fail
176 SUB Port 1 serial com OK
177 SUB Port 1 serial com Fail
178 SUB Port 0 serial com OK
179 SUB Port 0 serial com Fail
180 DOM Port 0 serial com OK
181 DOM Port 0 serial com Fail
182 DOM control OK
183 DOM control Fail
184 SUB control OK
185 SUB control Fail
186 SUB DOM Compare Config OK
187 SUB DOM Compare Config Fail
188 DOM SUB Compare Config OK
189 DOM SUB Compare Config Fail
44
190 SUB Dualred link OK
191 SUB Dualred link Fail
System 9000TS
45
SECTION 8 – INPUTS AND OUTPUTS
Optically Coupled Inputs
All inputs to the 9000TS System are optically coupled to increase the tolerance of the
system to noise interference and to allow operation from AC or DC voltage sources.
Digital Inputs
P925TS-I Input Cards are designed to operate from either normally open or normally
closed volt free contacts with a fused +24VDC being supplied by the 9000TS System
for use as a signal supply voltage.
As an alternative the customer can use 24VDC powered Inputs which connect directly
to the associated Input card. If powered inputs are required the OV reference of the
customers supply should be connected to the OVC IN terminal on the rear of each
chassis as this links the common return path of all of the optically coupled inputs.
As an option higher voltage powered inputs can be used, typically +125VDC, and each
channel is equipped with a 3 pin header and 2 way shorting bar which allows the user
to set the input to match the required signal supply voltage level.
For example: The standard input card allows selection of 24VAC/DC OR 125VAC/DC
and an optional card is available for systems requiring 48VAC/DC OR 250VAC/DC
As field contacts are often located a long way from the associated logic it is
recommended that input cables be run separately from circuits carrying heavy currents
or high voltages to minimise the effects of induced voltages. All inputs are provided
with transient filters so that low voltage interference is ignored.
Lock In
Each channel can be software configured to capture fleeting alarms or to allow them to
automatically return to the off state as soon as the contact returns to normal.
Lamp/LED Outputs
P925TS-O Output Cards, located in the adjacent slot to P925TS-I Input Cards, allow
connection to conventional remote mounting lamp / LED displays. Each of the 16
outputs is short circuit protected and capable of driving 160mA @24VDC.
Repeat Relay Option
P925TS-R Repeat Relay Cards provide 16-volt free contact outputs. Each output can
be set to normally open or normally closed using 3 way header pins and 2 way
shorting bars on a per channel basis as required. The repeat relay feature is typically
used to provide an isolated input to 3rd party Scada packages.
Dual Horn Relay
Two of the common relays RL1 and RL2 are factory set as horn relays and these can
be used to connect to remote audible devices. The remote audibles are often referred
to as priority and non-urgent and provide the operator with distinct tones that help
determine the speed of response required.
46
System 9000TS
Group Relays
Six of the common relays can be configured, as group relays and each channel can be
set to drive any of these relays. The relays typically provide summary alarm contacts
for use by 3rd party devices. An example of this would be alarm groups determined by
the alarm type, temperature, pressure, or level.
Reflash Facility
Each of the common group relays can be software configured to reflash every time a
new alarm occurs within the same group, which allows the associated contacts to
return to normal for approx 500ms and then return to the alarm state.
Fault Relays
Any of the common relays can be configured to provide volt free contact outputs which
will change state in the event of a printer fault or primary event buffer overflow.
Watchdog Relay
Each 9000TS System is equipped with a watchdog relay as standard and this relay will
activate in the event of an internal error or communication failure.
RS485 Communication Option
A modbus communication port, Port 1, is provided on the front of the P925TS-X
Interface Card to allow 3rd party data to be transmitted to 3rd party devices if required.
RS232 Printer Port
A standard 25 pin printer port is provided on the front of the P925TS-X Interface Card
to allow direct connection to a suitable dot matrix printer for dynamic printing of events
as they occur.
RS232 Programming Port
A 9 pin programming port, Port 2 is provided on the front of the P925TS-X Interface
Card to allow the system to be programmed using the RTK supplied windows style
software utility and a suitable lap top computer or PC.
Control Inputs
Any digital input channel can be configured to operate as a pushbutton input to provide
control of the associated lamp / LED outputs. The input can be configured for use as
Lamp Test, System Test, Silence, Acknowledge, Reset, First Reset, Lamp & Audible
Test or as a Sleep Mode control input.
Group Inhibits
Each system is provided with eight inhibit groups which allows the user to configure
multiple digital inputs to each group to inhibit the alarms during prolonged
maintenance periods.
Once an inhibit group has been formed any spare input channel can be configured as
the inhibit group control input and a remote inhibit switch can be used to inhibit all of
the alarms within the group as required.
47
Data Storage
The P925TS-X interface card stores configuration data for all cards in the system.
Once a 9000TS System has been configured the user can replace any Input, Output
or Relay Card and all of the settings for the new card will be automatically updated
with the settings from the original card using stored configuration data held within the
P925TS-X interface card.
RTK strongly recommend that all configurations be saved to a separate source as a
back up before any alterations to the system are made.
The 9000TS system is designed for safety critical applications therefore all card types
are designed to be removed and re-inserted in the rack with power applied to ensure
that the remaining system continues to monitor during this phase.
Although the P925TS-X Interface Card stores configuration data for the associated
I/O cards the same data is also stored locally on the individual cards allowing the
alarm system to continue to operate as a conventional annunciator even if the
P925TS-X Interface Card is removed.
48
System 9000TS
SECTION 9 – P925TS-I INPUT CARD
The P925TS-I Input Card is capable of accepting sixteen digital inputs and is equipped
with a micro-controller and EEPROM, which allows configuration details to be stored in
non-volatile memory. No battery backup is required to maintain this memory and
system configuration can be changed tens of thousands of times without degradation.
All inputs are optically coupled to ensure maximum reliability in harsh electrical
environments, however as field contacts are often great distances from the
annunciator it is still advisable to run the contact cables separately from circuits
carrying heavy currents and/or high voltages to minimise the effects of induced
voltages from these cables. A transient filter is built into the input circuitry so that low
voltage interference will be ignored.
Voltage inputs can also be used if the 0VS of the 9000TS is linked to the OV of the
direct voltage supply to provide a common reference.
Normally open or normally closed continuous or fleeting contacts can be used and the
input can be software configured to capture events within the range 1 to 65,000 mS
Signal Input Voltage Selection
The P925TS-I Input Card is suitable for operation from either 24VAC/DC or
125VAC/DC switched or powered inputs. Each card is equipped with shorting links
LK1 to LK16, which allows the user to select the associated field input voltage for each
channel. In standard applications +24VDC is derived from the P925TS-X Interface
Card for use as a signal supply voltage but it is possible to use external voltage
sources if required.
CARD ADDRESS SETTING
1842 12832 6416
BINARY
SW2
REM
ON
OFF
ON
OFF
SW1
1234
RTK LOCAL
COMMS
SW3
LOC
12 21
END OF LINE LOAD RESISTOR
SW IT C H TO ON IF LAST IN CHA IN
REMOTE
COMMS
RXTX RXTX
5876
PG1
LK1
24VAC/DC VERSION
OR
LK1
125VAC/DC VERSION
24V
125V
REFERENCE FIELD
LK1
LK2
LK3
LK4
LK5
LK6
LK7
LK8
LK9
LK10
LK11
LK12
LK13
LK14
LK15
LK16
49
Optional High Voltage Inputs
As an option the P925TS-I Input Card can be supplied suitable for operation from
either 48VAC/DC or 250VAC/DC switched or powered inputs. Each card is equipped
with shorting links LK1 to LK16, which allows the user to select the associated field
input voltage for each channel. In these applications the signal supply voltage must be
provided via an external source.
CARD ADDRESS SETTING
4
18
BINARY
SW1
2 12832 6416
ON
OFF
4
123
RTK LOCAL
COMMS
SW3
LOC
12 21
RXTX RXTX
END OF LINE LOAD RESISTOR
SW I T C H TO O N IF LAST IN C HAIN
587
REMOTE
COMMS
6
SW2
REM
ON
OFF
PG1
LK1
48VAC/DC VERSION
OR
LK1
250VAC/DC VER SION
48V
250V
REFERENCE FIELD
LK1
LK2
LK3
LK4
LK5
LK6
LK7
LK8
LK9
LK10
LK11
LK12
LK13
LK14
LK15
LK16
Power on / Status LED
Each Card is supplied with a single green status LED on the front panel.
The LED would be on in the normal state to indicate that the card is powered and
there is no fault within the card.
If the uses presses the status pushbutton (recessed below the status LED) the Status
LED will flash for a short period of time while the Inputs contact state is being checked.
If the unit is incorrectly powered down the status LED will flash until the buffers have
been reset
50
System 9000TS
Alarm Status LED’s
Each card is equipped with sixteen yellow LED’s, which indicates if any of the
associated signal inputs are in the normal or abnormal alarm state as a diagnostic aid
and would operate as follows:-
INPUT SET FOR SIGNAL CONTACT LED
Normally Open
Normally Closed
Open OFF
Closed ON
Closed OFF
Open ON
INPU T
POWER ON
GREEN LED
CONTACT
STATUS
YELLOW
LED'S
STATUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P925TS-I
INPUTS
Input Card Face Plate & Wiring
1
2
3
4
5
6
7
8
9
10
CHANNEL NUMBERS
11
12
13
14
15
16
+ VC SIGNAL SUPPLY
TYPICAL SIGNAL
INPUT CONTACTS
51
Pushbutton Connections
Any channel can be configured as a pushbutton control input to allow the operator to
control the operational sequence if the input card is being used with P925TS-O Output
Cards.
There are seven pushbutton control inputs available:- Lamp Test, Acknowledge,
Reset, Silence, System Test, First Up Reset and Combined Lamp/Audible Test.
Pushbuttons connected to the associated Input should be of the momentary, nonmaintained, type with one Normally Open contact per pushbutton.
The common return of the pushbuttons is normally +24VDC however as pushbuttons
use standard digital input channels the common return will always be at the same
voltage level as the alarm inputs (24VDC as standard optionally 48VAC/DC,
125VAC/DC or 250VAC/DC.
Example:- A system that requires Test, Acknowledge and Reset Pushbuttons would
be factory supplied with pushbutton inputs available on channel 14, 15 & 16 on the last
P925TS-I Input Card within the system,.
1
2
3
4
5
6
7
8
9
10
CHANNEL NUMBERS
11
12
13
14
15
16
RESET
ACK
TEST
+VC ( +24VDC AS STANARD )
P925TS-I Input Card – Typical Pushbutton Wiring
Please note if a P925TS-O Output Card is located in the adjacent slot to a P925TS-I
Input Card with channels wired as pushbutton inputs the associated outputs would
only be active when the pushbutton is pressed.
52
System 9000TS
SECTION 10 – P925TS-O OUTPUT CARD
The P925TS-O Output Card is equipped with sixteen open collector outputs each
capable of providing 160mA @ 24vdc which can be connected to lamp / LED displays
as required.
The output of each channel sinks to OV on alarm and therefore +24VDC is used a
common return for all Lamp / LED outputs.
Lamp Protection
During installation and commissioning or as a result of filament failure a short circuit
may occur in the output drive causing excessive current to flow in the lamp driving
circuit.
The 9000TS System is equipped with automatic electronic crowbars, which will protect
the output circuit if excessive current is drawn. If the output fails to operate in the
correct manner the drive circuit is turned off and will periodically attempt to
automatically recover until the fault has been removed.
Output Drive Type
Each of the sixteen output channels is capable of driving either conventional filament
lamps or LED’s.
When used with filament lamps the individual output drives pass a small current to
each remotely wired lamp to prevent large inrush currents and thermal shock during
lamp test.
In applications that require LED’s the “keep alive” current must be disabled in software
on a per channel basis to prevent the LED’s from illuminating at approx 40% of normal
brightness during the off cycle.
Card Address Settings
A P925TS-O Output Card is located to the right of the associated P925TS-I Input Card
each pair of cards must have the same address. i.e. If the 1st input card in the system
is set to address 0 the 1
linked pair.
Power On / Status LED
Each Card is supplied with a single green status LED on the front panel.
The LED would be on in the normal state to indicate that the card is powered and
there is no fault within the card.
If a card fault is detected the LED will go to off
st
output card must be set to 0 for the cards to function as a
53
Lamp / LED Output Status LED
Each card is equipped with 16 x Red LED’s, which will operate as a slave of the
associated lamp / LED output drive.
The LED will therefore be off, flashing or steady in accordance with the configured
alarm sequence. As remote displays are often mounted several meters from the
associated display the LED’s can be used during commissioning / faultfinding to verify
that the output is functioning correctly at the local rack.
POWER ON
GREEN LED
OUTPUT
STATUS
RED
LED'S
OUTPUT
STATUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
OUTPUTS
P925TS-O
1
2
3
4
5
6
7
8
9
10
CHANNEL NUMBERS
11
12
13
14
15
16
+ VS
Output Card Face Plate & Wiring
54
System 9000TS
SECTION 11 – P925TS-R RELAY CARD
P925TS-R Relay Card
In applications that require a dedicated repeat relay to be provided on a per channel
basis P925TS-R (16) channel relay cards can be added alongside P925TS-I Input or
P925TS-O output cards as required.
POWER ON
GREEN LED
ALARM
STATUS
AMBER
LED'S
RELAY
STATUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P925TS-R
RELAY 1
RELAY 2
RELAYS
RELAY 3
RELAY 4
RELAY 5
RELAY 6
RELAY 7
RELAY 8
1A
1B
2A
2B
3A
3B
4A
4B
5A
5B
6A
6B
7A
7B
8A
8B
RELAY 9
RELAY 10
RELAY 11
RELAY 12
RELAY 13
RELAY 14
RELAY 15
RELAY 16
9A
9B
10A
10B
11A
11B
12A
12B
13A
13B
14A
14B
15A
15B
16A
16B
INTERNAL RELAY CONTACTINTERNAL RELAY CONTACT
P925TS-R Relay Card
Status LED
Each P925TS-R relay card is supplied with a single green status LED as shown
above. The green LED will be ON in the normal state to indicate that the card is
powered and no internal card faults have been detected.
Relay Status LED’s
Each P925TS-R relay card is equipped with 16 x amber status LED’s, which monitor
the alarm state of each relay.
Alarm State Coil Setting Status LED
Normal De-Energised OFF
Abnormal Energised ON
OR
Alarm State Coil Setting Status LED
Normal Energised OFF
Abnormal De-Energised ON
Operating Mode:-
55
The operating mode of each P925TS-R relay card can be configured to operate as:-
Input Follower
P925TS-R relay cards set to this mode will activate when the signal input is
abnormal and will return to normal as soon as the input returns to the non alarm
state.
OR
Logic Follower
P925TS-R relay cards set to this mode will activate when the signal input is
abnormal and will remain active until the alarm input has returned to normal and
the operator has cleared the alarm using the pushbuttons associated with the
configured alarm sequence.
Switch SW3 Positions 1 and 2 on the lower card are used to set the relay function:-
SW3-1 SW3-2 Function
ON OFF Relays follow the Input
OFF ON Relays follow the alarm
The finished P925TS-R assembly comprises 2 x (8) channel relay cards with a
common face plate.
The lower card, part no CB5507POP, provides the first 8 x relays as shown below:-
LK4 LK3 LK2 LK1
NONCNONCNONCNONC
RL1RL2RL3RL4
LK4
NC NO
RL4
LK8 LK6LK7 LK5
SET SYSTEM
RELAY CONTACT
NON ALARM STATE
SHOWN SET FOR
NORMALLY CLOSED
( OPEN TO ALARM )
RL8
RL7
RL6
NONCNONCNONO NCNC
RL5
The upper card, part no CB5488POP, provides an additional 8 x relays as shown
below:-
56
System 9000TS
LK4
LK3 LK2 LK1
NONCNONCNONCNONC
RL1RL2RL3RL4
LK4
NC NO
RL4
LK8 LK6LK7 LK5
SET SYSTEM
RELAY CONTACT
NON ALARM STATE
SHOWN SET FOR
NORMALLY CLOSED
( OPEN TO ALARM )
RL8 RL7 RL6 RL5
NCNC
NC
NONO
NO
NC
NO
Contact State:-
Each of the 16 x relays is equipped with 1 x changeover contact and the user can
select the non alarm state of each relay to Normally Open or Normally Closed using a
3 way header and 2 way shorting bar.
In the example shown above Relay 4 has been set to Normally Closed
Coil State:-
The non alarm coil state of each P925TS-R relay card can be configured to:-
Normally energised (de-energised on alarm)
OR
Normally de-energised (energised on alarm)
Switch SW3 position 3 on the lower card is used to set the non alarm coil state
SW3-3 Function
OFF Normally De-Energised
ON Normally Energised
57
BDM
SW3
587
4
123
6
ON
OFF
UNUSED
COIL STATE
RELAY FUNCTION
RTK LOCAL
COMMS
SW1
LOC
TX
END OF LINE LOAD RESISTOR
SWITCH T O O N IF LAST IN CHA IN
REMOTE
COMMS
12RX12
TX
RX
SW2
REM
ON
OFF
P925TS-R Relay Card (lower board part no CB5507POP) switch locations
Switch SW3 positions 1 and 2 are used to set the relay function
Switch SW3 position 3 is used to set the relays to energised or de-energised
Switch SW3 positions 4 to 8 are not used
Switch SW1 and SW2 are used to set the end of line resistors if the P925TS-R is the
last card in the system.
58
System 9000TS
SECTION 12 – LOGIC AND SIGNAL POWER OPTIONS
Standard Systems Using 24VDC Logic And Signal Power
If the system derives its power from a source that is higher than 24VDC an external
AC/DC or DC/DC power supply unit must be used to convert the incoming supply
voltage into the required 24VDC logic supply.
Logic Supply
The 24VDC logic supply should be connected to the terminals marked +VS and 0VS
on the logic rack. The logic supply is protected with a 5A Fuse (F2) and a monitor LED
is provided to indicate the status of the fuse.
Signal Supply
Standard 9000TS Systems provide +24VDC as a signal supply voltage which is
derived from the logic supply on the P925TS-X Interface Card.
The 24VDC logic supply outputs +VS and OVS are wired into the signal supply input
terminals marked +VC IN and OVC IN.
The signal supply voltage, (+24VDC), is available on terminal +VC OUT for distribution
to the customers signal input contacts. The signal supply output is protected with a 1A
fuse (F1) and a monitor LED is provided to indicate the status of the fuse.
Please note:- Each P925TS-I Input Card is equipped with a 3 pin header and 2 way
shorting bar that allows selection of inputs suitable for operation from 24VAC/DC or
125VAC/DC. Please ensure the jumper is in the correct position before applying
power.
CONTACT FUSE 1A/F
F1
FAIL
F2
FAIL
SUPPLY FUSE 5A/T
CONTACT SUPPLY
P1
1
2
3
4
5
6
P2
1
2
3
4
5
6
RACK SUPPLY
+VC OUT
+VC OUT
+VC OUT
+VC OUT
+VC IN
0VC IN
RIBBON INPUT
RIBBON OUTPUT
+VS
+VS
+VS
0VS
0VS
0VS
24VDC SIGNAL SUPPLY
OUTPUT VOLTAGE
24VDC
LOGIC SUPPLY
24VDC Combined Logic / Signal Input Power Wiring
59
Optional Isolated 24VDC Signal Input Power
In situations of extreme electrical noise, it may be preferable to power the alarm logic
and signal inputs from separate isolated power supplies. This will significantly reduce
any disturbance due to large currents flowing in the common supply lines. Systems
using isolated 24VDC logic and 24VDC signal supplies should be connected as
follows:-
Logic Supply
The 24VDC logic supply should be connected to the terminals marked +VS and 0VS
on the logic rack. The logic supply is protected with a 5A fuse (F2) and a monitor LED
is provided to indicate the status of the fuse.
Signal Supply
The 24VDC signal supply should be connected to the signal supply input terminals
marked +VC IN and OVC IN, this input is filtered and protected with a 1A fuse (F1) and
a monitor LED is provided to indicate the status of the fuse.
The signal supply voltage, (+24VDC), is available on terminal +VC OUT for distribution
to the associated signal input contacts.
Please Note: - Each P925TS-I Input Card is equipped with a 3 pin header and 2 way
shorting bar that allow selection of inputs suitable for operation from 24VAC/DC or
125VAC/DC. Please ensure the jumper is in the correct position before applying
power.
CONTACT FUSE 1A/F
F1
FAIL
F2
FAIL
SUPPLY FUSE 5A/T
CONTACT SUPPLY
P1
1
2
3
4
5
6
P2
1
2
3
4
5
6
RACK SUPPLY
+VC OUT
+VC OUT
+VC OUT
+VC OUT
+VC IN
0VC IN
RIBBON INPUT
RIBBON OUTPUT
+VS
+VS
+VS
0VS
0VS
0VS
24VDC SIGNAL SUPPLY
OUTPUT VOLTAGE
24VDC SIGNAL SUPPLY
INPUT VOLTAGE
24VDC
LOGIC SUPPLY
24VDC Logic and Isolated 24VDC Signal Input Power Wiring
60
System 9000TS
Optional 125VAC/DC High Voltage Signal Inputs
Systems using isolated 24VDC logic and H.V. 125VAC/DC signal supplies should be
connected as follows:-
Logic Supply
The 24VDC logic supply should be connected to the terminals marked +VS and 0VS
on the logic rack. The logic is protected with a 5A fuse (F2) and a monitor LED is
provided to indicate the status of the fuse.
Signal Supply
The high voltage 125VAC/DC signal supply should be connected to the signal supply
input terminals marked +VC IN and OVC IN, this input is filtered and protected with a
1A fuse (F1) and a monitor LED is provided to indicate the status of the fuse.
The high voltage signal supply voltage (+125VAC/DC) is available on terminal +VC
OUT for distribution to the associated signal input contacts.
Caution:- High voltages will be present on all of the signal input circuits when the
associated contacts are in the closed position.
Please note- Each P925TS-I Input Card is equipped with a 3 pin header and 2 way
shorting bar that allows selection of inputs suitable for operation from 24VAC/DC or
125VAC/DC. Please ensure the jumper is in the correct position before applying
power.
CONTACT FUSE 1A/F
F1
FAIL
F2
FAIL
SUPPLY FUSE 5A/T
CONTACT SUPPLY
P1
1
2
3
4
5
6
P2
1
2
3
4
5
6
RACK SUPPLY
+VC OUT
+VC OUT
+VC OUT
+VC OUT
+VC IN
0VC IN
RIBBON INPUT
RIBBON OUTPUT
+VS
+VS
+VS
0VS
0VS
0VS
125VAC/DC SIGNAL SUPPLY
OUTPUT VOLTAGE
125VAC/DC SIGNAL SUPPLY
INPUT VOLTAGE
24VDC
LOGIC SUPPLY
24VDC Logic and Isolated 125VAC / DC Signal Input Power Wiring
61
Optional 48 or 250VAC/DC High Voltage Signal Inputs
Systems using isolated 24VDC logic and optional H.V. signal supplies should be
connected as follows:-
Logic Supply
The 24VDC logic supply should be connected to the terminals marked +VS and 0VS
on the logic rack. The logic is protected with a 5A fuse (F2) mounted on the rear of the
19” rack and a monitor LED is provided to indicate the status of the fuse.
Signal Supply
The high voltage signal supply, (+48 or 250VAC/DC), should be connected to the
signal supply input terminals marked +VC in and OVC, this input is filtered and
protected with a 1A fuse (F1) and a monitor LED is provided to indicate the status of
the fuse.
The high voltage signal supply, (+48 or 250VAC/DC), is available on terminal +VC
OUT for distribution to the associated signal input contacts.
Caution:- High voltages will be present on all of the signal input circuits when the
associated contacts are in the closed position.
Please note- Each P925TS-I Input Card is equipped with a 3 pin header and 2 way
shorting bar that allows selection of inputs suitable for operation from 48VAC/DC or
250VAC/DC. Please ensure the jumper is in the correct position before applying
power.
CONTACT FUSE 1A/F
F1
FAIL
F2
FAIL
SUPPLY FUSE 5A/T
CONTACT SUPPLY
P1
1
2
3
4
5
6
P2
1
2
3
4
5
6
RACK SUPPLY
+VC OUT
+VC OUT
+VC OUT
+VC OUT
+VC IN
0VC IN
RIBBON INPUT
RIBBON OUTPUT
+VS
+VS
+VS
0VS
0VS
0VS
HIGH VOLTAGE
SIGNAL SUPPLY
OUTPUT VOLTAGE
HIGH VOLTAGE
SIGNAL SUPPLY
INPUT VOLTAGE
24VDC
LOGIC SUPPLY
24VDC Logic and Isolated High Voltage Signal Input Power Wiring
62
System 9000TS
SECTION 13 – CARD ADDRESS SETTINGS
Each card in the system must be set to a unique address using switch SW1 position 1
to 8, which is located in the top left hand corner of the associated P925TS-I input
Card, P925TS-O Output Card. The first P925TS-I Input Card in the system is normally
set to address O (All SW1-* switches off) and the remaining cards should be set
according to card type as follows:-
9000TS systems equipped with P925TS-I Input Cards each card is set to its own
unique address
9000TS systems equipped with P925TS-I Input Cards and P925TS-O Output Cards
each pair of input and output cards needs to be set to the same address.
9000TS systems equipped with P925TS-I Input Cards, P925TS-0 Output Cards and
P925TS-R Relay cards each pair of input and output cards needs to be set to the
same address.
Note:- The P925TS-R Repeat Relay cards do not require the address to be set
1248163264128
BINARY
SW1
1234
5876
ON
OFF
CARD ADDRESS SETTING
Please note
A maximum of 250 unique addresses can be set as required
Card Address Switch Location
63
P925TS-I Input / P925TS-O or P925TS-R Output Card Typical Addresses Settings
ADDRESS DIL SWITCH SW1-
NO BINARY -1 -2 -3 -4 -5 -6 -7 -8
0 00000000 OFF OFF OFF OFF OFF OFF OFF OFF
1 00000001 ON OFF OFF OFF OFF OFF OFF OFF
2 00000010 OFF ON OFF OFF OFF OFF OFF OFF
3 00000011 ON ON OFF OFF OFF OFF OFF OFF
4 00000100 OFF OFF ON OFF OFF OFF OFF OFF
5 00000101 ON OFF OFF OFF OFF OFF OFF OFF
6 00000110 OFF ON ON OFF OFF OFF OFF OFF
7 00000111 ON ON ON OFF OFF OFF OFF OFF
8 00001000 OFF OFF OFF ON OFF OFF OFF OFF
9 00001001 ON OFF OFF ON OFF OFF OFF OFF
10 00001010 OFF ON OFF ON OFF OFF OFF OFF
11 00001011 ON ON OFF ON OFF OFF OFF OFF
12 00001100 OFF OFF ON ON OFF OFF OFF OFF
13 00001101 ON OFF ON ON OFF OFF OFF OFF
14 00001110 OFF ON ON ON OFF OFF OFF OFF
15 00001111 ON ON ON ON OFF OFF OFF OFF
16 00010000 OFF OFF OFF OFF ON OFF OFF OFF
17 00010001 ON OFF OFF OFF ON OFF OFF OFF
18 00010010 OFF ON OFF OFF ON OFF OFF OFF
19 00010011 OFF ON OFF OFF ON OFF OFF OFF
20 00010100 OFF OFF ON OFF ON OFF OFF OFF
21 00010101 ON OFF ON OFF ON OFF OFF OFF
22 00010110 OFF ON ON OFF ON OFF OFF OFF
23 00010111 ON ON ON OFF ON OFF OFF OFF
24 00011000 OFF OFF OFF ON ON OFF OFF OFF
25 00011001 ON OFF OFF ON ON OFF OFF OFF
26 00011010 OFF ON OFF ON ON OFF OFF OFF
27 00011011 ON ON OFF ON ON OFF OFF OFF
28 00011100 OFF OFF ON ON ON OFF OFF OFF
29 00011101 ON OFF ON ON ON OFF OFF OFF
30 00011110 OFF ON ON ON ON OFF OFF OFF
31 00011111 ON ON ON ON ON OFF OFF OFF
32 00100000 OFF OFF OFF OFF OFF ON OFF OFF
33 00100001 ON OFF OFF OFF OFF ON OFF OFF
34 00100010 OFF ON OFF OFF OFF ON OFF OFF
35 00100011 ON ON OFF OFF OFF ON OFF OFF
36 00100100 OFF OFF ON OFF OFF ON OFF OFF
37 00100101 ON OFF ON OFF OFF ON OFF OFF
38 00100110 OFF ON ON OFF OFF ON OFF OFF
39 00100111 ON ON ON OFF OFF ON OFF OFF
40 00101000 OFF OFF OFF ON OFF ON OFF OFF
64
System 9000TS
SECTION 14 – END OF LINE LOAD
Communication End Of Line Resistors
Each P925TS-* Card is equipped with two off 2 way DIL switches labelled SW2 and
SW3. When selected to the on position these switches provide the required end of line
load resistor to balance the communication line. SW2 is used for the RTK internal
communication network and SW3 is used for the external communication network.
Please note:- SW2 and SW3 should only be set to the on position on the last card in
the system
CARD ADDRESS SETTING
4
1
8163264128
BINARY
SW1
SW3
LOC
2
ON
OFF
1234
RTK LOCAL
COMMS
12 21
END OF LINE LOAD RESISTOR
SW IT C H TO ON IF LAST IN CHA IN
REMOTE
COMMS
RXTX RXTX
5876
SW2
REM
ON
OFF
PG1
FACTORY
ONLY
USE
End of Line Resistor Switch Location
65
SECTION 15 – INTER CARD COMMUNICATIONS
Universal Card Slots
All card slots are universal in application therefore all card types can be inserted from
the front of the rack using the associated card guides and once inserted each card
automatically connects to the customer terminals located on the rear of the chassis via
the motherboard.
Each card slot on the chassis motherboard is equipped with a dedicated 2 way DIL
switch located on the inside face of the chassis motherboard.
This switch must be set to the appropriate setting for each application.
If adjacent card slots are equipped with P925TS-I Input Cards the switch should be set
to the off position, which will disable the local RTK communications bus between
adjacent slots.
However if adjacent card slots are equipped with P925TS-I Input and P925TS-O or R
Output Cards the switch must be in the on position.
With switch 1 and 2 in the on position local RTK communication data is passed
between the cards to allow the inputs to activate the associated outputs (Lamp/LED or
relay).
RACK
PORT 2
PRINTER
PORT 3
INTERFACE
RX
TX
PORT 2 (PROG)
PORT 3
RX
RX
TX
1
2
3
STATUS
SYNC
TX
INTERNAL
PORT 1
DETAIL
1
2
INPUT
STATUS
1
2
3
ON
13
14
15
16
3
12
ON
ON
1
2
P925TS-I P925TS-OP925TS-XP925TS-RK
P9000TS Local RTK Communication Switch Location and Setting
OUTPUT
STATUS
1
2
3
4
5
6
OUTPUTS
7
8
9
10
11
12
13
14
15
16
4
66
System 9000TS
When more than one rack is supplied within a 9000TS System a ribbon cable is used
to connect all system bus lines between racks using the ribbon OUT of Rack 1 to
connect to the ribbon IN of Rack 2. Switches are also provided on the inside face of
each of the rack motherboard to allow local communication to be passed between the
last card of Rack 1 and the first card of Rack 2 depending on the card type. Example:If the last slot in the upper rack is a P925TS-I Input Card and the first card in the
adjacent rack is a P925TS-O Output Card then the local communication switches must
be set to ON in both chassis as shown in the following diagrams.
RACK
ONE
ON
21
RIBBON IN
1 2
ON
RIBBON OUT
DETAIL
1
2
P925TS-RK
RIBBON OUT
Upper Rack Switch Settings
RACK
TWO
ON
21
RIBBON IN
1 2
ON
RIBBON OUT
DETAIL
1
2
RIBBON IN
ON
ON
INPUT
STATUS STATUS
1
2
3
4
5
6
INPUTS
7
8
10
11
12
13
14
15
16
1 2
P925TS-I
OUTPUT
STATUS STATUS
1
2
3
4
5
6
OUTPUTS
7
8
10
11
12
13
14
15
16
OUTPUT
1
2
3
4
5
6
OUTPUTS
7
8
99
10
11
12
13
14
15
16
P925TS-O
INPUT
1
2
3
4
5
6
INPUTS
7
8
99
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
OUTPUT
STATUS
1
2
3
4
5
6
OUTPUTS
7
8
9
10
11
12
13
14
15
16
INPUT
STATUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
13
P925TS-I
INPUT
STATUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
INPUTS
INPUTS
Lower Rack Switch Settings
1 2
P925TS-O
P925TS-I
3
P925TS-O P925TS-IP925TS-RK
4
67
SECTION 16 – EXAMPLES OF 9000TS SYSTEMS
Option 1 – P925TS-I Input Cards Only
Sequence of event function only (Max. 1984 channels per interface card)
Typical 9000TS components for a 208 channel SOE only system mounted in a single
rack
1 - P925TS-RK Rack Chassis
1 - P925TS-X Interface Card
13 - P925TS-I Input Cards (13 x 16 = 208 channels)
INPUTS 7 TO 32
10
11
12
13
14
15
16
INPUT
STATUS
1
2
3
4
5
6
7
8
9
3
INPUTINPUT
STATUS
1
2
3
4
INPUTS 33 TO 48
INPUTS 49 TO 64
5
6
7
8
9
10
11
12
13
14
15
16
4
RACK
PORT 2
PRINTER
PORT 3
INTERFACE
RX
TX
PORT 2 (PROG)
PORT 3
RX
TX
RX
1
2
3
STATUS
SYNC
TX
INTERNAL
PORT 1
INPUT
STATUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
P925TS-I P925TS-I P925TS-I P925TS-IP925TS-XP925TS-RK
INPUTS 1 TO 16
10
11
12
13
14
15
16
STATUS
1
2
3
4
5
6
7
8
9
2
P9000TS SOE Only Card Layout
Please note:- The parts indicated above are an example of a typical system. Larger
systems can be constructed using multiple racks and additional interface cards if the
maximum capacity of a single P925TS-X interface card is exceeded. It is also possible
to use a combination of card types to suit specific applications
68
System 9000TS
Option 2 – P925TS-I Input and P925TS-O Output Cards
Sequence of event plus alarm annunciation (Max. 1984 channels per interface card)
Typical 9000TS components for a 96-channel SOE plus annunciation system mounted
in a single rack.
1 - P925TS-RK Rack Chassis
1 - P925TS-X Interface Card
7 - P925TS-I Input Cards (6 x 16 = 96 channels plus 3 pushbutton inputs)
6 - P925TS-O Output Cards (6 x 16 = 96 channels)
RACK
P925TS-RK
INTERFACE
PORT 2
PRINTER
PORT 3
INPUT
STATUS
RX
1
2
3
SYNC
TX
INTERNAL
PORT 1
RX
TX
PORT 2 (PROG)
PORT 3
RX
TX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P925TS-I P925TS-O P 925TS-I P925TS-OP925TS-X
STATUS
INPUTS 1 TO 16
1
OUTPUT
STATUS
1
2
3
5
6
7
8
10
11
12
13
15
16
1A
INPUT
1
2
3
44
OUTPUTS 1 TO 16
5
6
7
8
10
11
12
13
1414
15
16
OUTPUT
STATUS STATUS
1
2
3
4
10
11
12
13
14
15
16
OUTPUTS 17 TO 32
5
6
7
8
999
INPUTS 17 TO 32
2 2A
9000TS SOE and Annunciator Card Layout
Please note:- The parts indicated above are an example of a typical system. Larger
systems can be constructed using multiple racks and additional interface cards if the
maximum capacity of a single P925TS-X interface card is exceeded. It is also possible
to use a combination card types to suit specific applications.
69
Option 3 – P925TS-I Input, P925TS-O Output and P925TS-R Relay Cards
Sequence of event plus annunciation plus repeat relays (Max. 1984 channels per
interface card)
Typical 9000TS components for a 48 channel SOE plus annunciation plus repeat relay
per channel system mounted in a single rack.
1 - P925TS-RK Rack Chassis
1 - P925TS-X Interface Card
4 - P925TS-I Input Cards (3 x 16 = 48 channels plus 3 pushbutton inputs)
3 – P925TS-O Output Cards (3 x 16 = 48 channels)
3 – P925TS-R Relay Cards (3 x 16 = 48 relays)
RACK
P925TS-RK
INTERFACE
PORT 2
PRINTER
PORT 3
RX
PORT 2 (PROG)
PORT 3
RX
INPUT
STATUS
RX
1
2
3
SYNC
TX
INTERNAL
PORT 1
TX
TX
STATUS
1
2
3
4
INPUTS 1 TO 16
5
6
7
8
9
10
11
12
13
14
15
16
STATUS
1
2
3
4
OUTPUTS 1 TO 16
5
6
7
8
9
10
11
12
13
14
15
16
1A1
P925TS-I P925TS-O P925TS-RP925TS-X
RELAYOUTPUT
STATUS
1
2
3
4
RELAYS 1 TO 16
5
6
7
8
9
10
11
12
13
14
15
16
1B
9000TS SOE Annunciator and Repeat Relay Layout Card
Please note:- The parts indicated above are an example of a typical system. Larger
systems can be constructed using multiple racks and additional interface cards if the
maximum capacity of a single P925TS-X Interface Card is exceeded. It is also
possible to use a combination of card types to suit specific applications.
70
System 9000TS
Typical Card location and Address Settings within the P925TS-RK Rack
RACK
IN T ER FA C E
PORT 2
PRINTER
PORT 3
IN P UTIN P UT
STATUS
STATUS
RX
SYNC
TX
INTERNAL
PORT 1
RX
TX
PORT 2 (PROG)
1
2
PORT 3
3
RX
TX
1
2
3
4
INPUTS 1 TO 16
5
6
7
8
9
10
11
12
13
14
15
16
STATUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
INPUTS 7 TO 32
5
6
7
8
9
10
11
12
13
14
15
16
21
P925TS-XP925TS-RK
P925TS-I P925TS -I P925TS-I P925TS-I
STATUS
INPUTS 33 TO 48
3
IN P UTIN P UT
STATUS
1
2
3
4
INPUTS 49 TO 64
5
6
7
8
9
10
11
12
13
14
15
16
4
ADDRESS 3
ADDRESS 2
ADDRESS 1
ADDRESS 0
Typical card location and Address Setting for 9000TS Systems equipped with
P925TS-I Input Cards ONLY
71
RACK
INT ERF ACE
PORT 2
PRINTER
PORT 3
OUTPUT OUTPUT
STATUS
RX
TX
PORT 2 (PROG)
SYNC
RX
TX
INTERNAL
PORT 1
1
2
PORT 3
3
RX
TX
P925TS-XP925TS-RK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
P925TS-I
STATUS
1
2
3
INPUTS 1 TO 16
5
6
7
8
10
11
12
13
15
16
1A
P925TS-O P925TS-I P925TS-O
STATUS
OUTPUTS 1 TO 16
IN P UTINP UT
STATUS STATUS
1
2
3
44
INPUTS 17 TO 32
5
6
7
8
10
11
12
13
1414
15
16
2 2A
1
2
3
4
5
6
7
8
999
10
11
12
13
14
15
16
OUTPUTS 17 TO 32
ADDRESS 1
ADDRESS 1
ADDRESS 0
ADDRESS 0
Typical card location and Address Setting for 9000TS Systems equipped with
P925TS-I Input and
P925TS-O Output Cards.
72
System 9000TS
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
RELAY
STATUS
RELAYS 1 TO 16
1B
P925TS-R
RACK
P925TS-RK
INTERFACE
PORT 2
PRINTER
PORT 3
RX
TX
PORT 2 (PROG)
PORT 3
RX
TX
P925TS-X
RX
1
2
3
STATUS
SYNC
TX
INTER NAL
PORT 1
INPU T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P925TS-I
STATUS
INPUTS 1 TO 16
OUTPUT
STATUS
1
2
3
4
OUTPUTS 1 TO 16
5
6
7
8
9
10
11
12
13
14
15
16
1A1
P925TS-O
ADDRESS 0
ADDRESS 0
Typical card location and Address Setting for 9000TS Systems equipped with
P925TS-I Input,
P925TS-O Output and
P925TS-R Relay Cards.
73
SECTION 17 – 9000TS EVENT TYPE KEY
The following lists can be used to identify the event type ET**
P925TS-I Input Card Event Type Key
EVENT TYPE DESCRIPTION
0 Alarm returning to normal
1 Alarm activation
2 Alarm shelved
3 Alarm manually disabled in software
4 Alarm unshelved
5 Alarm manually enabled in software
6 Configuration change
7 Group inhibited
8 Group uninhibited
9 Lamp test PB activated
10 Lamp test PB return to normal
11 Acknowledge PB activated
12 Acknowledge PB return to normal
13 Reset PB activated
14 Reset PB return to normal
15 Silence PB activated
16 Silence PB return to normal
17 System test PB activated
18 System test PB return to normal
19 First up / Ack PB activated
20 First up / Ack PB return to normal
21 Lamp test / Ack PB activated
22 Lamp test / Ack PB return to normal
23 Sleep mode PB activated
24 Sleep mode PB return to normal
25 Inhibit PB Group 1 activated
26 Inhibit PB Group 1 return to normal
27 Inhibit PB Group 2 activated
28 Inhibit PB Group 2 return to normal
29 Inhibit PB Group 3 activated
30 Inhibit PB Group 3 return to normal
31 Inhibit PB Group 4 activated
32 Inhibit PB Group 4 return to normal
33 Inhibit PB Group 5 activated
34 Inhibit PB Group 5 return to normal
35 Inhibit PB Group 6 activated
36 Inhibit PB Group 6 return to normal
37 Inhibit PB Group 7 activated
38 Inhibit PB Group 7 return to normal
74
39 Inhibit PB Group 8 activated
40 Inhibit PB Group 8 return to normal
41 Input Fault SC activated – None standard
42 Input Fault SC normal – None standard
43 Input Fault OC activated – None standard
44 Input Fault OC normal – None standard
45 Not used
46 Write input normal
47 Write input abnormal
48 Fram Fault
49 Local relay card OK
50 Local relay card fault
51 Write Disable activated
52 Write Disable normal
P925TS-0 Output Card Event Type Key
EVENT TYPE DESCRIPT ION
64 Alarm event return to normal
65 Subsequent alarm event activated
66 First-up alarm event activated
67 Subsequent alarm event acknowledged
68 First-up alarm event acknowledged
69 Alarm event ringback
70 Configuration change
P925TS-R Relay Card Event Type Key
EVENT TYPE DESCRIPTION
125 Relay event return to normal
126 Relay event activated
127 Configuration change
9000TS System Internal Event Type Key
EVENT TYPE DESCRIPTION
128 Printer OK
129 Printer offline
130 Printer busy
131 Printer disconnected
132 Printer no paper
133 Printer unknown state
System 9000TS
75
134 Printer log OK
135 Printer log full
136 Modbus log OK
137 Modbus log full
138 Raw log OK
139 Raw log full
140 Sync OK
141 Sync fail
142 Power OK
143 Power fail
144 Input card found
145 Input card missing
146 Output card found
147 Output card missing
148 Relay card found
149 Relay card missing
150 Watchdog OK
151 Watchdog Fail
152 Contact request OK
153 Contact request Fail
154 Alarm request OK
155 Alarm request Fail
156 Relay request OK
157 Relay request Fail
158 Internal request OK
159 Internal request Fail
160 Disabled request OK
161 Disabled request Fail
162 Gps Lock OK
163 Gps Lock Fail
164 DOM Port 3 serial com OK
165 DOM Port 3 serial com Fail
166 DOM Port 2 serial com OK
167 DOM Port 2 serial com Fail
168 DOM Port 1 serial com OK
169 DOM Port 1 serial com Fail
170 DOM Dualred link OK
171 DOM Dualred link Fail
172 SUB Port 3 serial com OK
173 SUB Port 3 serial com Fail
174 SUB Port 2 serial com OK
175 SUB Port 2 serial com Fail
176 SUB Port 1 serial com OK
177 SUB Port 1 serial com Fail
178 SUB Port 0 serial com OK
76
System 9000TS
179 SUB Port 0 serial com Fail
180 DOM Port 0 serial com OK
181 DOM Port 0 serial com Fail
182 DOM control OK
183 DOM control Fail
184 SUB control OK
185 SUB control Fail
186 SUB DOM Compare Config OK
187 SUB DOM Compare Config Fail
188 DOM SUB Compare Config OK
189 DOM SUB Compare Config Fail
190 SUB Dualred link OK
191 SUB Dualred link Fail
77
SECTION 18 – PORT 1 SERIAL COMMUNICATIONS
Port 1 Protocol Formats.
PROTOCOL TYPE BAUD RATE START BIT PARITY BIT STOP BIT
RTK AMS RS485 38400 1 EVEN 1
Modbus RTU RS485 38400 1 EVEN 1
Modbus RTU RS485 9600 1 NONE 1
Modbus RTU RS485 9600 1 EVEN 1
AMS Time Stamped Event Protocol
Refer to RTK Instruments for technical assistance
Modbus RTU Protocol
RTU tables. Each character represents 8 bit binary data in hexadecimal
format.
Y represents a character with more than one possible value.
TIME represents elapsed time of 3 ½ characters min.
Read Request – Master
START
TIME Y 0x01 Y Y Y Y YY TIME
SYSTEM
ADDR
FUNC
START
ADDR
HI
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address HI/LO word
Indentifies first data bit to be read. The data type returned for this address depends on
a number of factors. Standard systems supplied before August 2011 can only return
contact data in the range 0 to 1984:-
Address of first bit = Start address.
Address 0 will contain contact data for inputs 1.
Address 1 will contain contact data for inputs 2.
Address 254 will contain contact data for inputs 255.
Address 255 will contain contact data for inputs 256.
Etc.
Bespoked systems supplied before August 2011 may have additional data types
available, please contact RTK for specific information / manual.
START
ADDR
LO
NO. OF
INPUTS
HI
NO. OF
INPUTS
LO
LRC
ERROR
CHECK
STOP
78
System 9000TS
After August 2011 all systems have the data types, contact offset and port offset
functionality defined below:-
There are two data groups containing data types these are listed below together with
their default address range. Contact and port offsets are assumed to be 0:-
Status Group – Data types
o Contact, Address range 0 – 1984 max.
o Alarm, Address range 2000 – 3984 max.
o Relay, Address range 4000 – 5984 max.
o Disable, Address range 6000 – 7984 max.
o Inhibit, Address range 8000 – 9984 max.
o Shelved, Address range 10000 – 11984 max.
o Internal, Address range 12000 – 13984 max.
o Channel Fault, Address range 14000 – 15984 max.
Port Group – Data types
o Coil, Address range 16000 – 17984 max.
The data type returned depends on the combination of Start address, Contact Offset,
Port Offset and number of inputs.
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
Status data type - Address of first data bit = Start address - Contact Offset.
Examples below with Contact offset = 0:-
Default – Start address 0 - Contact status data for input 1.
Default – Start address 2000 - Alarm status data for input 1.
Default – Start address 4000 - Relay Contact status data for input 1.
Default – Start address 6000 - Disable status data for input 1.
Default – Start address 8000 - Inhibit Contact status data for input 1.
Default – Start address 10000 - Shelved status data for input 1.
Default – Start address 12000 - Internal status data for input 1.
Default – Start address 14000 – Channel Fault status data for input 1.
Examples below with Contact offset = 40000:-
Default – Start address 40000 - Contact status data for input 1.
Default – Start address 42000 - Alarm status data for input 1.
Default – Start address 44000 - Relay Contact status data for input 1.
Default – Start address 46000 - Disable status data for input 1.
Default – Start address 48000 - Inhibit Contact status data for input 1.
Default – Start address 50000 - Shelved status data for input 1.
Default – Start address 52000 - Internal status data for input 1.
Default – Start address 54000 – Channel Fault status data for input 1.
Port data type - Address of first data bit = Start address – Port Offset.
79
Example below with Port offset = 0:-
Default – Start address 16000 - Coil data for input 1.
Example below with contact offset = 40000:-
Default – Start address 56000 - Coil data for input 1.
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
No of inputs HI/LO word
Number of data bits to return. Maximum allowable number of data bits “channels” to
read with single message is 1984.
Status data type – Address of Last data bit =
(No of inputs – 1) + (Start address - Contact Offset).
Port data type - Address of Last data bit =
(No of inputs – 1) + (Start address – Port Offset).
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
80
Read Response – 9000TS Slave
System 9000TS
START
TIME Y 0X01 Y Y * N YY TIME
SYSTEM
ADDR
FUNC
BYTE
COUNT
N
DATA
BYTES
LRC
ERROR
CHECK
STOP
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Byte count
Number of data Bytes returned. One data byte is returned for every 8 data bits
requested with a minimum of one data byte assuming at least one data bit was
requested.
Data Byte 1, Bit 0 = First data bit requested.
Data Byte 1, Bit 7 = 8
TH
data bit requested.
Data Byte 2, Bit 0 = 9TH data bit requested.
Data Byte 2, Bit 7 = 16TH data bit requested.
Etc.
Write Single Request/Response – Master and 9000TS Slave
Master write request and 9000TS slave write response are the same.
START
TIME Y 0x05 Y Y Y Y YY TIME
SYSTEM
ADDR
FUNC
DATA
ADDR
HI
DATA
ADDR
LO
DATA
HI
DATA
LO
LRC
ERROR
CHECK
STOP
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Data address word HI/LO word
Indentifies the address of the data bit to be written. Only port coil data type can be
written:-
Port Coil Address = Data address + Port Offset.
Default first coil address in system = 0.
Data HI/LO word
Set Coil abnormal: Data HI = 0xFF, Data LO = 0x00.
Set Coil normal: Data HI = 0x00, Data LO = 0x00.
81
Write Multiple Request – Master
START
TIME Y 0x0F Y Y Y Y Y Y * N YY TIME
SYSTEM
ADDR
FUNC
START
ADDR
HI
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address word HI/LO word
Indentifies the address of the first data bit to be written. Only port coil data type can be
written:-
First Port Coil Address = Start address + Port Offset.
Default first coil address in system = 0
Number coils HI/LO word
Number of coils to be written. Max number possible 1984.
Byte Count
Number of data Bytes sent. One data byte is sent for every 8 data bits “coils” written
with a minimum of one data byte assuming at least one data bit “coil” is written.
Data Bytes
Each bit in a data byte represents a coil.
Set Input abnormal: Data bit = HI.
Set Input normal: Data bit = LO.
Write Multiple Response – Slave
START
TIME Y 0x0F Y Y Y Y YY TIME
System address
SYSTEM
ADDR
FUNC
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address HI/LO word
Same as the original request.
Number inputs HI/LO word
Same as the original request.
START
ADDR HI
START
ADDR
LO
NUM
COILS
HI
START
ADDR LO
NUM
COILS
LO
NUM
INPUTS
HI
BYTE
COUNT
N
NUM
INPUTS
LO
DATA
BYTES
LRC
ERROR
CHECK
LRC
ERROR
CHECK
STOP
STOP
82
Exception Response – 9000TS Slave
9000TS slave response to invalid requests.
START FUNCTION
TIME Y Y Y YY TIME
System address
SYSTEM
ADDR
EXCEPTION
CODE
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Function
Invalid read request function 0x01 = 0x81.
Invalid write request function 0x05 = 0x85.
Invalid write request function 0x0F = 0x8F.
Exception Codes
Illegal data address = 0x02.
Illegal data value = 0x03.
Busy = 0x06.
LRC
ERROR
CHECK
STOP
System 9000TS
83
SECTION 19 – PORT 2 SERIAL COMMUNICATION
Port 2 Protocol Formats.
PROTOCOL TYPE BAUD RATE START BIT PARITY BIT STOP BIT
PROG RS232 38400 1 EVEN 1
MODBUS RTU RS232 38400 1 EVEN 1
MODBUS RTU RS232 9600 1 NONE 1
GPS WF1 RS232 19200 1 EVEN 1
PROG
Port is available for programming function only.
MODBUS RTU
Note: If port is set for a protocol other than programming i.e. dual function then button
2 on the front of the interface card should be used to toggle between functions – Refer
to configuration manual for more details.
Modbus RTU Protocol
RTU tables. Each character represents 8 bit binary data in hexadecimal
format.
Y represents a character with more than one possible value.
TIME represents elapsed time of 3 ½ characters min.
Read Request – Master
START
TIME Y 0x01 Y Y Y Y YY TIME
SYSTEM
ADDR
FUNC
START
ADDR
HI
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address HI/LO word
Indentifies first data bit to be read. The data type returned for this address depends on
a number of factors. Standard systems supplied before August 2011 can only return
contact data in the range 0 to 1984:-
Address of first bit = Start address.
Address 0 will contain contact data for inputs 1.
Address 1 will contain contact data for inputs 2.
START
ADDR
LO
NO. OF
INPUTS
HI
NO. OF
INPUTS
LO
LRC
ERROR
CHECK
STOP
84
System 9000TS
Address 254 will contain contact data for inputs 255.
Address 255 will contain contact data for inputs 256.
Etc.
Bespoked systems supplied before August 2011 may have additional data types
available, please contact RTK for specific information / manual.
After August 2011 all systems have the data types, contact offset and port offset
functionality defined below:-
There are two data groups containing data types these are listed below together with
their default address range. Contact and port offsets are assumed to be 0:-
Status Group – Data types
o Contact, Address range 0 – 1984 max.
o Alarm, Address range 2000 – 3984 max.
o Relay, Address range 4000 – 5984 max.
o Disable, Address range 6000 – 7984 max.
o Inhibit, Address range 8000 – 9984 max.
o Shelved, Address range 10000 – 11984 max.
o Internal, Address range 12000 – 13984 max.
o Channel Fault, Address range 14000 – 15984 max.
Port Group – Data types
o Coil, Address range 16000 – 17984 max.
The data type returned depends on the combination of Start address, Contact Offset,
Port Offset and number of inputs.
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
Status data type - Address of first data bit = Start address - Contact Offset.
Examples below with Contact offset = 0:-
Default – Start address 0 - Contact status data for input 1.
Default – Start address 2000 - Alarm status data for input 1.
Default – Start address 4000 - Relay Contact status data for input 1.
Default – Start address 6000 - Disable status data for input 1.
Default – Start address 8000 - Inhibit Contact status data for input 1.
Default – Start address 10000 - Shelved status data for input 1.
Default – Start address 12000 - Internal status data for input 1.
Default – Start address 14000 – Channel Fault status data for input 1.
Examples below with Contact offset = 40000:-
Default – Start address 40000 - Contact status data for input 1.
Default – Start address 42000 - Alarm status data for input 1.
Default – Start address 44000 - Relay Contact status data for input 1.
Default – Start address 46000 - Disable status data for input 1.
Default – Start address 48000 - Inhibit Contact status data for input 1.
85
Default – Start address 50000 - Shelved status data for input 1.
Default – Start address 52000 - Internal status data for input 1.
Default – Start address 54000 – Channel Fault status data for input 1.
Port data type - Address of first data bit = Start address – Port Offset.
Example below with Port offset = 0:-
Default – Start address 16000 - Coil data for input 1.
Example below with contact offset = 40000:-
Default – Start address 56000 - Coil data for input 1.
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
No of inputs HI/LO word
Number of data bits to return. Maximum allowable number of data bits “channels” to
read with single message is 1984.
Status data type – Address of Last data bit =
(No of inputs – 1) + (Start address - Contact Offset).
Port data type - Address of Last data bit =
(No of inputs – 1) + (Start address – Port Offset).
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
86
Read Response – 9000TS Slave
System 9000TS
START
TIME Y 0X01 Y Y * N YY TIME
SYSTEM
ADDR
FUNC
BYTE
COUNT
N
DATA
BYTES
LRC
ERROR
CHECK
STOP
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Byte count
Number of data Bytes returned. One data byte is returned for every 8 data bits
requested with a minimum of one data byte assuming at least one data bit was
requested.
Data Byte 1, Bit 0 = First data bit requested.
Data Byte 1, Bit 7 = 8
TH
data bit requested.
Data Byte 2, Bit 0 = 9TH data bit requested.
Data Byte 2, Bit 7 = 16TH data bit requested.
Etc.
Write Single Request/Response – Master and 9000TS Slave
Master write request and 9000TS slave write response are the same.
START
TIME Y 0x05 Y Y Y Y YY TIME
SYSTEM
ADDR
FUNC
DATA
ADDR
HI
DATA
ADDR
LO
DATA
HI
DATA
LO
LRC
ERROR
CHECK
STOP
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Data address word HI/LO word
Indentifies the address of the data bit to be written. Only port coil data type can be
written:-
Port Coil Address = Data address + Port Offset.
Default first coil address in system = 0.
Data HI/LO word
Set Coil abnormal: Data HI = 0xFF, Data LO = 0x00.
Set Coil normal: Data HI = 0x00, Data LO = 0x00.
87
Write Multiple Request – Master
START
TIME Y 0x0F Y Y Y Y Y Y * N YY TIME
SYSTEM
ADDR
FUNC
START
ADDR
HI
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address word HI/LO word
Indentifies the address of the first data bit to be written. Only port coil data type can be
written:-
First Port Coil Address = Start address + Port Offset.
Default first coil address in system = 0
Number coils HI/LO word
Number of coils to be written. Max number possible 1984.
Byte Count
Number of data Bytes sent. One data byte is sent for every 8 data bits “coils” written
with a minimum of one data byte assuming at least one data bit “coil” is written.
Data Bytes
Each bit in a data byte represents a coil.
Set Input abnormal: Data bit = HI.
Set Input normal: Data bit = LO.
Write Multiple Response – Slave
START
TIME Y 0x0F Y Y Y Y YY TIME
System address
SYSTEM
ADDR
FUNC
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address HI/LO word
Same as the original request.
Number inputs HI/LO word
Same as the original request.
START
ADDR HI
START
ADDR
LO
NUM
COILS
HI
START
ADDR LO
NUM
COILS
LO
NUM
INPUTS
HI
BYTE
COUNT
N
NUM
INPUTS
LO
DATA
BYTES
LRC
ERROR
CHECK
LRC
ERROR
CHECK
STOP
STOP
88
System 9000TS
Exception Response – 9000TS Slave
9000TS slave response to invalid requests.
START FUNCTION
TIME Y Y Y YY TIME
System address
SYSTEM
ADDR
EXCEPTION
CODE
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Function
Invalid read request function 0x01 = 0x81.
Invalid write request function 0x05 = 0x85.
Invalid write request function 0x0F = 0x8F.
Exception Codes
Illegal data address = 0x02.
Illegal data value = 0x03.
Busy = 0x06.
Wharton Protocol
Refer to manufacturers manual or RTK Instruments for additional information.
Note: If port is set for a protocol other than programming i.e. dual function, then button
2 on the front of the interface card should be used to toggle between functions – Refer
to configuration manual or more details.
LRC
ERROR
CHECK
STOP
89
SECTION 20 – PORT 3 SERIAL COMMUNICATION
Port 3 Protocol Formats.
PROTOCOL TYPE BAUD RATE START BIT PARITY STOP BIT
Wharton Format 1
Date & Time Protocol
HOPF Date & Time
Protocol
FOXBRGH “MODBUS
RTU”
AUG CAT “MODBUS
RTU”
AUG G22 “MODBUS
RTU”
AUG ALM “MODBUS
RTU”
9000TS MASTER
“MODBUS RTU”
9000TS SLAVE
“MODBUS RTU”
GLOBAL MASTER
”MODBUS RTU”
Wharton Protocol
Refer to manufacturers manual or RTK Instruments for additional information.
HOPF Protocol
Refer to manufacturers manual or RTK Instruments for additional information.
FOXBRGH 9600 E 1 8
This allows the user to connect the 9000TS system to a Foxborough 3rd party device,
Protocol is standard Modbus RTU, Contact RTK for additional information.
AUG CAT, G22, ALM
This allows the user to connect the 9000TS system to an August PLC 3
with a bespoked port mapping structure, Protocol is standard Modbus RTU. Contact
RTK for additional information.
Modbus RTU Protocol
RTU tables. Each character represents 8 bit binary data in hexadecimal
format.
Y represents a character with more than one possible value.
RS232 19200 1 EVEN 1
RS232 19200 1 EVEN 1
RS232 9600 1 EVEN 1
RS232 9600 1 NONE 1
RS232 9600 1 NONE 1
RS232 9600 1 NONE 1
RS232 9600 1 EVEN 1
RS232 9600 1 EVEN 1
RS232 38400 1 EVEN 1
rd
party device
90
System 9000TS
TIME represents elapsed time of 3 ½ characters min.
Read Request – Master
START
TIME Y 0x01 Y Y Y Y YY TIME
System address
SYSTEM
ADDR
FUNC
START
ADDR
HI
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address HI/LO word
Indentifies first data bit to be read. The data type returned for this address depends on
a number of factors. Standard systems supplied before August 2011 can only return
contact data in the range 0 to 1984:-
Address of first bit = Start address.
Address 0 will contain contact data for inputs 1.
Address 1 will contain contact data for inputs 2.
Address 254 will contain contact data for inputs 255.
Address 255 will contain contact data for inputs 256.
Etc.
Bespoked systems supplied before August 2011 may have additional data types
available, please contact RTK for specific information / manual.
After August 2011 all systems have the data types, contact offset and port offset
functionality defined below:-
There are two data groups containing data types these are listed below together with
their default address range. Contact and port offsets are assumed to be 0:-
Status Group – Data types
o Contact, Address range 0 – 1984 max.
o Alarm, Address range 2000 – 3984 max.
o Relay, Address range 4000 – 5984 max.
o Disable, Address range 6000 – 7984 max.
o Inhibit, Address range 8000 – 9984 max.
o Shelved, Address range 10000 – 11984 max.
o Internal, Address range 12000 – 13984 max.
o Channel Fault, Address range 14000 – 15984 max.
Port Group – Data types
o Coil, Address range 16000 – 17984 max.
The data type returned depends on the combination of Start address, Contact Offset,
Port Offset and number of inputs.
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
START
ADDR
LO
NO. OF
INPUTS
HI
NO. OF
INPUTS
LO
LRC
ERROR
CHECK
STOP
91
Status data type - Address of first data bit = Start address - Contact Offset.
Examples below with Contact offset = 0:-
Default – Start address 0 - Contact status data for input 1.
Default – Start address 2000 - Alarm status data for input 1.
Default – Start address 4000 - Relay Contact status data for input 1.
Default – Start address 6000 - Disable status data for input 1.
Default – Start address 8000 - Inhibit Contact status data for input 1.
Default – Start address 10000 - Shelved status data for input 1.
Default – Start address 12000 - Internal status data for input 1.
Default – Start address 14000 – Channel Fault status data for input 1.
Examples below with Contact offset = 40000:-
Default – Start address 40000 - Contact status data for input 1.
Default – Start address 42000 - Alarm status data for input 1.
Default – Start address 44000 - Relay Contact status data for input 1.
Default – Start address 46000 - Disable status data for input 1.
Default – Start address 48000 - Inhibit Contact status data for input 1.
Default – Start address 50000 - Shelved status data for input 1.
Default – Start address 52000 - Internal status data for input 1.
Default – Start address 54000 – Channel Fault status data for input 1.
Port data type - Address of first data bit = Start address – Port Offset.
Example below with Port offset = 0:-
Default – Start address 16000 - Coil data for input 1.
Example below with contact offset = 40000:-
Default – Start address 56000 - Coil data for input 1.
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
No of inputs HI/LO word
Number of data bits to return. Maximum allowable number of data bits “channels” to
read with single message is 1984.
Status data type – Address of Last data bit =
(No of inputs – 1) + (Start address - Contact Offset).
Port data type - Address of Last data bit =
(No of inputs – 1) + (Start address – Port Offset).
Note: If status and coil first data bits overlap “coincide” the data type returned will
always be Status.
92
Read Response – 9000TS Slave
System 9000TS
START
TIME Y 0X01 Y Y * N YY TIME
SYSTEM
ADDR
FUNC
BYTE
COUNT
N
DATA
BYTES
LRC
ERROR
CHECK
STOP
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Byte count
Number of data Bytes returned. One data byte is returned for every 8 data bits
requested with a minimum of one data byte assuming at least one data bit was
requested.
Data Byte 1, Bit 0 = First data bit requested.
Data Byte 1, Bit 7 = 8
TH
data bit requested.
Data Byte 2, Bit 0 = 9TH data bit requested.
Data Byte 2, Bit 7 = 16TH data bit requested.
Etc.
Write Single Request/Response – Master and 9000TS Slave
Master write request and 9000TS slave write response are the same.
START
TIME Y 0x05 Y Y Y Y YY TIME
SYSTEM
ADDR
FUNC
DATA
ADDR
HI
DATA
ADDR
LO
DATA
HI
DATA
LO
LRC
ERROR
CHECK
STOP
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Data address word HI/LO word
Indentifies the address of the data bit to be written. Only port coil data type can be
written:-
Port Coil Address = Data address + Port Offset.
Default first coil address in system = 0.
Data HI/LO word
Set Coil abnormal: Data HI = 0xFF, Data LO = 0x00.
Set Coil normal: Data HI = 0x00, Data LO = 0x00.
93
Write Multiple Request – Master
START
TIME Y 0x0F Y Y Y Y Y Y * N YY TIME
SYSTEM
ADDR
FUNC
START
ADDR
HI
System address
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address word HI/LO word
Indentifies the address of the first data bit to be written. Only port coil data type can be
written:-
First Port Coil Address = Start address + Port Offset.
Default first coil address in system = 0
Number coils HI/LO word
Number of coils to be written. Max number possible 1984.
Byte Count
Number of data Bytes sent. One data byte is sent for every 8 data bits “coils” written
with a minimum of one data byte assuming at least one data bit “coil” is written.
Data Bytes
Each bit in a data byte represents a coil.
Set Input abnormal: Data bit = HI.
Set Input normal: Data bit = LO.
Write Multiple Response – Slave
START
TIME Y 0x0F Y Y Y Y YY TIME
System address
SYSTEM
ADDR
FUNC
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Start address HI/LO word
Same as the original request.
Number inputs HI/LO word
Same as the original request.
START
ADDR HI
START
ADDR
LO
NUM
COILS
HI
START
ADDR LO
NUM
COILS
LO
NUM
INPUTS
HI
BYTE
COUNT
N
NUM
INPUTS
LO
DATA
BYTES
LRC
ERROR
CHECK
LRC
ERROR
CHECK
STOP
STOP
94
Exception Response – 9000TS Slave
9000TS slave response to invalid requests.
START FUNCTION
TIME Y Y Y YY TIME
System address
SYSTEM
ADDR
EXCEPTION
CODE
Range is 0x00 (0) to 0xFE (254). Default is 0x00.
Function
Invalid read request function 0x01 = 0x81.
Invalid write request function 0x05 = 0x85.
Invalid write request function 0x0F = 0x8F.
Exception Codes
Illegal data address = 0x02.
Illegal data value = 0x03.
Busy = 0x06.
LRC
ERROR
CHECK
STOP
System 9000TS
95
SECTION 21 – IRIGB – option
The 9000TS system can be linked to an IRIGB network providing accurate time and
date information. This option is not provided as default and should be requested when
ordering.
Time Code Input Specifications:-
Format types – auto detected
IRIGA (A132) (BNC analogue)
IRIGB (B122), (B123) (BNC analogue)
NASA (BNC analogue)
Amplitude
2 Vpk - pk min, 10Vpk - pk max
Polarity
Detected automatically
Modulation ratio
2:1 min, 3:1 typical, 4:1 max
Input impedance
>10K Ohms
Timing Accuracy
Better than 100ppm
Common Mode Voltage
Differential input, +/-100V max
96
Connections and hardware settings:-
IRIGB Input
BNC connector located on rear of the first rack.
System 9000TS
Rack switch setting’s
Switches are located within the first rack, at the rear of the interface card slot.
Switch settings for SINGLE interface card rack:-
IRIGB SW16 position 1 – OFF
IRIGB SW16 position 2 – OFF
IRIGB SW15 position 1 – ON
IRIGB SW15 position 2 - ON
SW16
SW15
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Switch settings for DUAL interface card rack:IRIGB SW1 position 1 – ON
IRIGB SW1 position 2 – ON
IRIGB SW2 position 1 – OFF
IRIGB SW2 position 2 – OFF
SW1
SW2
IRIGB Card link settings
There are no customer selectable links on the IRIGB card. Link positions are shown
below for information only
Jumper links
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System 9000TS
IRIGB Card Status indication:-
The IRIGB card status can be ascertained via an LED (LED5) situated on the front of
the IRIGB card. On earlier models the status LED could only be viewed by looking
through the top of the rack via the grill, on the latest versions a viewing window on the
front of the interface card has been added.
Status LED
Status LED
99
The status LED flashes a status pattern to assist in diagnosing installation errors. The
pattern is a sequence of short and long flashes. Trailing short flashes are deleted so
the status pattern can repeat more frequently. Table below details these patterns, it
includes data relating to GPS communications which is not relevant, only flash
positions 2 and 6 should be considered for the purpose of IRIGB diagnostics.
Flash Position Flash Position Meaning of Short (cleared) Flash Meaning of Long (set) Flash
GPS satellite receiver being used for
1
2
time reference
Synchronization to better than 5μsec
verified with last 5 seconds
1PPS Pulse from GPS satellite
receiver is OK
3
GPS satellite receiver serial data being
received OK
4
GPS satellite receiver is tracking
enough satellites for accurate UTC
time.
5
Time code input being decoded
6
If using 1PPS, set NEXT 1PPS TIME
command sequence has been
7
performed. Used for Option –M only
Waiting for “SET NEXT 1PPS TIME”
command. Used for Option –M only
IRIGB Date and Time:-
The IRIGB card extracts months, days, hours, minutes, seconds, milliseconds and
microseconds information from the IRIGB network message it does not however
extract year information, the year information has to be entered manually using the
configuration software date and time sync message. Once the year information has
been set correctly it will remain correct indefinitely so long as the 9000TS is powered.
When the 9000TS is power down the year information will remain correct for six
months, after which the date and time information would have to be manually set once
again.
Modulated time code input being
used for
time reference
Synchronization to better than
μsec not
5
verified within last 5 seconds
1 PPS pulse from GPS satellite
receiver is bad. In applications with
modulated time code inputs only,
this status bit will
always be set.
No serial data being received from
GPS
satellite receiver. In applications
with
modulated time code inputs only,
this status bit will always be set.
GPS satellite receiver is not
tracking enough
satellites for accurate UTC time. In
applications with modulated time
code inputs
only, this status bit will always be
set.
Time code input not decodable. In
applications without modulated
time code
inputs, this status bit will always be
set.
Waiting for “SET NEXT 1PPS
TIME” command. Used for Option
– M only
100
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