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R.P.S. Corporation Phone: 1-800-450-9824
P.O. Box 241 Fax: 1-866-632-6961
Racine, Wisconsin 53401
HOW TO USE THIS MANUAL
This manual contains the following sections:
The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards are identified that could result in product
or personal injury, or severe injury resulting in death.
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for
ordering correct repair parts.
Parts may be ordered from authorized TOMCAT
dealers. When placing an order for parts,
the machine model and machine serial number
are important. Refer to the MACHINE
INFORMATION page which is filled out during the
installation of your machine. The MACHINE
INFORMATION is located on page one of this
manual.
The serial number of your machine is located on
the lower steering pedestal of the steering
column of the machine. (See Picture Below)
The OPERATIONS section is to familiarize the operator with the
operation and function of the machine.
The MAINTENANCE section contains preventative
maintenance to keep the machine and its components in
good working condition. They are listed in this general order:
- Batteries
- Scrub Brushes
- Adjusting Squeegee
- Service Schedule
- Machine Trouble shooting
The PARTS LIST section contains assembled parts illustrations and
corresponding parts list. The parts lists include a number of
columns of information:
- ITEM - column refers to the reference number on the
parts illustration.
- PART NO. - column lists the part number for the part.
- QTY - column lists the quantity of the part used in that
area of the machine.
- DESCRIPTION - column is a brief description of the part.
- COMMENTS - column for information not noted by the
other columns.
NOTE: If a service or option kit is installed on your machine, be
sure to keep the KIT INSTRUCTIONS which came with the
kit. It contains replacement part numbers needed for
ordering future parts.
TABLE OF CONTENTS
TABLE OF CONTENTS
WARRANTY REGISTRATION FORM
MACHINE SPECIFICATIONS
COMMON WEAR PARTS/SCRUB BRUSHES
SCRUB BRUSHES
SAFETY MESSAGES
!!SAFETY PRECAUTIONS!!
MACHINE FEATURES AND CONTROLS
LCD SCREEN MENU DISPLAYS
MACHINE SETUP
ATTACHING SQUEEGEE
ADJUSTING SQUEEGEE
LEVELING SCUB DECK
ATTACHING BRUSHES
ADJUSTING SHROUDS
SOLUTION SYSTEM
VACUUM BOX SYSTEM
MACHINE OPERATION
DRAINING RECOVERY & SOLUTION TANKS
REC. FLOAT SHUT OFF
DRAIN SAVER
BATTERY CHARGING
CHANGING BATTERIES
MAINTENANCE & STORING MACHINE
PREVENTATIVE MAINTENANCE RECORDS
TOUBLESHOOTING CENTRAL COMMAND II
TROUBLESHOOTING
MACHINE PARTS
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8-9
PAGE 10
PAGE 11
PAGE 12
PAGE 13
PAGE 14
PAGE 15
PAGE 16
PAGE 17
PAGE 18
PAGE 19-21
PAGE 22
PAGE 23
PAGE 23
PAGE 24-25
PAGE 26
PAGE 27-28
PAGE 29-30
PAGE 31-32
PAGE 33-34
PAGE 35-92
MACHINE PARTS ILLUSTRATION
FRONT PANEL
FRONT WHEEL DRIVE
REAR AXLE MOUNT
SQUEEGEE DRAG PLATE
HOSES AND WIRING HARNESS
SCRUB DECK
SQUEEGEE LIFTING BRACKET AND HINGES
CRIMP NUTS
CENTRAL COMMAND II
STEERING TOWER ASSEMBLY
FRONT APRON
DRIVE PEDAL
BATTERIES AND CABLES
SOL/REC TANKS
TANK LID
SHROUDS
SQUEEGEE
250-30 DOORS (OPTIONAL)
250-34 DOORS (OPTIONAL)
DOORS AND BUMPER (OPTIONAL)
CYLINDRICAL DECKS
CYLINDRICAL WIPERS
CYLINDRICL DOORS
SIDE BROOMS
PAGE 36-39
PAGE 40-43
PAGE 44-47
PAGE 48-51
PAGE 52-53
PAGE 54-59
PAGE 60-61
PAGE 62-63
PAGE 64-69
PAGE 70-33
PAGE 74-75
PAGE 76-77
PAGE 78-79
PAGE 80-83
PAGE 84-87
PAGE 88-93
PAGE 94-99
PAGE 100-101
PAGE 102-103
PAGE 104-105
PAGE 106-107
PAGE 108-109
PAGE 110-111
PAGE 112-113
MACHINE INFORMATION
PLEASE FILL THIS AREA OUT AT THE TIME OF INSTALLATION FOR FUTURE REFERENCE.
MODEL NUMBER_____________________________________________________________
SERIAL NUMBER:______________________________________________________________
INSTALLATION DATE:___________________________________________________________
INSTALLING DEALER:__________________________________________________________
DEALER CONTACT: ___________________________________________________________
ADDRESS:____________________________________________________________________
CITY, STATE, ZIP: ______________________________________________________________
PHONE NUMBER:_____________________________________________________________
THIS OPERATOR AND PARTS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE UNIT AND SHOULD
REMAIN WITH THE UNIT AT ALL TIMES. THIS OPERATOR AND PARTS MANUAL COVERS ALL THE 250 SERIES SCRUBBERS.
YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL. THE INFORMATION
AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING. MID-CENTRAL
CORPORATION RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION.
TO REGISTER FOR WARRANTY, FAX YOUR WARRANTY REGISTRATION FORM TODAY!
FAX # (886)-632-6961
PAGE 1
R.P.S. CORPORATION
P.O. BOX 368
RACINE, WI 53401
PHONE: 800-634-4060
M
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WARRANTY REGISTRATION FORM
***COMPLETE FORM IMMEDIATELY AND FAX BACK TO (886)901-3335***
DISTRIBUTOR:________________________________________________________ SERIAL NUMBER:_________________
LOCATION (CITY, STATE):_________________________________________ INSTALL DATE:____________________
CUSTOMER:_____________________________________________________ HOUR METER:____________________
CONTACT:______________________________________________________ INSTALLED BY:___________________
ADDRESS:_______________________________________________________
CITY:_______________________STATE_______ZIP______________________
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FAX 866-901-3335
WWW.FACTORYCAT.COM
PHONE:_______________________ FAX:__________________________
FACTORY CAT MODEL NUMBER:_______________________________________
OPTIONS: 1.______________________________________ 4.______________________________________
2.______________________________________ 5.______________________________________
3.______________________________________ 6.______________________________________
PADS:_____________________________________________
BRUSHES:__________________________________________
SQUEEGEE SIZE:____________________________________
SIDE BROOMS:____________________________________
BUYER'S REPRESENTAVE HAS:
1. RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE.
2. RECEIVED OPERATOR'S MANUAL FOR THIS MACHINE.
3. BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL
BEFORE OPERATING THIS MACHINE.
DISTRIBUTOR REP. PRINT:___________________________________ SIGN:__________________________________
CUSTOMER PRINT:_________________________________________ SIGN:__________________________________
PAGE 2
MODEL
BODY CONSTRUCTION/DIMENSIONS
TANK MATERIAL:
CHASSIS CONSTRUCTION:
REAR WHEELS:
FRONT WHEEL:
SIZE (L X W X H):
SQUEEGEE SIZE:
WEIGHT (WITHOUT BATTERIES):
WEIGHT (W/245 AMP BATTERIES):
WEIGHT (W/325 AMP BATTERIES):
BRUSH/PAD SYSTEM
BRUSH DOWN PRESSURE:
BRUSH ACTUATOR RATING:
BRUSH PRESSURE SETTINGS:
BRUSH/PAD SIZE:
BRUSH SPEED (DISK):
MOTOR POWER (STANDARD)
MOTOR POWER (HD OPTION)
SOLUTION SYSTEM
SOL. TANK CAPACITY:
SOLUTION FLOW RATE:
SOLUTION FILTER:
250
POLY (3/8" THICK)
7 GA. (3/16" STEEL)
(2) 12" X 5" (2,200 LB. CAP.)
10" X 3"
54" X 26" X 55"
32"
784 LBS.
1,222 LBS
1,414 LBS
0-250 LBS
0-500 LBS
(5) W/AUTO. ADJUST.
250-13: (2) 13" (SCRUBS 26")
250-15: (2) 15" (SCRUBS 30")
250-17: (2) 17" (SCRUBS 34")
300 RPM
(2) 0.75 HP
(2) 1.0 HP @ 350 RPM
35 GAL
0-1.0 GPM
INLINE STAINLESS
RECOVERY SYSTEM
REC. TANK CAPACITY:
VACUUM POWER:
VACUUM (LIFT /AIRFLOW):
DRAIN HOSE (ID):
DEMISTING CHAMBER:
RECOVERY STRAINER:
BATTERY SYSTEM
BATTERIES (STANDARD):
BATTERIES (OPTIONAL):
BATTERY RUN TIME:
CHARGER (110-V/60 HZ, AUTOMATIC):
DRIVE SYSTEM
POWER/TYPE:
SPEED CONTROL:
MIN. ASLE WIDTH U-TURN:
SOUND LEVEL:
PRODUCTIVITY
SCRUBBING WIDTH:
SCRUBBING RATE/HOUR (NORMAL):
SCRUBBING RATE/HOUR (MAXIMUM):
WARRANTY
PARTS:
LABOR:
TANKS:
35 GAL
1.0 HP
68"/70 CFM
2.0 INCHES
3-GALLON
60 CUBIC INCHES
(6) 245 AH
(6) 325 AH
UP TO 7 HRS.
36-V/25 AMP
1.0 HP, SEALED/ALL GEAR
0-4 MPH
56"
70 DBA
26" , 30" OR 34"
30,000, 35,000 OR 45,000 FT/HR
45,000, 47,000 OR 58,000 FT/HR
3 YEARS
1 YEAR
10 YEARS
PAGE 3
COMMON WEAR PARTS
MODEL
ITEM
BRUSH TYPE
BRUSHES
SUPER-GRIT
TOUGH-GRIT
MIDI-GRIT
LIGHT-GRIT
POLY (.028)
NYLON (.016)
PAD DRIVER
PADS
SUPER BLACK
BLACK
BROWN
GREEN
BLUE
RED
WHITE
EXTRA PAD DRIVER RETAINING CLIP: 40-433
BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES
250-13
DISK (2)
13-421SS
13-421S
13-421C
13-421PS
13-421P
13-421N
13-421D
13-422BB
13-422B
13-422BR
13-422G
13-422BL
13-422R
13-422W
MODEL
250-15
DISK (2)
15-421SS
15-421S
15-421C
15-421PS
15-421P
15-421N
15-421D
15-422BB
15-422B
15-422BR
15-422G
15-422BL
15-422R
15-422W
MODEL
250-17
DISK (2)
17-421SS
17-421S
17-421C
17-421PS
17-421P
17-421N
17-421D
17-422BB
17-422B
17-422BR
17-422G
17-422BL
17-422R
17-422W
SQUEEGEE KITS
250-13 AND 250-15
250-17
KIT INCLUDES: (1) REAR BLADE, (1) FRONT BLADE.
NOTE: IT IS STAMPED INTO THE TOP OF THE SQUEEGEE BLANK.
MODEL 250: HAS A 32" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE.
NOTE: THE SMALLER SQUEEGEES ARE DESIGNED FOR NARROW AISLES AND MAY NOT HAVE THE SAME
WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES.
SOAP
HEAVY DUTY DEGREASER
CITRIUS
FREEZER
TIRE MARK REMOVER
CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION
SIZE
32"
35"
GUM RUBBER
22-770G
25-770G
LINATEX
22-770L
25-770L
PAGE 4
SCRUB BRUSHES
There are many different types of brushes available to
cover applications from cleaning heavily soiled floors
to polishing. A pad driver is also available to take
advantage of the many cleaning pads on the market.
Please refer to the following to assist in selecting the
proper brush or pad for the work at hand.
Brush Type
Super-grit
Tough-Grit
Midi-Grit
Light-Grit
Poly (.028)
Nylon (.012)
Tampico
Pad Driver
Pads
Super Black
Black
Brown
Green
Blue
Red
White
Disk
# # 421SS
# # 421S
# # 421C
# # 421PS
# # 421P
# # 421N
# # 421T
# # 421D
Disk
# # 422BB
# # 422B
# # 422BR
# # 422G
# # 422BL
# # 422R
# # 422W
Cylindrical
NA
# # 521S
# # 521C
# # 521PS
NA
# # 521N
# # 521T
NA
Cylindrical
NA
NA
NA
NA
NA
NA
NA
Level
Very High
High
High
Moderate
Moderate
Light
Light
Not Applicable
Level
Very High
High
High
Medium
Moderate
Moderate
Light
(10 The Highest)
10
9
8
6
5
2
1
(10 The Highest)
10
8
7
6
4
3
1
Color
Red/Orange
Black
Blue/Grey
Grey
Black
White
Tan
NA
Color
Black
Black
Brown
Green
Blue
Red
White
PAGE 5
SAFETY MESSAGES
YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IMPORTANT, AND OPERATING THIS UNIT
SAFELY IS AN IMPORTANT RESPONSIBILITY.
TO HELP YOU MAKE INFORMED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED
OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL. THIS
INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS.
IT IS NOT PRACTICAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCIATED WITH
OPERATING THIS UNIT. YOU MUST USE YOUR OWN GOOD JUDGEMENT.
THIS IS INTENDED FOR COMERCIAL USE. IT IS DESIGNED TO BE USED ON HARD FLOORS IN
AN INDOOR ENVIRONMENT, WITH THE RECOMMENDED PADS OR BRUSHES.
1. DO NOT OPERATE UNIT:
UNLESS TRAINED AND AUTHORIZED.
UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD.
IF UNIT IS NOT IN PROPER OPERATING CONDITION.
OUTDOORS OR EXPOSED TO RAIN.
FOR PICKING UP HAZARDOUS MATERIALS/DUST.
ON SURFACES HAVING A GRADIENT EXCEEDING 2% UNLESS THE OPTIONAL
PARKING BRAKE IS FUNCTIONING ON THE MACHINE.
2. WHEN OPERATING UNIT:
REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM
THE REVOLVING BRUSHES.
KEEP HANDS AND FEET AWAY FROM REVOLVING BRUSHES.
DO NOT OPERATE MACHINE WHERE FLAMMABLE LIQUIDS ARE PRESENT.
USE EXTREME CAUTION WHEN MANUEVERING.
3. BEFORE LEAVING:
MAKE SURE MACHINE IS TURNED OFF.
STOP ON LEVEL SURFACES.
DISCONNECT BATTERIES.
4. BEFORE SERVICING:
STOP ON LEVEL SURFACE, AND SECURE MACHINE.
DISCONNECT BATTERIES.
5. BEFORE DISCARDING MACHINE:
THE BATTERIES MUST BE REMOVED AND PROPERLY DISPOSED OF.
PAGE 6
!! SAFETY PRECAUTIONS!!
WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS
OR ELECTROCUTION CAN RESULT. ALWAYS DISCONNECT THE BATTERIES BEFORE SERVICING MACHINE.
WARNING: BATTERIES EMIT HYDROGEN GASES,
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
OPEN FLAMES AWAY.
WARNING: CHARGE UNIT IN A WELL VENTILATED AREA,
AND KEEP BATTERY COMPARTMENT OPEN WHEN
CHARGING. EXPLOSION OR FIRE COULD RESULT.
WARNING: BATTERY ACID CAN CAUSE BURNS.
WEAR PROTECTIVE EYE WEAR AND GLOVES WHEN
SERVICING BATTERIES.
WARNING: DO NOT STORE OUTDOORS OR PRESSURE
WASH. PREVENT FROM GETTING ELECTRONIC
COMPONENTS WET.
WARNING: THE USE OF PARTS AND SOLUTIONS OTHER
THAN RECOMMENDED BY THE MANUFACTURER MAY
CAUSE DAMAGE OR ENDANGER PEOPLE.
WARNING: DRESS SAFELY. DO NOT WEAR RINGS
OR METAL WRIST WATCHES WHILE WORKING ON THIS
MACHINE. THEY CAN CAUSE AN ELECTRICAL SHORT,
WHICH, CAN CAUSE SERIOUS BURNS. DO NOT WORK
ON THIS MACHINE WHILE WEARING A TIE, SCARF OR
OTHER LOOSE, DANGLING NECKWARE OR CLOTHING.
THESE LOOSE ITEMS CAN TANGLE IN THE ROTATING
PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH.
WARNING: ALWAYS USE THE CHARGER PROVIDED
BY THE MAUFACURER TO CHARGE THE MACHINE.
IT IS AN AUTOMATIC CHARGER, SPECIFICALLY
DESIGNED TO CHARGE AT THE APPROPRIATE RATE.
IF YOU MUST USE A DIFFERENT CHARGER,
DISCONNECT THE BATTERIES BEFORE CHARGING.
THIS WILL PREVENT DAMAGE TO THE ELECTRONIC
SPEED CONTROLLER.
WARNING: UNDERSTAND THE DYNAMIC BRAKING
SYSTEM BEFORE YOU OPERATE THE MACHINE ON
RAMPS. MACHINE DOES NOT COAST. RELEASING
THE FOOTPEDAL WILL AUTOMATICALLY APPLY
BRAKING FORCE, AND STOP THE MACHINE.
WARNING: DO NOT PARK THE MACHINE ON
RAMPS OR SLOPES. THE MACHINE HAS A PARKING
BRAKE, BUT IT IS RECOMMENDED THAT IT IS ALWAYS
PARKED ON LEVEL GROUND.
WARNING: DO NOT OPERATE THE MACHINE IF
ANY PARTS HAVE BEEN REMOVED OR DAMAGED.
WARNING: DO NOT REMOVE, PAINT OVER, OR
DESTROY WARNING DECALS. IF WARNING DECALS
BECOME DAMAGED, THEY MUST BE REPLACED.
WARNING: DO NOT OPERATE MACHINE IN
UNSAFE CONDITION. IF THE MACHINE IS IN NEED OF
REPAIR OR IS IN ANY WAY UNSAFE TO OPERATE,
THE MATTER SHOULD BE REPORTED IMMEDIATELY
TO THE SHIFT SUPERVISOR. DO NOT OPERATE THE
MACHINE UNTIL IT IS RETURNED TO PROPER
OPERATING CONDITION.
WARNING: DO NOT USE THE MACHINE AS A STEP
LADDER OR CHAIR.
WARNING: ONLY OPERATE THIS MACHINE FROM
THE OPERATORS SEAT. IT WAS NOT DESIGNED TO
CARRY PASSENGERS.
WARNING: DO NOT OPERATE THIS MACHINE ON RAMPS
OR UNEVEN SURFACES. WHEN CLIMBING A RAMP,
ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT
UP OR DOWN THE RAMP. NEVER DRIVE ACROSS THE
INCLINE. DO NOT BACK DOWN OR TURN ON RAMPS!
WARNING: THIS MACHINE MUST ONLY BE
OPERATED BY TRAINED OPERATOR. AS PART OF HIS
OR HER TRAINING, THEY MUST READ THIS MANUAL
THOROUGHLY. IF EXTRA COPIES ARE NEEDED,
CONTACT YOUR LOCAL DEALER.
WARNING: ALWAYS TURN OFF THE MACHINE,
BEFORE LEAVING IT UNATTENDED.
WARNING: DO NOT OPERATE OVER ELECTRICAL
FLOOR OUTLETS. MAY RESULT IN SERIOUS INJURY.
PAGE 7
MACHINE CONTROLS AND FEATURES
3
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1
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6
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7
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15
11
13
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18
20
19
17
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32
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23
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36
37
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39
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42
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44
45
46
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27
29
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PAGE 8
40
48
49
50
51
CONTROLS AND FUNCTIONS
1. STEERING WHEEL: STEERS THE MACHINE.
2. ADJUSTABLE SEAT WITH ARM RESTS: YOUR MACHINE IS EQUIPPED WITH AN ADJUSTABLE SEAT WITH ARM RESTS.
3. RECOVERY TANK LID: LATCH MUST BE SECURED FOR RECOVERY TANK TO SEAL PROPERLY.
4. HEADLIGHT: HELPS YOU SEE IN LOW LIGHT AREAS AND TO WARN ONCOMING TRAFFIC .
5. FRONT DRIVE TIRE: (BLACK STANDARD), (GREY OPTIONAL) DRIVES AND STEERS MACHINE.
6. POLYURETHANE ROLLERS: HELPS PREVENT DAMAGE TO MACHINE AND OBJECTS YOU MAY DRIVE CLOSE TO.
7. SIDE WIPERS: CONTROLS WATER ON TURNS BY DIRECTING IT TO THE SQUEEGEE.
8. SEAT ADJUSTMENT: PERMITS THE SEAT TO BE ADJUSTED FORWARD AND BACKWARD FOR OPERATOR COMFORT
9. ON BOARD CHARGER PLUG (OPTIONAL): PLUGS INTO ANY THREE PRONGED OUTLET TO CHARGE MACHINE
10. HORN BUTTON: SOUNDS THE HORN FOR WARNING ONCOMING TRAFFIC.
11. SERIAL # PLATE: HAS MACHINES INDIVIDUAL SERIAL NUMBER STAMPED ON IT.
12. NON SLIP FLOOR PLATE: HELPS PREVENT SLIPPING WHILE GETTING ON AND OFF THE MACHINE.
13. FOOT PEDAL: CONTROLS THE ACCELERATION AND DECELERATION OF THE MACHINE.
14. ADJUSTABLE STEERING: FOUR SETTINGS FOR OPERATOR COMFORT AND EASE OF ENTRY.
15. HOUR METER: KEEPS TRACK OF TOTAL HOURS OF USE ON THE MACHINE.
16. RECOVERY DRAIN HOSE: ALLOWS FOR CONTROLLED DRAINING OF RECOVERY TANK'S DIRTY WATER.
17. SPRAY HOSE: (OPTIONAL) PERMITS CLEANING IN REMOTE AREAS.
18. SQUEEGEE/VAC HOSE: VACUUMIZES SQUEEGEE. NOTE: KEEP FREE AND CLEAR OF BLOCKAGE.
19. REAR BUMPER: OFFERS SQUEEGEE SYSTEM PROTECTION FROM DAMAGE.
20. SQUEEGEE BLADE: SQUEEGEES WATER TO BE RECOVERED BY THE VACUUM HOSE.
21. TANK LATCH: PERMITS ACCESS TO BATTERIES.
22. TIE DOWN POINTS: LOCATION FOR TIE DOWN STRAPS DURING TRANSPORT.
23. SQUEEGEE ROLLERS: HELP PROTECT THE SQUEEGEE.
24. SOLUTION TANK: HOLDS APPROXIMATELY 35-GALLONS OF CLEAN WATER.
25. RECOVERY TANK: HOLDS APPROXIMATELY 35- GALLONS OF DIRTY "RECOVERY" WATER.
26. RECOVERY ACCESS DOOR: USED FOR FLUSHING OUT RECOVERY TANK WITH FRESH WATER.
27. DRAIN SAVER: PREVENTS DEBRIS FROM CLOGGING DRAIN.
28. VACUUM SCREEN BOX: HOUSES THE DUAL STAINLESS VAC SCREEN & SHUTOFF BALLS.
29. FOAM PROTECTION SCREEN: USED TO PROTECT VACUUM MOTOR FROM DEBRIS.
30. SOLUTION TANK VENT: PREVENTS VACUUM FROM FORMING IN THE TANK DURING OPERATION.
31. HIGH WATER RECOVERY LIGHT (RED): INDICATES WHEN THE RECOVERY TANK IS NEARLY FULL.
32. LCD SCREEN: LISTS FUNCTIONS AND SETTING OF THE MACHINE. (SEE PAGE 9)
33. SQUEEGEE SWITCH: RAISES AND LOWERS THE SQUEEGEE.
34. "Uni-Touch" BUTTON: ACTIVATES BRUSHES, SQUEEGEE, AND SOLUTION FLOW SIMUTANEOUSLY.
35. NOT USED ON THIS MACHINE.
36. MENU CONTROL: SCROLLS THROUGH DIFFERENT OPTIONS ON THE LCD DISPLAY.
37. SCRUB DECK DOWN PRESSURE SWITCH: CONTROLS THE PRESSURE PUT ON THE SCRUB DECK.
38. SCRUB DECK SWITCH: RAISES AND LOWERS THE SCRUB DECK.
39. SOLUTION FLOW CONTROL KNOB: TURN CLOCKWISE TO REDUCE & COUNTER-CLOCKWISE TO INCREASE FLOW.
40. FORWARD/REVERSE SWITCH (RED): CONTROLS THE DIRECTION OF THE TRACTION MOTOR.
41. CIRCUIT BREAKER: (15 AMP) POSITIVE BUS BAR.
42. CIRCUIT BREAKER: (15 AMP) NEGATIVE BUS BAR.
43. CIRCUIT BREAKER: (10 AMP) SIDE BROOM MOTORS.
44. SPRAY JET (BLUE): (OPTIONAL) ACTIVATES SPRAY PUMP FOR REMOTE SPRAY WAND.
45. VACUUM SWITCH (WHITE): FOR USE WITH REMOTE VACUUM WAND.
46. RECYCLING SWITCH (GREEN): (OPTIONAL) TURNS ON THE RECYCLING PUMP).
47. KEY SWITCH: TURNS THE MAIN POWER ON AND OFF.
48. SIDE BROOM (YELLOW): LIFTS AND LOWERS SIDE BROOMS WHICH TURN ON AUTOMATICALLY.
49. WATER TO SIDE BROOMS (GREY): PROVIDES CLEANING CHEMICAL TO EXTEND CLEANING PATH.
50. CIRCUIT BREAKER: (2 AMP) SIDE BROOM LIFT ACTUATOR.
51. EMERGENCY STOP: SHUTS MACHINE DOWN IN A EMERGENCY
PAGE 9
LCD SCREEN MENU DISPLAYSLCD SCREEN MENU DISPLAYS
SCREEN # 1
2
1
4
10
3
SCREEN #3
1
5
3
4
SCREEN W/ERROR CODE
SCREEN # 2
1
5
9
1
6
7
8
*** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS***
FIGURES 7-10.
1. BATTERY LEVEL INDICATOR - INDICATES THE ENERGY LEVEL REMAINING IN THE BATTERIES.
(SHOWN ON ALL MENU DISPLAYS)
2. SCRUBBING DECK DOWN PRESSURE GAUGE - SETS THE DOWN PRESSURE ON THE BRUSHES. (SEE FIGURE 7.)
3. VACUUM ON - INDICATES THE VACUUM IS "ON". (SEE FIGURES 7. AND 8.)
4. SCRUBBING MOTORS ON - INDICATES THE BRUSH MOTORS ARE "RUNNING". (SEE FIGURES 7. AND 8.)
5. KEY SWITCH HOUR METER - TELLS YOU THE TOTAL HOURS THE MACHINE HAS BEEN ON. (SEE FIGURES 8. AND 9.)
6. SCRUBBING BRUSH HOUR METER - TELLS YOU THE TOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED. (SEE FIGURE 9.)
7. TRANSPORT HOUR METER - TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED. (SEE FIGURE 9.)
8. ERROR WARNING SYMBOL - INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR. (SEE FIGURE 10.)
9. DIAGNOSTIC CODE - WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL
AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG. (SEE FIGURE 10.)
10. WATER ON - INDICATES THE SOLUTION FLOW IS "ON" (SEE FIGURE 7.)
( FOR COMMAN ERROR CODES AND DESCRIPTIONS SEE PAGES 22. AND 23.)
PAGE 10
MACHINE SETUP
UNCRATING MACHINE AND
CONECTING BATTERIES
1. CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF
DAMAGE. BATTERIES ARE IN THE UNIT.
2. TO UNCRATE THE MACHINE, REMOVE BANDING
FROM AROUND THE CRATE. TAKE OFF THE TOP AND
SIDES AND DISPOSE OF PROPERLY.
3. REMOVE BANDING FROM MACHINE. REMOVE THE
CHOCKS AROUND THE DRIVE WHEELS.
4. TURN ALL SWITCHES TO THE OFF POSITION AND
REMOVE KEY.
5. TIP BACK TANK TO EXPOSE THE BATTERY COMPARTMENT
AND CONNECT BATTERY CABLES.
YOUR MACHINE IS EQUIPPED WITH (SIX) 6 VOLT,
DEEP CYCLE, 245 AMP HOURS BATTERIES, WHICH
FORM A 36 VOLT SYSTEM. MAXIMUM BATTERY
DIMENSIONS ARE 7"W X 11-1/2"L X 13"H .
7. VERIFY THAT ALL OF THE BATTERY CABLES ARE
CONNECTED TO THE BATTERIES TIGHTLY.
LOCATE ANY LOOSE ONES AND CONNECT TO
THE OPEN TERMINAL. TIGHTEN WITH 9/16" WRENCH.
PUT COVERS IN PLACE. (SEE PICTURE TO THE LEFT)
8. TURN ON MAIN POWER SWITCH AND CHECK
THE BATTERY CONDITION METER TO ENSURE
CORRECT INSTALLATION.
9. FOLD DOWN RAMP, AND DRIVE MACHINE OFF OF THE
BASE.
NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE
IS DISCOVERED.
PAGE 11
ATTACHING SQUEEGEE
1. LOWER THE SQUEEGEE MOUNTING PLATE BY
DEPRESSING THE SQUEEGEE SWITCH TO THE DOWN
POSITION. (SEE PICTURE BELOW)
REMOVING SQUEEGEE
1. WITH THE SQUEEGEE IN THE UP
POSITION, TURN KEY SWITCH OFF.
2. DISCONNECT VACUUM HOSE FROM
SQUEEGEE AND LOOSEN KNOB.
3. PULL SQUEEGEE ASSEMBLY
REARWARD FROM THE LIFTING
CARRIER.
4. INSPECT OR REPAIR AS NECESSARY
AND REINSTAL.
REPLACING OR ROTATE
SQUEEGEE BLADES
2. LOOSEN THE TWO KNOBS ON THE SQUEEGEE
AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE
MOUNTING PLATE. (SEE PICTURE BELOW)
3. TIGHTEN THE KNOBS, AND CONNECT VACUUM
HOSE FROM THE MACHINE TO THE SQUEEGEE.
(SEE PICTURE BELOW)
4. YOU MAY HAVE TO ADJUST THE SQUEEGEE PITCH,
BY USING THE PITCH ADJUSTMENT KNOB.
(SEE PICTURE BELOW)
FOR SAFETY: BEFORE LEVEING OR SERVICING
MACHINE STOP ON LEVEL SURFACE, TURN OFF
MACHINE AND REMOVE KEY.
1. REMOVE THE SQUEEGEE ASSEMBLY
FROM THE MACHINE. REMOVE
BLADE RETAINER STRAP AND
REMOVE SQUEEGEE BLADE
2. ROTATE THE SQUEEGEE TO NEW
EDGE POSITION OR REPLACE AS
REQUIRED.
3. INSTALL BLADE ON THE LOCATING
PINS OF SQUEEGEE ASSEMBLY.
4. INSTALL SQUEEGEE RETAINER STRAP.
5. FASTEN AND LOCK KNOBS.
5. NOTE VAC EXHAUST, SINGLE VAC OUT ONE
* ASSISITS IN DRYING (SEE PICTURE ABOVE)
PAGE 12
ADJUSTING SQUEEGEE
1. TURNING ADJUSTMENT KNOB CLOCK-WISE
(TIGHTENING) WILL RAISE TIPS & LOWER CENTER.
(SEE PICTURE TO THE LEFT)
2. THIS SQUEEGEE IS ADJUSTED TOO FAR BACK AND WILL
NOT PICK UP ON THE CORNERS.
*NOTE TIPS OFF THE FLOOR. (SEE PICTURE TO THE LEFT)
3. THIS SQUEEGEE IS ADJUSTED TOO FAR FORWARD
AND WILL NOT PICK UP IN THE CENTER.
*NOTE CENTER SPACED OFF THE FLOOR.
(SEE PICTURE TO THE LEFT)
4. THIS SQUEEGEE IS ADJUSTED JUST RIGHT WITH GOOD
DEFLECTION ACROSS THE ENTIRE REAR BLADE
(SEE PICTURE TO THE LEFT)
PAGE 13
LEVELING DECK
1. DRIVE MACHINE TO A FLAT LEVEL SURFACE AND
TURN MACHINE OFF. (SEE PICTURE TO THE LEFT)
2. WITH THE SHROUDS AND BRUSHES OFF, MEASURE
THE FROM THE GROUND TO THE BOTTOM OF ALL
FOUR CORNERS OF THE SCRUB DECK.
(SEE PICTURE TO THE LEFT)
3. IF THE MEASUREMENTS ARE NOT THE SAME THE
DECK IS NOT LEVEL AND NEEDS TO BE ADJUSTED.
4. LOOSING THE TWO LOCKING NUTS AND SPIN THE
HEXOGONAL ARM. (SEE PICTURE TO THE LEFT)
5. TO RAISE THE FRONT OF THE SCRUB DECK AND
LOWER THE REAR EXPAND THE ADJUSTABLE ARMS
BY LOOSING THE TWO LOCKING NUTS AND SPIN
THE HEXOGONAL ARM. (SEE PICTURE TO THE LEFT)
6. MEASURE FROM THE GROUND TO THE BOTTOM OF
ALL FOUR CORNERS OF THE DECK AGAIN.
(SEE PICTURE TO THE LEFT)
7. WHEN ALL FOUR CORNERS MESURE THE SAME
RETIGHTEN THE LOCKING NUTS.
(SEE PICTURE TO THE LEFT)
PAGE 14
ATTACHING DISK BRUSHES
1. TURN "ON" MACHINE POWER
2. RAISE THE SCRUB DECK BY DEPRESSING THE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER "OFF".
DISCONNECT BATTERIES.
(SEE PICTURE TO THE LEFT)
3. REMOVE SHROUDS TO ACCESS SCRUBDECK
(SEE PICTURE TO THE LEFT)
5. PAD INSTALLATION ATTACH PADS TO PAD
DRIVERS BEFOR CONNECTING PAD DRIVERS TO
MOTOR HUB. (SEE PICTURE TO THE LEFT)
6. ATTACH BRUSHES OR PADS TO MOTOR HUBS.
SQUEEZE THE SCISSOR LOCKING DEVICE AND LIFT
BRUSH UP ON TO THE MOTOR DRIVE HUB. MAKE
SURE THE SCISSORS CLOSE AND LOCK ONCE THE
BRUSHES ARE ON. (SEE PICTURE TO THE LEFT)
7. WHEN BRUSHES ARE ATTACHED PUT SHROUDS
BACK ON MACHINE AND TIGHTEN KNOBS .
(SEE PICTURE TO THE LEFT)
***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***
PAGE 15
ADJUSTING SHROUDS
1. THE SHROUD MUST BE ADJUSTED CORECTLY IN ORDER
TO HAVE PROPER WATER CONTROL DURING TURNS.
THE FRONT OF THE SHROUD SHOULD BE SLIGHTLY
HIGHER THAN THE REAR. (SEE PICTURE TO THE LEFT)
2. TO ADJUST SHROUDS LOOSEN KNOBS AND
REMOVE SHROUD. (SEE PICTURE TO THE LEFT)
3. SPIN THE SHROUD SUPPORT UP OR
DOWN TO GET ADJUSTMENTS.
(SEE PICTURE TO THE LEFT)
4. ONCE ADJUSTED TO THE PROPER HEIGHT
PUT THE SHROUDS BACK ON TOP OF
ADJUSTMENT SUPPORTS AND TIGHTEN
KNOBS BACK DOWN.
(SEE PICTURE TO THE LEFT)
PAGE 16
SOLUTION SYSTEM
3
ACCESS FROM LEFT SIDE OF MACHINE
1. 3/4" GATE VALVE
2. STAINLESS STEEL INLINE FILTER
3. SOLENOID VALVE
1
2
(SEE PICTURE TO THE LEFT)
1. TO CLEAN FILTER CLOSE 3/4"
GATE VALVE (A).
(SEE PICTURE TO THE LEFT)
A
C
B
2. UNSCREW CLEAR LID (B), REMOVE
STAINLESS STEEL SCREEN (C), RINSE SCREEN.
(SEE PICTURE TO THE LEFT)
3. INSTALL STAINLESS FILTER SCREEN, TIGHTEN
CAP.
D
4. OPEN 3/4" VALVE (D)
(SEE PICTURE TO THE LEFT)
PAGE 17
VAC SYSTEM
1. THE "HIGH RECOVERY" LIGHT (RED) WILL
ILLUMINATE (A) WHEN THE RECOVERY TANK IS
FULL. STOP IMMEDIATELY AND DRAIN RECOVERY
TANK.(SEE PICTURE TO THE LEFT)
A
2. IF RED LIGHT IS IGNORED THE VAC WILL OVERHEAT .
(SEE PICTURE TO THE LEFT)
3. IF VAC IS PULLING EXCESSIVE CURRENT, CIRCUIT
BREAKER (25 AMP) MAY BLOW TO PREVENT
DAMAGE. IF THIS OCCURS CONTACT YOUR
SERVICE AGENT. (SEE PICTURE TO THE LEFT)
4. VAC SWITCH (B) IS SET TO ENGAGE AT 65" LIFT.
B
5. IF FOAM OR WATER GETS PAST THE RECOVERY
TANK'S VAC SCREEN/BALL SYSTEM THE
A
"UNLOADER VALVE" (E) WILL DRAIN IT FROM
THE VAC BOX.
(SEE PICTURE TO THE LEFT AND PICTURE BELOW)
6. "UNLOADER VALVE" (E) IS LOCATED ON THE
BOTTOM OF THE VACUUM BOX IN FRONT OF
THE VAC MOTOR.
(SEE PICTURE TO THE LEFT)
E
PAGE 18
OPERATION
PRE-CLEANING CHECK LIST
READ AND UNDERSTAND THE SAFETY SECTION ON
PAGE 5 AND 6 BEFORE OPERATING MACHINE.
1. CHECK BATTERY CONDITION GAUGE ON
THE CENTRAL COMMAND II LCD SCREEN.
TO CHECK GAUGE PUSH MENU CONTROL
BUTTON UNTIL BATTERY GAUGE APPEARS.
MAKE SURE BATTERIES ARE FULLY CHARGED
BEFOR USING.
2. CHECK THE CONDITION OF PADS OR BRUSHES.
3. CHECK THE CONDITION OF THE SQUEEGEE BLADES.
4. TRANSPORT THE MACHINE TO THE FILLING
STATION. RAISE THE SCRUBHEAD AND
SQUEEGEE WHEN TRANSPORTING.
5. TURN MACHINE OFF.
6. OPEN SOLUTION FILL DOOR ON THE TOP OF
THE TANK AND FILL THE TANK UP WITH
CLEAN WATER. FOAM IN THE RECOVERY TANK
IS USUALLY AN INDICATION OF EXCESSIVE SOAP.
(SEE PICTURE BELOW.)
7. ADD CLEANING CHEMICAL. USE THE PROPER
DILUTION RATIO INDICATED ON THE BOTTLE.
ONE PASS SCRUBBING
STEPS: (SEE PICTURE BELOW)
1. TURN MACHINE ON WITH THE KEY SWITCH.
2. LOWER SQUEEGEE BY PRESSING THE SWITCH.
3. LOWER SCRUB HEAD TO THE FLOOR, USE THE
TOP HALF OF THE BRUSH SWITCH.
4. ADJUST THE SOLUTION KNOB TO THE DESIRED
SETTING. (SET HALF WAY), TURN CLOCKWISE
FOR LESS, COUNTER-CLOCKWISE FOR MORE.
5. BEGIN SCRUBBING BY DEPRESSING THE
FOOT PEDAL SLOWLY AND THEN TO THE SPEED
REQUIRED. (NOT SHOWN)
6. START SCRUBBING AT THE #1 OR # 2 MARKS,
DO NOT USE THE # 4 OR # 5 MARKS WITHOUT
MANAGEMENTS APPROVAL.
7. TO OPERATE MACHINE IN REVERSE,
SIMPLY SWITCH THE REVERSE SWITCH TO
THE REVERSE POSITION, BACK UP ALARM
MAY SOUND AND YOUR REVERSE SPEED
IS SET TO ROUGHLY 70% OF FORWARD.
8. TO STOP THE MACHINE, LET OFF OF THE
FOOT PEDAL, AND THE MACHINE WILL
STOP AUTOMATICALLY. (NOT SHOWN)
NOTE: USE ONLY NONFLAMMABLE COMMERCIAL
CLEANING CHEMICALS. YOUR AUTHORIZED
DISTRIBUTOR CAN ASSIST YOU IN SELECTING A
PROPER CHEMICAL.
9. DEPRESSING THE "Uni-Touch" BUTTON ACTIVATES
THE SOLUTION, VACUUM, AND BRUSHES
SIMULTANEOUSLY.
1
6
2
3
7
4
9
PAGE 19
OPERATION
DOUBLE SCRUBBING
STEPS: (SEE PICTURE BELOW)
1. TURN MACHINE ON WITH THE KEY SWITCH.
2. LOWER SCRUB HEAD TO THE FLOOR, USE THE
TOP HALF OF THE BRUSH SWITCH.
3. ADJUST THE SOLUTION KNOB TO THE DESIRED
SETTING. (SET HALF WAY), TURN CLOCKWISE
FOR LESS, COUNTER-CLOCKWISE FOR MORE.
4. BEGIN SCRUBBING BY DEPRESSING THE
FOOT PEDAL SLOWLY AND THEN TO THE SPEED
REQUIRED. (NOT SHOWN)
5. START SCRUBBING AT THE #1 OR # 2 MARKS,
DO NOT USE THE # 4 OR # 5 MARKS WITHOUT
MANAGEMENTS APPROVAL.
6. TO OPERATE MACHINE IN REVERSE,
SIMPLY SWITCH THE REVERSE SWITCH TO
THE REVERSE POSITION, BACK UP ALARM
MAY SOUND AND YOUR REVERSE SPEED
IS SET TO ROUGHLY 70% OF FORWARD.
VAC ONLY SCRUBBING
STEPS: (SEE PICTURE BELOW)
1. TURN MACHINE ON WITH THE KEY SWITCH.
2. LOWER SQUEEGEE BY PRESSING THE SWITCH.
3. BEGIN VACUUMING BY DEPRESSING THE
FOOT PEDAL SLOWLY AND THEN TO THE SPEED
REQUIRED. (NOT SHOWN)
4. TO OPERATE MACHINE IN REVERSE,
SIMPLY SWITCH THE REVERSE SWITCH TO
THE REVERSE POSITION, BACK UP ALARM
MAY SOUND AND YOUR REVERSE SPEED
IS SET TO ROUGHLY 70% OF FORWARD.
5. TO STOP THE MACHINE, LET OFF OF THE
FOOT PEDAL, AND THE MACHINE WILL
STOP AUTOMATICALLY. (NOT SHOWN)
7. TO STOP THE MACHINE, LET OFF OF THE
FOOT PEDAL, AND THE MACHINE WILL
STOP AUTOMATICALLY. (NOT SHOWN)
5
6
1
1
2
4
2
3
PAGE 20
OPERATING HINTS
1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS
DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED
FLOW. TO INCREASE THE SOLUTION FLOW RATE, ROTATE
BLUE KNOB COUNTER-CLOCKWISE.
(SEE PICTURE TO THE LEFT)
2. KEEP AN EYE ON THE "RED" RECOVERY FULL LIGHT TO
MAKE SURE THERE IS NOT FOAMY BUILDUP IN THE
RECOVERY TANK. IF EXCESS FOAM BEGINS TO DEVELOP,
POUR A RECOMMENDED FOAM CONTROL SOLUTION
INTO THE RECOVERY TANK. (SEE PICTURE TO THE LEFT)
3. ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING
AROUND WALLS AND OBJECTS. YOU SHOULD REDUCE THE
SPEED, TO MAINTAIN CONTROL WHEN TURNING.
4. IF SQUEEGEE STARTS TO STREAK, RAISE AND WIPE THE
BLADES WITH A CLEAN CLOTH. IF THE PROBLEM
CONTINUES, CHECK THE BLADES FOR WEAR OR DAMAGE,
AND ROTATE IF NEEDED.
5. CHANGE OR TURN OVER PADS WHEN DIRTY. ROTATE
THE SCRUB BRUSHES EVERY WEEK.
6. STAY CLEAR OF OBJECTS PROTRUDING FROM THE
FLOOR, SUCH AS SOCKETS, GRATES, FOR THEY WILL
DAMAGE THE PADS AND SQUEEGEE BLADES.
7. DURING BRIEF STOPS YOU SHOULD TURN EVERYTHING
OFF, THE BRUSHES AND SOLUTION WILL AUTOMATICALLY
STOP WHEN THE FOOT PEDAL IS RELEASED.
8. ALWAYS KEEP AN EYE ON YOUR GAUGES. THEY LET
YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A
GLANCE. IF YOUR BATTERY GAUGE IS READING LOW,
YOU MUST STOP IMMEDIATELY, AND RECHARGE.
RUNNING THE BATTERIES DEAD, WILL RESULT IN DAMAGE
TO THE BATTERIES.
9. WHEN YOU RUN OUT OF SOLUTION, RAISE THE BRUSHES,
AND CONTINUE TO VACUUM THE REMAINING WATER UNTIL
IT IS CONSUMED. THE BLUE BALL IN THE SIGHT TUBE TELLS
YOU HOW MUCH SOLUTION IS LEFT IN THE TANK,
(SEE PICTURE TO THE LEFT)
10. WHEN YOU ARE READY TO STOP, PICK UP THE
BRUSHES, TURN OFF THE SOLUTION SWITCH, PICK UP THE
SQUEEGEE, AND DRIVE THE MACHINE BACK TO THE
CHARGING AREA.
PAGE 21
DRAINING RECOVERY TANK
DRAINING SOLUTION TANK
ALWAYS EMPTY RECOVERY TANK WHEN REFILLING THE
SOLUTION TANK. TO DRAIN THE RECOVERY TANK, PERFORM THE
FOLLWING STEPS.
1. REMOVE DRAIN HOSE AND UNSCREW CAP. OPEN THE TOP
"RECOVERY ACCESS LID" AND FLUSH OUT WITH FRESH WATER
TO KEEP TANK CLEAN. (SEE PICTURE BELOW)
2. UNSCREW CAP AND BEGIN DRAINING.
(SEE PICTURE BELOW)
TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE SOLUTION
TANK, PERFORM THE FOLLOWING STEPS.
1. ROTATE THE (BLUE) SOLUTION TANK DRAIN VALVE LOCATED
IN THE FRONT LEFT SIDE OF THE FRAME
(SEE PICTURE BELOW)
B
2. TO OPEN THE VALVE HANDLE SHOULD BE IN LINE.
(SEE PICTURE BELOW)
3. OPEN TH TOP "RECOVERY TANK LID" AND FLUSH OUT WITH
FRESH WATER TO KEEP TANK CLEAN.
RINSE THE RECOVERY TANK AFTER EVERY USE. THIS WILL
PREVENT HEAVY BUILD UP ON THE BOTTOM OF THE TANK,
FOUL ODERS, AND CLOGGING OF THE DRAIN HOSE.
3. ONCE TANK IS EMPTY, PUT THE CAP BACK ON AND PLACE
HOSE BACK ON HOOK.
3. TO CLOSE VALVE HANDLE SHOULD BE PERPENDICULAR.
(SEE PICTURE BELOW)
PAGE 22
RECOVERY TANK
RECOVERY TANK
FLOAT SHUT-OFF
WHEN WATER IS NO LONGER BEING VACUUMED
FROM THE FLOOR AND THE VACUUM FAN IS
OPERATING, THE BALL FLOAT HAS ENGAGED THE RED
HIGH RECOVERY LIGHT WILL COME ON.
(SEE PICTURE BELOW)
THE VACUUM MOTOR WILL NOT VACUUM WATER
WITH RECOVERY TANK FULL. THE RECOVERY TANK
MUST BE DRAINED
1. THE FLOAT SHUT-OFF SCREEN CAN BE CLEANED
IN OR OUT OF THE MACHINE.
DRAIN SAVER
THE RECOVERY TANK DRAIN SAVER WILL HELP PREVENT THE
DRAIN FROM BECOMING CLOGGED WITH DEBRIS.
1. THE DRAIN SAVER SCREEN SHOULD DB EMPTIED AND
CLEANED AFTER YOU DRAIN THE TANK.
2. TO CLEAN, PULL HOSE OUT OF DRAIN SAVER AND
REMOVE SCREEN. EMPTY SCREEN INTO TRASH, WIPE
MATERIAL OFF SCREEN AND THEN RINSE.
2. TO CLEAN THE FLOAT SHUT-OFF WHILE IT IS INSIDE
THE MACHINE WIPE MATERIAL OFF SCREEN
THEN RINCE. CHECK THAT THE BALL IS ALSO
CLEAN AND MOVES FREELY.
3. TO REMOVE THE FLOAT SHUT-OFF, REMOVE THE
WHITE CLAMP GRASP THE SCREEN WITH ONE HAND
AND PULL DOWN TO REMOVE.
4. SCREENS, GASKETS, AND SHUTOFF BALLS MUST BE
IN PLACE.
3. WHEN FINISHED PLACE SCREEN BACK INTO THE
RECOVERY TANK AND RE-INSERT HOSE INTO SCREEN.
4. THE SCREEN SAVER MUST ALWAYS BE IN PLACE WHEN
THE MACHINE IS IN USE TO PREVENT CLOGGING OF
DRAIN.
PAGE 23
STANDARD BATTERY CHARGING
CHARGER SPECIFICATIONS
OUTPUT VOLTAGE OF 36 VOLTS. (STANDARD)
OUTPUT CURRENT OF 25 AMPS MAX. (STANDARD)
INPUT VOLTAGE OF 110 VOLTS/60 HZ. (STANDARD)
AUTOMATIC SHUT OFF CIRCUIT.
MADE FOR DEEP CYCLE BATTERIES.
DANGER: ALWAYS CHARGE BATTERIES IN A WELL
VENTILATED AREA. BATTERIES EMIT HYDROGEN GAS.
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
FLAME AWAY. SHEILD EYES WHEN SERVICING BATTERIES
AND AVOID CONTACT WITH BATTERY ACID. LEAVE
ACCESS PANEL OPEN WHEN CHARGING!
STANDARD CHARGER
CAUTION: THE FOLLOWING INSTRUCTIONS ARE INTENDED
FOR THE 36V CHARGER SUPPLIED WITH THE MACHINE.
DO NOT USE ANY OTHER CHARGER WITH THIS MACHINE.
1. TRANSPORT MACHINE TO A WELL VENTILATED AREA FOR
CHARGING.
2. TURN THE MACHINE OFF.
3. HINGE OPEN THE TANK TO EXPOSE THE BATTERIES.
(SEE FIGURE 50.) CAUTION: (ALWAYS WEAR EYE
PROTECTION WHEN BATTERIES ARE EXPOSED)
4. CHECK THE WATER LEVEL IN EACH BATTERY. DO NOT
CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY
HIGHER THAN THE PLATES. IF NEEDED, ADD ENOUGH
DISTILLED WATER TO 1/2" ABOVE THE PLATES. DO NOT
OVER FILL. BATTERIES CAN OVERFLOW DURING
CHARGING. REPLACE CAPS BEFORE CHARGING.
5. WITH THE GREY CHARGER PLUG DISCONNECTED FROM
THE MACHINE, PLUG THE CHARGER POWER CORD INTO A
GROUNDED 110 VOLT STANDARD WALL OUTLET.
(SEE FIGURE 51A.)
6. CONNECT THE GREY CHARGER PLUG INTO THE BATTERY
CHARGING PORT LOCATED ON THE STEERING COLUMN.
(SEE FIGURE 51B)
7. THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING,
AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED
(CHECK GAUGE)
8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG THE GREY
CHARGER PLUG FROM THE MACHINE AND DISCONNECT
THE CHARGER FROMTHE WALL OUTLET. (SEE FIGURE 51B)
9. RECHECK THE CELL LEVEL AFTER CHARGING. IF NEEDED,
ADD DISTILED WATER UP TO THE CORRECT LEVEL. BE
CERTAIN TO REPLACE THE CAPS SECURELY AND TO WIPE
OFF THE TOP OF THE BATTERIES.
PAGE 24
OPTIONAL BATTERY CHARGING
CHARGER SPECIFICATIONS
OUTPUT VOLTAGE OF 36 VOLTS. (STANDARD)
OUTPUT CURRENT OF 25 AMPS MAX. (STANDARD)
INPUT VOLTAGE OF 110 VOLTS/60 HZ. (STANDARD)
AUTOMATIC SHUT OFF CIRCUIT.
MADE FOR DEEP CYCLE BATTERIES.
DANGER: ALWAYS CHARGE BATTERIES IN A WELL
VENTILATED AREA. BATTERIES EMIT HYDROGEN GAS.
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
FLAME AWAY. SHEILD EYES WHEN SERVICING BATTERIES
AND AVOID CONTACT WITH BATTERY ACID. LEAVE
ACCESS PANEL OPEN WHEN CHARGING!
ON BOARD CHARGER
CAUTION: THE FOLLOWING INSTRUCTIONS ARE INTENDED
FOR THE 36V CHARGER SUPPLIED WITH THE MACHINE.
DO NOT USE ANY OTHER CHARGER WITH THIS MACHINE.
1. TRANSPORT MACHINE TO A WELL VENTILATED AREA FOR
CHARGING.
2. TURN THE MACHINE OFF.
3. HINGE OPEN THE TANK TO EXPOSE THE BATTERIES.
(SEE FIGURE 50.) CAUTION: (ALWAYS WEAR EYE
PROTECTION WHEN BATTERIES ARE EXPOSED)
4. CHECK THE WATER LEVEL IN EACH BATTERY. DO NOT
CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY
HIGHER THAN THE PLATES. IF NEEDED, ADD ENOUGH
DISTILLED WATER TO 1/2" ABOVE THE PLATES. DO NOT
OVER FILL. BATTERIES CAN OVERFLOW DURING
CHARGING. REPLACE CAPS BEFORE CHARGING.
5. PLUG THE EXSTENTION CORD INTO A
GROUNDED 110 VOLT STANDARD WALL OUTLET.
(SEE PICTURE TO THE LEFT)
6. CONNECT THE EXTENTION CORD INTO THE ON BORD
BATTERY CHARGER LOCATED ON THE FRONT OF THE
FRAME STEERING COLUMN.
(SEE PICTURE TO THE LEFT)
7. THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING,
AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED
(CHECK GAUGE)
8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG THE
EXSTENTION CORD FROM THE MACHINE AND DISCONNECT
FROM THE WALL OUTLET. (SEE PICTURE TO THE LEFT)
9. RECHECK THE CELL LEVEL AFTER CHARGING. IF NEEDED,
ADD DISTILED WATER UP TO THE CORRECT LEVEL. BE
CERTAIN TO REPLACE THE CAPS SECURELY AND TO WIPE
OFF THE TOP OF THE BATTERIES.
PAGE 25
CHANGING BATTERIES
STOP MACHINE IN A CLEAN AREA NEXT TO THE CHARGER. TURN OFF MACHINE.
FOR SAFETY: BEFORE LEAVING OR SERVICING THE MACHINE; STOP ON LEVEL SURFACE, TURN OFF MACHINE AND
REMOVE KEY.
1. TIP BACK TANK TO EXPOSE BATTERIES.
2. DISCONNECT MAIN BATTERY CABLES FROM MACHINE.
3. USE THE PROPER SIZE WRENCH TO DISCONNECT MAIN GROUND WIRE FIRST AND SECURE CABLE TERMINAL AWAY
FROM BATTERIES.
4. DISCONNECT MAIN POSITIVE LEAD AND SECURE CABLE AND REMOVE ONE AT A TIME.
5. LOOSEN BOTH TERMINALS ON EACH JUMPER CABLE AND REMOVE ONE AT A TIME
6. PREPARE A SUTABLE SITE TO PLACE THE BATTERIES.
7. ATTACH SUITABLE BATTERY LIFTING DEVICE AND LIFT BATTERIES FROM THE MACHINE
WARNING!
BATTERIES ARE A POSSIBLE ENVIRONMENTAL HAZARD. CONSULT YOUR BATTERY SUPPLIER FOR SAFE DISPOSAL METHODS.
NOTE: ORIENTATION OF THE POSITIVE AND NEGATIVE POSTS ARE CRITICAL FOR CABLES TO REACH
(SEE BELOW)
36 VOLTS !
FRONT OF MACHINE
+
+
+
-
-
-
-
-
-
+
+
+
PAGE 26
MAINTENANCE
DAILY MAINTENANCE
1. REMOVE AND CLEAN PADS OR BRUSHES. NEVER
USE SOILED PADS WHEN CLEANING. REPLACE
PADS WHEN THEY BECOME PACKED WITH RESIDUE.
2. REMOVE AND CLEAN DEBRIS FROM THE FLOAT
SHUT-OFF SCREEN LOCATED INSIDE THE RECOVERY
TANK.
3. DRAIN AND RINSE TANKS THOROUGHLY INSPECT
VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING
THE AIR FLOW.
4. RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN
CLOTH. STORE SQUEEGEE IN THE RAISED POSITION
TO PREVENT DAMAGE OR SETTING OF THE BLADES.
5. WIPE DOWN MACHINE IF NEEDED. USE A
NONABRASIVE, NON SOLVENT CLEANER, OR A
CLEAN DAMP CLOTH.
6. RECHARGE THE BATTERIES IF NEEDED.
WEEKLY MAINTENANCE
1. CHECK BATTERY WATER LEVEL IN EACH CELL OF THE
BATTERIES, AND FILL AS NEEDED. ALWAYS USE
DISTILLED WATER TO REFILL BATTERIES. BATTERIES
SHOULD BE FILLED APPROXIMATELY 3/4" TO 1" ABOVE
THE PLATES. OVERFILLING WILL CAUSE THE BATTERIES
TO LEAK DURING CHARGING. THE CHARGING
PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY,
WHICH EFFECTIVELY INCREASES THE VOLUME OF THE
ELECTROLITE.
2. CLEAN BATTERY TOPS TO PREVENT CORROSION.
YEARLY MAINTENANCE
1. CALL YOUR LOCAL DEALER FOR YEARLY MAINTENACE
STORING MACHINE
1. BE SURE TO FLUSH THE TANKS OUT COMPLETELY, AND TO
DRAIN ALL WATER FROM THE MACHINE.
2. OPEN THE RECOVERY TANK LID TO PROMOTE AIR
CIRCULATION.
3. RAISE BRUSHES AND SQUEEGEE.
CHECKING BATTERY SPECIFIC GRAVITY
USE A HYDROMETER TO CHECK THE BATTERY
SPECIFIC GRAVITY.
CHECKING GRAVITY
A. HYDROMETER
B. BATTERY
NOTE: DO NOT TAKE READINGS IMMEDIATELY AFTER
ADDING DISTILLED WATER, IF WATER AND ACID ARE
NOT THOROUGHLY MIXED, THE READING MAY NOT
BE ACCURATE.
CHECK THE HYDROMETER AGAINST THIS CHART.
SPECIFIC GRAVITY
@ 80v F (27vC)
1.265
1.225
1.190
BATTERY CONDITION
100% CHARGED
75% CHARGED
50% CHARGED
3. ROTATE BRUSHES. ROTATE THE LEFT TO THE RIGHT
AND RIGHT TO LEFT. ON CYLINDRICAL MODELS
FROM FRONT TO BACK, OR END TO END IF USING
DIFFERENT MATERIALS.
MONTHLY MAINTENANCE
1. CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES
FOR WEAR AND SPRING TENSION.
2. CHECK MACHINE FOR WATER LEAKS AND LOOSE
NUTS AND BOLTS.
3. CHECK TO SEE IF BATTERY CABLES ARE TIGHTENED
(TIGHTEN IF NEEDED)
4. CHECK PARKING BRAKE
PAGE 27
1.155
1.120
NOTE: IF THE READINGS ARE TAKEN WHEN THE
BATTERY ELECTROLYTE IS ANY TEMPERATURE
OTHER THAN 80v F (27vC), THE READING
MUST BE TEMPERATURE CORRECTED.
TO FIND THE CORRECTED SPECIFIC GRAVITY READING
WHEN THE TEMPERATURE OF THE BATTERY ELECTOLYTE
IS OTHER THAN 80vF (27vC): ADD (+) TO THE SPECIFIC
GRAVITY READING 0.004 (4 POINTS), FOR EACH 10vF
(6vC) ABOVE 80v (27vC).
SUBTRACT (-) FROM THE SPECIFIC READING 0.004
(4 POINTS), FOR EACH 10vF (6vC) BELOW 80vF (27vC).
25% CHARGED
DISCHARGED
MAINTENANCE SERVICE SCHEDULE
MAINTENANCE BEFORE EACH
WORK PERIOD
Check water level of batteries after charging;
add distilled water if necessary
Check that recovery tank cover seals tightly
Visually check for damaged or worn tires
Check brushes or pads for proper installation
Check vacuum hose connections
Check that squeegee is securely attached and
properly adjusted
Check that side squeegees are properly
adjusted
Check for securely attached drain hose, plug
and caps
Check parking brake and steering for proper
operation
Inspect vacuum filter for debris
Clean out solution tank and filter, check flow
Run vacuum motors to dry
Clean brushes or pads and check wear
Clean main and side squeegee blades and
check wear
Clean out recovery tank and vacuum filter
Clean and inspect float shutoff
Clean outside of tanks, check for damage
Store with tank covers open
Charge batteries
Check side squeegee for wear
Clean off top of batteries
Check battery cells with hydrometer
Inspect scrub deck skirts
Clean solution strainers
Check battery connections are tight
Clean battery cases and battery compartment
*
*
*
*
*
*
*
*
*
AFTER EACH
WORK PERIOD
50
HRS
100
HRS
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
200
HRS
Check parking brake adjustment
Check brake for damage or wear
Clean pivot points on squeegee and scrub deck
Check all motors for carbon brush wear
Check motor commutators
Check steering chain tensioner
NOTE: Traction drive, wheels and batteries should be serviced based on traction drive
hourmeter. The scrub brush hour meter should be used for all other service schedule items.
PAGE 28
*
*
*
*
*
*
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCE CHECKED NOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________
OTHER:__________________________ _____________ ___________________________________
OTHER:__________________________ _____________ ___________________________________
PAST HOUR METER READING: ___________________________________
CURRENT HOUR METER READING: ___________________________________
AVERAGE WEEKLY USAGE: ___________________________________
TECHNICIAN PRINT:_____________________________________________
TECHNICIAN SIGNATURE:________________________________________ DATE:_________________
MANAGER SIGNATURE:_________________________________________ DATE:_________________
PAGE 29
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCE CHECKED NOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________
OTHER:__________________________ _____________ ___________________________________
OTHER:__________________________ _____________ ___________________________________
PAST HOUR METER READING: ___________________________________
CURRENT HOUR METER READING: ___________________________________
AVERAGE WEEKLY USAGE: ___________________________________
TECHNICIAN PRINT:_____________________________________________
TECHNICIAN SIGNATURE:________________________________________ DATE:_________________
MANAGER SIGNATURE:_________________________________________ DATE:_________________
PAGE 30
TROUBLESHOOTING CENTRAL COMMAND II
NOTE: THIS MACHINE IS OPERATED BY A SOPHISTICATED ELECTRONIC "CONTROLLER" THAT HAS MANY FAIL-SAFES WITHIN
IT. IT SELF-ANALYZES PROBLEMS AND FLASHES A FOUR-DIGIT ALPHA-NUMERIC CODE OF WHAT IS WRONG IN THE LCD
WINDOW.
MOST OF THESE CODES REQUIRE A TECHNICIAN'S ATTENTION. YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE UNFAMILIAR
WITH, ESPECIALLY IF YOU ARE NOT AUTHORIZED TO WORK ON THIS EQUIPMENT.
THE COMPLETE LIST OF CODES IS PUBLISHED IN THE SIMPLIFIED ELECTRONIC TROBLESHOOTING MANUAL, WHICH IS
AVAILABLE TO AUTHORIZED AND CERTIFIED DISTRIBUTION TECHNICIANS. HOWEVER, WE HAVE INCLUDED THE BASIC
CODES THAT YOU CAN USUALLY RESOLVE YOURSELF.
1. 7601 AND 7602 ERROR. SCRUBDECK CURRENT OVER
LOAD. THIS CAN CAN OCCUR WHEN DRIVING OVER A
BUMP IN THE FLOOR. TO RESTART, TURN OFF THE KEY AND
TURN IT ON AGAIN. TO AVOID THIS ERROR, EITHER SLOW
DOWN ON BUMPY PARTS OF THE FLOOR, OR REDUCE
DOWNPRESSURE ON THE PADS.
2. 1600 ERROR. VOLTAGE EXCEEDS THE MAXIMUM.
EITHER THE BATTERIES ARE MIS-WIRED, OR THE CHARGER IS
STILL PLUGGED INTO THE MACHINE.
3. 7700, 7701, 7702, AND 7703 ERROR. THE VACUUM
MOTOR HAS EXCEEDED THEIR AUTHORIZED POWER LIMITS.
TURN OFF KEY AND TURN ON AGAIN TO CLEAR.
PAGE 31
TROUBLESHOOTING CENTRAL COMMAND II
4. 7900 AND 7901 ERROR. THE EMERGENCY STOP BUTTON
IS OUT
5. THROTTLE ERROR. YOU PRESSED THE FOOT PEDAL
BEFORE TURNING ON THE KEY. TURN OFF THE KEY AND TRY
AGAIN, LEAVING FOOT OFF OF THE PEDAL.
6. 2C00 AND 2C01 ERROR. LOW VOLTAGE WARNING.
VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM
REQUIRED TO OPERATE THE MACHINE. IF YOU WAIT A FEW
MINUTES, THE BATTERIES MAY COME UP IN VOLTAGE,
ALLOWING YOU TO DRIVE VERY SLOWLY TO THE
RECHARGE STATION. IF NOT, YOU WILL HAVE TO RELEASE
THE PARKING BRAKE ( ON THE FRONT WHEEL, PULL LEVER
TOWARD THE FRONT OF THE MACHINE TO RELEASE) AND
PUSH THE MACHINE TO RECHARGEING STATION. YOU MUST
DISCONNECT THE TRACTION MOTOR! (+ CABLE FIRST)
7. 7802 ERROR. THE TRACTION MOTOR PULLED EXCESSIVE
CURRENT PERHAPS RUNNING A RAMP FOR MORE THAN THE
60 SECONDS ALLOWING FOR THIS. TURN OFF THE KEY,
TURN ON AGAIN, AND CONTINUE. YOU SHOULD NOT USE
THIS MACHINE TO CLIMB RAMPS SO STEEP AND SO LONG
THAT THIS CODE COMES UP REPEATEDLY, OR YOU COULD
OVERHEAT THE TRACTION MOTOR.
9. ALL OTHER ERROR CODES. TURN OFF THE KEY, AND DISCONNECT THE POSITVE BATTERY CABLE FROM THE BATTERIES
FOR MORE THAN ONE MINUTE (THE TIME IS NEEDED TO DRAIN THE CONTROLER'S ON-BOARD CAPACITOR).
RECONNECT CABLES, BEING SURE THAT IT IS TIGHT. TOO LOOSE AND YOU WILL BURN BATTERY. IF YOU OVERTIGHTEN THE
CABLES YOU CAN DAMAGE THE BATTERY'S LEAD TERMINAL. TRY AGAIN.
10. IF THE PROBLEMS CANNOT BE SOLVED BY ANY OF THESE SOLUTION CALL YOUR LOCAL DEALER'S SERVICE
DEPARTMENT.
PAGE 32
TROUBLE SHOOTING
PROBLEM
NO POWER, NOTHING OPERATES
BRUSH MOTOR(S) DO NOT OPERATE
DRIVE MOTOR DOES NOT OPERATE
VACUUM MOTOR DOES NOT OPERATE
CAUSE
FAULTY KEY SWITCH
BATTERIES NEED CHARGING
FAULTY BATTERY
LOOSE BATTERY CABLE
MAIN CIRCUIT BREAKER TRIPPED
BRUSH DECK IS NOT DOWN
FOOT PEDAL IS NOT DEPRESSED
BRUSH CIRCUIT BREAKER TRIPPED
CARBON BRUSHES WORN
FAULTY BRUSH MOTOR OR WIRES
RECHARGE SWITCH MISADJUSTED
FAULTY SPEED CONTROLLER OR WIRES
FAULTY DRIVE MOTOR
FAULTY WIRING
CARBON BRUSHES WORN
SQUEEGEE IS IN THE UP POSITION
FAULTY VACUUM SWITCH
VACUUM CIRCUIT BREAKER TRIPPED
FAULTY VACUUM MOTOR
SOLUTION
CONTACT LOCAL SERVICING DEALER
SEE CHARGING BATTERIES
REPLACE BATTERY
TIGHTEN LOOSE CABLE
WAIT 5 MINUTES FOR AUTO RESET
DETERMINE CAUSE AND CORRECT
PUT BRUSH DECK DOWN
ENGAGE FOOT PEDAL
WAIT 5 MINUTS FOR AUTO RESET
DETERMINE CAUSE AND CORRECT
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
ROTATE SQUEEGEE LIFT LEVER DOWN
TRY OPERATING "WHITE " TOGGLE
WAIT 5 MINUTES FOR AUTO RESET
DETERMINE CAUSE AND CORRECT
CONTACT LOCAL SERVICING DEALER
DRIVE MOTOR RUNS INCORRECTLY
INSUFFICIENT SOLUTION FLOW
FAULTY SPEED CONTROLLER OR WIRES
FAULTY POTENTIOMETER
LOOSE WIRES
SOLUTION TANK LOW
FLOW KNOB TURNED DOWN
SOLUTION FILTER CLOGGED
SOLUTION LINE CLOGGED
SOLUTION VALVE CLOGGED
PAGE 33
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
REFILL SOLUTION TANK, DRAIN
RECOVERY TANK
MOVE LEVER TO ON
REMOVE COVER AND CLEAN
REMOVE AND BLOW OUT WITH
COMPRESSED AIR
REMOVE COVER AND CLEAN
TROUBLE SHOOTING
PROBLEM
NO SOLUTION FLOW
POOR WATER RECOVERY
POOR WATER RECOVERY ON TURNS
CAUSE
NO SOLUTION IN TANK
SOLUTION VALVE OFF
SOLUTION SWITCH OFF
SOLUTION SCREEN CLOGGED
FAULTY SOLUTION SOLENOID
FAULTY SOLUTION SWITCH
RECOVERY TANK IS FULL
BALL/SCREEN IN RECOVERY
TANK IS CLOGGED
VACUUM HOSE IS CLOGGED
SQUEEGEE IS CLOGGED
SQUEEGEE BLADE IS WORN
FAULTY VACUUM HOSE
VACUUM MOTOR GASKET TORN
TANK GASKET FAULTY
DRAIN PLUG LOOSE
VAC MOTOR FAULTY
BATTERY CHARGE LOW
WIPERS WORN
WIPERS CHATTER
SQUEEGEE SWING IS BINDING
INCORRECT SQUEEGEE SIZE
SOLUTION
FILL SOLUTION TANK
ROTATE LEVER TO ON
TURN SOLUTION SWITCH ON
REMOVE AND CLEAN SCREEN
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
EMPTY RECOVERY TANK
REMOVE SCREEN AND CLEAN
REMOVE DEBRIS
REMOVE DEBRIS
ROTATE OR REPLACE BLADES
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
TIGHTEN LID
CONTACT LOCAL SERVICING DEALER
CHARGE BATTERIES OVERNIGHT
REPLACE WIPER MATERIAL
TIGHTEN PIVOT POINTS
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
REAR TIRES NOISY
POOR TRACTION
SHORT RUN TIME
BEARING DRY
FAULTY HUBS
EXCESSIVE BRUSH PRESSURE
WORN DRIVE TIRE
HEAVY SOAP CONCENTRATION
BATTERIES RUN DOWN
BATTERIES STILL DOWN
BATTERIES LOW ON WATER
BATERIES OVER CYCLED
PAGE 34
GREASE BEARINGS
CONTACT LOCAL SERVICING DEALER
REDUCE PRESSURE WITH SWITCH
CONTACT LOCAL SERVICING DEALER
CHARGE BATTERIES TWICE
CONTACT LOCAL SERVICING DEALER
FILL WITH DISTILLED WATER TO 3/4"
ABOVE THE LEAD PLATES
CONTACT LOCAL SERVICING DEALER
MODEL
250-13/250-15/250-17
MACHINE PARTS SECTION
MACHINE PARTS ILLUSTRATION
FRONT PANEL
FRONT WHEEL DRIVE
REAR AXLE MOUNT
SQUEEGEE DRAG PLATE
HOSES AND WIRING HARNESS
SCRUB DECK
SQUEEGEE LIFTING BRACKET AND HINGES
CRIMP NUTS
CENTRAL COMMAND II
STEERING TOWER ASSEMBLY
FRONT APRON
DRIVE PEDAL
BATTERIES AND CABLES
SOL/REC TANKS
TANK LID
SHROUDS
SQUEEGEE
250-30 DOORS (OPTIONAL)
250-34 DOORS (OPTIONAL)
DOORS AND BUMPER (OPTIONAL)
CYLINDRICAL DECKS
CYLINDRICAL WIPERS
CYLINDRICL DOORS
SIDE BROOMS
PAGE 36-39
PAGE 40-43
PAGE 44-47
PAGE 48-51
PAGE 52-53
PAGE 54-59
PAGE 60-61
PAGE 62-63
PAGE 64-69
PAGE 70-33
PAGE 74-75
PAGE 76-77
PAGE 78-79
PAGE 80-83
PAGE 84-87
PAGE 88-93
PAGE 94-99
PAGE 100-101
PAGE 102-103
PAGE 104-105
PAGE 106-107
PAGE 108-109
PAGE 110-111
PAGE 112-113
PAGE 35
250 DISK FRONT WALL
2
10
10
10
7
7
5
7
5
10
10
10
10
7
10
6
11
11
1
3
4
12
11
11
13
11
11
8
14
8
13
3
6
11
11
1
13
PAGE # 36
250 DISK FRONT WALL
Item Part No. Part Description Qty.
1 21-4044 3/4" NPT TO 3/4" BARBED ELBOW 2
2 250-1260 FRONT SPLASH GUARD 1
3 H-01519 1/4-20 X 1/2 " U BOLT 2
4 H-29049 PPH #10-32 X 1/2" 2
5 H-70858 NYLOK #10-32 SS 2
6 250-1265 SCRUB ARM BRACKET 2
7 H-70860 NYLOK 1/4"- 20 SS 4
8 H-081 CLAMP 1.0"- 1-1/8" SS 2
10 H-70861 NYLOK 5/16" - 18 SS 8
11 H-74429 CB 5/16"- 18 X 3/4" SS 8
12 390-4158 3/4" NPT BALL VALVE 1
13 430-9130 INLINE FILTER 1
14* 250-0120 3/4" X 5-1/4 SHUTOFF VALVE TO FILTER HOSE 1
PAGE # 37
FRONT PANEL
6
6
OPTIONAL
6
3
15
6
3
6
3
6
3
5
6
5
5
5
7
9
10
9
2
16
2
13
17
1
6
6
11
9
9
9
2
2
4
4
13
6
15
13
13
6
12
2
2
4
4
4
4
4
4
14
PAGE # 38
FRONT PANEL
Item Part No. Part Description Qty.
1 250-1100 MAIN FRAME 1
2 H-74430 CB 5/16"- 18 X 1" SS 6
3 H-71065 LW 5/16" SS 4
4 H-73908 FHSCS 5/16"- 18 X 1-1/4" SS 8
5 H-78015 FW 5/16" X 3/4" SS 4
6 H-70861 NYLOK 5/16" - 18 SS 14
7 439 SUB #439 250 DISK FRONT WALL 1
9 H-74419 CB 1/4"- 20 X .75" SS 7
10 H-70860 NYLOK 1/4"- 20 SS 10
11 250-2441 36 VOLT 25 AMP BATTERY CHARGER 1
12 250-1075 CHARGER PLUG BOX 1
13 21-1127 ROLLER 6
14 H-13327 HB 5/8"- 11 X 7.0" 2
15 H-37038 NYL 5/8"- 11 4
16 290-1128 LOWER ROLLER BRACKET 2
17 H-11319 HB 5/8"- 11 X 4" 2
PAGE # 39
FRONT WHEEL ASSEMBLY
28
6
4
3
4
1
21
20
5
23
5
23
22
26
22
24
13
12
10
11
18
16
17
26
11
10
12
15
2
19
8
30
30
14
32
29
27
9
30
30
31
PAGE # 40
FRONT WHEEL ASSEMBLY
Item Part No. Part Description Qty.
1 5-826 10 TOOTH SPROCKET 1
2 5-831 MASTER LINK 1
3 8-723 BEARING BLOCK 1
4 8-723B BEARING 2
5 H-33618 LW 1/4" 2
6 250-7120 STEERING SHAFT, LOWER 1
8 250-7314 60 TOOTH STEERING SPROCKET 1
9 250-7332 STEERING SHAFT 1
10 37-7317 TAPERED ROLLER BEARING 2
11 37-7318 BEARING CAP 2
12 37-7319 STEERING SHAFT SEAL 2
13 37-7320 PRE LOAD SLEEVE 1
14 250-7326 PIVOT PLATE 1
15 250-7327 STEERING CHAIN 1
16 H-33620 LW 5/16" 2
17 250-7315 DROP PLATE 1
18 H-36104 HN 5/16"-18 2
19 H-25595 SS CP 3/8"- 24 X 1/2" 1
20 H-68013 SNAPRING 5/8" 1
21 H-00270 3/16" X 3/4" KEY 1
22 H-24617 SHCS, LOW HEAD, 1/4- 20 X 5/8" 2
23 H-13003 HCS 1/4"-20 X 3/4" 2
24 H-65129 3/16" X 2-1/2" COTTER PIN 1
26 H-13055 HCS 5/16"-18 X 1" 2
27 H-24103 BHSCS 3/8"- 24 X 1" 6
28 37-7321 SLOTTED NUT, 2.0 - 12 1
29 H-05233 PVC TUBING 1
30 H-70105 HCS 3/8"- 16 X 1" SS 4
31 250-6181 10 INCH 36 VOLT FRONT WHEEL DRIVE 1
32 290-9566 36V ELECTRIC BRAKE 1
PAGE # 41
FRONT WHEEL DRIVE
1
4
5
1
1
4
5
1
1
4
5
1
4
1
4
5
4
5
1
4
5
5
3
2
6
2
2
2
2
2
2
2
PAGE # 42
FRONT WHEEL DRIVE
Item Part No. Part Description Qty.
1 H-70861 NYLOK 5/16" - 18 SS 10
2 H-74430 CB 5/16"- 18 X 1" SS 10
3 250-1100 MAIN FRAME 1
4 H-71065 LW 5/16" SS 7
5 H-78015 FW 5/16" X 3/4" SS 7
6 233 SUB #233 250 FRONT WHEEL ASSEMBLY 1
PAGE # 43
250 REAR AXLE MOUNT
8
5
5
5
1
22
22
22
14
32
12
10
27
28
23
24
25
9
3
9
10
20
19
9
20
19
29
29
30
30
31
31
33
26
18
2
15
15
18
34
16
6
PAGE # 44
250 REAR AXLE MOUNT
Item Part No. Part Description Qty.
1 250-1102 SCRUB DECK LIFTING BRACKET 1
2 250-5250 36V VAC MOTOR, TANGENTAL 1
3 250-5000 AXLE MOUNT 1
5 H-74429 CB 5/16"- 18 X 3/4" SS 3
6 290-6186 1/2-20 X 1-1/4 " U BOLT 4
8 190-1450 VAC BOX 1
9 H-70861 NYLOK 5/16" - 18 SS 3
10 H-77864 NYLOK 1/2"-13 SS 8
12 H-77862 NYLOK 3/8"- 16 SS 2
14 390-2328 SWITCH, VACUUM SHUTOFF 1
15 H-70860 NYLOK 1/4"- 20 SS 3
16 250-6040 250 REAR AXLE 1
18 290-6187 LUG NUT, 1/2"- 20 8
19 H-70103 HCS 3/8"-16 X 3/4" SS 2
20 H-71067 LW 3/8" SS 2
22 H-74400 CB 1/4"- 20 X 6.0" SS 3
23 250-7291 EXHAUST ELBOW 1
24 H-0427637 CLAMP 2" - 3" 1
25 430-2502 VACUUM FAN MUFFLER 1
26 390-1505 LOADER VALVE 1
27 250-0119 1/4" ID X 9-1/2" HOSE 1
28 190-3002 VAC MOTOR GASKET 1
29 H-71063 LW 1/4" SS 4
30 H-70710 HN 1/4"- 20 SS 4
31 H-70007 HCS 1/4"- 20 X 1.25" SS 2
32 390-2328A VACUUM SWITCH BARB 1
33 H-081 CLAMP 1.0"- 1-1/8" SS 1
34 290-6180 REAR WHEEL (BLACK) TREADED 2
PAGE # 45
REAR AXLE MOUNT
4
3
4
4
4
2
4
4
1
7
6
1
7
6
1
7
6
1
7
6
1
4
4
5
PAGE # 46
4
4
4
5
5
5
REAR AXLE MOUNT
Item Part No. Part Description Qty.
1 H-70861 NYLOK 5/16" - 18 SS 15
2 250-1100 MAIN FRAME 1
3 540 SUB #540 250 REAR AXLE MOUNT 1
4 H-74430 CB 5/16"- 18 X 1" SS 11
5 H-73908 FHSCS 5/16"- 18 X 1-1/4" SS 4
6 H-78015 FW 5/16" X 3/4" SS 4
7 H-71065 LW 5/16" SS 4
PAGE # 47
SQUEEGEE DRAG PLATE
14
10
13
8
4
16
8
7
16
16
12
13
19
8
16
19
16
8
19
18
20
21
1
16
6
5
21
2
2
2
18
19
21
20
13
16
17
12
9
13
15
8
16
12
13
15
17
16
PAGE # 48
11
11
3
SQUEEGEE DRAG PLATE
Item Part No. Part Description Qty.
1 250-7131 SQUEEGEE SWING PLATE 1
2 4-446 GROMMET-3/8 ID X 1-1/2 OD X .375 3
3 250-7150 SQUEEGEE TRAIL ARM 1
4 21-7205 STAR KNOB 1
5 H-10055 HCS 3/8"- 24 X 3.5" SS 1
6 21-7240 SPRING, 1/2" ID X 1-3/4" LG 1
7 21-7610 SQUEEGEE TRIANGLE PLATE 1
8 H-77862 NYLOK 3/8"-16 SS 5
9 H-74439 CB 3/8"- 16 X 2.0" SS 1
10 H-0171004 JNYL 3/8- 24 SS 1
11 H-74437 CB 3/8"- 16 X 1-1/4" SS 2
12 H-76063 FW 3/8" NYLON 4
13 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 4
14 250-5002 SQUEEGEE DRAG BRACE 1
15 290-1247 FW BRONZE .75 OD X .375 ID X .0625 THK 2
16 H-71017 FW 3/8" X 7/8" SS 9
17 H-70105 HCS 3/8"- 16 X 1" SS 2
18 H-71063 LW 1/4" SS 2
19 H-70710 HN 1/4"- 20 SS 4
20 H-70007 HCS 1/4"- 20 X 1.25" SS 2
21 390-7712 COMPRESSION SPRING 2
PAGE # 49
SQUEEGEE DRAG PLATE
6
2
1
3
7
4
5
5
5
5
PAGE # 50
SQ UEE GEE DRAG PLATE
Item Part No. Part Description Qty.
1 H-77205 HCS 1/2"-13 X 1" SS 1
2 202 SUB #202 250 SQUEEGEE DRAG PLATE 1
3 250-2240 2 INCH STROKE 36 VOLT ACTUATOR 1
4 250-1100 MAIN FRAME 1
5 H-74430 CB 5/16"- 18 X 1" SS 4
6 H-37032 JAM NYLOK NUT, 1/2"- 13 1
7 H-70861 NYLOK 5/16" - 18 SS 1
PAGE # 51
HOSES/WIRING HARNESS
9
1
12
13
8
14
11
6
5
18
7
4
17
19
1
10
16
2
3
20
15
6
PAGE # 52
HOSE S/WIRING HARNESS
Item Part No. Part Description Qty.
1 H-54632 5/8" BARBED ELBOW 3
2 H-70860 NYLOK 1/4"- 20 SS 2
3 H-72710 FHP 1/4"- 20 X 1" SS 2
4 5-891 PUMP, WATER JET 1
5 390-7245 ADJ SOLUTION FLOW VALVE, 36V 1
6 H-02930 3/4 " PLASTIC BARB TEE 2
7 21-1602 3/4 BARB ELBOW 1
8 290-4550 1/2" NPT BALL VALVE 1
9 21-4044 3/4" NPT TO 3/4" BARBED ELBOW 1
10 250-0101 5/8" X 2-1/2 ELBOW TO FLOW VALVE HOSE 1
11 250-0102 5/8" X 12" ELBOW TO ELBOW HOSE 1
12 250-0103 5/8" X 2-1/2" FILTER TO ELBOW HOSE 1
13 250-0109 3/4" X 6-1/4" HOSE 1
14 250-0110 3/4" X 20" SOLUTION DRAIN 1
15 250-0105 3/4" X 15-1/2" HOSE 1
16 250-0116 VAC BOX TO TANK HOSE 1
17 21-1608 1/2 BARB X 3/4 GHT MALE 1
18 250-0107 3/4" X 23-1/2" SPRAY JET HOSE 1
19 21-8960 SPRAY JET HOSE 1
20 250-0106 3/4" ID X 40" LG HOSE 1
PAGE # 53
26/30 SCRUB DECK
28
24
19
30
34
18
14
33
28
37
17
38
38
25
39
40
FOR 26 INCH DECK USE PART NUMBER 250-1080
FOR 30 INCH DECK USE PART NUMBER 250-1124
6
23
19
24
18
11
9
3
30
37
21
33
17
12
NOTE: BOLTS AND MOTORS ARE
ILLISTRATED IN THE 26" POSITION
4
16
15
33
31
35
31
2
8
13
22
10
32
35
29
36
35
27
1
20
39
34
26
35
FOR 26 INCH DECK USE PART NUMBER 13-421 QTY. (2)
FOR 30 INCH DECK USE PART NUMBER 15-421 QTY. (2)
8
32
5
36
23
7
PAGE # 54
26/30 SCRUB DECK
Item Part No. Part Description Qty.
1 21-5000 BRUSH DRIVER 2
2 21-7205 STAR KNOB 4
3 250-0117 5/8 ID X 9" HOSE 1
4 250-0118 5/8 ID X 10" HOSE 1
5 250-1078 26/30 REAR DECK CURTAIN 1
6 250-1080 25" FRONT CURTAIN BAND 1
7 250-1081 26/30 REAR CURTAIN BAND 1
8 250-1084 SHROUD ADJUSTMENT KNOB 4
9 250-1103 SCRUB DECK BRACKET 1
10 250-1164 26/30 FRONT DECK CURTAIN 1
11 250-2210 4" STROKE 36V ACTUATOR 1000 LB LOAD 1
12 250-2220 36V MOTOR 3/4 HP X 300 RPM 2
13 250-4020 26/30 SCRUB DECK 1
14 250-9586 LATERAL ARM 1
15 290-1140 BRUSH MOTOR CAP 2
16 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 2
17 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2
18 290-1247 BRONZE THRUST BEARING, .50" ID X 1.0" OD X 1/16" TH 2
19 390-7712 COMPRESSION SPRING 2
20 5-431A 1/4" X 1" KEY 2
21 7-247 5/8 PLASTIC BARB TEE 1
22 7-248 5/8 BARB TO 1/2 NPT ELBOW 2
23 H-0172519 CB #10-32 X 5/8" SS 8
24 H-33374 SHAFT COLLAR, 1/2" ID 2
25 H-63917 SLEEVE, .50 OD X .375 ID X 1.0 LG 1
26 H-70055 HCS 5/16"- 18 X 1" SS 2
27 H-70105 HCS 3/8"- 16 X 1" SS 8
28 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2
29 H-70136 HCS 3/8"- 24 X 2 1/4" SS 4
30 H-70711 HN 5/16"- 18 SS 4
31 H-70712 HN 3/8"-16 SS 4
32 H-70858 NYLOK #10-32 SS 8
33 H-71017 FW 3/8" X 7/8" SS 4
34 H-71065 LW 5/16" SS 6
35 H-71067 LW 3/8" SS 14
36 H-74430 CB 5/16"- 18 X 1" SS 4
37 H-78015 FW 5/16" X 3/4" SS 4
38 H-923903 3/8" X 4" CLEVIS PIN 2
39 H-99001 FW 3/8" SS 6
40 H-RUE14 3/8" RUE RING COTTER 2
PAGE # 55
34 INCH SCRUB DECK
32
35
19
36
6
19
6
7
23
24
27
31
36
35
32
34
30
15
28
30
3
7
25
29
30
30
34
24
23
26
19
15
30
8
37
6
7
38
33
11
1
21
32
33
2
40
16
10
20
9
17
18
30
4
22
10
2
14
39
12
2
13
2
5
20
30
30
30
30
30
PAGE # 56
34 INCH SCRUB DECK
Item Part No. Part Description Qty.
1 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 2
2 H-71067 LW 3/8" SS 16
3 250-1079 33 FRONT DECK CURTAIN BAND 1
4 250-1310 33" FRONT DECK CURTAIN 1
5 H-74430 CB 5/16"- 18 X 1" SS 4
6 H-71065 LW 5/16" SS 4
7 H-78015 FW 5/16" X 3/4" SS 4
8 7-247 5/8 " PLASTIC BARB TEE 1
9 250-4021 33" SCRUB DECK 1
10 17-421P 17" BRUSHHEAD WITH SCISSOR LOCK 2
11 250-2220 36V MOTOR 3/4 HP X 300 RPM 2
12 5-431A 1/4" X 1" KEY 2
13 H-70055 HCS 5/16"- 18 X 1" SS 2
14 H-70105 HCS 3/8"- 16 X 1" SS 8
15 H-99001 FW 3/8" SS 6
16 250-1084 SHROUD ADJUSTMENT KNOB 4
17 250-1078 25/29/33 REAR DECK CURTAIN 1
18 250-1077 33" REAR DECK CURTAIN BAND 1
19 H-70711 HN 5/16"- 18 SS 4
20 H-70136 HCS 3/8"- 24 X 2 1/4" SS 4
21 21-7205 STAR KNOB 4
22 H-70858 NYLOK #10-32 SS 12
23 H-33374 SHAFT COLLAR, 1/2" ID 2
24 390-7712 COMPRESSION SPRING 2
25 H-63917 SLEEVE, .50 OD X .375 ID X 1.0 LG 1
26 250-2210 4 INCH STROKE 36 VOLT ACTUATOR 1
27 250-1103 SCRUB DECK BRACKET 1
28 H-923903 3/8" X 4" CLEVIS PIN 2
29 H-RUE14 3/8" RUE RING COTTER 2
30 H-0172519 CB #10-32 X 5/8" SS 14
31 250-9586 LATERAL ARM 1
32 H-71017 FW 3/8" X 7/8" SS 4
33 H-70712 HN 3/8"-16 SS 4
34 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2
35 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2
36 290-1247 BRONZE THRUST BEARING, .50" ID X 1.0"
OD X 1/16" TH
37 250-0123 5/8" X 9" HOSE 1
38 250-0124 5/8" X 10" HOSE 1
39 21-5000 BRUSH DRIVER 2
40 7-248 5/8 BARB TO 1/2 NPT ELBOW 2
2
PAGE # 57
SCRUB DECK
10
5
7
10
5
8
5
4
12
2
1 5
9
3
6
12
11
5
4
5
8
10
5
3
7
5
10
PAGE # 58
SCRUB DECK
Item Part No. Part Description Qty.
1 H-70712 HN 3/8"-16 SS 4
2 H-77862 NYLOK 3/8"- 16 SS 2
3 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 4
4 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2
5 H-71017 FW 3/8" X 7/8" SS 12
6 542 SUB #542 250 26 INCH SCRUB DECK 1
7 H-99001 FW 3/8" SS 2
8 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2
9 H-71067 LW 3/8" SS 2
10 H-70109 HCS 3/8"- 16 X 1-1/2" SS 4
11 7-843 ADJUSTABLE LATERAL ARM 1
12 H-71021 FW 3/8" X 7/8" SS 2
PAGE # 59
SQUEEGEE LIFTING
BRACKET AND HINGES
6
3
7
5
2
4
1
2
PAGE # 60
SQUEEGEE LIFTING
BRACKET AND HINGES
Item Part No. Part Description Qty.
1 H-74419 CB 1/4"- 20 X .75" SS 8
2 H-74430 CB 5/16"- 18 X 1" SS 3
3 H-70861 NYLOK 5/16" - 18 SS 3
4 5-122 HINGE 8" SS 2
5 H-70860 NYLOK 1/4"- 20 SS 8
6 250-1100 MAIN FRAME 1
7 250-1099 SQUEEGEE LIFTING BRACKET 1
PAGE # 61
1
CRIMP NUTS
2
2
2
2
1
1
2
2
2
1
2
2
2
2
2
2
2
2
2
1
1
1
3
PAGE # 62
CRIMP NUTS
Item Part No. Part Description Qty.
1 H-1032HCN HCN #10-32 6
2 H-312HCN HCN 5/16"-18 15
3 250-1100 MAIN FRAME 1
PAGE # 63
CENTRAL COMMAND II
16
16
14
16
12
13
17
10
8
9
6
1
15
5
2
22
22
3
4
15
7
11
18
22
20
21
19
21
PAGE # 64
CENTRAL COMMAND II
Item Part No. Part Description Qty.
1 H-01196 PROTECTIVE BOOT, TOGGLE SWITCH, (RED) 1
2 290-2891 LCD SCREEN 1
3 7-229 PUSH BUTTON SWITCH 1
4 290-2310 FULL RECOVERY (RED) 1
5 290-2300 LOW SOLUTION (AMBER) 1
6 390-1501 Central Command Decal 1
7 H-01200 PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) 1
8 H-01199 PROTECTIVE BOOT, TOGGLE SWITCH, (BLUE) 1
9 H-01195 PROTECTIVE BOOT, TOGGLE SWITCH, (WHITE) 1
10 H-01198 PROTECTIVE BOOT, TOGGLE SWITCH, (GREEN) 1
11 21-4510 SOLUTION CONTROL KNOB, BLUE 1
12 5-892A PROTECTIVE BOOT, TOGGLE SWITCH, (GRAY) 1
13 H-01197 PROTECTIVE BOOT, TOGGLE SWITCH, (YELLOW) 1
14 4-234 KEY SWITCH 1
15 5-234 SWITCH, ROCKER, DPDT, ON/ON 2
16 5-300 EMERGENCY SHUT OFF 1
17 5-301 EMERGENCY LEGEND PLATE 1
18 290-2015 ONE TOUCH BUTTON 1
19 291-2010 CONTROL PANEL 1
20 390-2013 CONTROL PANEL TOP PLATE 1
21 H-250HCN HCN 1/4"-20 2
22 H-73743 BHSCS 10-32 X 1/2" SS 4
PAGE # 65
CENTRAL COMMAND II
22
20
24
23
22
20
19
2
7
9
22
20
22
20
15
16
19
4
19
19
12
10
21
3
23
21
23
17
21
23
21
23
21
23
21
19
19
15
19
19
11
14
1
18
15
19
15
19
8
13
19
6
5
23
21
21
23
23
21
PAGE # 66
CENTRAL COMMAND II
Item Part No. Part Description Qty.
1 290-2890 COMPUTER CONTROL V3 1
2 5-892 TOGGLE, ON -OFF SPST 5
3 290-8370 FUSE, RESETTABLE, 50 AMP, 50V DC MAX 3
4 7-283 SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) 1
5 5-293 15 AMP RELAY 1
6 290-2020 BRACKET 1
7 7-292 5K POTENTIOMETER 1
8 5-289 CIR BREAKER 24V 50A 4
9 5-302 EMERGENCY CONTACT BLACK 1
10 7-821 SWITCH, TOGGLE, ON/ON (DPDT) 1
11 7-287 BUSS BAR UHMW 2
12 7-837 FUSE RESETTABLE 2 AMP 1
13 E-4HBB 4 HOLE BUSS BAR 2
14 E-5HBB 5 HOLE BUSS BAR 2
15 H-33618 LW 1/4" 4
16 291-2010 CONTROL PANEL 1
17 291-2001 ACCESS COVER 1
18 290-2006 HARDWARE PANEL 1
19 H-36102 HN 1/4"-20 12
20 H-33078 FW 1/4" SAE 4
21 H-71013 FW 1/4" X 5/8" SS 12
22 H-13005 HCS 1/4"-20 X 1" 4
23 H-73754 BHSCS 1/4 - 20 X 3/4 SS 12
24 290-2004 ACCESS COVER GASKET 1
PAGE # 67
CENTRAL COMMAND II
4
1
2
1
3
2
1
2
PAGE # 68
CENT RAL COMMAND II
Item Part No. Part Description Qty.
1 H-70053 HCS 5/16"- 18 X 3/4" SS 3
2 H-71065 LW 5/16" SS 3
3 250-1100 MAIN FRAME 1
4 461 SUB #461 250 SERIES P & G CCM II 1
PAGE # 69
STEERING UPRIGHT
33
31
12
20
27
20
27
11
8
36
30
27
27
5
10
19
27
27
26
37
26
24
3
16
7
16
37
38
20
23
35
20
32
18
20
18
28
23
15
1
21
21
18
6
18
2
29
13
39
20
34
PAGE # 70
STEERING UPRIGHT
Item Part No. Part Description Qty.
1 21-0101 SERIAL NO. PL. (TOMCAT) 1
2 4-260 CONNECTOR, GREY 50 1
3 4-352 BEARING 1
5 430-2910 36V HEADLIGHT 1
6 8-292 BACKUP ALARM 1
7 4-364A FLANGE, 1.75" ID 2
8 8-294B PUSH BUTTON SWITCH, SILVER 1
10 292-1170 LOWER STEERING TOWER 1
11 292-1171 UPPER STEERING TOWER 1
12 292-1172 COVER 1
13 H-71009 FW #10 SS 2
15 H-37406 KN #8-32 2
16 H-33620 LW 5/16" 3
18 H-33074 FW #10 SAE 6
19 H-76061 FW 1/4" NYLON 6
20 H-250HCN HCN 1/4"-20 12
21 H-37015 NYLOK #10 -32 2
23 H-36104 HN 5/16"-18 4
24 H-37024 NYLOK 3/8"-16 2
26 H-71021 FW 3/8" X 7/8" SS 4
27 H-73754 BHSCS 1/4 - 20 X 3/4 SS 6
28 H-29048 RPH #10-32 X 1/2" 2
29 H-28902 RPH #8-32 X 1" 2
30 430-2940 36V HORN 1
31 H-21253 CB 5/16"- 18 X 3/4" 1
32 290-7050 INDEX PLUNGER 1
33 H-94071 BHSCS 5/16-18 X 1 3
34 H-29060 RPH #10-32 X 3/4" 2
35 H-73815 BHSCS 3/8"- 16 X 1" SS 2
36 290-1247 FW BRONZE .50" ID X 1.0" OD X .062 2
37 290-1248 FW BRONZE .500 ID X 1.00 OD X .125 THK 2
38 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2
39 8-262 HOUR METER 1
PAGE # 71
STEERING UPRI GHT
6
5
7
4
2
3
3
8
1
8
3
3
8
8
PAGE # 72
STEERING UPRI GHT
Item Part No. Part Description Qty.
1 250-1100 MAIN FRAME 1
2 290-7110 U-JOINT 1
3 H-70053 HCS 5/16"- 18 X 3/4" SS 4
4 481 SUB #481 36 VOLT STEERING UPRIGHT 1
5 290-7090 STEERING SHAFT, UPPER 1
6 8-703 STEERING WHEEL 1
7 8-701A STEERIN G COVER 1
8 H-71065 LW 5/16" SS 4
PAGE # 73
FRONT APRON
2
3
2
3
2
3
5
6
6 5
5
6
5
6
4
2
3
1
5
6
5
6
7
PAGE # 74
FRONT APRON
Item Part No. Part Description Qty.
1 250-1100 MAIN FRAME 1
2 H-70053 HCS 5/16"- 18 X 3/4" SS 4
3 H-71065 LW 5/16" SS 4
4 250-1180 FRONT APRON 1
5 H-76061 FW 1/4" NYLON 6
6 H-73754 BHSCS 1/4 - 20 X 3/4 SS 6
7 TOMCAT STICKER 1
PAGE # 75
DRIVE PEDAL
3
1
2
3
4
1
2
3
1
1
2
2
5
3
6
PAGE # 76
DRIVE PEDAL
Item Part No. Part Description Qty.
1 H-70053 HCS 5/16"- 18 X 3/4" SS 4
2 H-71065 LW 5/16" SS 4
3 H-29073 PPH #10-32 X 1" 4
4 250-1610 NON SKID FLOOR PLATE 1
5 290-1173 DRIVE COVER 1
6 8-290 FOOT PEDAL 1
PAGE # 77
BATTERIES AND CABLES
9
5
5
5
5
5
5
3
6
4
1
5
8
7
2
5
4
PAGE # 78
BATTERIES AND CABLES
Item Part No. Part Description Qty.
1 250-1100 MAIN FRAME 1
2 4-124 LATCH 1
3 H-72716 FHP 1/4"- 20 X 3/4" 4
4 250-0113 BLACK BATTERY DRAIN HOSE 1
5 250-2110 BATTERY 6 V 245 AH 6
6 250-1480 BATTERY BOX 1
7 5-447 1/2 NPT X 1/2" BARB ELBOW 1
8 H-07005 1/2" NPT LOCKNUT 1
9 250-0099 BATTERY CABLE HARNESS 1
PAGE # 79
SOL/REC TANK
26
30
1
14
21
5
30
30
20
17
17
18
25
PAGE # 80
2
1
1
19
27
21
23
24
24
20
29
16
3
15
4
11
22
8
19
6
28
13
7
10
9
12
Red 250-4141
Granite 250-4140
SOL/REC TANK
Item Part No. Part Description Qty.
1 190-1210 2.0 NPT X 2.0" BARB 3
2 21-4044 3/4" NPT TO 3/4" BARBED ELBOW 1
3 21-4072 HOSE CUFF, 1 1/2" 1
4 21-4075 1 1/2 NPT X 1 1/2 M H. BARB 1
5 21-4085 VAC SCREEN 1
6 21-7060 VAC BOX 1
7 250-0081 UPPER TANK BRACE 1
8 250-0112 SIGHT TUBE 1
9 250-1082 1-1/2" OD X 18" LONG PVC PIPE 1
10 250-1083 2" ID X 31-1/2" LONG PVC PIPE 1
11 250-1086 1-1/2" PIPE TO 1-1/2" FEMALE NPT ADAPTER 1
12 250-1097 2-1/2" (I.D.) X 16" LG HOSE 1
13 250-1098 1-1/2" (I.D.) X 16" LG HOSE 1
14 250-1101 RECOVERY PIPE BRACKET 1
15 250-4140 250 SOLUTION AND RECOVERY TANK 1
16 250-8911 SCREEN STRAINER 1
17 290-4149 1/4" NPT X 1/4" BARB X 90 DEG 2
18 4-124 LATCH 2
19 4-126A HOOD CABLE 2
20 5-719 CLAMP 1 9/16 - 2 1/2 " SS 2
21 8-143 SEAT WITH ARM RESTS 1
22 H-0427637 CLAMP 2" - 3" 1
23 H-23895 2" TO 1.5" REDUCER 1
24 H-23896 2.0 NPT TO 2.0 NPS FEMALE COUPLING 2
25 H-53525 1/4" NPT X 1/2" BARB X 90 DEG 1
26 H-70858 NYLOK #10-32 SS 2
27 H-70861 NYLOK 5/16" - 18 SS 4
28 H-71893 1/4 X 3/4 SELF TAPPING SCREW 4
29 H-73743 BHSCS 10-32 X 1/2" SS 2
30 H-78015 FW 5/16" X 3/4" SS 4
PAGE # 81
SOLUTION/RECOVERY
TANK
6
1
2
3
3
3
3
3
4
5
3
2
PAGE # 82
SOLUTION/RECOVERY
TANK
Item Part No. Part Description Qty.
1 250-1100 MAIN FRAME 1
2 5-122 HINGE 8" SS 2
3 H-70003 HCS 1/4"- 20 X 3/4" SS 6
4 250-7210 DRA IN HOSE 1
5 250-0114 DRAIN HOSE GUARD 1
6 502 SUB #502 250 SOL/REC TANK 1
PAGE # 83
TANK LID
15
14
4
3
14
11
13
11
6
9
8
10
2
7
5
5
5
5
7
5
6
10
5
5
13
5
12
6
1
PAGE # 84
TANK LID
Item Part No. Part Description Qty.
1 250-4050 RECOVERY TANK GASKET 1
2 250-4051 RECOVERY LID 1
3 190-1075 TANK CLEAR COVER GASKET 1
4 190-1410 VAC FORMED CLEAR COVER 1
5 H-70003 HCS 1/4"- 20 X 3/4" SS 8
6 H-37708 1/4-20 LC ACORN NUT 8
7 5-122 HINGE 8" SS 2
8 H-71063 LW 1/4" SS 8
9 H-70710 HN 1/4"- 20 SS 8
10 250-1076 LID CLIP 2
11 21-4060 LANYARD 1
12 H-31810 HW #10 X 1/2 1
13 H-70858 NYLOK #10-32 SS 2
14 A385-149 .375 ID X 1.125 OD X .093 TH NEOPRENE WASHER 2
15 H-72563 RPH #10-32 X 1/2" SS 1
PAGE # 85
TANK LID
4
4
4
4
4
4
4
4
2
3
1
PAGE # 86
TANK LID
Item Part No. Part Description Qty.
1 502 SUB #502 250 SOL/REC TANK 1
2 250-7180 DRAIN HOSE BRACKET 1
3 503 SUB #503 RECOVERY TANK LID 1
4 H-71893 1/4 X 3/4 SELF TAPPING SCREW 8
PAGE # 87
LEFT 250 SHROUDS
3
3
3
3
3
2
1
4
4
4
4
3
(NOTE 26" SHOWN)
FOR 26" SHROUD USE PART # 250-1126
FOR 30" SHROUD USE PART # 250-1128
FOR 34" SHROUD USE PART # 250-1138
4
4
PAGE # 88
LEFT 250 SHROUDS
Item Part No. Part Description Qty.
1 250-1139 SHROUD CURTAIN 1
2 250-1140 SHROUD CURTAIN BAND 1
3 H-74419 CB 1/4"- 20 X .75" SS 6
4 H-NJ04C JNYL 1/4" - 20 SS 6
PAGE # 89
RIGHT 250 SHROUDS
3
3
3
3
4
4
3
4
4
4
(NOTE 26" SHOWN)
FOR 26" SHROUD USE PART # 250-1125
FOR 30" SHROUD USE PART # 250-1129
FOR 34" SHROUD USE PART # 250-1137
4
1
3
2
PAGE # 90
RIGHT 250 SHROUDS
Item Part No. Part Description Qty.
1 250-1139 SHROUD CURTAIN 1
2 250-1140 SHROUD CURTAIN BAND 1
3 H-74419 CB 1/4"- 20 X .75" SS 6
4 H-NJ04C JNYL 1/4" - 20 SS 6
PAGE # 91
250 SHROUDS
3
(NOTE 26" SHROUD SHOWN)
FOR 30" SHROUD USE PART # 549
FOR 34" SHROUD USE PART # 551
(NOTE 26" SHROUD SHOWN)
FOR 30" SHROUD USE PART # 548
FOR 34" SHROUD USE PART # 550
1
2
PAGE # 92
250 SHROUDS
Item Part No. Part Description Qty.
1 542 SUB #542 250 25 INCH SCRUB DECK 1
2 546 SUB #546 250 RIGHT 25 INCH SHROUDS 1
3 547 SUB #547 250 LEFT 25 INCH SHROUDS 1
PAGE # 93
32 INCH SQUEEGEE
20
22
21
20
19
15
15
15
15
15
15
17
16
18
23
25
24
25
24
15
9
15
24
10
10
9
2
8
1
3
2
4
5
6
7
11
14
13
12
10
11
PAGE # 94
10
USE RED LOCKTITE
ON STUD INTO
SQUEEGEE BODY
32 INCH SQUEEGEE
Item Part No. Part Description Qty.
1 H-70065 HCS 5/16"- 18 X 3" SS 2
2 H-71015 FW 5/16" X 3/4" SAE SS 4
3 21-7600 SIDE WHEEL (GREY) 2
4 H-33371 5/16" ID SHAFT COLLAR 2
5 H-70711 HN 5/16"- 18 SS 2
6 H-71065 LW 5/16" SS 2
7 22-755G FRONT SQUEEGEE BLADE 1
8 23-7170 SQUEEGEE BAND, FRONT 1
9 H-00288 PPH #10-32 X 2 1/2" SS 2
10 H-00249 PPH #10-32 X 2 1/4" SS 4
11 H-72555 PPH #10-32 X 1 3/4" SS 2
12 23-7181 32" SQUEEGEE BODY 1
13 22-754G REAR SQUEEGEE BLADE 1
14 23-7160 SQUEEGEE BAND, REAR 1
15 H-70908 WINGNUT 10-32 SS 8
16 5-846 PIVOT SHAFT 2
17 H-00568 STUD 3/8"- 16 X 2 1/2" SS 2
18 290-5786 STAR KNOB 2
19 H-NJ04C JNYL 1/4" - 20 SS 2
20 H-00283 FW 1/4" NYLON 4
21 21-7570 BACK UP WHEEL (GREY) 2
22 H-0172248 HCS 1/4"- 20 X 1.625" SS 2
23 21-7220 SQUEEGEE TRAIL MOUNTS 2
24 H-71063 LW 1/4" SS 6
25 H-70003 HCS 1/4"- 20 X 3/4" SS 4
PAGE # 95
35 INCH SQUEEGEE
22
18
17
15
15
15
15
15
17
19
16
24
21
20
15
25
23
20
10
10
15
9
USE RED LOCKTITE
ON STUD INTO
SQUEEGEE BODY
9
1
2
3
2
4
5
6
7
8
15
14
13
12
11
9
9
8
PAGE # 96
35 INCH SQUEEGEE
Item Part No. Part Description Qty.
1 H-70065 HCS 5/16"- 18 X 3" SS 2
2 H-71015 FW 5/16" X 3/4" SAE SS 4
3 5-760B SIDE WHEEL (GREY) 2
4 H-33371 5/16" ID SHAFT COLLAR 2
5 H-70711 HN 5/16"- 18 SS 2
6 H-71065 LW 5/16" SS 2
7 25-7170 SQUEEGEE BAND, FRONT 1
8 H-72555 PPH #10-32 X 1 3/4" SS 2
9 H-00249 PPH #10-32 X 2 1/4" SS 4
10 H-00288 PPH #10-32 X 2 1/2" SS 2
11 25-755G 35 IN. FRONT SQUEEGEE BLADE (GUM) 1
12 25-7181 35" SQUEEGEE BODY 1
13 25-754G 35 IN. REAR SQUEEGEE BLADE (GUM) 1
14 25-7160 SQUEEGEE BAND, REAR 1
15 H-70908 WINGNUT 10-32 SS 8
16 H-37020 JNYL 1/4" - 20 2
17 H-00283 FW 1/4" NYLON 4
18 21-7570 BACK UP WHEEL (GREY) 2
19 21-7220 SQUEEGEE TRAIL MOUNTS 2
20 H-71063 LW 1/4" SS 6
21 H-70003 HCS 1/4"- 20 X 3/4" SS 4
22 H-0172248 HCS 1/4"- 20 X 1.625" SS 2
23 5-846 PIVOT SHAFT 2
24 H-00568 STUD 3/8"- 16 X 2 1/2" SS 2
25 290-5786 STAR KNOB 2
PAGE # 97
250 SQUEEGEE
2
3
1
PAGE # 98
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