RPS MICROMAG Operating Instructions Manual

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Page 1

MICROMAG

Operating Instructions (EN)

MODELS:

17'' DISK PAD ASSIST 20'' DISK PAD ASSIST

17'' DISK TRACTION 20'' DISK TRACTION

20'' EDGE TRACTION

Read these Instructions before using the machine.

Read these Safety Messages before using the machine.

Page 2

INTRODUCTION

This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine.

This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:

• The machine is regularly maintained - per the machine Preventative Maintenance instructions provided.

• The machine is operated with reasonable care and caution.

• The machine is maintained with manufacturer supplied parts.

ABOUT THIS MANUAL

TABLE OF CONTENTS: Tells you where to look in the manual.

SAFETY MESSAGES: Section contains important information regarding hazard or unsafe practices of the machine. Lev-

els of hazards are identiﬁ ed that could result in product or personal injury, or severe injury resulting in death.

OPERATION CONTROLS / MACHINE COMPONENTS: Shows you the different machine controls and features.

MACHINE SETUP: Tells you how to setup machine from un-crating to installing Squeegee and Brushes.

MACHINE OPERATION: Section is to familiarize the operator with the operation and function of the machine.

BATTERY CHARGING: Shows you how to charge the Batteries (on-board and off board charging).

MAINTENANCE: This section contains preventative maintenance to keep the machine and it’s components in good work-

ing condition. They are listed in this general order:

• Batteries

• Scrub Brushes

• Adjusting Squeegee

• Service Schedule

• Machine Trouble Shooting

TROUBLE SHOOTING: A list of common problems that may occur.

MACHINE SPECS: Tells you Machine Speciﬁ cations for the various parts of the machine.

MACHINE INSTALL FORM: Should be ﬁ lled out upon machine installation and faxed to 1-866-632-6961 or on-line at www.rpscorporation.com.

WARRANTY POLICY: Tells you coverage, exclusions and limitations to Warranty.

NOTE: The Serial Number of your machine is located on the lower half of the Control Panel of the machine.

AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

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SERIAL NUMBER

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TABLE OF CONTENTS

Introduction 2

About This Manual 2

Table of Contents 3

Safety Messages 4

Safety Label Locations 6

Operation Controls 7

Machine Components 8

Machine Components 9

Machine Setup 10

Un-Crating Machine: 10 Connecting Batteries: 10 Attaching Squeegee: 10 Adjusting Squeegee: 11 Removing Squeegee: 11 Replacing or Rotating Squeegee Blades: 11 Installing Disk Pad Driver or Brush: 12 Installing Driver Pads: 12 Replacing Driver Pads on Machine: 12 Installing EDGE Pads: 13 Adjusting Pad Assist Bias: 13

Machine Operation 14

Pre-Cleaning Checklist: 14 Operating Hints: 14 One Pass Scrubbing (Pad Assist): 15 Scrub Only: 15 Vacuum Only: 15 One Pass Scrubbing (Traction): 16 Scrub Only: 16 Vacuum Only: Adjust Solution Flow: Draining Solution Tank: 17 Draining Recovery Tank: 17 Open Recovery Lid: 17 Flush Recovery Tank: 18 Clean “Drain Saver”: 18 Clean Vacuum Screen: 18

Tip Tank: 19 Squeegee Up: 19 Squeegee Down: Vacuum Motor: 20 Solution Filter: 20 Cleaning Solution Filter: 20

Battery Charging 21

External Battery Charging: 21

On-Board Charger 22

On-Board Battery Charging (Optional): 22

Battery Maintenance Guide 23

Safety: 23 Inspection and Cleaning: 23 Storage: 23

Maintenance 24

Daily Maintenance: 24 Weekly Maintenance: 24 Monthly Maintenance: 24 Yearly Maintenance: 24 Storing Machine: 24 Checking Battery Speciﬁ c Gravity: 24

PM Records 25

Trouble-shooting 27

Machine Specs 29

Common Wear Parts 30

Round Disk Brushes: 30 Round Disk Pads: 30 EDGE Pads and Screens: 30 Squeegee Blade Kits & Assemblies: 31

Soap Choices 32

Standard Warranty Policy 34

Machine Install / Warranty Registration 35

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SAFETY MESSAGES

You will see four kinds of safety reminders in this manual:

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury or damage to this machine or nearby objects. CAUTION also can be used to alert against unsafe practices.

NOTICE

NOTICE indicates information considered important, but not hazard-related. This safety message may be related to property damage or warranty warnings.

Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.

DO NOT OPERATE THIS MACHINE UNLESS:

• You are trained and authorized to do so

• You have read and understood this Operator’s Manual

• On surfaces with greater than a 2% grade unless this machine is equipped with a functional Parking Brake.

WHEN OPERATING THIS MACHINE:

• Remove loose objects from the ﬂ oor that could be projected from the rotating Brushes

• Keep your hands and feet away from the rotating Brushes

• Do not operate this machine where ﬂ ammable liquids are present

• Use caution when maneuvering

BEFORE LEAVING THE MACHINE:

• Park the machine on a level surface

• Turn the machine off

BEFORE SERVICING THE MACHINE:

• Disconnect the Batteries

DANGER

Explosive hydrogen gas forms when Batteries are charging. An open ﬂ ame or spark can cause this gas to explode. Serious personal injury or property damage could occur. Only charge the Batteries in this machine in a well ventilated area.

Flammable materials can cause an explosion or ﬁ re. Do not use ﬂ ammable materials in Tank or pick up.

DANGER

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WARNING

The Batteries in this machine produce hazardous voltage which can cause electrical shock, burns and/ or electrocution. Always disconnect batteries before servicing this machine.

WARNING

When climbing or descending ramps, always drive machine forward. To avoid overturning the machine, Do not back down ramps. Do not drive across inclines. Do not turn while ascending or descending ramps. Overturning the machine can cause serious injury or death.

WARNING

Do not use water that exceeds 135°F / 57°C. If wa-

ter is above said temperature, this will void the Tank Warranty.

WARNING

Do not park this machine on ramps or slopes. Always park this machine on a level, hard surface. Do not operate this machine outdoors or on uneven surfaces.

WARNING

The Batteries in this machine contain sulfuric acid, which causes burns to skin. If battery acid contacts clothing or skin, rinse the effected area with cold water immediately. If battery acid gets on your face or in your eyes, ﬂ ush the area immediately with cold water and seek medical attention.

WARNING

Dress safely. Do not wear rings or metal wrist watches when servicing this machine, as they can cause an electrical short circuit which can cause serious burns.

WARNING

Do not remove, paint over or destroy warning decals. If warning decals become damaged, call 1-262-681-3583 for free replacements.

WARNING

Dress safely. Do not wear a neck tie, scarf, or any loose or dangling clothing while operating this machine. Loose or dangling clothing or neck-wear can tangle in rotating parts, causing serious injury or death.

WARNING

Always turn off this machine before leaving it unattended. Do not allow untrained persons to operate this machine.

WARNING

NO RIDERS. Do not carry passengers on this machine. Do not use this machine as a stepladder or work platform.

WARNING

Understand the dynamic braking system before you operate the machine on ramps. Machine may coast.

WARNING

To avoid electrical shock, do not operate this machine over electrical ﬂ oor outlets.

CAUTION

To avoid damage to this machine, use only cleaning solutions and replacement parts recommended by the manufacturer.

CAUTION

Do not operate this machine if any parts have been damaged or removed.

WARNING

Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or Battery explosion can cause serious injuries.

CAUTION

Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batteries of this machine. It is designed to charge the Batteries at the appropriate rate. If you must use a different charger, disconnect the Batteries before charging to avoid damage to the electronic speed controller.

CAUTION

To avoid damage to the electronic control components of this machine, Do not store this machine outdoors. Do not pressure wash this machine.

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SAFETY LABEL LOCATIONS

Read and obey all Safety Labels on your MICROMAG Floor Scrubber. If you have questions about these labels, ask your supervisor.

These images indicate where on the MICROMAG Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it.

DANGER

EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING. AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE. ONLY CHARGE THE BATTERIES IN THIS MACHINE IN A WELL VENTILATED AREA.

USE ONLY DISTILLED WATER IN THE BATTERIES. USE ONLY THE OEM CHARGER PROVIDED WITH THE MACHINE. ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE.

REFER TO MANUAL OR CALL +011-262-681-3583

BATTERY CHARGING LABEL

EXPLOSION RISK!

PART #: 253-7280

DANGER

EXPLOSION RISK!

&,!--!",%-!4%2)!,3#!.#!53%!. %80,/3)/./2&)2%$/./453%&,!-

-!",%-!4%2)!,3).4!.+/20)#+50

TO AVOID DAMAGE TO THIS MACHINE:

s53%!002/6%$$%4%2'%.43/.,9

s7!4%24%-0%2!452%-534./4%8#%%$˚F/ 54˚# s$/./453%()'(0%2#%.4!'%",%!#(-)8452%

REFER TO MANUAL OR CALL +011-262-681-3583

TANK LABEL

PART #: 5-728

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OPERATION CONTROLS

67 8 9

1. MAIN POWER SWITCH (OPTIONAL): Turns the machine ON and OFF

2. KEY SWITCH: Turns power on to the machine (Standard on Traction Drive, Optional

on Pad Assist Drive)

3. SOLUTION CONTROL LEVEL: Controls solution ﬂ ow (Up = LESS, Down = MORE)

4. VACUUM SWITCH: Turns the Squeegee Vacuum Motor ON and OFF

5. SQUEEGEE LIFT LEVER: Raises and lowers the Squeegee

6. BATTERY GAUGE / HOUR METER: Indicates the amount of Battery charge

remaining

7. SCRUBDECK DOWN PRESSURE GAUGE (OPTIONAL): Shows the amount of down pressure applied to Scrubdeck

8. SCRUBDECK SWITCH: Turns the Scrubdeck ON or OFF and UP or DOWN

9. SOLUTION FLOW SWITCH: Turns Solution Flow ON or OFF

10. EMERGENCY SHUT OFF SWITCH (OPTIONAL): Shuts OFF the machine in case

of emergency

11. HANDLE BAR: Adjustable Handlebar

12. ADJUSTABLE HANDLE BAR LOCK: Pull out to adjust Handlebar and release to

lock the Handlebar in place

13. REVERSE SWITCH: Pull back for reverse

14. DRIVE BUTTON: Press to drive forward, release to stop

15. SPEED CONTROL KNOB: Controls the speed of the Traction Drive - Turn counter-

clockwise to reduce speed

16. CIRCUIT BREAKER: 25 AMP resettable circuit breaker for Vacuum Motor

17. CIRCUIT BREAKER: 30 AMP resettable circuit breaker for Scrubdeck Motor (40

AMP for HD 1.2 HP motor option)

18. SPRAY JET [BLUE BOOT] (OPTIONAL): Activates Spray Pump for remote Spray Wand

19. RECHARGE CYCLE METER: Shows the amount of chargers on a machine

20. CHARGER PORT: Red 50 used to receive charger input for optional external

charger - 24V ONLY!

10 11

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MACHINE COMPONENTS

1. CASTER: Twin Casters for stability

2. WALL ROLLERS: Helps protect machine when scrubbing

near walls

3. MAIN TIRES: Drive Tires

4. TRACTION DRIVE: Propels machine forward/reverse

5. SOLUTION FILTER: Filters water solution prior to scrubbing

6. SOLUTION FLOW SHUT OFF VALVE: Meters solution rate

(GPM)

7. SOLUTION FLOW VALVE: Turns solution ON / OFF (Turns off when motor stops)

8. “PAD ASSIST” DRIVE ADJUSTMENT KNOB: Adjusts amount of offset being applied to Brush

9. VACUUM MOTOR: Creates vacuum for Tank / Squeegee

10. “DRAIN SAVER” STRAINER: Helps prevent clogging of

Drain Ports

11. VAC SCREEN: Protects Vacuum Motor from debris

12. RECOVERY LID: Used for ﬂ ushing out Recovery Tank area

with fresh water

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MACHINE COMPONENTS

1. FRONT SOLUTION FILL POINT/LID: Front ﬁ ll port for ﬁ lling Solution Tank

2. FRAME CURTAIN: Helps control water from splashing.

3. TANK LATCH: Secures Tank to frame

4. SOLUTION SIGHT TUBE AND DRAIN HOSE: Displays how much clean water is in the

Tank and drains clean water

5. ADJUSTABLE SQUEEGEE HEIGHT WHEELS: Height of wheels adjust to height of Squeegee

6. SQUEEGEE PITCH ADJUSTMENT: Adjusts pitch of Squeegee - Deﬂ ection should be even across entire blade

7. SQUEEGEE BLADE: Recovers dirty water from ﬂ oor to be recovered by Vacuum Hose

8. SCRUBDECK FOOTPEDAL (OPTIONAL): Used to raise and lower the Scrubdeck

9. VACUUM HOSE: Creates vacuum for Squeegee (NOTE: Keep free and clear of

blockage)

10. REAR SOLUTION FILL POINT: Rear ﬁ ll port for ﬁ lling Solution Tank

11. RECOVERY DRAIN HOSE: Allows for controlled draining of Recovery Tank

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MACHINE SETUP

UN-CRATING MACHINE:

Carefully check the crate for any signs of damage and that the Batteries are in the unit.

To un-crate the machine, remove banding strips from around the crate. Take off the top and sides and dispose properly. Remove brackets (A) from machine wheels. Remove bolts (B) from pallet, then remove board (C). Carefully roll the machine off of the base. Notify the carrier immediately if concealed damage is discovered.

CONNECTING BATTERIES:

Your machine is equipped with (2×) 12-Volt/ 85 AH, (2×) 12-Volt/ 130 AH, or (2×) 12-Volt/ 150 AH Wet Lead Acid, AGM, or Deep Cycle Batteries which form a 24 Volt system.

(SEE PICTURE BELOW OR BATTERY DISCONNECT LABEL FOR CORRECT CABLE CONNECTIONS)

ATTACHING SQUEEGEE:

1. Lower the Squeegee Mounting Plate by rotating the Squeegee Lift Lever (A) in a clockwise motion (SEE

BELOW).

2. Loosen the two knobs (B) on the Squeegee and slide them into the slots in the Squeegee Mounting Plate (SEE BELOW).

1. Turn all switches to the OFF position and remove Key (if machine is equipped with Optional Key Switch).

2. Attach all Battery Cables as shown below.

3. Turn ON main Key Switch and check the Battery Condition Meter to ensure correct installation. Charge Batteries if needed (SEE BATTERY CHARGING).

NOTICE

Batteries are a possible environmental hazard. Consult your Battery supplier for safe disposal methods.

NOTICE

Orientation of Batteries is critical for cables to reach.

24 VOLTS

3. Tighten the two knobs and connect the Vacuum Hose

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4. You may have to adjust the Squeegee Pitch (SEE

ADJUSTING SQUEEGEE ON THE NEXT PAGE)

Page 11

ADJUSTING SQUEEGEE:

1. Turning Adjustment Knob (A) clockwise (tightening)

will lower tips and raise the center of the Squeegee

(SEE BELOW).

2. Adjustable Wheel (B) (SEE ABOVE) has 3 holes. The closer to the machine the wheel is, the further from the ground the wheel becomes. The farther from the machine the wheel is, the closer to the ground the wheel becomes.

3. This Squeegee is adjusted too far back and will not pick up on the corners (SEE BELOW).

NOTE: Tips off of the ﬂ oor.

REMOVING SQUEEGEE:

1. With the Squeegee in the up position, turn machine power off.

2. Disconnect Vacuum Hose (A) from Squeegee and loosen both knobs (B) (SEE BELOW).

3. Pull Squeegee assembly backward from the lifting carrier.

4. Inspect or repair as needed and reinstall.

REPLACING OR ROTATING SQUEEGEE BLADES:

FOR SAFETY: Before leaving or servicing the machine, stop on a level surface, turn off machine and remove key.

4. This Squeegee is adjusted too far forward and will not pick up in the center (SEE BELOW).

NOTE: Center spaced off the ﬂ oor.

5. This Squeegee is adjusted just right with good deﬂ ection across the entire rear Blade (SEE BELOW).

1. Remove the Squeegee Assembly from the machine. Remove Blade Retainer Strap and remove Squeegee Blade.

2. Rotate the Squeegee to new edge position or replace as required.

3. Install Blade on the locating pins of Squeegee Assembly.

4. Install Squeegee Retainer Strap.

5. Fasten and lock knobs, starting in the center and moving outwards.

MICROMAG-OP-EN - 11 -

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INSTALLING DISK PAD DRIVER OR BRUSH:

INSTALLING DRIVER PADS:

1. With empty Tanks, remove Squeegee and make sure the Tank latches (A) are locked on.

2. Lower the Scrubdeck by depressing the Scrubdeck Switch (B) on the Handlebars and turn OFF the machine (for machines with manual foot-pedal Scrubdeck lifting - lower manually). Remove Key if Option equipped.

3. Tip machine back by pulling back on Handlebar and allowing the machine to rest on the Triangle Squeegee Plate (C).

1. Select the correct Pads that best meet your cleaning application needs. Consult your local dealer for assistance.

2. Pad Installation: Attach Pads to Pad Drivers before connecting Drivers to Motor Hub. Screw center clip (E) into place (SEE BELOW).

REPLACING DRIVER PADS ON MACHINE:

4. Attach brushes or pads to motor drives. Squeeze the scissor locking device and lift brush up on to the Motor Drive Hub. Make sure the scissors close and lock on to the Brushes (SEE BELOW).

5. With Brushes locked into place, tip machine back down to a level surface.

1. Select the correct Pads or Brushes that best meet your cleaning application. Consult your local dealer for assistance.

2. With empty Tanks and Squeegee removed, tip machine back and rest on Triangle Plate.

3. Attach Pads to Pad drivers and screw center clip (F) into place (SEE BELOW).

NEVER place aggressive Pads (Maroon Prep, Dominator HD Strip, etc.) directly onto the Grip Face. Always use Red or Blue Spacer pad to prevent Grip Face damage.

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NOTICE

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INSTALLING EDGE PADS:

ADJUSTING PAD ASSIST BIAS:

1. Turn off machine power (make sure that scrub deck is raised off of the ground). Remove Key if Option

equipped.

2. With empty Tanks and Squeegee removed, tip machine back and rest on Triangle Plate.

3. Select the correct Pads that best meet your cleaning application. Consult your local dealer for assistance.

4. Remove any Pad previously attached to the EDGE Grip Face by pulling down from the corners (SEE BELOW).

1. Release (2×) Tank latches (A) (SEE BELOW).

2. Tip Tank back (SEE BELOW).

5. Once Grip Face is clear of any Pads, place Pad wanted for application centered on the Grip Face (This will

leave a ½'' overhang on all sides) (SEE BELOW).

6. Press upwards on the Pad to secure it in place.

7. With Pad attached securely to Grip Face of EDGE Deck, tip the machine back to standard sitting position and reattach Squeegee for machine to be ready to use.

3. Turn the Pad Assist Adjustment wing nut (B) to the right to increase bias and to the left to decrease (SEE

BELOW).

MICROMAG-OP-EN - 13 -

Page 14

MACHINE OPERATION

PRE-CLEANING CHECKLIST:

Read and understand the Safety Messages section on Pages 3 and 4 before operating the machine.

1. Check Battery Condition Gauge on the Control Panel. Make sure Batteries are fully charged before using.

2. Check the condition of the Pads or Brushes.

3. Check the condition of the Squeegee Blades.

4. Raise the Scrubdeck and Squeegee before transporting then transport the machine to the ﬁ lling station.

5. Turn the machine OFF.

6. Fill the Tank with up to 10 gallons of clean water either at the front ﬁ ll port (A) or rear ﬁ ll port (B) (SEE BELOW).

7. Add APPROVED cleaning chemical to the Tank. Use the proper dilution ratio indicated on the bottle. Contact us at 1(800)-634-4060 or +011-262-681-3583 if unsure.

NOTICE

The clear tube (Solution Sight Tube) (C) at the rear of the machine indicates the amount of water in the tank (SEE

BELOW).

OPERATING HINTS:

1. Observe the amount of solution the machine is dispensing on the ﬂ oor and adjust to the desired ﬂ ow. To increase the solution ﬂ ow rate, pull the Solution Control Lever down. To shut the solution OFF completely, just release the Drive button, or use dash mounted switch.

2. Keep an eye on the clear Vacuum Cover to make sure that there is not any foamy buildup in the Recovery Tank. If excess foam begins to develop, pour a recommended foam control solution into the Recovery Tank. Foam is usually an indication of excessive soap.

3. Always operate at lower speeds when scrubbing around walls and objects. You should reduce the speed to maintain control when turning.

4. If squeegee starts to streak, raise and wipe the Blades with a clean cloth. If the problem continues, check the Squeegee Blades for wear or damage and rotate if needed. You may need to pre-sweep before scrubbing.

(Only Use OEM Parts)

5. Change or turn over Pads when dirty.

6. Stay clear of objects protruding from the ﬂ oor such as sockets, grates, etc, for they will damage the Pads and Squeegee Blades.

7. Always keep an eye on your gauges. They let you know the status of a particular system at a glance. If your Battery Gauge is reading low you much stop immediately and recharge. Running the batteries dead

will result in damage to the batteries.

8. When you run out of solution, raise the Scrubdeck and continue to vacuum the remaining water until it is all consumed. The Solution Sight Tube is used to indicate the level of detergent remaining in the Tank.

9. When you are ready to stop, raise the Scrubdeck, turn OFF the Solution Switch, raise the Squeegee and drive the machine back to the charging area. Be sure to drain both Tanks before storing the machine.

DANGER

EXPLOSION RISK! Flammable materials can

cause an explosion or ﬁ re. Do not use ﬂ ammable materials in tank or pick up.

CAUTION

TO AVOID DAMAGE TO THIS MACHINE:

• Use approved detergents only

• Water temperature must not exceed 130˚F/54˚C

• Do not use high-percentage bleach mixture

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Page 15

ONE PASS SCRUBBING (PAD ASSIST):

1. Turn on machine Power Switch (A) (if machine is equipped with Optional Key Switch), make sure

the Speed Control Knob (B) is at a lower setting.

2. Lower the Squeegee by rotating the Squeegee Lift Lever (C) all the way to the right. Turn on Vacuum Motor with Vacuum Switch on Control Panel (D).

3. Lower Scrubdeck head to the ﬂ oor by pressing the Scrubdeck Switch on the Control Panel (E) (or by manually lowering the Scrubdeck with Foot Pedal option).

4. Move the Solution Flow Lever (F) to regulate the amount of solution ﬂ ow.

5. Begin scrubbing by pressing the Scrubdeck switch button (F) on the dash board or use (optional) green Drive Control Buttons. Adjust the Pad Assist adjustment knob (B) to the desired setting.

6. Once the machine begins to move, check the Down Pressure Gauge (G) (Optional). Start scrubbing at the middle. Do not scrub in the red, or the Circuit Breaker will blow.

7. To operate the machine in reverse, simply pull the Reverse switch (H) back towards the Handlebar. The reverse speed is set to approximately 50% of the forward speed.

8. To stop the machine, shutoff Scrubdeck switch (F) and Vac Motor (D).

SCRUB ONLY:

1. Turn on machine Power Switch (A) while making sure the Speed Control Knob (B) is at a lower setting.

2. Lower Scrubdeck head to the ﬂ oor by pressing the Scrubdeck Switch on the Control Panel (E).

3. Move the Solution Control Lever (F) to regulate the amount of solution ﬂ ow.

4. Begin scrubbing by pressing one of the green Drive Buttons (G) on the Handlebars. Adjust the Speed Control Knob (B) to the desired setting.

5. To operate the machine in reverse, simply pull the Reverse Switch (H) back towards the Handlebar. The reverse speed is set to approximately 50% of the forward speed.

6. To stop the machine, let go of the Drive Buttons (G).

VACUUM ONLY:

1. Turn on machine Power Switch (A) while making sure the Speed Control Knob (B) is at a lower setting.

2. Lower the Squeegee by rotating the Squeegee Lift Lever (C) all the way to the right. Turn on Vacuum Motor with Vacuum Switch on Control Panel (D).

3. Begin vacuuming by pressing one of the green Drive Buttons (G) on the Handlebars.

MICROMAG-OP-EN - 15 -

Page 16

ONE PASS SCRUBBING (TRACTION):

SCRUB ONLY:

1. Turn on machine Power Switch (A), make sure the Speed Control Knob (B) is at a lower setting.

2. Lower the Squeegee by rotating the Squeegee Lift Lever (C) all the way to the right. Turn on Vacuum Motor with Vacuum Switch on Control Panel (D).

3. Lower Scrubdeck head to the ﬂ oor by pressing the Scrubdeck Switch on the Control Panel (E).

4. Move the Solution Flow Lever (F) to regulate the amount of solution ﬂ ow.

5. Begin scrubbing by pressing one of the green Drive Buttons (G) on the Handlebars. Adjust the speed control knob (B) to the desired setting.

6. To operate the machine in reverse, simply pull the Reverse switch (H) back towards the Handlebar. The reverse speed is set to approximately 50% of the forward speed.

7. To stop the machine, let go of the Drive Buttons (G).

1. Turn on machine Power Switch (A) while making sure the Speed Control Knob (B) is at a lower setting.

2. Lower Scrubdeck head to the ﬂ oor by pressing the Scrubdeck Switch on the Control Panel (E).

3. Move the Solution Control Lever (F) to regulate the amount of solution ﬂ ow.

4. Begin scrubbing by pressing one of the green Drive Buttons (G) on the Handlebars. Adjust the Speed Control Knob (B) to the desired setting.

5. To operate the machine in reverse, simply pull the Reverse Switch (H) back towards the handle bar. The reverse speed is set to approximately 50% of the forward speed.

6. To stop the machine, let go of the Drive Buttons (G).

VACUUM ONLY:

1. Turn on machine Power Switch (A) while making sure the Speed Control Knob (B) is at a lower setting.

2. Lower the Squeegee by rotating the Squeegee Lift Lever (C) all the way to the right. Turn on Vacuum

Motor with Vacuum Switch on Control Panel (D).

3. Begin vacuuming by pressing one of the green Drive Buttons (G) on the Handlebars.

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Page 17

ADJUST SOLUTION FLOW:

DRAINING RECOVERY TANK:

1. Push down on the Solution Flow Lever (A) to increase the solution ﬂ ow and push up on the lever to decrease solution ﬂ ow (SEE BELOW).

DRAINING SOLUTION TANK:

To drain unwanted cleaning solution from the Solution Tank, perform the following steps:

(SEE BELOW)

Always empty Recovery Tank when reﬁ lling the Solution Tank. You can reﬁ ll the Solution Tank while the Recovery Tank is draining. To drain the Recovery Tank remove Drain Hose (B) from hook at rear of Tank and pop off cap (SEE

BELOW). Rinse with fresh water.

1. Pull the clear Sight Tube/Drain Hose (A) off barbed ﬁ tting.

NOTICE

Get Supervisor APPROVAL ﬁ rst and drain at APPROVED locations only.

2. Rinse out Tank and Solution Flow system with clean water.

NOTICE

Leave Recovery Lid open while draining Tanks. Rinse thoroughly.

NOTICE

Get Supervisor APPROVAL ﬁ rst and drain at APPROVED locations only.

OPEN RECOVERY LID:

1. Rotate Tank Lid (B) forward and full open to rest in a tipped open position (SEE ABOVE).

MICROMAG-OP-EN - 17 -

Page 18

FLUSH RECOVERY TANK:

CLEAN “DRAIN SAVER”:

1. Rinse the Recovery Tank after every use (A). This will prevent heavy build-up on the bottom of the tank, foul odors as well as clogging of the drain hose (SEE BELOW).

2. Remove Drain Hose (B) and open to allow for drainage of the Recovery Tank (SEE BELOW).

With Recovery Lid open and Tank fully drained:

1. Remove 2'' Squeegee Intake Hose (A) from “Drain Saver” strainer (B) (SEE BELOW).

2. Remove stainless screen and dispose of debris.

3. Rinse screen with fresh water from the outside while holding the screen upside down. This will allow for better cleaning.

4. Replace the screen into the bracket.

5. Replace 2'' Squeegee Intake Hose.

3. Flush Recovery Tank with water hose.

4. After rinsing, reattach the Drain Hose

(B) on hook (SEE ABOVE).

NOTICE

Keep water off of Control Panel.

CLEAN VACUUM SCREEN:

With Recovery Lid open and Tank fully drained:

1. Remove Vacuum Screen retaining clip (C) (SEE BELOW).

2. Pull Vacuum Screen and Float Ball Assembly (D) off of the Vacuum Box.

3. Rinse with hot water.

4. Dry thoroughly.

5. Replace the Vacuum Screen onto box.

6. Replace and tighten retaining clip.

- 18 - MICROMAG-OP-EN

Page 19

TIP TANK:

SQUEEGEE UP:

1. Fully drain Solution Tank and the Recovery Tank.

2. Remove Squeegee or place in center.

3. Rotate Handlebar down 90° with the Handlebar

Adjustment Knob (A). Unlatch Tank Latch (B) on each side of the machine (SEE BELOW).

4. Tip Tank Back carefully until supported by strap as well as the Rubber Grommets on the Handlebar (SEE BELOW).

1. To raise the Squeegee off the ﬂ oor, rotate Squeegee Lift Lever (A) counter-clockwise all the way to the left (SEE BELOW).

SQUEEGEE DOWN:

1. To Lower the Squeegee to the ﬂ oor, rotate Squeegee Lift Lever (B) clockwise all the way to the right. To turn on Vacuum Motor use the Vacuum Switch

MICROMAG-OP-EN - 19 -

Page 20

VACUUM MOTOR:

SOLUTION FILTER:

1. The machine is equipped with a 24 volt, .75HP Vacuum Motor (A) (SEE BELOW).

2. If foam or water gets past the Recovery Tank’s Vac Screen/Ball system, adjust the bracket

(B) in the Tank upwards (SEE BELOW).

3. The Vacuum Motor has an (Optional) “Foam Mufﬂ er” (C), sound reduction walls (D) and vibration dampeners (E) that are available to quiet machine operation.

The solution system has an “Inline Filter” (A) to ﬁ lter out cleaning solution prior to scrubbing (SEE BELOW).

CLEANING SOLUTION FILTER:

1. To clean the Solution Filter, ﬁ rst close Solution Flow Valve by moving lever (B) upwards. Then unscrew the clear cap (C) from house (A) and remove the stainless steel screen (E) (SEE BELOW).

2. Rinse any debris from the screen with clean water.

3. Reinstall screen and screw cap back on tightly.

4. Re-open valve.

- 20 - MICROMAG-OP-EN

Page 21

BATTERY CHARGING

Charger Speciﬁ cations

• Output voltage of 24 Volts

• Output current of 12 amps max

• Input voltage of 110 Volts/ 60 Hz

(220V/50 Hz available)

• Automatic shut off circuit

• Made for Deep Cycle Batteries

DANGER

WARNING

Before you service a Battery, always wear face protec-

tion, protective gloves and protective clothing. Battery

acid or battery explosion can cause serious injuries.

4. First, plug the red 50 Charger plug into the machine’s Charger Port (B). While the Charger plug is connected, plug the charger power cord into a grounded 110 Volt standard wall outlet (C).

5. The Charger will automatically begin charging and automatically shut off when fully charged (check Battery gauge).

6. After the Charger has turned off - First, unplug the Charger from the wall outlet. Second, unplug the red 50 Charger plug from the machine.

7. Recheck the cell level after charging. If needed, add distilled water up to the correct level. Be certain to replace the caps securely and to wipe off the top of the batteries with a clean cloth.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

WARNING

CAUTION

EXTERNAL BATTERY CHARGING:

1. Transport machine to a well ventilated area for charging.

2. Turn the machine off. Tip back Tank.

3. Check the water in each Battery (A). Do not charge the machine unless the water is slightly higher than the plates. If needed, add enough distilled water to just slightly cover the plates. Be careful not to over ﬁ ll. Batteries can overﬂ ow during charging. Replace caps before charging.

MICROMAG-OP-EN - 21 -

Page 22

ON-BOARD CHARGER

Charger Speciﬁ cations

• Output voltage of 24 Volts

• Output current of 12 amps max

• Input voltage of 110 Volts/ 60 Hz

(220V/50 Hz available)

• Automatic shut off circuit

• Made for Deep Cycle Batteries

DANGER

WARNING

Before you service a battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

Batteries can overﬂ ow during charging. Replace caps before charging.

4. Plug the Charger power cord into a grounded standard wall outlet (B).

5. The green Indicator Light (C) will come on and the Charger will automatically begin charging. When ﬁ nished, the Charger will automatically shut off as well as the green indicator light (check Battery gauge).

6. After the Charger has turned off, unplug the Charger from the wall outlet.

7. Recheck the cell level after charging. If needed, add distilled water up to the correct level. Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

WARNING

The batteries in this machine contain sulfuric acid, which causes burns to skin. If battery acid contacts clothing or skin, rinse the effected area with cold water immediately. If battery acid gets on your face or in your eyes, ﬂ ush the area immediately with cold water and seek medical attention.

CAUTION

Always use the automatic battery charger provided by the manufacturer of this machine to charge the batteries of this machine. It is designed to charge the batteries at the appropriate rate. If you must use a different charger, disconnect the batteries before charging to avoid damage to the electronic speed controller.

ON-BOARD BATTERY CHARGING (OPTIONAL):

1. Transport machine to a well ventilated area for charging.

2. Turn the machine off. Tip back tank.

3. Check the water in each battery (A). Do not charge the machine unless the water is slightly higher than the plates. If needed, add enough distilled water to just slightly cover the plates. Be careful not to over ﬁ ll.

- 22 - MICROMAG-OP-EN

Page 23

BATTERY MAINTENANCE GUIDE

SAFETY:

DANGER

WARNING

Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

WARNING

The Batteries in this machine produce hazardous voltage which can cause electrical shock, burns and/or electrocution. Always disconnect Batteries before servicing this machine.

WARNING

days

• Recharge Batteries before putting them back into service

WATERING:

• Add water, NEVER ACID, to cells (distilled water recommended).

• Do not over water

• Before charging the Batteries, only add water if the plates are exposed. Add just enough water to cover the plates, then charge the Batteries. Once fully charged, add water to the proper level as indicated below.

• For full charge plus series Batteries add water to the maximum water level indicator (A).

• After watering, secure vent caps back on Batteries.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

WARNING

Dress safely. Do not wear rings or metal wrist watches when servicing this machine, as they can cause an electrical short circuit which can cause serious burns.

INSPECTION AND CLEANING:

• Keep Batteries clean and dry from residue

• Check that all vent caps are tight

• Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals

• Protective spray of petroleum jelly should be applied to terminals to reduce corrosion

STORAGE:

• Batteries should be fully charged prior to and during storage

• Never store discharged Batteries

• Store batteries in a cool, dry place but never below freezing - Recharge in storage a minimum of every 30

MICROMAG-OP-EN - 23 -

Page 24

MAINTENANCE

DAILY MAINTENANCE:

1. Remove the clean Pads or Brushes. Never use soiled Pads when cleaning. Replace Pads when they become packed with residue.

2. Remove and clean debris from the ﬂ oat shut-off screen and Drain Saver located inside the Recovery Tank.

3. Drain and rinse Tanks thoroughly and ﬂ ush out Solution Feed to deck.

4. Inspect Vacuum Hose for any objects obstructing the air ﬂ ow.

5. Raise Squeegee and wipe Blades with a clean cloth. Store Squeegee in the raise position to prevent damage or setting of the Blades.

6. Wipe down machine if needed. Use a non-abrasive, non-solvent cleaner or a clean damp cloth.

7. Recharge the Batteries if needed.

WEEKLY MAINTENANCE:

1. Check Battery water level in each cell of the Batteries and ﬁ ll as needed. Always use distilled water to reﬁ ll Batteries. Batteries should be ﬁ lled approximately

⁄4'' to 1'' above the plates. Overﬁ lling will cause the batteries to leak during charging. The charging process creates gas bubbles inside the Battery, which effectively increases the volume of the electrolyte.

if needed, 8-10 ft/lb MAX.

4. Grease caster swivel and Squeegee pivot point.

YEARLY MAINTENANCE:

Call your local dealer for yearly maintenance.

STORING MACHINE:

1. Be sure to ﬂ ush the Tanks out completely. To thoroughly ﬂ ush out any solution chemicals in solution line and valves, reﬁ ll Solution Tank with a few gallons of warm clean water and run machine until Tank is empty.

2. Open the Recovery Tank lid to promote air circulation.

3. Raise Brush/Pad and Squeegee.

CHECKING BATTERY SPECIFIC GRAVITY:

Use a hydrometer to check the Battery speciﬁ c gravity. Checking Gravity:

• Hydrometer

• Battery

NOTICE

Do not take readings immediately after adding distilled water. If water and acid are not thoroughly mixed, the reading may not be accurate.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

2. Clean Battery tops to prevent corrosion.

3. Flip Scrubdeck brushes / pads.

4. Drain and rinse Tanks thoroughly. To thoroughly ﬂ ush out any solution chemicals in solution line valves, reﬁ ll Solution Tank with a few gallons of warm, clean water and run the machine until Tank is empty.

MONTHLY MAINTENANCE:

1. Check Scrubdeck and Squeegee lifting cables for wear and spring tension.

2. Check machine for water leaks and loose nuts and bolts.

3. Check to see if battery cables are tightened. Tighten,

Check the hydrometer against this chart

SPECIFIC GRAVITY

@ 80°F (27°C)

1.265 100% Charged

1.225 75% Charged

1.190 50% Charged

1.155 25% Charged

1.120 Discharged

BATTERY

CONDITION

NOTICE

If the readings are taken when the battery electrolyte

is any temperature other than 80°F(27°C), the reading

must be temperature corrected. To ﬁ nd the corrected speciﬁ c gravity reading when the temperature of the

battery electrolyte is other than 80°F(27°C): add (+) to

the speciﬁ c gravity reading 0.004 (4 points), for each

10°F(6°C) above 80°F(27°C). Subtract (-) from the speciﬁ c reading 0.004 (4 points), for each 10°F(6°C) below 80°F(27°C).

- 24 - MICROMAG-OP-EN

Page 25

PM RECORDS

CUSTOMER INFORMATION

CUSTOMER EMAIL

ADDRESS PHONE

CITY STATE ZIP CONTACT

MACHINE INFORMATION

MODEL #: SERIAL #:

WORK ORDER#: HOUR METER:

ISOLATOR HOUR METER: RE-CHARGE COUNTER:

BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6

BATTERY 1 HYDROMETER

BATTERY 1 WATER CONDITION

BATTERY 2 HYDROMETER

BATTERY 2 WATER CONDITION

CLEAN BATTERY TOPS. CHECK BATTERY CABLE AND TERMINAL CONDITION.

NOTES:

PAD CONDITION

SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES

DISK PAD DRIVER GOOD WORN NEEDS

REPLACEMENT

EDGE PAD GRIP FACE GOOD WORN NEEDS

REPLACEMENT

CHECK OPERATION AND CONDITION OF: IN SPEC REPAIR PROBLEM

KEY SWITCH (OPTIONAL)

BATTERY GAUGE

BRUSH SWITCH ON / OFF

REVERSE SWITCH (DRIVE ONLY)

SOLUTION LEVER

SOLUTION SOLENOID

SCRUBDECK ACTUATOR

BRUSH MOTOR

VACUUM SWITCH

VACUUM MOTOR PREFORMANCE

SQUEEGEE LIFT SYSTEM

SQUEEGEE ADJUSTMENT CABLE “HEIGHT”

SQUEEGEE BLADES

DRAIN HOSE AND PLUG

SPRAY JET PUMP, HOSE & NOZZLE (OPTIONAL)

BATTERY CHARGER CONNECTORS & FUNCTION

PITCH OF SCRUB DECK (MUST BE LEVEL)

PITCH OF EDGE DECK (MUST BE LEVEL)

MICROMAG-OP-EN - 25 -

Page 26

CLEAN AND / OR LUBRICATE IN SPEC REPAIR PROBLEM

SOLUTION TANK CONDITION

SQUEEGEE PIVOT POINTS & KNOBS

SOLUTION FILTER CLEANING

SCRUB DECK LINKAGE

VISUALLY INSPECT IN SPEC REPAIR PROBLEM

DRAIN SAVER

VACUUM FLOATS & SCREENS

VACUUM HOSES

SOLUTION HOSES

BLADE RETAINERS & HARDWARE

SQUEEGEE WHEELS

BRUSH SKIRTS

CASTER CONDITION

DRIVE WHEELS CONDITION

COMMENTS

SERVICING DISTRIBUTOR

TECHNICIAN’S NAME DATE SIGNATURE

CUSTOMER’S NAME DATE SIGNATURE

- 26 - MICROMAG-OP-EN

Page 27

TROUBLE-SHOOTING

PROBLEM CAUSE SOLUTION

NO POWER - NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER

BATTERIES NEED CHARGING SEE CHARGING BATTERIES

FAULTY BATTERIES REPLACE BATTERY

LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE

MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET

DETERMINE CAUSE AND CORRECT

SCRUBMOTOR DOES NOT OPERATE GREEN DRIVE BUTTON IS NOT

DEPRESSED

CIRCUIT BREAKER TRIPPED RESET & REDUCE PRESSURE

FAULTY SCRUBDECK MOTOR OR WIRES

VACUUM MOTOR DOES NOT OPERATE FAULTY VACUUM SWITCH REPLACE SWITCH

CIRCUIT BREAKER TRIPPED RESET & CHECK HOSE

FAULTY VACUUM MOTOR CONTACT LOCAL SERVICING DEALER

CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER

INSUFFICIENT SOLUTION FLOW SOLUTION TANK LOW REFILL SOLUTION TANK

FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN

SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN

SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM-

SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN

NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK

SOLUTION SWITCH IS OFF TURN SOLUTION SWITCH ON

SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN

FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER

FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER

DEPRESS BUTTON ON HANDLEBAR

CONTACT LOCAL SERVICING DEALER

DETERMINE CAUSE AND CORRECT

PRESSED AIR

POOR WATER RECOVERY RECOVERY TANK IS FULL EMPTY RECOVERY TANK

MICROMAG-OP-EN - 27 -

BALL / SCREEN IS CLOGGED REMOVE SCREEN AND CLEAN

VACUUM HOSE IS CLOGGED REMOVE DEBRIS

SQUEEGEE IS CLOGGED REMOVE DEBRIS

SQUEEGE BLADE IS WORN ROTATE OR REPLACE BLADES

FAULTY VACUUM HOSE CONTACT LOCAL SERVICING DEALER

VACUUM MOTOR GASKET TORN CONTACT LOCAL SERVICING DEALER

TANK GASKET FAULTY CONTACT LOCAL SERVICING DEALER

DRAIN PLUG LOOSE TIGHTEN PLUG

VACUUM MOTOR FAULTY CONTACT LOCAL SERVICING DEALER

BATTERY CHARGE LOW CHARGE BATTERIES OVERNIGHT

Page 28

PROBLEM CAUSE SOLUTION

POOR WATER RECOVER ON TURNS WIPERS WORN REPLACE WIPER MATERIAL

WIPERS CHATTER TIGHTEN PIVOT POINTS

SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER

INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER

TIRES NOISY BEARING DRY GREASE BEARINGS

FAULTY HUBS CONTACT LOCAL SERVICING DEALER

POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH

WORN DRIVE TIRE REPLACE TIRES

HEAVY SOAP CONCENTRATION CONTACT LOCAL SERVICING DEALER

SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE

BATTERIES STILL DOWN CONTACT LOCAL SERVICING DEALER

BATTERIES LOW ON WATER FILL WITH DISTILLED WATER TO

ABOVE THE LEAD PLATES

BATTERIES OVER CYCLED CONTACT LOCAL SERVICING DEALER

⁄4''

- 28 - MICROMAG-OP-EN

Page 29

MACHINE SPECS

BODY CONSTRUCTION/DIMENSIONS MICROMAG (PAD ASSIST) MICROMAG (TRACTION)

TANK MATERIAL: POLY (5⁄16'') (.79375 cm) POLY (5⁄16'') (.79375 cm) CHASSIS CONSTRUCTION: FRONT CASTERS: (2×) 2.5''×1.38'' [(2×) 6.35×3.5cm] (2×) 2.5''×1.38'' [(2×) 6.35×3.5cm] REAR WHEELS: (2×) 8''×2'' [(2×) 20 × 5 cm] (2×) 8''×2'' [(2×) 20 × 8 cm] SIZE (L × W × H): 35''×18''×38'' (89×46×97 cm) 38''×18''×38'' (89×46×97 cm) SQUEEGEE SIZE: 34'' 34'' WEIGHT (WITHOUT BATTERIES): 115 LB. 152 LB. WEIGHT (WITH BATTERIES): 298 LB. 317 LB.

SCRUBDECK SYSTEM

DISK BRUSH SIZE: 17-D: (1×) 17'' (43cm)

DISK SCRUBDECK MOTOR: (1×) .75 hp (559 watts) / 200 RPM (1×) .75 hp (559 watts) / 200 RPM OPTIONAL SCRUBDECK MOTOR: (1×) 1 hp (746 watts) / 200 RPM (1×) 1 hp (746 watts) / 200 RPM SCRUBDECK DOWN PRESSURE: 0-125 LB (0-68 kg) 0-125 LB (0-68 kg) EDGE PAD SIZE: N / A 20-EDGE: (1×) 20''×14'' EDGE SCRUBDECK MOTOR: N / A 20-EDGE: (1×) 1.2 hp (895 watts) /

SOLUTION SYSTEM

SOLUTION TANK CAPACITY: 10 GAL (38 liters) 10 GAL (38 liters) SOLUTION FLOW RATE: 0 - 0.5 GPM (0 - 2 lpm) 0 - 0.5 GPM (0 - 2 lpm) SOLUTION FILTER: STAINLESS / INLINE STAINLESS / INLINE

⁄8'' STEEL (.3175 cm)

20-D: (1×) 20'' (51cm)

⁄8'' STEEL (.3175 cm)

17-D: (1×) 17'' (43cm) 20-D: (1×) 20'' (51cm)

2900 RPM

RECOVERY SYSTEM

RECOVERY TANK CAPACITY: 10 GAL 10 GAL VACUUM POWER: 0.75 HP 0.75 HP DRAIN HOSE: 1.5'' DIAMETER (4 cm) 1.5'' DIAMETER (4 cm) VACUUM SPECS (LIFT / AIRFLOW): 70'' / 70 cfm (178 cm / 21cmm) 70'' / 70 cfm (178 cm / 21cmm) DEMISTING CHAMBER: 1.25 GAL (5 liters) 1.25 GAL (5 liters) DRAIN SAVER: 30 in

(70 cm3) 30 in3 (70 cm3)

BATTERY SYSTEM

SYSTEM VOLTAGE: 24 Volts 24 Volts STANDARD BATTERY AH RATING: (2×) 85 Ah (2×) 85 Ah OPTIONAL BATTERY AH RATING: (2×) 130 Ah (2×) 130 Ah BATTERY RUN TIME (STANDARD): UP TO 3 HRS. UP TO 3 HRS. CHARGER (AUTOMATIC): 8 AMP 8 AMP

DRIVE SYSTEM

STANDARD DRIVE: PAD ASSIST 0.4 hp (298 watts), All Gear/ Sealed FORWARD SPEED: N / A 0-230 ft/min (4 mph) (6 kph) REVERSE SPEED: N / A 0-130 ft/min (2 mph) (3 kph)

PRODUCTIVITY

SCRUBBING WIDTH: 17'', 20'' 17'', 20'' SCRUBBING RATE/HOUR (NORMAL): 18,474 FT/HR 18,474 FT/HR SCRUBBING RATE/HOUR (MAXIMUM): 20,525 FT/HR 20,525 FT/HR

MICROMAG-OP-EN - 29 -

Page 30

ROUND DISK BRUSHES:

ROUND DISK PADS:

COMMON WEAR PARTS

BRUSHES MODEL 17'' DISK MODEL 20'' DISK

Super Grit

Tough Grit

Midi Grit

Light Grit

Poly (.028)

Nylon (.016)

Tampico

Pad Driver

Diamond Driver

17-421SS 20-421SS

17-421S 20-421S

17-421C 20-421C

17-421PS 20-421PS

17-421P 20-421P

17-421N 20-421N

17-421T 20-421T

17-421D 20-421D

17-421DD 20-421DD

NOTICE

The ## in Disk Column Denotes Desk Pad Size: 17'' or 20''

EDGE PADS AND SCREENS:

DESCRIPTION 20''×14''

White Pad EDGE-4005 N/A

Red Pad EDGE-4004 N/A

Blue Pad EDGE-4003 N/A

Green Pad EDGE-4002 N/A

Black Pad EDGE-4001 N/A

White Driver Pad EDGE-4025 EDGE-4019

60 Grit Sand Screen EDGE-4026 EDGE-4020

80 Grit Sand Screen EDGE-4027 EDGE-4021

100 Grit Sand Screen EDGE-4028 EDGE-4022

120 Grit Sand Screen EDGE-4029 EDGE-4023

150 Grit Sand Screen EDGE-4030 EDGE-4024

20 Grit Sand Paper EDGE-4031 N/A

36 Grit Sand Paper EDGE-4032 N/A

60 Grit Sand Paper EDGE-4033 N/A

80 Grit Sand Paper EDGE-4034 N/A

DISK PADS DISK LEVEL COLOR

Super Black

Black

Brown

Green

Blue

Red

White

##-422BB Very High Black

##-422B High Black

##-422BR High Brown

##-422G Medium Green

##-422BL Moderate Blue

##-422R Moderate Red

##-422W Light White

13''×19''

SCRUBDECK

- 30 - MICROMAG-OP-EN

Page 31

100 Grit Sand Paper EDGE-4035 N/A

100 Grit Diamond Polishing Pad EDGE-4012 N/A

400 Grit Diamond Polishing Pad EDGE-4013 N/A

800 Grit Diamond Polishing Pad EDGE-4014 N/A

1500 Grit Diamond Polishing Pad EDGE-4015 N/A

3000 Grit Diamond Polishing Pad EDGE-4016 N/A

6000 Grit Diamond Polishing Pad EDGE-4070 N/A

Tile/Grout Renovator Pad EDGE-4018 N/A

Microﬁ ber Pad EDGE-4036 N/A

Abrader Plate N/A EDGE-4011

Dominator HD Strip Pad EDGE-4006 N/A

Maroon ECO Prep Pad EDGE-4007 N/A

Remover Burnishing Pad EDGE-4008 N/A

Porko Burnishing Pad EDGE-4017 N/A

Velcro Pad 300-4023 N/A

SQUEEGEE BLADE KITS & ASSEMBLIES:

SQUEEGEE

SIZE

MODEL 17''

DISK

MODEL 20''

DISK

MODEL 20''

EDGE

GUM RUBBER

BLADE KIT

LINATEX

BLADE KIT

COMPLETE

SQUEEGEE

ASSEMBLIES

26'' Squeegee Optional Optional Optional 130-770G 130-770L 130-7180

30'' Squeegee Optional Optional Optional 150-770G 150-770L 150-7180

34'' Squeegee Standard Standard Standard 180-770G 180-770L 180-7180

NOTICE

Squeegee Blade kits include (1) Rear Blade, (1) Front Blade, and (2) Backup Wheels with hardware.

NOTICE

Size is stamped into the top of the painted steel Squeegee body on all Squeegee's.

Squeegee Assemblies (complete) listed above all come with Linatex Blades.

The 26'' Squeegee is designed for narrow aisles and may not have the same water control around tight turns as the large Squeegees.

NOTICE

MICROMAG-OP-EN - 31 -

Page 32

SOAP CHOICES

Industrial • Commercial • Environmentally Safe

TRADITIONAL DRUMS / TOTES

WALL-MOUNTED SUPERCON

DEMO / RENTAL QUARTS

ONBOARD AUTO DISPENSING

- 32 - MICROMAG-OP-EN

Page 33

Onboard

Availability

FORMULAS

SUDS

Approved

SUDS

Approved

SUDS

Approved

SUDS

Approved

SUDS

Approved

707 Citrus Green

733 Low pH

755 High Power

757 Gloss

797 HD

An environmentally cleaner that works! It is a solvent free degreaser that works on oil, carbon, even rubber marks. Incorporates the latest technology in “Green Cleaning”.

Safe on most surfaces not harmed by water alone. Low scale formula to prevent alkali buildup in cleaning equipment, while offer detergent to emulsify oil.

Ideal solvent fortified degreaser. This butyl based detergent is penetrating, fast acting, and deep cleaning with built-in corrosion inhibitors. It is our most effective degreaser.

A high gloss detergent designed to dry to a bright shine. It is ideal for use on finished surfaces, tile, epoxy, or enamel. The special formula removes salt residue, scuff marks and dirt, while leaving no residue behind. The result is a clean, non-slip surface, ready for immediate use.

The Heavy Duty concentrate is a Super alkaline detergent, formulated for heavy soil, grease, and thick buildup. Popular in machine shops, auto and truck repair, and other facilities with oil, hydraulic fluids and cutting oils.

**Below Sold in bulk concentrate only. Not available as a SuperCon, PowerDose or SUDS product.

727 Pretreat**

744 Tough Stuff**

PowerCat P.O. Box 503 Racine, WI 53404-0503 Phone: 414-745-9337 Fax: 262-632-1630 www.powercatsolutions.com

Designed to quickly remove tire marks, oil stains and buildup that has accumulated. This pretreat uses the powerful cleaning of natural citrus extract and is intended to be used directly on the floor at 100% concentrate.

Ideal for applications with Hard Water problems. It is safe to use in pressure washers and automatic scrubbers. The formulation enhances soil suspension, digests oil and grease, while supporting extra water conditioner.

Distributed by:

PowerCat, LLC, 2008.

MICROMAG-OP-EN - 33 -

Page 34

STANDARD WARRANTY POLICY

RPS Corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods speciﬁ ed below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to ﬁ nal claim and parts review by R.P.S. Corporation and its vendors. This policy is effective January 1, 2014 and is subject to change on production units at a future date.

COVERAGE, EXCLUSIONS AND LIMITATIONS:

Coverage: All Models Except Floor Machines: 1 Year Parts / 2 Years (1,500 hrs) Motor / 90 Days Labor / No Travel

ZerO3 Wall Mount Units: 6 Months Parts

Parts: 36 months / 1,500 hours on “Power On” hour meter

Labor: 12 months

Travel: 3 months (150 mile maximum)

Poly Tanks: 7 Years (Water must not exceed 135°F/57°C) / 3,000 Hours

OEM Parts: 90 Day New Part Warranty

Validity: Fully completed Machine Delivery Form (online or fax) is on record at RPS and machine is

serviced by Factory Authorized Personnel.

Limitation: Warranty will begin on date of machine installation to end-user or 6 months after shipment from RPS Corp. to the distributor if unsold at that time.

This warranty includes all parts on the machine except normal wear parts. Some examples of wear parts are:

• EDGE / ORBITZ isolators with evidence of deck damage (images required) or > 1,000 hours.

• Squeegee Blades, Wiper Blades, Skirts and Curtains.

• Caster Wheels, Squeegee Wheels and Bumpers.

• Lights (Strobe, Headlights, or Bulbs).

• Chains and Belts.

• Filters, Screens, and Vacuum Bags.

• Motor Brushes and commutater wear.

• Brooms, Brushes, Pads and Pad Retainers.

• Hoses and Tubing.

• Drive Tires, Pneumatic Wheels and Tubes.

• Rubber Floor Seals and Gaskets.

• Vacuum motors with evidence of moisture or debris intrusion or > 400 hours.

• The Batteries (see below).

• NOT COVERED: Routine maintenance, adjustments or parts damaged from abuse, neglect, improper use of the machine, or lack of scheduled “daily, weekly, monthly” maintenance in accordance with our published PM Sheets.

POLY TANKS: 7 Years Coverage against leakage due to manufacturer’s defect in materials or workmanship. Tank warranty void if water used exceeds 135°F/57°C

NOTE: Freight coverage for 3 Years under the parts section of warranty.

BATTERIES: Warranted through battery manufacturer for One (1) Year (pro-rated) from the date of delivery.

The battery manufacturer approves or denies the warranty coverage after analysis. We rely solely on their review.

NOTE NOT COVERED: Damage from lack of water, failure to use OEM charger, or non-distilled water. Battery terminals – Battery terminals and cable connections are covered for 30 days from the shipment of the machine. (Battery terminals tightness should be inspected every 30 days and performed according to the manufacturer’s recommendations.)

- 34 - MICROMAG-OP-EN

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MACHINE INSTALL / WARRANTY REGISTRATION

Installing Dealer: Installed By:

Location: (City, State): Install Date:

End-User Company Name: End-User Contact:

Address: City/State: Zip:

Phone: Fax: Email:

Model: Serial #: Hour Meter:

BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES:

SCRUBBERS:

- Adjusting controls & operation, Double scrubbing, Squeegee lift delay, High Recovery RED Light, vacuum switch (horn honking) and

vacuum timer

- Shroud and pad/brush removal and installation

- Side Wiper and Curtain adjustment and maintenance for water control

- Solution valve and ﬁ lter operation (removal and cleaning)

- LCD display operation, 4 hour meters (key switch, brush, traction drive, vacuum)

- Tank tilt back feature, only when both tanks are fully drained

- Squeegee hose removal and checking for clogs

Filling solution tank, Solution tank sight tube, Solution drain hose or valve for ﬂ ushing and freezing conditions

- Recovery tank draining & cleaning in APPROVED locations only, Common Squeegee hose clog points, vacuum screen removal and cleaning, drain saver basket emptied

BURNISHERS

- Pad pressure gauge and proper operating range to avoid tripping the circuit breaker

Train and have customer demonstrate proper removal and replacement of burnishing pad

SWEEPERS

- Demonstrate proper removal and replacement of main broom and side brooms

- Method for cleaning the dust ﬁ lter, emptying out the debris hopper and correct installation

- Correct operation of the main broom and side broom levers, and understands to park with brushes in UP position

- Trained on the “Wet-Sweep” bypass door and not to operate through standing water

EDGE / ORBITZ MACHINES

- Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the ﬂ oor

- EDGE / ORBITZ scrubbers must have their isolators & deck hour meter replaced every 1,000 hours of use

ALL MACHINES

- Charging operation and customer understands batteries have limited “cycles” and recharging = 1 cycle

- Seat and steering wheel adjustment

- Customer has read and understands the list of WARNINGS/CAUTIONS in the Operator manual

- Battery and Machine Maintenance Guide posters hung up and reviewed

- Manufacturer’s website is a good source of information (Videos, PM Sheets) and sign up for quarterly newsletters

- Operators and Parts manuals were delivered, reviewed, understood, and conﬁ rmation preventive maintenance is done every 100 hours of

use and recorded on PM Sheets provided online or in manuals

Installed By (print)

Buyers Representative (print) Signature

- Checking for proper battery electrolyte level, electrolyte condition monthly, and check that battery terminals are properly torqued to 10ft/lbs

- Parking Brake works and Park Brake Override functions if installed / Always park on a solid and level surface, NEVER on a movable or inclinded surface

Signature

Buyer agrees to pay for any repairs, adjustments, or secondary training that manufacturer determines is excluded from the

Complete and Fax form to 1-866-632-6961 or Online at www.rpscorporation.com

MICROMAG-OP-EN - 35 -

warranty.

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1711 South Street Racine, WI 53404 www.rpscorporation.com www.factorycat.com www.tomcatequip.com Tel. US: 800-634-4060 Tel. Int: (011) 262-681-3583 Fax: 866-901-3335