RPS Magnum 26"" Disk, Magnum 27"" Cylindrical, Magnum 28"" Orbital Operating Instructions Manual

Download

Operating Instructions (EN)

MODELS:

26'' Disk 30'' Disk 34'' Disk

24'' Cylindrical 27'' Cylindrical 30'' Cylindrical 34'' Cylindrical

28'' Orbital 32'' Orbital

Read the Operators Manual before using the machine.

Read the Safety Messages before servicing machine.

INTRODUCTION

This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine.

This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:

• The machine is regularly maintained - per the machine Preventative Maintenance instructions provided.

• The machine is operated with reasonable care and caution.

• The machine is maintained with manufacturer supplied parts.

ABOUT THIS MANUAL

TABLE OF CONTENTS: Tells you where to look in the manual.

SAFETY MESSAGES: Section contains important information regarding hazard or unsafe practices of the machine. Lev-

els of hazards are identiﬁ ed that could result in product or personal injury, or severe injury resulting in death.

OPERATION CONTROLS / MACHINE COMPONENTS: Shows you the different machine controls and features.

MACHINE SETUP: Tells you how to setup machine from un-crating to installing squeegee and brushes.

MACHINE OPERATION: Section is to familiarize the operator with the operation and function of the machine.

BATTERY CHARGING: Shows you how to charge the batteries (on-board and off board charging).

MAINTENANCE: This section contains preventative maintenance to keep the machine and it’s components in good work-

ing condition. They are listed in this general order:

• Batteries

• Scrub Brushes

• Adjusting Squeegee

• Service Schedule

• Machine Trouble Shooting

TROUBLE SHOOTING: A list of common problems that may occur.

MACHINE SPECS: Tells you Machine Speciﬁ cations for the various parts of the machine.

MACHINE INSTALL FORM: Should be ﬁ lled out upon machine installation and faxed to 1-866-632-6961 or on-line at www.rpscorporation.com.

WARRANTY POLICY: Tells you coverage, exclusions and limitations to warranty.

NOTE: The serial number of your machine is located on the lower half of the control panel of the machine.

AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

- 2 - MAGNUM-OP-EN

SERIAL NUMBER

TABLE OF CONTENTS

Introduction 2

About This Manual 2

Table of Contents 3

Safety Messages 4

Safety Label Locations 6

Operation Controls 7

Operation Controls 8

Machine Components 9

Machine Components 10

LCD Screen Menu Displays: 11

Machine Setup 12

Un-Crating Machine: 12 Connecting Batteries: 12 Adjusting Squeegee: 13 Removing Squeegee: 13 Replacing or Rotating Squeegee Blades: 13 Installing Disk Pad Driver or Brush: 14 Installing Driver Pads: 14 Installing Cylindrical Brush: 15 Installing EDGE/ORBITZ Pads: 16 Leveling EDGE/ORBITZ Decks: 16 Leveling PROPOLISH Disk Decks: 17 Leveling Cylindrical Decks: 17 Side Broom System: 18

Clean “Drain Saver”: 22 Clean Vacuum Screen: 22 Tip Tank: 23 Squeegee Up: 23 Squeegee Down: 23 Deck Height Adjustment: 24 Vacuum Motor: 24 Solution Filter: 24 Cleaning Solution Filter: 24

Battery Charging 25

External Battery Charging: 25

On-Board Charger 26

On-Board Battery Charging (Optional): 26

Battery Maintenance Guide 27

Safety: 27 Inspection and Cleaning: 27 Storage: 27 Watering: 27

Maintenance 28

Daily Maintenance: 28 Weekly Maintenance: 28 Monthly maintenance: 28 Yearly Maintenance: 28 Storing Machine: 28 Checking Battery Speciﬁ c Gravity: 28

Magnum PM Records 29

Trouble-shooting 31

Trouble-Shooting Central Command 33

Machine Operation 19

Pre-Cleaning Checklist: 19 Operating Hints: 19 One Pass Scrubbing: 20 Scrub Only: 20 Vacuum Only: 20 Adjust Solution Flow: 21 Adjust Curtains: 21 Adjust Wipers : 21 Draining Solution Tank: 21 Draining Recovery Tank: 21 Open Recovery Lid: 22 Flush Recovery Tank: 22

MAGNUM-OP-EN - 3 -

Machine Specs 35

Common Wear Parts 36

Round Disk Brushes: 36 Round Disk Pads: 36 EDGE Pads and Screens: 36 New Style Cylindrical Brushes: 37 Old Style Cylindrical Brushes: 37

Standard Warranty Policy 39

Machine Install / Warranty Registration 40

SAFETY MESSAGES

You will see four kinds of safety reminders in this manual:

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury or damage to this machine or nearby objects. CAUTION also can be used to alert against unsafe practices.

NOTICE

NOTICE indicates information considered important, but not hazard-related. This safety message may be related to property damage or warranty warnings.

Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.

DO NOT OPERATE THIS MACHINE UNLESS:

• You are trained and authorized to do so

• You have read and understood this Operator’s Manual

• On surfaces with greater than a 2% grade unless this machine is equipped with a functional parking brake.

WHEN OPERATING THIS MACHINE:

• Remove loose objects from the ﬂ oor that could be projected from the rotating Brushes

• Keep your hands and feet away from the rotating Brushes

• Do not operate this machine where ﬂ ammable liquids are present

• Use caution when maneuvering

BEFORE LEAVING THE MACHINE:

• Park the machine on a level surface

• Turn the machine off

BEFORE SERVICING THE MACHINE:

• Disconnect the Batteries

DANGER

Explosive hydrogen gas forms when Batteries are charging. An open ﬂ ame or spark can cause this gas to explode. Serious personal injury or property damage could occur. Only charge the Batteries in this machine in a well ventilated area.

Flammable materials can cause an explosion or ﬁ re. Do not use ﬂ ammable materials in Tank or pick up.

DANGER

- 4 - MAGNUM-OP-EN

WARNING

The Batteries in this machine produce hazardous voltage which can cause electrical shock, burns and/ or electrocution. Always disconnect Batteries before servicing this machine.

WARNING

When climbing or descending ramps, always drive machine forward. To avoid overturning the machine, Do not back down ramps. Do not drive across inclines. Do not turn while ascending or descending ramps. Overturning the machine can cause serious injury or death.

WARNING

Do not use water that exceeds 135°F / 57°C. If wa-

ter is above said temperature, this will void the Tank Warranty.

WARNING

Do not park this machine on ramps or slopes. Always park this machine on a level, hard surface. Do not operate this machine outdoors or on uneven surfaces.

WARNING

The Batteries in this machine contain sulfuric acid, which causes burns to skin. If battery acid contacts clothing or skin, rinse the effected area with cold water immediately. If battery acid gets on your face or in your eyes, ﬂ ush the area immediately with cold water and seek medical attention.

WARNING

Dress safely. Do not wear rings or metal wrist watches when servicing this machine, as they can cause an electrical short circuit which can cause serious burns.

WARNING

Do not remove, paint over or destroy warning decals. If warning decals become damaged, call 1-262-681-3583 for free replacements.

WARNING

Dress safely. Do not wear a neck tie, scarf, or any loose or dangling clothing while operating this machine. Loose or dangling clothing or neck-wear can tangle in rotating parts, causing serious injury or death.

WARNING

Always turn off this machine before leaving it unattended. Do not allow untrained persons to operate this machine.

WARNING

NO RIDERS. Do not carry passengers on this machine. Do not use this machine as a stepladder or work platform.

WARNING

Understand the dynamic braking system before you operate the machine on ramps. Machine may coast.

WARNING

To avoid electrical shock, do not operate this machine over electrical ﬂ oor outlets.

CAUTION

To avoid damage to this machine, use only cleaning solutions and replacement parts recommended by the manufacturer.

CAUTION

Do not operate this machine if any parts have been damaged or removed.

WARNING

Before you service a Battery, always wear face protec-

tion, protective gloves and protective clothing. Battery

acid or battery explosion can cause serious injuries.

CAUTION

Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batteries of this machine. It is designed to charge the Batteries at the appropriate rate. If you must use a different charger, disconnect the Batteries before charging to avoid damage to the electronic speed controller.

CAUTION

To avoid damage to the electronic control components of this machine, Do not store this machine outdoors. Do not pressure wash this machine.

MAGNUM-OP-EN - 5 -

SAFETY LABEL LOCATIONS

Read and obey all Safety Labels on your MAGNUM Floor Scrubber. If you have questions about these labels, ask your supervisor.

These images indicate where on the MAGNUM Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it.

DANGER

EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING. AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE. ONLY CHARGE THE BATTERIES IN THIS MACHINE IN A WELL VENTILATED AREA.

USE ONLY DISTILLED WATER IN THE BATTERIES. USE ONLY THE OEM CHARGER PROVIDED WITH THE MACHINE. ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE.

REFER TO MANUAL OR CALL +011-262-681-3583

BATTERY CHARGING LABEL

EXPLOSION RISK!

PART #: 253-7280

DANGER

EXPLOSION RISK!

&,!--!",%-!4%2)!,3#!.#!53%!. %80,/3)/./2&)2%$/./453%&,!-

-!",%-!4%2)!,3).4!.+/20)#+50

TO AVOID DAMAGE TO THIS MACHINE:

s53%!002/6%$$%4%2'%.43/.,9

s7!4%24%-0%2!452%-534./4%8#%%$˚F/ 54˚# s$/./453%()'(0%2#%.4!'%",%!#(-)8452%

REFER TO MANUAL OR CALL +011-262-681-3583

TANK LABEL

PART #: 5-728

- 6 - MAGNUM-OP-EN

OPERATION CONTROLS

678 910 111213

1. SPRAY JET [BLUE] (OPTIONAL): Activates Water Pump for remote Spray Wand

2. “ON-BOARD” SOAP SYSTEM [GRAY] (OPTIONAL): Dispenses soap directly to the Scrubdeck level

3. ECON TOGGLE SWITCH [GREEN] (OPTIONAL): Reduces power to give machine a longer run time

4. KEY SWITCH: Turns power of the machine ON and OFF

5. LOAD TOGGLE SWITCH [ORANGE] (OPTIONAL): Engages different Scrubdeck parameters for increased

RPM for Stripping and Polishing

6. SQUEEGEE LIFT LEVER: Raises and lowers the Squeegee

7. MAIN POWER SWITCH: Turns power of the machine ON and OFF

8. SPEED CONTROL KNOB: Controls the speed of the Traction Drive - Turn counter-clockwise to reduce speed

9. REVERSE SWITCH: Pull back for machine drive reverse

10. LCD SCREEN: Lists functions and settings of the machine

11. SOLUTION FLOW CONTROL TOGGLE [BLUE]: Push down (-) to reduce and push up (+) to increase the

solution ﬂ ow

12. SCRUBDECK SWITCH: Raises and lowers the Scrubdeck

13. MENU CONTROL: Scrolls through different options on the LCD display - there are 3 different screens it will

scroll through

14. DOWN PRESSURE TOGGLE SWITCH [BLACK]: Controls the pressure to the Scrubdeck - push up (+) for higher down pressure, down (-) for lower pressure

15. CHARGER PORT: Red 50 used to receive charger input for optional external charger

MAGNUM-OP-EN - 7 -

OPERATION CONTROLS

1. EMERGENCY SHUT OFF SWITCH (OPTIONAL): Shuts

OFF the machine in case of an emergency

2. HOUR METER: Hour meter to indicate complete time machine has been ON

3. RECHARGE CYCLE METER: Shows the amount of charges on a machine

4. MANAGER SOLUTION LOCKOUT (OPTIONAL):

Allows ability to set Solution Flow and then remove Key to not allow changing of parameters

5. MANAGER DOWN PRESSURE LOCKOUT (OPTIONAL): Allows ability to set Down Pressure and

then remove Key to not allow changing of parameters

- 8 - MAGNUM-OP-EN

MACHINE COMPONENTS

1. TRACTION DRIVE: Propels machine forward/backward

2. SOLUTION FLOW VALVE: Controls solution ﬂ ow rate

3. SOLUTION FILTER: Filters water solution prior to scrub-

bing

4. DRIVE BUTTON: Depress to drive forward - release to stop (This starts and stops the Drive Motor)

5. “DRAIN SAVER” STRAINER: Helps prevent clogging of Drain Ports

6. CLEAR COVER: For viewing inside Recovery Tank area

7. RECOVERY LID: Used for ﬂ ushing out Recovery Tank area with fresh water

8. VAC SCREEN: Protects Vacuum Motor from debris

9. SOLUTION FILL LID: Fill port for ﬁ lling Solution Tank

MAGNUM-OP-EN - 9 -

MACHINE COMPONENTS

1. CONTROL PANEL: Machine controls and access to electrical components

2. “ON-BOARD” BATTERY CHARGER: Recharges Batteries

3. SQUEEGEE BLADE: Recovers dirty water from the ﬂ oor to be recovered by Vacuum

Hose

4. VACUUM HOSE: Creates vacuum for Squeegee (NOTE: Keep free and clear of

blockage)

5. SQUEEGEE PITCH ADJUSTMENT: Adjusts pitch of Squeegee - Deﬂ ection should be even across entire Blade

6. RECOVERY DRAIN HOSE: Allows for controlled draining of the Recovery Tank

7. SOLUTION SIGHT GAUGE & DRAIN TUBE: Shows precise level of cleaning solution in

Tank while also used as a Solution Tank drain hose

8. REAR CASTERS: Twin rear casters for stability

9. MAIN TIRE: Drive tire

10. TANK LATCH: Secures tank to frame

11. JAWS: Protects Scrubdeck from collision damage

12. WALL ROLLERS: Helps protect machine when scrubbing near walls

- 10 - MAGNUM-OP-EN

LCD SCREEN MENU DISPLAYS:

SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE)

SCREEN #3 (WITH ERROR CODE)

** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS **

1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the batteries (Shown on all menu displays)

2. SCRUBDECK DOWN PRESSURE GAUGE - Sets the down pressure on the brushes

3. VACUUM ON - Indicates the vacuum is ON

4. SCRUB MOTORS ON - Indicates the brush motors are “running”

5. KEY SWITCH HOUR METER - Indicates the total number of hours that the machine has been ON

6. SCRUB BRUSH HOUR METER - Indicates the total number of hours that the brush motors have been used

7. TRANSPORT HOUR METER - Indicates the total number of hours the drive system has been used

8. ERROR WARNING SYMBOL - Indicates when there has been a diagnostic code error

9. DIAGNOSTIC CODE - When the machine has detected an error, it will display the warning symbol and a diagnostic

code which tells you what’s wrong

10. WATER ON - Indicates the solution ﬂ ow is ON

11. SOLUTION LEVEL - Indicates the gallons per minute (GPM) 0 - 1.0

MAGNUM-OP-EN - 11 -

MACHINE SETUP

UN-CRATING MACHINE:

Carefully check the crate for any signs of damage and that the batteries are in the unit.

To un-crate the machine, remove banding strips from around the crate. Take off the top and sides and dispose properly. Remove brackets from machine wheels. Remove bolts from pallet, then remove board. Carefully roll the machine off of the base. Notify the carrier immediately if concealed damage is discovered.

CONNECTING BATTERIES:

Your machine is equipped with (4×) 6-Volt/ 245 AH, (4×) 6-Volt/ 325 AH, (4×) 6-Volt/ 360 AH, or (4×) 6-Volt/ 360 AH Wet Lead Acid, AGM, or Deep Cycle Batteries which form a 24 Volt system.

(SEE PICTURE BELOW OR BATTERY DISCONNECT LABEL FOR CORRECT CABLE CONNECTIONS)

ATTACHING SQUEEGEE:

1. Lower the Squeegee Mounting Plate by rotating the Squeegee Lift Lever (A) in a clockwise motion (SEE

BELOW).

2. Loosen the two knobs (B) on the Squeegee and slide them into the slots in the Squeegee Mounting Plate (SEE BELOW).

1. Turn all switches to the OFF position and remove Key (if machine is equipped with Optional Key Switch).

2. Attach all Battery Cables to Terminals as shown below.

3. Turn ON main power switch and check the battery condition meter to ensure correct installation. Charge Batteries if needed (SEE BATTERY CHARGING).

NOTICE

Batteries are a possible environmental hazard. Consult your Battery supplier for safe disposal methods.

NOTICE

Orientation of Batteries is critical for cables to reach.

6V 6V

24 VOLTS

6V 6V

3. Tighten the two knobs and connect the Vacuum Hose

4. You may have to adjust the Squeegee Pitch (SEE

ADJUSTING SQUEEGEE ON THE NEXT PAGE)

- 12 - MAGNUM-OP-EN

ADJUSTING SQUEEGEE:

1. Turning adjustment knob (A) clockwise (tightening) will

lower tips and raise the center of the Squeegee (SEE BELOW).

REMOVING SQUEEGEE:

1. With the Squeegee in the up position, turn machine power OFF.

2. Disconnect Vacuum Hose (A) from Squeegee and loosen both knobs (B) (SEE BELOW).

2. This Squeegee is adjusted too far back and will not pick up on the corners (SEE BELOW).

NOTE: Tips off of the ﬂ oor.

3. This Squeegee is adjusted too far forward and will not pick up in the center (SEE BELOW).

NOTE: Center spaced off the ﬂ oor.

3. Pull Squeegee assembly backward from the lifting carrier.

4. Inspect or repair as needed and reinstall.

REPLACING OR ROTATING SQUEEGEE BLADES:

NOTICE

FOR SAFETY: Before leaving or servicing the machine,

stop on a level surface, turn off machine and remove key.

1. Remove the Squeegee Assembly from the machine. Remove Blade retainer strap and remove Squeegee Blade.

2. Rotate the Squeegee to new edge position or replace as required.

4. This Squeegee is adjusted just right with good deﬂ ection across the entire rear blade (SEE BELOW).

MAGNUM-OP-EN - 13 -

3. Install Blade on the locating pins of Squeegee Assembly.

4. Install Squeegee Retainer Strap.

5. Fasten and lock knobs, starting in the center and moving outwards.

INSTALLING DISK PAD DRIVER OR BRUSH:

1. Turn on machine power.

2. Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn the machine power back OFF. Remove Key.

3. If the machine is equipped with Jaws, remove pin (A) and undo latch (B) on front of Jaws to open them (SEE BELOW).

5. Attach Brushes or Pads to Motor Drives. Squeeze the scissor locking device and lift brush up on to the motor drive hub. Make sure the scissors close and lock on the brushes (SEE BELOW).

INSTALLING DRIVER PADS:

4. If the machine is equipped with a Shroud, unscrew Shroud Star Knobs (C) and pull Shroud forwards Away from the front of the Scrubdeck (SEE BELOW).

1. Select the correct Pads that best meet your cleaning application needs. Consult your local dealer for assistance.

2. Pad Installation: Attach Pads to Pad Drivers before connecting drivers to motor hub. Screw center clip (E) into place (SEE BELOW).

There are many different types of brushes available to cover applications from cleaning heavily soiled ﬂ oors to polishing.

A Pad Driver is also available to take advantage of the many cleaning pads on the market. Please refer to the “Common

Wear Parts” page to assist in selecting the proper Brush / Pad for the work at hand.

- 14 - MAGNUM-OP-EN

SCRUB BRUSHES / PADS:

INSTALLING CYLINDRICAL BRUSH:

1. Turn on machine power.

2. Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn machine power back off. Remove Key.

CAUTION

Disconnect the batteries.

3. Remove side access door on each side of the Scrubdeck by depressing latch (A) and unscrewing the Thumb Screw (B) (SEE BELOW).

7. Brush drivers shown misaligned (SEE BELOW).

OLD STYLE DRIVER NEW STYLE DRIVER

8. Brush driver shown properly aligned (SEE BELOW).

9. To adjust the tension of the belts, turn adjustment

4. Slide Brush (C) into brush area and engage onto the Brush Driver on the opposite side (SEE BELOW).

5. When Brushes are engaged, replace the side access door.

OLD STYLE DRIVER NEW STYLE DRIVER

screw (D) clockwise to tighten and counterclockwise to loosen (SEE BELOW).

10. To adjust the height of the Wipers, loosen the 3 screws (E) and slide Wiper Blades up or down in the slots

(SEE BELOW).

6. Lift up on the Wipers ﬁ rst to close the side door and then depress the latch until the door is secured.

NOTICE

If the Brushes are not fully engaged with the Drivers, the Brushes will be damaged. Do NOT force the access door back on. This usually indicates improper Brush installation.

MAGNUM-OP-EN - 15 -

INSTALLING EDGE/ORBITZ PADS:

1. Turn on machine power.

2. Raise the Scrubdeck by depressing the Brush switch to the UP and OFF position and turn machine power back off.

LEVELING EDGE/ORBITZ DECKS:

NOTICE

All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer.

3. Select the correct Pads that best meet your cleaning application. Consult your local dealer for assistance.

4. Remove any Pad previously attached to the EDGE/ ORBITZ Grip Face by pulling down from the corners (SEE BELOW).

5. Once Grip Face is clear of any Pads, place pad wanted for application centered on the Grip Face (This will

leave a ½’’ overhang on all sides).

1. Drive machine to a ﬂ at level surface and turn machine OFF.

2. Ensure that Scrubdeck is in full upright position.

3. Turn on machine and depress the brush switch. Just before the Scrubdeck’s EDGE/ORBITZ Pad touches the ground, turn machine OFF.

4. Tip Machine Tank back to gain access to the Scrubdeck’s Adjustable arms.

5. Loosen the Locking Nut (A) on the Adjustable Deck Arms. Turn the Hexagonal Arm (B) on each side of the Scrubdeck to level it. Use the Scrubdeck Levels (C) built into the deck (SEE BELOW).

6. Press upwards on the Pad to secure it in place (SEE BELOW).

7. With Pad attached securely to Grip Face of EDGE/ ORBITZ Deck, the machine is ready to use.

NOTICE

NEVER place aggressive Pads (Maroon Prep, Dominator HD Strip, etc.) directly onto the Grip Face. Always use Red or Blue Spacer pad to prevent Grip Face damage.

6. Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck. After Scrubdeck has been leveled - tighten Locking Nuts (A).

- 16 - MAGNUM-OP-EN

LEVELING PROPOLISH DISK DECKS:

LEVELING CYLINDRICAL DECKS:

NOTICE

All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer.

1. Drive machine to a ﬂ at level surface and turn machine off.

2. Ensure that Scrubdeck is in full upright position.

3. Turn on machine and depress the Brush switch. Just before the Scrubdeck’s Brushes touch the ground, turn machine OFF.

4. Tip Machine Tank back to gain access to the Scrubdeck’s Adjustable arms.

5. Loosen the Locking Nut (A) on the Adjustable Deck Arms. Turn the Hexagonal Arm (B) on each side of the Scrubdeck to level it. Use the Scrubdeck Levels (C) built onto the deck (SEE BELOW).

NOTICE

All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer.

1. Drive machine to a ﬂ at level surface and turn machine off.

2. Ensure that Scrubdeck is in full upright position.

3. Turn on machine and depress the Brush switch. Just before the Scrubdeck’s Brushes touch the ground, turn machine OFF.

4. Tip Machine Tank back to gain access to the Scrubdeck’s Adjustable arms.

5. Loosen the Locking Nut (A) on the Adjustable Deck Arms. Turn the Hexagonal Arm (B) on each side of the Scrubdeck to level it. Use the levels built into the deck

(SEE BELOW).

6. Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck. After Scrubdeck has been leveled (ensure correct pitch backward - if you have) - retighten Locking Nuts (A).

6. Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck. After Scrubdeck has been leveled - retighten Locking Nuts (A).

MAGNUM-OP-EN - 17 -

SIDE BROOM SYSTEM:

1. Your machine may come equipped with the Optional Side Broom System (SEE BELOW).

2. Flip Side Broom switch (Yellow Toggle on the left side of the Control Panel) to engage broom.

3. To adjust the Side Broom height, turn adjustment screws (A) clockwise to raise and counterclockwise to lower the Side Brooms (SEE BELOW).

5. Brooms adjusted too low (SEE BELOW).

6. Brooms adjusted too high (SEE BELOW).

4. To move Side Broom system out of the way when not in use, just pull the pin (B) on each side of the Scrubdeck and rotate Side Broom System to the up position and reinsert pin (SEE BELOW).

7. Brooms adjusted just right (SEE BELOW).

- 18 - MAGNUM-OP-EN

MACHINE OPERATION

PRE-CLEANING CHECKLIST:

Read and understand the Safety Messages section on Pages 3 and 4 before operating the machine.

1. Check Battery Condition Gauge on the Control Panel. Make sure Batteries are fully charged before using.

2. Check the condition of the Pads or Brushes.

3. Check the condition of the Squeegee Blades.

4. Raise the Scrubdeck and Squeegee before transporting then transport the machine to the ﬁ lling station.

5. Turn the machine OFF.

6. Fill the Tank with up to 17 gallons of clean water either at the front ﬁ ll port (A) or rear ﬁ ll port (B) (SEE BELOW).

7. Add APPROVED cleaning chemical to the Tank. Use the proper dilution ratio indicated on the bottle. Contact us at 1(800)-634-4060 or +011-262-681-3583 if unsure.

NOTICE

The clear tube (Solution Sight Tube) (C) at the rear of the machine indicates the amount of water in the Tank (SEE

BELOW).

OPERATING HINTS:

1. Observe the amount of solution the machine is dispensing on the ﬂ oor and adjust to the desired ﬂ ow. To increase the solution ﬂ ow rate, press the Solution Control Toggle up. To shut the solution OFF completely, just release the Drive button, or use dash mounted switch.

2. Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank. If excess foam begins to develop, pour a recommended foam control solution into the Recovery Tank. Foam is usually an indication of excessive soap.

3. Always operate at lower speeds when scrubbing around walls and objects. You should reduce the speed to maintain control when turning.

4. If Squeegee starts to streak, raise and wipe the Blades with a clean cloth. if the problem continues, check the Squeegee Blades for wear or damage and rotate if needed. You may need to pre-sweep before scrubbing.

(Only Use OEM Parts)

5. Change or turn over Brushes / Pads when dirty.

6. Stay clear of objects protruding from the ﬂ oor such as sockets, grates, etc, for they will damage the Brushes / Pads and Squeegee Blades.

7. Always keep an eye on your gauges. They let you know the status of a particular system at a glance. If your battery gauge is reading low you much stop immediately and recharge. Running the Batteries dead will result in damage to the Batteries.

8. When you run out of solution, raise the Scrubdeck and continue to Vacuum the remaining water until it is all consumed. The Solution Sight Tube is used to indicate the level of detergent remaining in the Tank.

9. When you are ready to stop, raise the Scrubdeck, turn OFF the solution switch, raise the Squeegee and drive the machine back to the charging area. Be sure to drain both Tanks before storing the machine.

DANGER

EXPLOSION RISK! Flammable materials can cause an explosion or ﬁ re. Do NOT use ﬂ ammable materials in Tank or pick up.

CAUTION

TO AVOID DAMAGE TO THIS MACHINE:

• Use APPROVED detergents only

• Water temperature must not exceed 130˚F/54˚C

• Do NOT use high-percentage Bleach mixture

MAGNUM-OP-EN - 19 -

ONE PASS SCRUBBING:

SCRUB ONLY:

1. Turn on machine Power Switch (A), make sure the Speed Control Knob (B) is at a lower setting.

2. Lower the Squeegee by rotating the Squeegee Lift Lever (C) all the way to the right (Vacuum Motor will turn on automatically).

3. Lower Scrubdeck head to the ﬂ oor by pressing the Scrubdeck Switch on the Control Panel (G).

4. Press up or down on the Solution Flow Toggle (H) to regulate the amount of solution ﬂ ow.

5. Begin scrubbing by pressing one of the green Drive Buttons (D) on the handle bars. Adjust the Speed Control Knob (B) to the desired setting.

6. Once the machine begins to move, check the down pressure on the LCD screen (F). To adjust the down pressure, push toggle switch (I) forward to increase pressure backward to decrease pressure. Start scrubbing at the #1 or #2 marks. Do not use the #4 or #5 marks without management’s approval.

7. To operate the machine in reverse, simply pull the Reverse switch (E) back towards the Handlebar. The reverse speed is set to approximately 50% of the forward speed.

8. To stop the machine, let go of the Drive Buttons (D).

1. Turn on machine Power Switch (A) while making sure the Speed Control Knob (B) is at a lower setting.

2. Lower Scrubdeck head to the ﬂ oor by pressing the Scrubdeck Switch on the Control Panel (G)

3. Press the Solution Flow Toggle button (H) up or down to regulate the amount of solution ﬂ ow.

4. Begin scrubbing by pressing one of the green Drive Buttons (D) on the Handlebars. Adjust the Speed Control Knob (B) to the desired setting.

5. To operate the machine in reverse, simply pull the Reverse Switch (E) back towards the Handlebar. The reverse speed is set to approximately 50% of the forward speed.

6. To stop the machine, let go of the Drive Buttons (D).

VACUUM ONLY:

1. Turn on machine Power Switch (A) while making sure the Speed Control Knob (B) is at a lower setting.

2. Lower the Squeegee by rotating the Squeegee Lift Lever (C) all the way to the right (Vacuum Motor will turn on automatically).

3. Begin vacuuming by pressing one of the green Drive Buttons (D) on the Handlebars.

D D

HAC

- 20 - MAGNUM-OP-EN

ADJUST SOLUTION FLOW:

1. Push UP (+) on the Solution Flow Toggle (A) to increase the solution ﬂ ow and push DOWN (-) on the toggle to decrease solution ﬂ ow (SEE BELOW).

DRAINING SOLUTION TANK:

To drain unwanted cleaning solution from the Solution Tank, perform the following steps:

(SEE BELOW)

1. Pull the clear Sight Tube/Drain Hose (F) off barbed ﬁ tting.

2. Rinse out Tank and solution ﬂ ow system with clean water.

ADJUST CURTAINS:

1. For Jaw curtains, release Jaw latch (B) and remove Jaw Pin (C) on the front of the Jaws to open them (SEE BELOW).

2. Loosen curtain band screws (D) (SEE BELOW).

3. To adjust curtain to the desired height, just slide the curtain up or down in the slits and tighten screws.

4. Close Jaws - reconnect the latch and reinsert the pin.

ADJUST WIPERS :

1. For Cylindrical side Wipers, loosen Wiper band screws (E) (SEE BELOW).

2. To adjust Wiper to the desired height, just slide the Wiper up or down in the slots and tighten the screws.

DRAINING RECOVERY TANK:

Always empty Recovery Tank when reﬁ lling the Solution Tank. You can reﬁ ll the Solution Tank while the Recovery Tank is draining.

1. To drain the Recovery Tank remove Drain Hose

(G) from hook at rear of Tank and pop off cap (SEE BELOW).

NOTICE

Leave Recovery Lid open while draining Tanks. Rinse thoroughly.

NOTICE

Get Supervisor APPROVAL ﬁ rst and drain at APPROVED locations only.

MAGNUM-OP-EN - 21 -

OPEN RECOVERY LID:

1. Release both latches (A) on Recovery Tank lid (SEE BELOW).

NOTICE

Keep water off of Control Panel.

CLEAN “DRAIN SAVER”:

With Recovery Lid open and Tank fully drained:

1. Remove 2'' Squeegee Intake Hose (D) from “Drain Saver” strainer (E) (SEE BELOW).

2. Rotate lid fully open.

FLUSH RECOVERY TANK:

1. Rinse the Recovery Tank after every use (B). This will prevent heavy build-up on the bottom of the tank, foul odors as well as clogging of the Drain Hose (SEE BELOW).

2. Remove stainless screen and dispose of debris.

3. Rinse screen with fresh water from the outside while holding the screen upside down. This will allow for better cleaning.

4. Replace the screen into the bracket.

5. Replace 2'' Squeegee Intake Hose.

CLEAN VACUUM SCREEN:

With Recovery Lid open and Tank fully drained:

1. Remove Vacuum Screen retaining clip (F) (SEE BELOW).

2. Remove Drain Hose (C) and open to allow for drainage of the Recovery Tank (SEE BELOW).

3. Flush Recovery Tank with water hose.

4. After rinsing, reattach the Drain Hose

- 22 - MAGNUM-OP-EN

2. Pull Vacuum Screen and ﬂ oat ball assembly (G) off of the Vacuum Box.

3. Rinse with hot water.

4. Dry thoroughly.

5. Replace the Vacuum Screen onto box.

6. Replace and tighten retaining clip.

TIP TANK:

1. Fully drain Solution Tank and the Recovery Tank.

2. Remove Squeegee.

3. Unlatch Tank Latch (A) on each side of the machine (SEE BELOW).

CAUTION

Casters need to be swiveled back (B) as shown, otherwise machine will tip.

4. Open Jaws (SEE BELOW).

SQUEEGEE UP:

1. To raise the Squeegee off the ﬂ oor, rotate Squeegee Lift Lever (C) counter-clockwise all the way to the left (SEE BELOW).

SQUEEGEE DOWN:

1. To Lower the Squeegee to the ﬂ oor, rotate Squeegee Lift Lever (C) clockwise all the way to the right (SEE BELOW). Vacuum motor will turn on automatically. Use with remote Vacuum Wand.

5. Tip Tank Back carefully until supported by strap (SEE BELOW).

MAGNUM-OP-EN - 23 -

DECK HEIGHT ADJUSTMENT:

SOLUTION FILTER:

1. To adjust deck height for Brush clearance, loosen jam nut on adjustment bolt (A), turn adjustment bolt clockwise to raise Scrubdeck - counterclockwise to lower Scrubdeck. Retighten jam nut (SEE BELOW).

VACUUM MOTOR:

1. The machine is equipped with a 24 volt, .75HP Vacuum Motor (B) (SEE BELOW).

The solution system has an “Inline Filter” (F) to ﬁ lter out cleaning solution prior to scrubbing (SEE BELOW).

2. If foam or water gets past the Recovery Tank’s Vac Screen/Ball system, the “Unloader Valve” (C) will drain it from the “Vac Box” (D) (SEE BELOW).

3. The Vacuum Motor has an (Optional) “Foam Mufﬂ er” (E) available to quiet machine operation.

CLEANING SOLUTION FILTER:

1. To clean the Solution Filter, ﬁ rst unscrew the clear cap (G) from house (I) and remove the stainless steel screen (H) (SEE BELOW).

2. Rinse any debris from the screen with clean water.

3. Reinstall screen and screw cap back on tightly.

- 24 - MAGNUM-OP-EN

BATTERY CHARGING

Charger Speciﬁ cations

• Output voltage of 24 Volts

• Output current of 18 amps max (Optional)

• Input voltage of 110 Volts/ 60 Hz

(220V/50 Hz available)

• Automatic shut off circuit

• Made for Deep Cycle Batteries

DANGER

WARNING

Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

is connected, plug the charger power cord into a grounded 110 Volt standard wall outlet (C).

5. The Charger will automatically begin charging and automatically shut off when fully charged (check Battery gauge).

6. After the Charger has turned off - First, unplug the Charger from the wall outlet. Second, unplug the red 50 Charger plug from the machine.

7. Recheck the cell level after charging. If needed, add distilled water up to the correct level. Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

WARNING

CAUTION

EXTERNAL BATTERY CHARGING:

1. Transport machine to a well ventilated area for charging.

2. Turn the machine off. Tip Tank back.

3. Check the water in each Battery (A). Do not charge the machine unless the water is slightly higher than the plates. If needed, add enough distilled water to just slightly cover the plates. Be careful not to over ﬁ ll. Batteries can overﬂ ow during charging. Replace caps before charging.

4. First, plug the red 50 Charger plug into the machine’s Charger Port (B). While the Charger plug

MAGNUM-OP-EN - 25 -

ON-BOARD CHARGER

Charger Speciﬁ cations

• Output voltage of 24 Volts

• Output current of 12 amps max

• Input voltage of 110 Volts/ 60 Hz

(220V/50 Hz available)

• Automatic shut off circuit

• Made for Deep Cycle Batteries

DANGER

WARNING

Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

wall outlet (B).

5. The green Indicator Light (C) will come on and the Charger will automatically begin charging. When ﬁ nished, the Charger will automatically shut off as well as the green indicator light (check Battery gauge).

6. After the Charger has turned off, unplug the Charger from the wall outlet.

7. Recheck the cell level after charging. If needed, add distilled water up to the correct level. Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

WARNING

CAUTION

ON-BOARD BATTERY CHARGING (OPTIONAL):

1. Transport machine to a well ventilated area for charging.

2. Turn the machine off. Tip Tank back.

4. Plug the Charger power cord into a grounded standard

- 26 - MAGNUM-OP-EN

BATTERY MAINTENANCE GUIDE

SAFETY:

DANGER

WARNING

Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

WARNING

The Batteries in this machine produce hazardous voltage which can cause electrical shock, burns and/ or electrocution. Always disconnect Batteries before servicing this machine.

WARNING

WATERING:

• Add water, NEVER ACID, to cells (distilled water recommended).

• Do not over water

• Before charging the Batteries, only add water if the plates are exposed. Add just enough water to cover the plates, then charge the batteries. Once fully charged, add water to the proper level as indicated below.

• For full charge plus series Batteries add water to the maximum water level indicator (A).

• Water watering, secure vent caps back on Batteries.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

WARNING

Dress safely. Do not wear rings or metal wrist watches when servicing this machine, as they can cause an electrical short circuit which can cause serious burns.

INSPECTION AND CLEANING:

• Keep Batteries clean and dry from residue

• Check that all vent caps are tight

• Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals

• Protective spray of petroleum jelly should be applied to terminals to reduce corrosion

STORAGE:

• Batteries should be fully charged prior to and during storage

• Never store discharged Batteries

• Store Batteries in a cool, dry place but never below freezing - Recharge in storage a minimum of every 30 days

• Recharge Batteries before putting them back into service

MAGNUM-OP-EN - 27 -

MAINTENANCE

DAILY MAINTENANCE:

1. Remove the clean Pads or Brushes. Never use soiled Pads when cleaning. Replace Pads when they become packed with residue.

2. Remove and clean debris from the ﬂ oat shut-off screen and Drain Saver located inside the Recovery Tank.

3. Drain and rinse Tanks thoroughly and ﬂ ush out Solution Feed to deck.

4. Inspect Vacuum Hose for any objects obstructing the air ﬂ ow.

5. Raise Squeegee and wipe Blades with a clean cloth. Store Squeegee in the raise position to prevent damage or setting of the Blades.

6. Wipe down machine if needed. Use a non-abrasive, non-solvent cleaner or a clean damp cloth.

7. Recharge the Batteries if needed.

WEEKLY MAINTENANCE:

1. Check Battery water level in each cell of the Batteries and ﬁ ll as needed. Always use distilled water to reﬁ ll Batteries. Batteries should be ﬁ lled approximately

⁄4'' to 1'' above the plates. Overﬁ lling will cause the Batteries to leak during charging. The charging process creates gas bubbles inside the Battery, which effectively increases the volume of the electrolyte.

if needed, 8-10 ft/lb MAX.

4. Grease caster swivel and Squeegee Pivot Point.

YEARLY MAINTENANCE:

Call your local dealer for yearly maintenance.

STORING MACHINE:

1. Be sure to ﬂ ush the Tanks out completely. To thoroughly ﬂ ush out any solution chemicals in solution line and valves, reﬁ ll Solution Tank with a few gallons of warm clean water and run machine until Tank is empty.

2. Open the Recovery Tank lid to promote air circulation.

3. Raise Scrubdeck and Squeegee.

CHECKING BATTERY SPECIFIC GRAVITY:

Use a hydrometer to check the Battery speciﬁ c gravity. Checking Gravity:

• Hydrometer

• Battery

NOTICE

Do not take readings immediately after adding distilled water. If water and acid are not thoroughly mixed, the reading may not be accurate.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

2. Clean Battery tops to prevent corrosion.

3. Flip Scrubdeck Brushes / Pads.

4. Drain and rinse tanks thoroughly. To thoroughly ﬂ ush out any solution chemicals in solution line valves, reﬁ ll solution tank with a few gallons of warm, clean water and run the machine until tank is empty.

MONTHLY MAINTENANCE:

1. Check Scrubdeck and Squeegee lifting cables for wear and spring tension.

2. Check machine for water leaks and loose nuts and bolts.

3. Check to see if Battery cables are tightened. Tighten,

Check the hydrometer against this chart

SPECIFIC GRAVITY

@ 80°F (27°C)

1.265 100% Charged

1.225 75% Charged

1.190 50% Charged

1.155 25% Charged

1.120 Discharged

BATTERY

CONDITION

NOTICE

If the readings are taken when the battery electrolyte

is any temperature other than 80°F(27°C), the reading

must be temperature corrected. To ﬁ nd the corrected speciﬁ c gravity reading when the temperature of the

battery electrolyte is other than 80°F(27°C): add (+) to

the speciﬁ c gravity reading 0.004 (4 points), for each

10°F(6°C) above 80°F(27°C). Subtract (-) from the speciﬁ c reading 0.004 (4 points), for each 10°F(6°C) below 80°F(27°C).

- 28 - MAGNUM-OP-EN

MAGNUM PM RECORDS

CUSTOMER INFORMATION

CUSTOMER EMAIL

ADDRESS PHONE

CITY STATE ZIP CONTACT

MACHINE INFORMATION

MODEL #: SERIAL #:

WORK ORDER#: HOUR METER (Key):

CHASSIS HOUR METER: HOUR METER (Traction):

RE-CHARGE COUNTER: HOUR METER (Scrub):

ISOLATOR HOUR METER: HOUR METER (Vac):

NOTE: Isolators need to be replaced on Scrubber Machines at 1000 Hours or Annually

BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6

BATTERY 1 HYDROMETER

BATTERY 1 ELECTROLYTE CLARITY

(Clear, Cloudy, Particulate, Dark)

BATTERY 1 WATER LEVEL

(Overﬁ lled, Full, Low, Dry)

BATTERY 2 HYDROMETER

BATTERY 2 ELECTROLYTE CLARITY

(Clear, Cloudy, Particulate, Dark)

BATTERY 2 WATER LEVEL

(Overﬁ lled, Full, Low, Dry)

BATTERY 3 HYDROMETER

BATTERY 3 ELECTROLYTE CLARITY

(Clear, Cloudy, Particulate, Dark)

BATTERY 3 WATER LEVEL

(Overﬁ lled, Full, Low, Dry)

BATTERY 4 HYDROMETER

BATTERY 4 ELECTROLYTE CLARITY

(Clear, Cloudy, Particulate, Dark)

BATTERY 4 WATER LEVEL

(Overﬁ lled, Full, Low, Dry)

CLEAN BATTERY TOPS. CHECK BATTERY CABLE AND TERMINAL CONDITION.

NOTES:

PAD/BRUSH CONDITION

SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES

BROOM DRIVER SOCKETS (4) GOOD WORN NEEDS REPLACEMENT

DRIVER IDLER HUBS GOOD WORN NEEDS REPLACEMENT

SIDE BROOM CONDITION GOOD WORN NEEDS REPLACEMENT ROTATED SIDE TO SIDE

DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT

EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT

CHECK OPERATION AND CONDITION OF: IN SPEC REPAIR PROBLEM

MAIN POWER SWITCH OR KEY SWITCH

LCD DISPLAY

PAGE BUTTON

BRUSH PRESSURE TOGGLE

MANAGERS LOCK OUT

REVERSE SWITCH

BRUSH SWITCH

SOLUTION +/- SWITCH

MAGNUM-OP-EN - 29 -

SOLUTION SOLENOID

LOW SOLUTION LIGHT

BRUSH DECK LIFT SYSTEM

BRUSH MOTORS

VACUUM SWITCH

VACUUM MOTOR PERFORMANCE

OFF-BOARD VAC SWITCH

SQUEEGEE LIFT SYSTEM

SQUEEGEE ADJUSTMENT PITCH AND HEIGHT

SQUEEGEE BLADES

DRAIN HOSE AND PLUG

SIDE BROOM OPERATION

SPRAY JET PUMP, HOSE & NOZZLE

BATTERY CHARGER CONNECTION & FUNCTION

PITCH OF SCRUBDECK (MUST BE LEVEL)

PITCH OF EDGE/ORBITZ DECK (MUST BE LEVEL)

HANDLEBAR SWITCHES

CLEAN AND / OR LUBRICATE IN SPEC REPAIR PROBLEM

SOLUTION TANK CONDITION

SQUEEGEE PIVOT POINTS & KNOBS

SOLUTION FILTER CLEANING

SCRUB DECK LINKAGE

VISUALLY INSPECT IN SPEC REPAIR PROBLEM

SOLUTION TANK CONDITION

RECOVERY TANK & GASKET CONDITION

DRAIN SAVER

VACUUM FLOATS & SCREENS

VACUUM HOSES

SOLUTION HOSES

BLADE RETAINERS & HARDWARE

SQUEEGEE WHEELS

BRUSH SKIRTS

CASTER CONDITION

DRIVE WHEELS CONDITION

COMMENTS

SERVICING DISTRIBUTOR: ____________________________________

TECHNICIAN’S NAME: _______________________ DATE: ____________ SIGNATURE: ____________________

CUSTOMER’S NAME: ________________________ DATE: ____________ SIGNATURE: ____________________

- 30 - MAGNUM-OP-EN

TROUBLE-SHOOTING

PROBLEM CAUSE SOLUTION

NO POWER - NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER

BATTERIES NEED CHARGING SEE CHARGING BATTERIES

FAULTY BATTERIES REPLACE BATTERY

LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE

MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET

DETERMINE CAUSE AND CORRECT

SCRUBMOTOR DOES NOT OPERATE GREEN DRIVE BUTTON IS NOT

DEPRESSED

CIRCUIT BREAKER TRIPPED RESET & REDUCE PRESSURE

FAULTY SCRUBDECK MOTOR OR WIRES

VACUUM MOTOR DOES NOT OPERATE FAULTY VACUUM SWITCH REPLACE SWITCH

CIRCUIT BREAKER TRIPPED RESET & CHECK HOSE

FAULTY VACUUM MOTOR CONTACT LOCAL SERVICING DEALER

CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER

INSUFFICIENT SOLUTION FLOW SOLUTION TANK LOW REFILL SOLUTION TANK

FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN

SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN

SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM-

SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN

NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK

SOLUTION SWITCH IS OFF TURN SOLUTION SWITCH ON

SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN

FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER

FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER

DEPRESS BUTTON ON HANDLE BAR

CONTACT LOCAL SERVICING DEALER

DETERMINE CAUSE AND CORRECT

PRESSED AIR

POOR WATER RECOVERY RECOVERY TANK IS FULL EMPTY RECOVERY TANK

MAGNUM-OP-EN - 31 -

BALL / SCREEN IS CLOGGED REMOVE SCREEN AND CLEAN

VACUUM HOSE IS CLOGGED REMOVE DEBRIS

SQUEEGEE IS CLOGGED REMOVE DEBRIS

SQUEEGE BLADE IS WORN ROTATE OR REPLACE BLADES

FAULTY VACUUM HOSE CONTACT LOCAL SERVICING DEALER

VACUUM MOTOR GASKET TORN CONTACT LOCAL SERVICING DEALER

TANK GASKET FAULTY CONTACT LOCAL SERVICING DEALER

DRAIN PLUG LOOSE TIGHTEN PLUG

VACUUM MOTOR FAULTY CONTACT LOCAL SERVICING DEALER

BATTERY CHARGE LOW CHARGE BATTERIES OVERNIGHT

PROBLEM CAUSE SOLUTION

POOR WATER RECOVER ON TURNS WIPERS WORN REPLACE WIPER MATERIAL

WIPERS CHATTER TIGHTEN PIVOT POINTS

SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER

INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER

TIRES NOISY BEARING DRY GREASE BEARINGS

FAULTY HUBS CONTACT LOCAL SERVICING DEALER

POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH

WORN DRIVE TIRE REPLACE TIRES

HEAVY SOAP CONCENTRATION CONTACT LOCAL SERVICING DEALER

SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE

BATTERIES STILL DOWN CONTACT LOCAL SERVICING DEALER

BATTERIES LOW ON WATER FILL WITH DISTILLED WATER TO

ABOVE THE LEAD PLATES

BATTERIES OVER CYCLED CONTACT LOCAL SERVICING DEALER

⁄4''

- 32 - MAGNUM-OP-EN

TROUBLE-SHOOTING CENTRAL COMMAND

NOTE: This machine is operated by a sophisticated electronic “controller” that has many fail safes within it. It self-analyzes problems and ﬂ ashes a four-digit alpha-numeric code of what is wrong in the LCD window.

Most of these codes require a technician attention. You should not attempt repairs you are unfamiliar with, especially if you are not authorized to work on this equipment.

1. 7601 and 7602 ERROR: Scrubdeck current over load. This can occur when driving over a bump in the ﬂ oor. To restart, turn OFF the Key and turn it on again. To avoid this error, either slow down on bumpy parts of the ﬂ oor, or reduce down pressure on the Scrubdeck.

2. 1500 ERROR: There is an open in the parking brake circuit. Check the parking brake wiring and the parking brake coil to ﬁ nd the open circuit.

3. 770, 7701, 7702, and 7703 ERROR: The vacuum motor has exceeded their authorized power limits. Turn OFF Key and turn ON again to clear.

4. BOOST ON: Allows front wheel drive to draw more power when needed to climb ramps for 30 seconds.

MAGNUM-OP-EN - 33 -

5. 7700: Vacuum Motor circuit is open.

6. Throttle ERROR: You pressed the foot pedal before turning

on the key. Turn OFF the key and try again, leaving foot off of the pedal.

7. 2C00 and 2C01 ERROR: Low voltage warning. Voltage has dropped down below the minimum required to operate the machine. If you wait a few minutes, the Batteries may come up in voltage, allowing you to drive very slowly to the recharge station. If not, you will have to release the parking brake (on the front wheel, pull lever toward the front of the machine to release) and push the machine to recharging station. You must disconnect the traction motor! (+ cable ﬁ rst)

9. All other ERROR codes: Tur n OFF the Key, and disconnect the positive battery cable from the Batteries for more than

one minute (the time is needed to drain the controller on-board capacitor). Reconnect cables, being sure that it is tight.

Too loose and you will burn Battery. If you over tighten the cables you can damage the Battery lead terminal. Try again.

10. If the problems cannot be solved by any of this solution, call your local dealer service department.

- 34 - MAGNUM-OP-EN

8. 7802 ERROR: The traction motor pulled excessive current perhaps running a ramp for more than the 60 seconds allowing for this. Turn OFF the Key, turn on again, and continue. You should not use this machine to climb ramps so steep and so long that this code comes up repeatedly, or you could overheat the traction motor.

MACHINE SPECS

BODY CONSTRUCTION/DIMENSIONS MAGNUM

TANK MATERIAL: POLY (7⁄16'') (1.11 cm) CHASSIS CONSTRUCTION: FRONT WHEELS: (2×) 12'' × 3.5'' [(2×) 30.5 × 8.9 cm] REAR CASTERS: (2×) 5'' × 2'' [(2×) 12.7 × 5 cm] SIZE (L × W × H): 56'' × 24'' × 43'' (142 × 61 × 109 cm) WEIGHT (WITHOUT BATTERIES): 494 LB. WEIGHT (WITH BATTERIES): 886 LB.

SCRUBDECK SYSTEM

DISK BRUSH SIZE: 26-D: (2×) 13'' (56 cm)

DISK SCRUBDECK MOTOR: (1×) .75 HP (559 watts) / 200 RPM OPTIONAL SCRUBDECK MOTOR: (1×) 1 HP (746 watts) / 350 RPM CYLINDRICAL BRUSH SIZE: 24-C: (2×) 22'' (55.8 cm)

CYLINDRICAL BRUSH SPEED: 750 RPM CYLINDRICAL SCRUBDECK MOTOR: (2×) .75 HP (559 watts) / 350 RPM HD CYLINDRICAL SCRUBDECK MOTOR:

NOTE: HD Option is Standard on 30''/34'' Cylindrical Decks

EDGE PAD SIZE: 28-E: (1×) 28''×14''

EDGE SCRUBDECK MOTOR: (1×) 1.0 HP (746 watts) / 2500 RPM OPTIONAL EDGE SCRUBDECK MOTOR: (1×) 1.2 HP (746 watts) / 2900 RPM SCRUBDECK DOWN PRESSURE: 0-250 LB (0-113 kg)

⁄16'' STEEL (.2 cm)

30-D: (2×) 15'' (38 cm) 34-D: (2×) 17'' (43 cm)

27-C: (2×) 25'' (63.5 cm) 30-C: (2×) 28'' (71 cm) 34-C: (2×) 32'' (81 cm)

(2×) 1.0 HP (746 watts) / 350 RPM

32-E: (1×) 32''×14''

SOLUTION SYSTEM

SOL. TANK CAPACITY: 30 GAL (113 liters) SOLUTION FLOW RATE: 0 - 0.75 GPM (0 - 4 lpm) SOLUTION FILTER: STAINLESS / INLINE

RECOVERY SYSTEM

REC. TANK CAPACITY: 30 GAL (113 liters) VACUUM POWER: 0.8 HP (559 watts) DRAIN HOSE: 1.5'' DIAMETER (4 cm) VACUUM SPECS (LIFT / AIRFLOW): 68'' / 72 cfm (172 cm / 21cmm) DEMISTING CHAMBER: 1.25 GAL (5 liters) DRAIN SAVER: 60 in

(152 cm3)

BATTERY SYSTEM

SYSTEM VOLTAGE: 24 VOLTS STANDARD BATTERY AH RATING: (4×) 245 AH OPTIONAL BATTERY AH RATING: UP TO (4×) 420 AH BATTERY RUN TIME (STANDARD): UP TO 5 HRS. CHARGER (AUTOMATIC): 25 AMP

DRIVE SYSTEM

STANDARD DRIVE: 0.75 hp (559 watts), ALL GEAR/

SEALED FORWARD SPEED: 0-230 FT/MIN (4 mph) (6 kph) REVERSE SPEED: 0-125 FT/MIN (2 mph) (3 kph)

PRODUCTIVITY

SCRUBBING WIDTH: 24'', 26'', 27'', 28'', 30'', 32'', 34'' SCRUBBING RATE/HOUR : 26,400 - 37,400 FT/HR

MAGNUM-OP-EN - 35 -

ROUND DISK BRUSHES:

COMMON WEAR PARTS

ROUND DISK PADS:

BRUSHES MODEL 26''

DISK

Super Grit

Tough Grit

Midi Grit

Light Grit

Poly (.028)

Nylon (.016)

Tampico

Pad Driver

Diamond Driver

Pad Driver Pad Retainer #40-433

Pad Driver Spring Clip #40-423

13-421SS 14-421SS 15-421SS 17-421SS

13-421S 14-421S 15-421S 17-421S

13-421C 14-421C 15-421C 17-421C

13-421PS 14-421PS 15-421PS 17-421PS

13-421P 14-421P 15-421P 17-421P

13-421N 14-421N 15-421N 17-421N

13-421T 14-421T 15-421T 17-421T

13-421D 14-421D 15-421D 17-421D

13-421DD 14-421DD 15-421DD 17-421DD

NOTICE

The ## in Disk Column Denotes Desk Pad Size: 13'', 15'' or 17''

MODEL 28''

DISK

MODEL 30''

DISK

MODEL

34'' DISK

EDGE PADS AND SCREENS:

DESCRIPTION 28''×14''

White Pad EDGE-4054 EDGE-5005

Red Pad EDGE-4053 EDGE-5004

Blue Pad EDGE-4052 EDGE-5009

Green Pad EDGE-4051 EDGE-5002

Black Pad EDGE-4050 EDGE-5001

White Driver Pad EDGE-4058 N / A

60 Grit Sand Screen EDGE-4059 N / A

80 Grit Sand Screen EDGE-4060 N / A

100 Grit Sand Screen EDGE-4061 EDGE-5028

120 Grit Sand Screen EDGE-4062 EDGE-5029

150 Grit Sand Screen EDGE-4063 N / A

Tile/Grout Renovator Pad EDGE-4048 N / A

DISK PADS DISK LEVEL COLOR

Super Black

Black

Brown

Green

Blue

Red

White

##-422BB Very High Black

##-422B High Black

##-422BR High Brown

##-422G Medium Green

##-422BL Moderate Blue

##-422R Moderate Red

##-422W Light White

SCRUBDECK

32''×14''

- 36 - MAGNUM-OP-EN

Dominator HD Strip Pad EDGE-4055 N / A

Maroon ECO Prep Pad EDGE-4056 EDGE-5007

Remover Burnishing Pad EDGE-4057 EDGE-5008

Porko Burnishing Pad EDGE-4047 N / A

Velcro Pad 300-4024 N / A

NEW STYLE CYLINDRICAL BRUSHES:

BRUSHES MODEL 24''

CYLINDRICAL

Super Grit N / A N / A N / A N / A

Tough Grit 225-821S 255-821S 285-821S 325-821S

Midi Grit 225-821C 255-821C 285-821C 325-821C

Light Grit 225-821PS 255-821PS 285-821PS 325-821PS

Poly (.028) N / A N / A N / A N / A

Nylon (.016) 225-821N 255-821N 285-821N 325-821N

OLD STYLE CYLINDRICAL BRUSHES:

BRUSHES MODEL 24''

CYLINDRICAL

Super Grit N / A N / A N / A N / A

Tough Grit 22-521S 25-521S 28-521S 32-521S

Midi Grit 22-521C 25-521C 28-521C 32-521C

Light Grit 22-521PS 25-521PS 28-521PS 32-521PS

Poly (.028) N / A N / A N / A N / A

Nylon (.016) 22-521N 25-521N 28-521N 32-521N

EDGE/ORBITZ GRIP FACE:

For Machine Serial #50000 & Greater

MODEL 27''

CYLINDRICAL

For Machines Prior To Serial #50000

MODEL 27''

CYLINDRICAL

MODEL 30''

CYLINDRICAL

MODEL 30''

CYLINDRICAL

MODEL 34''

CYLINDRICAL

MODEL 34''

CYLINDRICAL

DESCRIPTION PART#

28'' Velcro Grip Face

28'' Mighty Lok Grip Face

32'' Mighty Lok Grip Face

SQUEEGEE BLADE KITS & COMPLETE SQUEEGEE ASSEMBLIES:

SQUEEGEE

SIZE

32'' Squeegee Optional Optional

35'' Squeegee Standard Optional

38'' Squeegee Optional Standard

SQUEEGEE

SIZE

32'' Squeegee 22-770G 22-770L 22-770U 23-7180

GUM RUBBER

BLADE KIT

24'' - 28''

DECKS

LINATEX

BLADE KIT

300-1039

300-01037Z

30'' - 34''

DECKS

URETHANE

BLADE KIT

COMPLETE SQUEEGEE

ASSEMBLIES

MAGNUM-OP-EN - 37 -

35'' Squeegee 25-770G 25-770L 25-770U 25-7180

38'' Squeegee 28-770G 28-770L 28-770U 28-7180

NOTICE

Squeegee blade kits include (1) Rear Blade, (1) Front Blade, and (2) Backup Wheels with hardware.

NOTICE

Size is stamped into the top of the painted steel squeegee body on all squeegee's.

NOTICE

Squeegee Assemblies (complete) listed above all come with Linatex blades.

NOTICE

The 32'' squeegee is designed for narrow aisles and may not have the same water control around tight turns as the large squeegees.

- 38 - MAGNUM-OP-EN

STANDARD WARRANTY POLICY

RPS Corporation warrants its Machines and Original Equipment Accessories to be free of manufacturer’s defects in materials or workmanship for the periods speciﬁ ed below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to ﬁ nal claim and parts review by RPS Corporation and its vendors. This policy is effective January 1, 2014 and is subject to change on production units at a future date.

COVERAGE, EXCLUSIONS AND LIMITATIONS:

BATTERY POWERED MACHINES:

PARTS: 36 months or 1,500 hours (Power On meter) LABOR: 12 months TRAVEL: 3 months (150 mile maximum) POLY TANKS: 7 Years or 3,000 hours (Water must not exceed 135°F/57°C) Freight coverage for 3 Years under the parts section of warranty.

AC POWERED MACHINES:

FLOOR MACHINES: All EDGE and ORBITZ Models PARTS: 1 Year LABOR: 90 Days MOTOR: 2 Years(1,500 hour)

ZERO3 WALL MOUNT/PORTABLE UNITS: PARTS: 6 Month

BACKPACK VACUUMS: Unit Must be Shipped back to Factory (Pre-Paid Freight)

PARTS: 3 Years / Lifetime Housing Warranty / 7 Year Motor Warranty LABOR: 3 Years

CARPET SPOTTER/EXTRACTOR: Unit Must be Shipped back to Factory (Pre-Paid Freight) PARTS: 3 Years / Lifetime Housing Warranty / 7 Year Motor Warranty LABOR: 3 Years

NEW PARTS: 90 day warranty on OEM replacement parts (when installed by an authorized dealer)

VALIDITY: Machine is serviced by Factory Authorized Personnel and a fully completed Machine Delivery Form (online or fax) is

on record at RPS Corporation.

LIMITATION: Warranty will begin on date of machine installation to end-user or 6 months after shipment from RPS Corporation to the distributor if unsold at that time.

This warranty includes all parts and original equipment accessories on the machine except normal wear items. Some examples of these wear item exclusions are:

• EDGE/ORBITZ isolators (1,000 hours on average)

• EDGE/ORBITZ Grip Face

• Squeegee Blades, Wiper Blades, Skirts and Curtains.

• Caster Wheels, Squeegee Wheels and Bumpers.

• Lights (Strobe, Headlights, or Bulbs).

• Chains and Belts.

• Filters, Screens, and Vacuum Bags.

• Motor Brushes and/or commutator wear.

• Brooms, Brushes, Pads and Pad Retainers.

• Hoses and Tubing.

• Drive Tires, Foam Filled/Pneumatic Wheels, Tubes or Valve Stems.

• Rubber Floor Seals or Gaskets.

• Vacuum motors with evidence of moisture or debris intrusion or > 400 hours.

• Batteries (see below)

NOT COVERED: Routine maintenance, adjustments or parts damaged from abuse, neglect, improper use of the machine, or lack of scheduled “daily, weekly, monthly” maintenance in accordance with our published PM Sheets.

BATTERIES: Warranted through the battery manufacturer for One Year (pro-rated) from the date of delivery. The battery manufacturer approves or denies the warranty coverage after their analysis. Labor and Travel credit through RPS is applicable once a warranty defect has been conﬁ rmed. NOT COVERED: Damage from lack of maintenance/lack of water, use of a non-OEM charger, or use of non-distilled water.

BATTERY TERMINALS: Battery terminals and cable connections are covered for 30 days from the shipment of the machine. (Battery terminals and cables should be inspected, cleaned and secured upon installation of the machine and then every 30 days thereafter.)

MAGNUM-OP-EN - 39 -

V14.0807

MACHINE INSTALL / WARRANTY REGISTRATION

Installing Dealer: Installed By:

Location: (City, State): Install Date:

End-User Company Name: End-User Contact:

Address: City/State: Zip:

Phone: Fax: Email:

Model: Serial #: Hour Meter:

BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES:

SCRUBBERS:

- Adjusting controls & operation, Double scrubbing, Squeegee lift delay, High Recovery RED Light, vacuum switch (horn honking) and vacuum timer

- Shroud and pad/brush removal and installation

- Side Wiper and Curtain adjustment and maintenance for water control

- Solution valve and ﬁ lter operation (removal and cleaning)

- LCD display operation, 4 hour meters (key switch, brush, traction drive, vacuum)

- Tank tilt back feature, only when both tanks are fully drained

- Squeegee hose removal and checking for clogs

Filling solution tank, Solution tank sight tube, Solution drain hose or valve for ﬂ ushing and freezing conditions

- Recovery tank draining & cleaning in APPROVED locations only, Common Squeegee hose clog points, vacuum screen removal and cleaning, drain saver basket emptied

BURNISHERS

- Pad pressure gauge and proper operating range to avoid tripping the circuit breaker

Train and have customer demonstrate proper removal and replacement of burnishing pad

SWEEPERS

- Demonstrate proper removal and replacement of main broom and side brooms

- Method for cleaning the dust ﬁ lter, emptying out the debris hopper and correct installation

- Correct operation of the main broom and side broom levers, and understands to park with brushes in UP position

- Trained on the “Wet-Sweep” bypass door and not to operate through standing water

EDGE / ORBITZ MACHINES

- Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the ﬂ oor

- EDGE / ORBITZ scrubbers must have their isolators & deck hour meter replaced every 1,000 hours of use

ALL MACHINES

- Charging operation and customer understands batteries have limited “cycles” and recharging = 1 cycle

- Seat and steering wheel adjustment

- Customer has read and understands the list of WARNINGS/CAUTIONS in the Operator manual

- Battery and Machine Maintenance Guide posters hung up and reviewed

- Manufacturer’s website is a good source of information (Videos, PM Sheets) and sign up for quarterly newsletters

- Operators and Parts manuals were delivered, reviewed, understood, and conﬁ rmation preventive maintenance is done every 100 hours of use and recorded on PM Sheets provided online or in manuals

Installed By (print)

Buyers Representative (print) Signature

- Checking for proper battery electrolyte level, electrolyte condition monthly, and check that battery terminals are properly torqued to 10ft/lbs

- Parking Brake works and Park Brake Override functions if installed / Always park on a solid and level surface, NEVER on a movable or inclinded surface

Signature

Buyer agrees to pay for any repairs, adjustments, or secondary training that manufacturer determines is excluded from the

Complete Online at www.rpscorporation.com

- 40 - MAGNUM-OP-EN

warranty.

BLANK

THIS PAGE WAS INTENTIONALLY LEFT BLANK

1711 South Street Racine, WI 53404 www.rpscorporation.com www.factorycat.com www.tomcatequip.com Tel. US: 800-634-4060 Tel. Int: (001) 262-681-3583

RPS Magnum 26"" Disk, Magnum 27"" Cylindrical, Magnum 28"" Orbital Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual