CD160-1400
UHP WATER BLASTER
Diesel Driven
Motor Pump Unit
MECHANICAL BOOSTER PUMP
User Guide
Maintenance Guide
Spare-parts book
2
Thank you for choosing our water blaster. For your safety and correct operation,
please carefully read the information and instructions in this manual before use.
NOTE: All of the information stated in this manual is based on data available at the
time of printing. DEN-JET reserves the right to modify or change its products and / or
specification data at any time without prior notice.
DEN-JET has no responsibility or liability regarding misuse of the product or use of
the product with third party products.
DEN-JET warranty’s is limited to repair or replacement of faulty items at the time of
manufacture.
DEN-JET has the copyright for this material and all kinds of reproduction are
prohibited without DEN-JET’s permission.
Model:
Data:
CD160-1400
Pressure [Bar]
[Psi]
1400
20000
Flow [L/min]
US Gpm
42
11
Power [Hp]
[Kw]
160
115
Fuel Diesel
Engine Speed
[Rpm min
-1
]
1800
Dimensions
LxWxH [mm]
2300 x 1400 x 1800
(Depending on Frame Build)
Weight
[Kg]
1600
(Depending on Frame Build)
Oct-16
3
Index:
General information
Specification data .......................................................... 2
Index .............................................................................. 3
Certificate(s) of conformity .......................................... 4
Safety precautions ......................................................... 5-6
Medical emergency information ................................... 7
Set-up & Use
Set-up & Use ................................................................. 8
Check ............................................................................ 9
Maintenance Pump
Lubrication .................................................................. 10
Cleaning ...................................................................... 10
Storage ........................................................................ 10
Trouble shooting / Repair Unit
Problem / Repair / Service .......................................... 11-16
Maintenance / Service Diesel Engine
Lubrication .................................................................. 17
Fuel .............................................................................. 17
Air ............................................................................... 17
Cleaning ...................................................................... 17
Storage / Antifreeze .................................................... 17
Trouble shooting / Repair Diesel Engine
Problem / Repair / Service .......................................... 18-19
Spare-part lists
Main Spare-part assembly .......................................... 20-21
Diesel Tank Spare-part assembly ............................... 22-23
Power Unit Spare-part assembly ................................ 24-25
Pump Spare-part assembly ......................................... 26-28
Power End Spare-part assembly ................................ 29-30
Gauge Converter ......................................................... 31-32
Water System Spare-part assembly ............................ 33-34
Booster pump .............................................................. 35-36
Water Filtering System……………………………… 37-38
Jetting Gun .................................................................. 39-41
Ultra Impact Nozzle .................................................... 42-45
Wiring diagram ........................................................... 46
4
Certificate of E.U conformity:
DEN-JET Nordic A/S
Terndrupvej 7, Astrup
DK-9510 Arden
Denmark
According to E.U. Machine Directive 2006/42/EC. Appendix IIA
We hereby declare that the Abrasive Cutting Equipment has been designed, manufactured and
tested to fully comply with the health and safety requirements of the E.U. machine
regulations.
ANY modification or change of the machine without our prior consent will render this
declaration null and void.
Appropriate E.U. regulations: E.U. Machine Directive (2006/42/EC) Current issue.
E.U. Low Voltage Directive (2006/95/EC)
E.U. EMC Directive (2004/108/EC)
Coordinated standards
Used particularly: EN 809 pr EN 1889
EN 292 part 1 & 2 EN 60204-1
EN 574 EN 294
EN 50081-2
EN 6100-6-2
Date: October 2016 Benny S. Jensen
Managing Director.
5
WARNING Safety Precautions:
To safeguard the operator who uses the machine and its accessories and as accident
prevention and protection of bystanders and property, the following safety precautions must
be observed. Always treat the water blaster in the same way as any other power driven high
speed cutting tool!
Never let children or people who have not been properly instructed operate the machine.
Always keep the high-pressure cleaner and the belonging accessories in good working
condition. Check that the machine and its accessories are free from defects, and in good
working condition, with special attention to the insulation on the electric cable. In case of
defect: Do NOT OPERATE THE MACHINE! Get the machine serviced.
Eye protection must be worn at all times when operating the machine to protect against
repelling or ricocheting materials hitting the eyes and causing damage.
Ear protection must be worn at all times when operating the machine to protect against hear
loss during operation.
Proper footwear and protective clothing must be worn at all times when using the equipment
to avoid and prevent damage to the operator.
NEVER direct the jet at yourself. Do not attempt to clean your clothes or footwear with the
machine. Be especially alert when pulling or releasing the trigger as sudden reaction forces
will occur
Precautions must be made to keep bystanders away from the working range. Especially when
pulling the trigger as sudden reaction forces can make changes in the direction of the jet.
NEVER spray-jet on humans or live animals, the high pressure jet can cause severe injury
and/or death.
NEVER spray at electrical equipment, or at the machine itself.
Before service or repair: Make sure the machine is turned off, and pressure is released from
the system by pulling the trigger after shutting down the machine. The machine should be
disconnected from the main power supply by pulling out the electrical plug.
6
Safety Precautions:
The below shown protective clothing and devices should be worn both by personnel operating
the water blaster system and equipment and by those working nearby:
Operators must wear visors or goggles to guard against spray
and flying debris. A combination of both goggles and visor is
recommended. It will protect the eyes and the face during both
water-blasting as well as abrasive water-blasting.
Safety helmets must be worn at all time by personnel within
the work area.
Helmet material must be able to withstand mechanical shock
exceeding 10G in 8ms without fracturing.
Shear proof gloves must be worn by the operator at all times.
A glove combination of a cloth inner lining and a water tight
outer layer is preferable.
Safety boots with steel toecaps minimum 0.5mm (0.02”) thick
must be worn. The toecap must cover at least 30% of the
footwear length. Basic safety footwear must also be equipped
with metatarsal guards to protect the instep. Safety boots are
available in numerous designs.
Operators and other personnel exposed to noise levels of more
than 90-dBa for more than 1 hour must wear suitable ear
protection. Ear plugs or ear muffs are usually sufficient.
Waterproof clothes protect the operator only from spray and
flying debris. They do NOT deflect direct jet impact.
Therefore, an operator must take care never to point a waterjet either at them selves or other personnel.
7
Medical emergency information:
Immediate medical attention should be given to personnel who sustain equipment related
injuries while operating the system. In such cases, it is vital that medical personnel be
apprised of all facts relevant to such injuries. Therefore, all operating personnel should be
provided with waterproof emergency medical alert tags or cards, describing the nature of their
work and the possibility of injury inherent in the use of water jetting equipment. The below
example of a standard card can be printed out or photo copied, bend, laminated and used as
medical alert tag.
8
Set-Up & Use:
Mount the high-pressure hose on to the Water-blaster high-pressure outlet fitting on the left
side of the cylinder-head. Mount the trigger gun with lance to the high-pressure hose. Always
use two wrenches when tightening the hoses.
Prepare the water supply for the Water-blaster, by attaching a 1” hose to the supplied low
pressure inlet coupling on the bottom of frame below the water tank. Connect the other end of
the water supply hose to a fresh water tap. Open the tap. To prevent water spill always use the
float valve inlet on the lower front of the machine. The supply line must be able to maintain a
supply of more than 50 L/min
Fill the diesel tank with clean diesel fuel for automotive use, the tanks fuel capacity is
approximately 130 Liter.
Turn on the unit by turning the key to the preheating stage, wait a few seconds then turn key
to start. Throttle up the engine by pulling or turning the throttle cable.
Get a firm grip with both hands on the gun handle and the lance handle. Press the trigger and
start blasting. Pay special attention to the fact that energizing the gun with so high a flow (50
liters/min) in combination with such a high pressure causes reaction forces that can cause the
jet to change direction.
After shut down of the Water-blaster, always release the pressure inside the high-pressure
hoses by pulling the trigger on the spray-gun before dismantling the high-pressure hoses.
Trapped high-pressure can cause severe injury.
Notice:
The machine is equipped with the following safety devices:
a) Key switch for normal shut down (and start up) turn the key counter clockwise to stop.
b) Emergency Stop Button, at upper corner of unit, stops the machine when pushed in. Twist
to reset.
c) Low engine oil-pressure shut down.
d) Low booster pump pressure.
9
Set-Up & Use / Daily inspection:
Check
Task
Daily
Inspection
Check the oil level on the crankcase of the pump, sight glass.
Fill up if necessary.
Check for air-bubbles in the suction hose between tank and feed pump.
If there are bubbles then tighten the hose-clips.
Check high pressure connections for leakage.
NEVER tighten connections under pressure.
Check high pressure hoses for wear and cracks.
Replace if necessary.
Check the oil level on the crankcase of the engine.
Replenish if low.
Check the air intake grill.
Clean for dust if necessary. Do NOT Cover.
Check fan belts.
Tighten / Exchange if loose or damaged.
Check fuel and cooling system hoses.
Replace if damaged.
Notice: To prevent damage to hoses, avoid letting the high-pressure
hoses rub against sharp edges for example manholes or getting
squeezed in door openings etc. Replace if necessary.
Inlet water temperature must be below 60°C (140°F)
Check
Task
Daily inspection
of water filter
Filter cleaning / change interval depends on water quality.
Pay attention not to spill dirt from the filter-bag into the filter housing
when taking out the dirty filter. The bag filter can be cleaned, but so
not turn it inside out. There are also 2 filter strainers in the water tank.
They also may need cleaning depending on water quality.
10
Maintenance, pump:
Maintenance
Task
Lubrication
Oil renewal on the pump crankcase is to be completed the first time
after no more than 50 hours of use. Oil renewal is hereafter to be
completed in every 400 hours of use. Or at least one time a year.
Use an Industrial purpose 220 Oil
Examples: Shell Tellus 220, Esso Nuto 220, Texaco Regal EP220
Statoil: Loadway XA220
Quantity: 16 Liter. (Seel Oil level glass)
Fill up until the oil level is visible in the middle of the sight glass with
stopped pump.
Do not overfill
Renewal of oil
Switch off the machine. Loosen the oil drain screw on the lower side of
the pump crank-case. Let the oil drain out into a waste oil-tray.
Remount the oil drain screw and pour in new oil through the oil inlet
on top of the pump until visible in the oil sight glass.
Notice: Always dispose of the used oil in a proper manner.
Cleaning
A part of keeping the machine and its accessories in good working
condition is keeping it clean. But NEVER clean the machine itself with
high-pressure. Do not use solvents.
Storage
Keep the unit frost free, or flush the pump thoroughly with non
alcoholic antifreeze fluid.
Take of minus pole on battery for long time storage.
Maintenance charge battery regularly.
11
Trouble shooting and repair, unit:
Problem
Repair
When the key is
turned the engine
will not crank
Start battery not charged enough to crank engine.
Charge battery (12 Volt)
The engine cranks
but will not start.
Empty diesel tank, clogged diesel fuel filter.
Fill diesel tank
Change fuel filter.
If fuel supply has been stopped, manually pump fuel through to
engine by means of the hand push pump on top of the diesel filter
before attempting to start engine
The pressure drops
and the Waterblaster works
irregularly.
The strain filter in the water tank is blocked or dirty or the water
supply from the tap is insufficient. Air in the Suction hose.
Clean the strain water filter.
The machine should always suck from the water-tank.
Open fresh water tap fully.
Tighten the hose clamps on the suction hose.
The Water-blaster
continues jetting at
high pressure when
trigger is released.
The Water-blaster is
running at high
pressure when
trigger is released
and no jetting.
The Gun valve is stuck by dirt and indicate
That the filter or hoses has not been clean before assembly
Replace gun rep kit and ensure that system is flushed at low
pressure before mounting nozzle
The check valve in the un-loader out-let fitting is stuck or leaking.
The hose may still contain pressure so loosen hose and bleed
pressure slowly before opening fully.
Clean the check-valve in the un-loader out-let fitting.
Replace the O-ring.
The Water-blaster
does not reach the
right working
pressure when the
trigger handle is
activated.
Leakage from: Safety valve, hose connections, trigger-gun. The
pump sucks air. The high-pressure nozzle is worn or too big in size.
or safety valve is not correctly adjusted, or is worn. Rupture disc is
burst. Plunger packings are worn.
Turn of the water-blaster. Inspect for leakage. Replace the nozzle.
Set the safety valve, repair if necessary. Change rupture disc.
Change packings.
The Water-blaster
works with
approximately 2/3 of
the maximum
pressure, and the
high-pressure hose is
vibrating.
There is dirt in the valves.
Turn off the Water-blaster. Dismantle the pump head and the
valves, remove the dirt and check to ensure the valve discs are
moving freely and fits tight and smooth to their seats.
High pressure seals may be worn, replace seals.
12
Trouble shooting and repair, unit:
Problem
Repair
Excessive water
leakage from under
the pump
Packing is worn
Replace packings.
(Always replace O-ring as-well)
Noisiness
The pump sucks air. One or more valve springs are broken or stuck.
Dirt in the valves. No or too little oil in the crankcase or motor
bearings worn out.
Inspect the low-pressure water supply. Tighten hose clips. Replace
springs. Clean the valves. Replace the bearings.
Water in the oil
The Oil-seal is worn out. High moisture in the air (condensing inside
the crankcase) The high pressure seals are completely worn out.
Check or replace the oil-seals.
Renewal of the crankcase oil more often.
Replace the high pressure seals.
Nozzle change:
Change the nozzle when it is worn, (spray pattern becomes irregular and/or a drop in pressure
occurs. Use 2 wrenches when changing nozzle. Only change to a correctly sized new nozzle.
Using optional Nozzle types:
The gun can be used with different types of nozzles: Straight-jet, fan-jet and self-rotating
types.
Overhauling gun:
If the gun starts to leak or parts become damaged it can be repaired. Please refer to the main
spare-parts assembly for correct position of parts during repair.
Cleaning the strainer in the water tank:
Drain the water tank by un-screwing the drain plug located on the down left hand corner of
the water tank.
Flush out the tank inside with a water hose.
Unscrew and take out the water strainer from inside the water tank. Wash it from inside with a
water hose. Scrub it on the outside if stubborn dirt.
Screw back the cleaned strainer, re-pack and screw in the drain plug.
13
Changing the micro filter cartridge:
Drain the water from the tank as described above. Unscrew the hexagon nut on top of the
round filter cartridge located beneath the water tank.
Take out the corrugated filter cartridge. Discard the cartridge. The filter cartridge absorbs dirt
particles, THE CARTRIDGE IS DISPOSABLE AND CANNOT BE CLEANED.
Flush the filter housing with water. Refit a new filter cartridge into the filter housing, ensure
the length of the filter is correct, measured against the discarded cartridge. Clean and put Orings back in place. Mount the filter housing and tighten the hexagon top nut.
Remember to tighten the drain screw at the bottom of the filter housing.
NEVER run the pumps with-out the stainless steel cooling cover in place, inspect that cooling
water returns freely back to water-tank through the thin black plastic hose.
Overhauling pump:
Cylinders are mounted from behind. Each cylinder is mounted separately. Start by removing
the spray cooling cover. Then dismantle the plunger connection block so the plunger becomes
loose. Loosen the cylinder head bolts for each cylinder bit by bit. Screw out the top bolts
entirely. The back-block and cylinder with plunger, and the valve cartridge comes loose, and
can be taken out.
Valves:
Unscrew the flat faced valve pin holding the stop nut gently with at pipe wrench or in a wise.
Check the mating surfaces of the inlet valve disc. And the conical valve pin. It is possible to
touch up the mating surfaces of the inlet disc by lapping the parts on a piece of very fine sandpaper laid out on an absolutely flat surface. If wear and tear are too severe for touch up,
replace items. Ensure O-rings and packings are in good condition, replace if worn. Reassemble the valve, be careful not to over-tighten the screw. Use one small drop of Lock-tight
to secure the valve pin thread.
Changing Packing and Plungers:
Pull the plunger out from behind. Remove Packing spring and throat bushing and with a
plastic rod of around Ø30mm (1.25”) in thickness and 200mm (6”) Long, gently knock out
the packing adaptor, packings and back-up ring from front. Inspect plunger for scaring, and
packings and back-up rings for wear. Replace from front if needed. Reinsert plunger from
behind.
Reassemble:
Tighten the cylinder head screws bit by bit in an alternating pattern to 450Nm 45Kgm (300
lbf ft.) of torque. Then remount the plunger connection block.
Remember to put back the cooling mist cover before running the machine again.
14
Service instructions Fluid end 1
Disassemble floating plunger holder Take off floating plunger holder, take care of
small pieces.
Push the plunger forward Loosen the cylinder head bolts, bit by bit.
Loosen bolts in an alternating pattern. Unscrew the 2 upper bolts entirely, loosen
but leave the bottom bolts engaged.
15
Service instructions Fluid end 2
Slide out valve cartride. Slide out cylinder.
Over view of parts for ONE cylinder
assembly.
After changing worn parts, slide back stuffed
cylinder.
Slide in valve cartridge, keep o-rings in
place with grease
Align cylinder and valve to back block and
manifold recess.
16
Service instructions Fluid end 3
Tighten cylinder head screws in an alternating
manner to 450Nm.
Notice the orientation of the Bellville
washer.
Tighten Plunger adaptor. Assemble floating plunger holder.
Tighten floating plunger clamp. Grease floating plunger assembly.
17
Maintenance / Service, Diesel Engine:
Maintenance
Task
Lubrication
Oil renewal on the engine crankcase is to be completed the first time
after no more than 50 hours of use. Oil renewal is hereafter to be
completed in every 200 hours of use. Or at least one time a year.
Use a CC or CD Grade oil (API classification)
Under normal operating temperatures -30°C to 30°C use multigrade
SAE10W/30 or SAE 10W/40(part number:83600870)
Under cold operating temperature below -30°C use multigrade
SAE 5W/20 or SAE 5W/30
Under warm operating temperature over 30°C use multigrade
SAE 10W/40
Quantity: 10 Liter (Depending on oil sump cover, Check with oil
dipstick, do not overfill)
Remember to refit oil drain plug.
Fill up until the oil level is visible at the full mark on the oil dip stick.
Oil Filter
Change the oil filter when changing the oil.
(Part number: 81001210)
Renewal of oil
Switch off the machine. Loosen the oil drain screw on the lower side of
the engine crank-case. Let the oil drain out into a waste oil-tray.
Remount the oil drain screw and pour in new oil through the oil inlet
on top of the pump until visible in the oil sight glass.
Notice: Always dispose of the used oil in a proper manner.
Diesel Fuel
Use fresh clean automotive quality diesel fuel. When operating in cold
environments, make sure the diesel fuel are suitable for the
temperature.
Air intake filter
Clean air intake filter every 50-100 hours, Exchange every 200-400
Hours. (Depending on running environment.
(Part number: 81001035)
Diesel Fuel filter
Diesel fuel filters should be changed every 400 Hours
(Part numbers: Pre-filter 81001212 & Main-filter: 81001213)
Cleaning
A part of keeping the machine and its accessories in good working
condition is keeping it clean. But NEVER clean the machine itself with
high-pressure. Do not use solvents.
Storage
/Antifreeze
Always run the engine with glycol based antifreeze mixture in the
cooling system, also in hot weather. Mix accordingly with
manufactures specifications to obtain the desired antifreeze
temperature. Change every 2 years. The unit is protected to -30°C at
delivery. The cooling system contains approximately 18 Liters of
fluids.
18
Trouble shooting / Repair, Diesel Engine:
Problem
Cause / Repair
Exhaust smoke is black
The load is too heavy for the engine.
Reduce load.
Air intake filter dirty.
Clean or replace air filter.
Turbo charger is stuck.
Loosen / repair Turbo charger.
Bad fuel injector nozzle(s)
Check nozzles, replace if spray pattern is faulty.
Intake/exhaust valves needs adjusting.
Motor is worn.
Exhaust smoke is white
When running in cold weather and before the engine is
warm white smoke is normal.
Cylinder head gasket leaking.
Check cause of cooling water leak into engine.
Wrong injection timing.
Set timing correctly.
Air intake filter dirty.
Clean or replace filter.
Dirty fuel filter.
Change filter.
Air in fuel line, leak in fuel pipe.
Tighten or replace faulty fuel line.
Leakage around injectors.
Tighten or replace seal.
Exhaust smoke is blue
Oil level in crankcase to high.
Drain oil until correct level.
Too much oil fog in air breather / crankcase ventilation.
Check breather valve/ Valve seal.
Replace breather valve and / or tube.
Engine is not running
smoothly
Air somewhere in fuel line
Tighten or replace faulty fuel line.
Fault in speed-regulating governor.
Faulty injector nozzle(s)
Faulty Diesel distributor pump.
19
Trouble shooting / Repair, Diesel Engine:
Problem
Cause / Repair
Engine temperature too
High.
Low level in radiator / cooling system.
CAUTION when opening. Steam boiling water may escape.
Fill up radiator.
Blocked air intake outlet grille.
Remove obstruction.
Engine is overloaded.
Reduce Load.
Fan belt (water pump belt) is broken.
Replace fan belt.
Electric fan is not running.
Fault in electric circuit
Faulty thermostat in lower cooling hose.
Fuel injection timing wrong (Retarded)
Set correct timing.
Water cooling system pump faulty.
Replace pump.
Engine is not charging the
battery
Fault in the alternator / Alternator circuit
Find fault and rectify.
Battery is faulty.
Engine stops suddenly
Run out of fuel
Fill up with fuel, hand pump to prime.
Air in fuel line.
Bleed air. Hand pump to prime.
Fuel filter clogged.
Change fuel filter.
Fuel feed pump faulty
Check pump, replace if faulty.
Engine is stuck.
Abnormal noise
Fan is touching metal.
Make clearance.
Valve clearance too big.
Adjust valves.
Injection timing wrong (too advanced).
Adjust timing.
Badly worn engine bearings.
20
CD160 WATER BLASTER 1400 BAR
MAIN SPARE-PART ASSEMBLY
21
CD160 WATER BLASTER 1400 BAR
MAIN SPARE-PART LIST
Pos. Item No. Qty. Description
1 N/A 1 MOTOR PUMP UNIT CD160-2500
2 81001080 2 DISTANCE BUSHING
3 81001544 1 PUMP SUPPORT
4 81000934 2 RUBBER FOOT
5 81001200 1 BRACKET UNIVERSAL BOOSTER PUMP
6 81001267 1 BRACKET HOLDER FOR RADIATOR
7 81001549 1 EXHAUST FLEX CONNECTOR
8 81001289 1 BRACKET FOR ENGINE EXHAUST
9 81000929 1 MUFFLER
10 80100938 1 CLAMP
11 81000935 4 RUBBER FOOT
12 N/A 1 WATER SYSTEM
13 81101015 1 BATTERY
14 81100846 1 THROTTLE CABLE
15 81100845 1 ENGINE CONTROLLER
16 81000765 1 BRACKET
17 81100864 1 JUNCTION EL-BOX
18 81001363 1 FRAME
19 81000892 1 ROOF PLATE
20 81000857 4 RUBBER DAMPENER
21 81000886 1 FUEL TANK
N/A 81101272 1 EMERGENCY STOP
22
CD160 WATER BLASTER 1400 BAR
DIESEL TANK SPARE-PART ASSEMBLY
23
CD160 WATER BLASTER 1400 BAR
DIESEL TANK SPARE-PART LIST
Pos. Item No. Qty. Description
1 81000886 1 FUEL TANK
2 81101187 1 LEVEL GAUGE
3 84000601 2 HOSE END
4 83400623 3m RUBBER HOSE
5 80100904 6 HOSE CLIP
6 81100906 1 CONTRA VALVE
7 80500429 1 BONDED SEAL
8 80500617 1 PLUG
24
CD160 WATER BLASTER 1400 BAR
POWER UNIT SPARE-PART ASSEMBLY
25
CD160 WATER BLASTER 1400 BAR
POWER UNIT SPARE-PART LIST
Pos. Item No. Qty. Description
1 81101175 1 ENGINE 4 CYLIDER
2 81001650 1 COUPLING FLANGE COMPLETE
3 81000884 1 TAPER BUSH
4 81001649 1 RUBBER ELEMENT
5 81000883 1 BELL HOUSING
6 81000934 2 RUBBER FOOT
7 81201560 1 PUMP COMPLETE
8 81001199 1 BRACKET AIR FILTER HOLDER
9 81000865 1 AIR FILTER
10 81001318 1 ELBOW RUBBER
11 81001337 1 REDUCER CONE
12 81001316 1 ELBOW RUBBER
13 81001450 1 AIR PIPE TURBO SET
14
81001227 1 RUBBER HOSE RADIATOR - MOTOR
15
81001228 1 RUBBER HOSE MOTOR - RADIATOR
16 81001549 1 EXHAUST CONNECTOR
17 81001756 1 BRACKET FOR MUFFLER
18 81001757 1 TOP BRACKET FOR MUFFLER
19 81000929 1 MUFFLER
20
80101151 2 U-BOLT
21
81001755 1 RADIATOR SUPPORT
22
81001758 1 SUPPORT BRACKET FOR MUFFLER
23
81000857 4 RUBBER DAMPENER
24
81001709 1 TRAVERSE BRACKET
25
81101219 1 FAN
26
81001298 1 BUSHING FOR FAN
27
81001267 1 BRACKET HOLDER FOR RADIATOR
28 81001361 1 FAN BELT
29 81001224 1 RADIATOR NET
30 81001225 1 RADIATOR GUARD
31 81001332 2 WASHER PLATE
32 81001218 1 INTERCOOLER
33 81001217 1 RADIATOR
34 81001334 1 GUARD NET
35 83400666 1 RUBBER CONNECTOR MOTOR - INTERCOOLER
36 81001202 1 ELBOW RUBBER
37 81001668 1 PIPE INTERCOOLER - MOTOR
38 81001667 1 PIPE MOTOR - INTERCOOLER
39 83400667 1 RUBBER CONNECTOR INTERCOOLER - MOTOR
40 83400665 1 RUBBER CONNECTOR MOTOR - INTERCOOLER
41 80100891 8 CLIP
N/A 81001210 1 OIL FILTER
N/A 81001212 1 DIESEL FUEL PRE. FILTER
N/A 81001213 1 DIESEL FUEL MAIN FILTER
N/A 81101262 1 THERMOSTAT 83 Cº
N/A 81101263 1 GASKET THERMOSTAT
N/A 81001082 1 DIESEL CHECK VALVE
N/A 80100683 6 HOSE CLIP
26
CD160 WATER BLASTER 1400 BAR
PUMP SPARE-PART ASSEMBLY
27
CD160 WATER BLASTER 1400 BAR
PUMP SPARE-PART LIST
Pos. Item No. Qty.
Description
1 81200962 1 POWER END
2 80500279 2 QUICK COUPLING
3 80500687 2 SOCKET
4 80501402 2 MANIFOLD
5 80100855 6 SCREW
6 N/A 1 GUAGE CONVERTER SYSTEM
7 81001390 1 BRACKET GAUGE HOLDER
8 80100725 1 U-BOLT
9 80501236 1 NIPPLE
10 81300702 2 RUPTURE DISC ASSEMBLY
11 80500671 1 CROSS
12 80500632 2 COLLAR
13 80500631 2 GLAND NUT
14 80500314 1 NIPPLE
15 80101007 4 SCREW ALLEN UNC (Torque 450 NM)
16 80100696 12 SCREW ALLEN UNC (Torque 450 NM)
18 81201396 3 PLUNGER ADAPTOR UHP PUMP
19 80300600 3 WASHER BELVILLE
20 81201670 3 NUT FOR PLUNGER ADAPTOR
21 81200797 3 THRUST DISC
22 81200811 3 FLOATING CLAMP
23 81200808 3 PLUNGER
24 81201432 3 BACK PLATE 7/8”
25 80500096 6 QUICK COUPLING
26 80200876 3 SEAL COOLING Part of LP seal kit 81201502 (pos.56)
27 80200560 3 O-RING Part of LP seal kit 81201502 (pos.56)
28 N/A 3 SUPPORT RING Not Available for 7/8” Plunger set-up
29 81200806 3 BACK UP RING Part of HP packing kit 81201503 (pos.57)
30 80200666 3 PACKING BACK Part of HP packing kit 81201503 (pos.57)
31 80200642 3 PACKING FRONT GOLD Part of HP packing kit 81201503 (pos.57)
32 81200807 3 PACKING ADAPTOR
33 80300601 3 SPRING
34 81200810 3 THROAT BUSHING
35 81200804 3 CYLINDER UHP
36 81200803 3 VALVE UHP ASSEMBLY
37 81200733 3 VALVE STOP NUT
38 80300602 3 SPRING
39 81200732 3 VALVE DISC SUCTION
40 80200681 3 O-RING Part of valve o-ring kit 81201504 (pos.58)
41 81200934 3 VALVE BODY
42 80200650 3 O-RING Part of valve o-ring kit 81201504 (pos.58)
43 80200677 3 O-RING Part of valve o-ring kit 81201504 (pos.58)
44 81200730 3 DISCHARGE VALVE PIN
45 81201367 1 PUMP HEAD
46 80500681 2 ADAPTOR
47 80100963 4 SCREW
48 81201370 2 SIDE PLATE
49 83400522 2m COOLING HOSE
50 81001371 2 COVER
50 81001753 2 COVER CLOSED (optional)
28
CD160 WATER BLASTER 1400 BAR
PUMP SPARE-PART LIST
Pos. Item No. Qty. Description
51 80100941 4 PIN
52 81300635 2
RUPTURE DISC PURPLE 1500 BAR W.P. (25000PSI Burst Pressure)
Part of pos.10
53 81300641 2 RUPTURE DISC THRUST SCREW Part of pos.10
54 81300642 2 RUPTURE DISC SEAT Part of pos.10
55 81300639 2 RUPTURE DISK HOLDER 1.1/8UNF Part of pos.10
56 81201505 LOW PRESSURE SEAL KIT
57 81201506 HIGH PRESSURE PACKING KIT
58 81201504 VALVE O-RING KIT
PUMP SPARE-PARTS KITS
Item No./Kit Description *
Pos. Item No. Qty.
Description
81201505
LOW PRESSURE SEAL KIT
Pos. 56
26 80200876 3 SEAL COOLING
27 80200560 3 O-RING
Item No./Kit Description *
Pos. Item No. Qty.
Description
81201506
HIGH PRESSURE PACKING KIT
Pos. 57
29 81200806 3 BACK UP RING
30 80200666 3 PACKING BACK
31 80200642 3 PACKING FRONT GOLD
Item No./Kit Description *
Pos. Item No. Qty.
Description
81201504
VALVE O-RING KIT
Pos. 58
40 80200681 3 O-RING
42 80200650 3 O-RING
43 80200677 3 O-RING
1 kit required to overhaul pump
29
CD160-1400 WATER-BLASTER
POWER END SPARE-PARTS ASSEMBLY
CD160-1400 SERIES WATER-BLASTER
PUMP UNIT SPARE-PARTS LIST
Pos.
Item No. Qty. Description
1 80100383 6 SCREW
2 81200365 3 OIL LEVEL GLASS
3 81201091 1 BACK COVER
5 81201007 1 FOOT PLATE REAR
6 81201011 4 GUIDE PIN
7 81201005 1 FOOT PLATE FRONT
9 80500912 1 DRAIN PLUG
30
CD160-1400 SERIES WATER-BLASTER
PUMP UNIT SPARE-PARTS LIST
Pos.
Item No. Qty. Description
10 81200350 2 PLUG
11 80500893 2 PLUG
12 80400616 1 BEARING
13 80200772 1 O-RING
14 81201096 1 HOUSING GEAR BOX
15 80100599 15 WASHER
16 80100591 35 SCREW
17 81201097 1 GEAR WHEEL
18 81201098 1 RETAINER FLANGE
19 80100807 3 WASHER
20 80100808 3 SCREW
21 80100809 1 CIR CLIP
22 81201099 1 RETAINER RING
23 80400617 1 BEARING
24 81201100 1 PINION GEAR
25 81201114 1 KEY FOR PINION GEAR
26 80400618 1 BEARING
27 81201101 1 COVER GEARBOX
28 80200773 1 OIL SEAL
29 81201102 1 CRANK CASE
30 81201106 1 OIL FILLER CAP
31 81000894 1 BOTTOM COVER COOLING SYSTEM
32 81000894 1 TOP COVER COOLING SYSTEM
33 80100599 6 WASHER
34 80100810 4 SCREW
35 81201115 1 KEY FOR CRANK SHAFT
36 81201103 1 CRANK SHAFT
37 80400611 1 BEARING
38 80200774 1 O-RING
39 81201117 1 COVER FOR SIDE BEARING
40 80100811 6 SCREW FOR CONNECTING ROD
41 80100812 6 WASHER
42 81201104 3 BEARING SHELL SET (FOR 1 CONNECTING ROD)
43 81201105 3 CONNECTING ROD
44 80100813 3 CIR CLIP
45 81201106 3 GUDEON PIN
46 81201107 3 GUDEON PIN BEARING BUSHING
47 81201108 3 CROSS HEAD
48 81201109 3 DISC
49 80200775 3 O-RING
50 81201110 3 FIFTH WHEEL RETAINER
51 80100814 3 SCREW
52 80200776 3 O-RING
53 81201111 3 PONY ROD
54 80300629 3 BELVILLE WASHER
55 81201112 3 RETAINER FLANGE
56 80100815 12 SCREW
57 80200777 3 OIL SEAL
58 80200778 3 O-RING
59 81201113 3 OIL SEAL HOLDER
60 80100816 3 CIR CLIP
1-60 81200962 1 POWER END COMPLETE
31
CD160 WATER BLASTER 1400 BAR
GAUGE CONVERTER SPARE-PARTS ASSEMBLY
32
CD160 WATER BLASTER 1400 BAR
GAUGE CONVERTER SPARE-PARTS LIST
Pos. Item No. Qty. Description
81300655 GAUGE CONVERTER (gauge not included)
1 80500594 1 GLAND NUT
2 80500593 1 COLLAR
3 81300656 1 HOUSING UHP
4 81300659 1 PISTON SMALL
5 N/A 1 HEADER RING SMALL PACKING-a
6 N/A 1 O-RING
7 N/A 1 SMALL PACKING FOR Ø8,5-a
8 81300858 1 SEAL KIT
9 81300753 1 BACK-UP RING FOR Ø8.5
10 81300657 1 LOW PRESSURE HOUSING
11 81300661 1 PISTON LARGE
12 80200657 1 PACKING
13 81300660 1 HEADER RING
14 81300658 1 GAUGE HOUSING
15 80500413 1 COPPER SEAL
16 81300663 1 BLEED SCREW
17 81300592 1 GAUGE
33
CD160 WATER BLASTER 1400 BAR
WATER SYSTEM SPARE-PART ASSEMBLY
34
CD160 WATER BLASTER 1400 BAR
WATER SYSTEM SPARE-PART LIST
Pos. Item No. Qty. Description
1 N/A 1 FILTER SYSTEM
2 80500237 8 ELBOW
3 80500227 14 HOSE NIPPLE
4 81001389 1 GUARD BOOSTER PUMP
5 N/A 1 BOOSTER PUMP
6 N/A 1 WATER TANK COMPLETE
7 83400524 2 x 1.5m HOSE SUCTION
8 81000902 2 FILTER
9 80500684 4 HOSE NIPPLE
10 83400606 1m HOSE W NET
11 83400606 1m HOSE W NET
12 80500685 4 ELBOW
13 81300631 3 GAUGE
14 80500437 4 ELBOW
15 83400606 1m HOSE W NET
16 80100606 8 WASHER
17 80100703 8 SCREW
18 81000840 1 BRACKET
19 83400606 1m HOSE W NET
20 81100844 1 PRESSURE SWITCH
21 80200677 2 O-RING
22 80500882 2 ADAPTOR
23 80500875 2 CONTRA NUT
24 80500660 1 BALL VALVE
25 N/A 3 HOLDER WATER TANK
26 80100527 16 HOSE CLIPS
27 80500854 8 BUSHING
28 80500943 3 TEE
29 80100617 1 U-BOLT
30 80100259 2 LOCK NUT
31 80500944 2 NIPPLE
32 80500847 1 QUICK COUPLING MALE
33 80500848 1 QUICK COUPLING HOSE EVERTITE
34 83400606 2 x 1,5m HOSE W NET
35 80500808 2 ELBOW
36 80500279 1 ELBOW SWIVEL
37 80500606 1 BUSHING
38 80500429 1 BONDED SEAL
39 81001079 1 BRACKET-HOLDER BALL VALVE
40 80100405 2 CONTRA NUT
41 81000428 2 FLOAT VALVE
42 80100632 1 CONTRA NUT
43 80100884 16 WASHER
44 81001220 4 BRACKET
45 80100965 16 SCREW CARRIAGE BOLT
46 81001220 1 LID
47 80100053 18 LOCK NUT
48 80100052 2 SCREW ALLEN
49 81000199 2 FILTER STRAINER
50 80500908 2 NIPPLE
51 81000790 1 WATER TANK
35
CD160-1400 SERIES WATER-BLASTER
BOOSTER PUMP UNIT SPARE-PARTS ASSEMBLY
36
CD160-1400 SERIES WATER-BLASTER
BOOSTER PUMP UNIT SPARE-PARTS LIST
Pos. Item No. Qty. Description
1 80500341 1 PLUG
2 80100703 6 SCREW
3 80100170 12 WASHER
4 80000162 1 END COVER
5 80200568 1 O-RING
6 80100168 1 SCREW
7 80500971 1 BONDED SEAL
8 81200172 1 IMPELLER FEED PUMP
9 81200165 1 KEY
10 81200160 1 HOUSING FEED PUMP
11 81200173 1 AXLE ADAPTOR
12 80200634 1 O-RING
13 81200164 1 KEY
14 80200157 1 MECHANICAL SEAL
15 81200163 1 DRAIN BUSHING
16 80200407 1 O-RING
17 80100704 5 SCREW
18 80100671 1 SCREW
19 81000908 1 BRACKET
20 81000832 1 BEARING HOUSING
21 80100764 1 CIRCLIP
22 81000833 1 BUSHING
23 80400604 2 BEARING
24 80100765 1 CIRCLIP
25 81000913 1 AXLE
26 81000808 1 PULLY
27 81000268 1 TAPER BUSH
28 81100902 1 KEY
29 81000807 1 PULLY
30 81001333 1 V-BELT
N/A 81001389 1 GUARD BOOSTER PUMP
37
CD160-1400 SERIES WATER-BLASTER
WATER FILTERING SYSTEM SPARE-PARTS ASSEMBLY
38
CD160-1400 SERIES WATER-BLASTER
WATER FILTERING SYSTEM SPARE-PARTS LIST
Pos. Item No. Qty. Description
1 81000648 2 FILTER ASSEMBLY
2 81100844 1 PRESSURE SWITCH
3 80500096 1 QUICK COUPLING
4 80500684 4 HOSE NIPPLE
5 80500437 4 ELBOW
6 81300631 3 GAUGE
7 80500685 6 ELBOW
8 80100703 8 SCREW
9 80100606 8 WASHER
10 81000840 1 BRACKET
11 81000638 1 HOUSING
12 81000616 1 FILTER INSERT
13 80300604 1 DISTANCE SPRING
14 81001806 1 SUPPORT RING
15 80200878 1 O-RING
16 81000650 1 COVER
17 80200491 1 O-RING
18 81000649 1 TOP SCREW
19 80500094 4 PLUG
39
DUMP GUN 15&20 KPSI
SPARE-PARTS ASSEMBLY
40
DUMP GUN 20 KPSI
SPARE-PARTS LIST
Pos. Item No. Qty. Description
1 81400037 DUMP GUN 20KPSI W/O NOZZLE HOLDER
2 81400231 1 SHOULDER SUPPORT
3 81400136 1 DUMP TUBE
4 81400042 1 BARREL TUBE
5 81400076 1 HOLDER FOR SIDE HANDLE
6 81400075 1 SIDE HANDLE
7 81500129 1 NOZZLE HOLDER FOR ¼”NPT NOZZLE
7 81500128 1 NOZZLE HOLDER FOR ¼”BSP NOZZLE
7
81500046
1 NOZZLE HOLDER ASSY. FOR NOZZLE FORM 4,19 Pos. (37,38,39)
8 80500040 3 COLLAR
9 80500041 3 GLAND NUT
10 81400036 1 HANDLE
11
81400054 1 VALVE HOUSING 20 KPSI
12 81400056 1 VALVE KIT
13 81400055 1 VALVE PLUG
14 80200627 1 SWIVEL SEAL COMPLETE
15 81400152 1 BACK-UP RING INLET SWIVEL
16 81400149 1 INLET SWIVEL SPINDLE
17 80400143 1 THRUST BEARING
18 81400151 1 RETAINER NUT INLET SWIVEL
19 81400416 1
ADAPTOR FOR HOSE END ½” BSPP
19 81400716 1
ADAPTOR FOR HOSE END M24x1.5 M- 13/16"UNF F FOR 9/16"M
20 81400050 1 PIN FOR TRIGGER LATCH
21 81400049 1 PIN FOR SAFETY LATCH
22 80300051 1 SPRING FOR SAFETY LATCH
23 81400048 1 SAFETY LATCH
24 81400047 1 TRIGGER LATCH
25 81400058 1 TRIGGER GUARD
26 80100052 6 SCREW ALLEN
27 80100053 1 LOCK NUT
28 81400296 1 O-RING & PACKING REP KIT
29 81400035 1 TRIGGER GUN HANDLE 20KPSI
30 81401470 HOSE (H.P) 1400 BAR
31 * 1 NOZZLE (SEE BELOW)
32 N/A
33 80500971 2 BONDED SEAL
34 80500651 1 NIPPLE
35 N/A
36 * 1 REP. KIT ROTATING NOZZLE (SEE BELOW)
37
81500127
1 RETAINER NUT NOZZLE HOLDER
38
80200623
1
O-RING
39
81500027
1
NOZZLE HOLDER
*Costumer’s Requirements
41
DUMP GUN
REPAIR KITS
Item No./Kit
Description
Item No. Qty. Description
Pos. 28
81400296
O-RING & PACKING
REP. KIT
DUMP GUN
80200060 1 BACK-UP RING
80200059 1 O-RING
80200610 1 O-RING
80200232 1 BACK UP RING
80200070 1 O-RING
80200074 1 BACK-UP RING
80200057 1 O-RING
Item No./Kit
Description
Item No. Qty. Description
Pos. 12
81400056
VALVE KIT DUMP GUN
80200060 1 BACK-UP RING
80200059 1 O-RING
80200610 1 O-RING
80200232 1 BACK UP RING
80200070 1 O-RING
80200074 1 BACK-UP RING
81400064 1 VALVE PIN
81400065 1 VALVE SEAT
80300115 1 SPRING
42
ULTRA IMPACT NOZZLE 2800R
SPARE–PART ASSEMBLY
43
ULTRA IMPACT NOZZLE 2800R
SPARE–PART LIST
Pos. Item No. Qty. Description
81501030 ULTRA IMPACT 2800 ROTATING NOZZLE STANDARD pos.2-21,23,24
1 N/A
2 80200779 1 O-RING
3 81501748 1 OVERHAUL REP.KIT ULTRA IMPACT NOZ. NEW IMPROVED TYPE
4 81501020 1 BODY
5 80200702 1 O-RING
6 81500982 1 SHAFT SEAL
7 80400610 1 BEARING
8 81500971 1 WASHER
9 81500993 1 SLEEVE
10 81500980 1 GARTER SPRING
11 81500979 1 WEIGHTS
12 80300626 1 SPRING
13 81500992 1 SHAFT
14 80400609 2 BEARING
15 80200749 1 OIL SEAL WITH DUST LIP
16 81501019 1 CAP
17 81501018 1 PORT SCREW
18 80200487 1 O-RING
19 80200754 1 BACK-UP RING
20 81501022 1 NOZZLE HEAD STANDARD
20 81501021 1 NOZZLE HEAD LOW FLOW
21 81500944 4 NOZZLE ADAPTOR 3/8"-7/16" UNF
22 81500592 4 NOZZLE 0.018"(0.45mm) “nozzles for other machines, see nozzle list”
23 81500945 1 WEAR CAP FOR EXTENDED NOZZLES
23 81501451 1 WEAR CAP FOR EXTENDED NOZZLES ALUMINIUM (optional)
24 80100646 1 SCREW
25 80200059 1 O-RING
26 81501749 1 SNAP FIT HOUSING
27 81501750 1 INLET SEAT
28 81501751 1 SPRING
29 81501752 1 SEAL ASSEMBLY
30 81501753 1 SEAL RETAINER
31 81501754 1 CARBIDE SEAT
32 81501755 1 HOUSING
NOZZLE LIST
Part No. Description Size
81500137 NOZZLE PLUG 3/8“UNF
81500723 NOZZLE 3/8“UNF 0.010”(0.25mm)
81500613 NOZZLE 3/8“UNF 0.012"(0,30mm)
81500594 NOZZLE 3/8“UNF 0.013"(0.33mm)
81500595 NOZZLE 3/8“UNF 0.014"(0.35mm)
81500614 NOZZLE 3/8“UNF 0.016"(0,40mm)
81500592 NOZZLE 3/8“UNF 0.018"(0.45mm)
81500593 NOZZLE 3/8“UNF 0.020"(0.50mm)
81500729 NOZZLE 3/8“UNF 0,024"(0.60mm)
81500596 NOZZLE 3/8“UNF 0.026"(0.65mm)
81500597 NOZZLE 3/8“UNF 0.028"(0.70mm)
81500788 NOZZLE 3/8“UNF 0.031"(0.80mm)
81500645 NOZZLE 3/8“UNF 0.036"(0.90mm)
44
ULTRA IMPACT NOZZLE 2800R OVERHAUL KIT 81501748
ORIENTATION OF PARTS
OVERVIEW OF THE DIFFERENT DESIGNS OF REP. KIT FOR THE ULTRA IMPACT:
THE NEWEST REP. KIT WILL SUBSTITUTE THE OLDER REP. KITS
THIS IS THE NEWEST REP. KIT THAT WILL BE PUT IN TO USE AS FROM NOW: 81501748
THIS IS AN OLDER KIT THAT HAS BEEN USED UNTIL NOW: 81501101
THIS IS AN OLD KIT THAT IS NO MORE IN USE: 81501057
THIS IS AN OLD KIT THAT IS NO MORE IN USE: 81500865
The old overhaul kit 81500896, 81501057 & 81501101 can be completely substituted with the new kit
81501748 and if a complete old rep kit is ordered, the new type kit will be delivered by default.
The internal parts of the old overhaul kit are NOT compatible or interchangeable with the new kit or
vice versa. If you wish to buy internal parts to refurbish your old repair kit please refer to the above
spare-parts assembly. Not all parts are available
If you are going to order almost all of the internal parts for the old repair kit, we suggest that you
consider ordering a complete new repair kit 81501748, it will do a complete overhaul, as well as
improve durability.
45
ULTRA IMPACT
MAINTENANCE PROCEDURE & SPARE/PART LIST
unscrew plug
drain out old oil
Discard of old oil in a proper mannerfill it with new oil
Press new oil in
Screw the plug on
Pos. Item No. Qty. Description
1 81501042 1 SYRINGE ULTRA IMPACT
2 83600613 1L OIL
Recommended oil change / refill every 20 to 40 hours of operation.
Do NOT operate the Ultra Impact Nozzle without oil!
pull
1
2
push
46
Loading...