Royal Vendors Vision Operation, Service And Parts Manual

Royal Vision Cooler
Operation, Service, and Parts Manual
Manufactured by
Royal Vendors, Inc.
426 Industrial Boulevard
R
Telephone +1 304 728 7056 • Toll Free in North America 1 800 931 9214 • Fax +1 304 725 4016 • www.royalvendors.com
Kearneysville, West Virginia 25430-2776 USA
Royal Vendors, Inc. • 426 Industrial Boulevard • Kearneysville WV 25430-2776 • USA
Customer Service: +1 304 728 7056 or Toll Free in North America 1 800 931 9214 • Fax +1 304 725 4016
E-mail: technicalinquiry@royalvendors.com
parts@royalvendors.com
Website: www.royalvendors.com
TABLE OF CONTENTS
Safety Information .....................................................................................................................................................4
General Information and Setup ..............................................................................................................................6
• Introduction .......................................................................................................................................................... 6
• UnpackingtheCoolerandInstallingItOnLocation ..................................................................................6
Start-Up ........................................................................................................................................................................8
• PreliminaryChecks ............................................................................................................................................. 8
• InitialStart-Up ..................................................................................................................................................... 9
RefrigerationSystemService ................................................................................................................................10
• Components .........................................................................................................................................................10
• ServiceandTroubleshooting ..........................................................................................................................10
• RefrigerationSystemServiceandAnalysis ................................................................................................11
WiringDiagram.........................................................................................................................................................12
Maintenance ..............................................................................................................................................................13
RVC-027CabinetParts ............................................................................................................................................ 14
RVC-012/RVC-010CabinetParts ......................................................................................................................... 16
RVC-027RefrigerationUnit ................................................................................................................................... 18
RVC-012/RVC-010RefrigerationUnit ................................................................................................................20
RVC-027UpperLightingPanelAssembly ..........................................................................................................22
RVC-027DoorAssembly ..........................................................................................................................................23
RVC-012/RVC-010DoorAssembly ....................................................................................................................... 24
WarrantyandCredit/ReturnPolicy ..................................................................................................................25
SAFETY INFORMATION
ROYAL VENDORS’ COMMITMENT TO SAFETY
Royal Vendors is committed to safety with all of our product designs. We are committed to notifying the user of any possible danger involving the improper handling or maintenance of our products. The servicing of any electrical or mechanical device involves potential dangers, both to those servicing the equipment and to users of the equipment. These dangers can occur because of improper maintenance or usage. The purpose of this safety segment is to alert anyone servicing Royal equipment of potentially dangerous areas and to provide basic safety guidelines for proper upkeep.
This service manual contains various warnings that should be carefully read to minimize the risk of personal injury. This manual also contains service information to ensure that proper methods are followed to avoid damaging the machine or making it unsafe. It is also important to understand these warnings provide general guidance only. Royal could not possibly know, evaluate, or advise of all the conceivable ways in which service might be done. Consequently, Royal cannot predict all of the possible dangerous results. These outlined safety precautions are the basis for an effective safety program. Use these safety measures, along with the service
bulletins, helpful hints, and product specication
sheets, when installing or servicing Royal equipment.
We recommend that persons servicing our equipment maintain a similar commitment to safety. Only personnel properly trained should have access to the interior electrical and / or mechanical parts of the machine. This will minimize the potential dangers that are inherent in electrical and mechanical devices. Royal has no control over the vender once it leaves the premises. It is the owner or lessor’s responsibility to maintain the vender in a safe condition. See installation insert located in the new machine for proper installation procedures, and refer to the service manual for recommended maintenance procedures. If you have any questions, please contact the Technical Service Department at 1 800 931 9214 (outside North America, dial +1 304 728 7056).
SAFETY REGULATIONS
Read the safety segment before installation or service.
Test for proper grounding before installing the machine to reduce the risk of electrical shock and
re.
Disconnect the power cord from the wall outlet
before servicing the machine.
Only fully-trained service technicians should service the machine when it has power.
Remove any product before moving a machine.
Use appropriate equipment when moving a
machine.
Always wear eye protection, and protect your hands, face, and body when working near the refrigeration system.
Use only authorized replacement parts.
Be aware of inherent dangers in rocking or tipping
a machine.
SECTION 1: ELECTRICAL HAZARDS GENERAL ADVICE
Careless or improper handling of electrical circuits can result in injury or death. Anyone installing, repairing, loading, opening, or otherwise servicing a machine should be aware of this precaution. Apply all of the normal precautions when handling electrical circuits, such as:
Refrigeration servicing to be performed by qualied personnel only.
Unplug the vender before servicing.
Replace electrical cords if there is any evidence of
fraying or other damage.
Keep all protective covers and ground wires in place.
Plug equipment into outlets that are properly grounded and polarized (where applicable), and protected with fuses or circuit breakers of the correct size.
All electrical connections must be dry and free of moisture before applying power.
WARNING:ALWAYSTESTTOVERIFY PROPERGROUNDINGPRIORTO INSTALLATIONINORDERTOREDUCETHE RISKOFELECTRICALSHOCKANDFIRE.
4 Royal Vision Cooler Operation, Service, and Parts Manual
SECTION 2: ELECTRICAL HAZARDS
1. Servicingwithpoweroff.
For maximum safety, unplug the power cord
from the wall outlet before opening the machine’s door. This will aid in avoiding electrical hazards. Service personnel should remain aware of possible hazards from hot components although electrical power is off.
2. Servicingwithpoweron.
Some service situations may require access with
power on. Only fully-qualied service technicians
should perform power-on servicing. Particular caution is required in servicing assemblies that combine electrical power and mechanical movement. Sudden movement (to escape mechanical action) can result in contact with live circuits and vice versa. It is therefore important to maintain maximum clearances from both moving parts and live circuits when servicing.
WARNINGS:
1. ONLYFULLY-TRAINEDSERVICE PERSONNELSHOULDACCOMPLISH SERVICINGWITHPOWERON.SUCH SERVICEBYUNQUALIFIEDINDIVIDUALS CANBEDANGEROUS.
This equipment is intended for the storage
and display of non-potentially hazardous
bottled or canned products only.
2. LIGHTING CIRCUITS CAN BE HAZARDOUS. ALWAYS DISCONNECT THE MACHINE FROM THE WALL OUTLET BEFORE REPLACING A BULB OR SERVICING THE MACHINE IN THAT AREA.
NEVER USE A HOSE, PRESSURE WASHER, OR
ANY CLEANING METHOD THAT COULD WET ELECTRICAL COMPONENTS. IF WATER CONTAMINATION OF ELECTRICAL COMPONENTS IS SUSPECTED, USE QUALIFIED ELECTRICAL TESTING EQUIPMENT AND TEST METHODS TO ASSURE THAT THE MACHINE IS NOT A HAZARD BEFORE APPLYING POWER FOR ANY REASON.
Royal Vision Cooler Operation, Service, and Parts Manual 5
GENERAL INFORMATION AND SETUP
INTRODUCTION
This manual contains installation, operation, and service instructions for the Royal Vision Cooler (RVC), by Royal Vendors, Inc. This manual also contains a parts catalog and electrical schematic for the RVC.
UNPACKING THE COOLER AND INSTALLING IT ON LOCATION
UNWRAP THE VENDER
Unwrap the unit and remove the padding. Examine all packages for damage to packaging material. Damage to external packaging may have resulted in unit damage. Check packages for all accessories and components, including legs, casters, and shelves. File a claim immediately with the shipping company if the shipment is damaged or incomplete.
PLACE THE UNIT ON LOCATION
Units are designed for indoor placement only. Provide at least 4” (10 cm) of wall space behind the unit
cabinet and any adjacent wall or xture. Remove the
shipping skids by inserting a claw hammer, crowbar, or similar device into the slot of each section to break it apart. Tilt the unit slightly to remove the separated pieces. Remove the cooler leveling legs, and place the protective sleeve over the threads of the legs. Replace the leveling legs with the protective sleeve in place, and be sure the cooler is level (see following section). The protective sleeves provide 3” (7.5 cm) clearance under the vender for cleaning.
Toremovetherefrigerationdeck:
Note: The refrigeration unit weighs in excess of 70 lbs (32 kg). Use caution when lifting the unit.
1. Remove power from the vender.
2. Remove the three screws that secure the left shroud.
3. Remove the three screws that secure the right shroud.
4. Remove the condensor pan and clip.
5. Remove the two screws that secure the unit’s base plate.
6. Turn the lift rods to the upright position.
7. Slide the unit approximately half-way out.
8. Unplug the unit from the main junction block.
9. Disconnect the leads to the refrigeration control, and then pull them out of the wiring bushing.
10. Turn the lift rods all the way down.
11. Pull the unit completely out.
12. Installation of the new unit is the reverse of the removal process. Ensure that the unit slides within the cassette guides during installation.
LEVEL THE UNIT
To provide adequate condensate drainage and proper door alignment and operation of unit, the unit cabinet must be level. The leveling legs are factory-installed.
Parts Factory Installed Field Installed
Refrigeration Deck X 1
Shelves X 5
Shelf Clips X 20
Operation and Service Manual - - 1
Levelling Legs X 4
Lamps X 2
Leg Protective Sleeve X 4
NOTE: Parts shown are for standard units. Quantity of shelves and clips may vary based on factory-supplied options.
6 Royal Vision Cooler Operation, Service, and Parts Manual
Figure 1. To remove the refrigeration deck, rst pull the lifting rods forward and turn in the direction shown.
ROYAL VISION COOLER STANDARD PARTS
Unit Size
RVGVC 27
Quantity
Before servicing the unit, disconnect electrical
DANGER
service. Failure to do so could result in electrical shock or electrocution and could cause personal
injury or death!
Toleveltheunit:
The door is spring-loaded and will not function properly without proper leveling of the cabinet. Using an adjustable wrench, adjust the leveling legs so that
the unit sits approximately level to the oor and the
door closes properly. For best door operation, adjust the leveling legs so that the cabinet has a 1/16” (2 mm) rake or slant from front to rear. Optional casters are available to replace the leveling legs.
Do not overload the shelves. The unit is
WARNING
designed to use all the shelves provided,
installed in equally-spaced conguration.
Failure to install shelves correctly could result in
personal injury or damage to the unit. If fewer
shelves or a different installation conguration
is desired, contact the manufacturer to ensure
that shelf overloading will not occur.
TOP TAB FULLY INSERTED INTO SLOT
INSTALL THE SHELVES
Product shelves and a bag containing shelf support clips are packed inside the unit. Refer to the table below to verify the quantity of shelves and shelf supporting clips.
Toinstalltheshelves:
1. Determine the proper location for the shelf clips. Refer to the numbers on the pilaster to ensure that all clips are properly located.
2. Insert the top tab of the shelf clip into the desired hole of the pilaster. The retaining tab should be facing upward, as shown in Figure 2.
3. Rotate the clip downward and insert the bottom tab into the appropriate hole on the pilaster. If necessary, squeeze the clip slightly during installation.
4. Install all remaining clips as described above.
5. Install the shelves onto the clips so that the product retention bars are facing upward. Be careful not to dislodge the clips during shelf installation.
6. Shelves must be placed so that the retaining tab on the shelf clip captures the shelf, as shown in Figure 3.
7. Before loading the shelf, ensure that the shelf is resting on each of the four clips and that the clips are installed as shown in Figures 2 and 3.
BOTTOM TAB FULLY SEATED
PROPERLY INSTALLED CLIP
RETAINING TAB
SHELF CLIP
a79-5
Figure 2. Shelf clip installation.
SHELF RETAINED BY TAB
IMPROPERLY INSTALLED CLIP (UPSIDE DOWN)
TOP TAB
BOTTOM TAB
PILASTER
CONDENSATE DISPOSAL
The evaporator drain pan is located in the base of the
refrigeration deck. Airow in the deck compartment
hastens condensate evaporation so that external drain plumbing is not required.
WARNING
Improper shelf clip installation may cause shelf and /
or product to fall, which could result in personal injury
or damage to the unit.
Royal Vision Cooler Operation, Service, and Parts Manual 7
a79-6
PRODUCT RETENTION BAR
Figure 3. Proper installation of the shelf on the clip.
START-UP
identification mark is positioned as shown.
into place.
PRELIMINARY CHECKS
Bi-pinuorescentlampinstallation/ verication
Before applying power to the unit, verify that all lamps have been properly installed and are fully engaged in the lamp holders. The RVC 27 has two lamps, one in the signboard and one inside the cooler.
To achieve proper lamp engagement, rotate the lamp 90 degrees from its insertion position until it snaps or clicks into place.
On units without safety shields, visually verify proper
lamp installation by checking the identication mark
on the end of the bulb. If the bulb has been properly installed, the mark will be centered between the halves of the lamp holder. (Refer to Figure 4.)
On units with safety shields, the identication mark
cannot be seen. Verify manually that the lamp has been rotated and locked into place. (Refer to Figure 5.)
CAUTION
Improperly installed lamps may cause damage
to the lighting circuit. Royal Vendors will not
be responsible for equipment or component
failures or other damages that arise from
improper lamp installation.
BI-PIN LAMP END IDENTIFICATION MARK
Properly installed lamp without shield. Verify
Figure 4. Installation of lamp without safety shield.
Figure 5. Installation of lamp with safety shield.
PINS MAY NOT BE VISIBLE IN ACTUAL INSTALLATION
Properly installed lamp with shield. Requires manual verification that lamp has been rotated and locked
a79-8
Improperly installed lamp with shield. Note that pins have not achieved full 90° rotation.
8 Royal Vision Cooler Operation, Service, and Parts Manual
ElectricalSupplyandConnections
Thermostat set position
Check to be sure that the electrical service to the unit meets all local and national electrical codes. Unit electrical data is shown on the unit data label, located on the inside of the cabinet in the upper left-hand corner. Review this label before initiating electrical service. The voltage range of the power supply to the unit should be 105 to 125 volts. Refer to the table below for unit data.
NOTE: Other motors or heavy appliances should not be used on the same circuit with the cooler.
INITIAL START-UP
PowerSupply
Connect the unit to the power supply. Check to verify that the compressor, lamps, and fans are running.
IMPORTANT: Low line voltage is often the cause of service complaints. Check to see that the line voltage is
within the specied range with the unit running.
TemperatureControl
The temperature control adjustment knob is located in the front right of the refrigeration deck. The dial is factory-set at position “5”, which should maintain product at approximately 38° F (3.5° C). For colder temperature, turn the adjustment knob clockwise. Adjust the temperature in small increments until the desired cabinet temperature is reached.
Before servicing the unit, disconnect electrical service. Failure to do so could result in electrical shock or electrocution and could cause personal
injury or death!
CAUTION
DANGER
If an extension cord is necessary, use only
the three-wire grounding type. The use of
ungrounded cords or an overloaded circuit voids
the compressor warranty.
CAUTION
Allow 24 hours between temperature control
adjustments. Excessive tampering with the
temperature control could lead to service
UNIT RVC-027
Voltage AC Nominal Range
Frequency 60 Hz
Total Amps 8
Refrigerant Type Charge Amount
Design Pressure High Side (psig) Low Side (psig)
UNIT DATA
difculties.
115
105-125
R134a
6.5 oz. (0.18 kg)
300 156
Set at position “5”, product should be maintained at a temperature of
about 38° F (3.5° C). Turn the knob
clockwise for colder temperature.
TEMPERATURE ADJUSTMENT KNOB
Figure 6. Temperature control adjustment knob location.
Royal Vision Cooler Operation, Service, and Parts Manual 9
REFRIGERATION SYSTEM SERVICE
COMPONENTS
The Royal Vendors Cooler refrigeration system consists of a hermetically-sealed compressor and
nned evaporator and condenser coils.
Condenser
The condenser has nned coils which assist in
removing heat from the refrigerant. The condenser
requires periodic cleaning for maximum efciency.
CondenserFanMotor
The condenser fan motor assembly is mounted between the condenser and the compressor. Air is drawn through the condenser, over the body of the compressor, and out the rear of the unit compartment.
The motor is wired to cycle with the compressor, but it will continue to operate should the compressor cut out on the overload. The motor is permanently lubricated; therefore, oiling is not required or recommended.
Drier
The drier is installed in the system just before the capillary tube. The drier traps minute particles of foreign material and absorbs any moisture in the system.
SERVICE AND TROUBLESHOOTING
RefrigerationDeckRemoval
Note: The refrigeration unit weighs in excess of 70 lbs (32 kg). Use caution when lifting the unit.
1. Remove power from the vender.
2. Remove the three screws that secure the left shroud.
3. Remove the three screws that secure the right shroud.
4. Remove the condensor pan and clip.
5. Remove the two screws that secure the unit’s base plate.
6. Turn the lift rods to the upright position.
7. Slide the unit approximately half-way out.
8. Unplug the unit from the main junction block.
9. Disconnect the leads to the refrigeration control, and then pull them out of the wiring bushing.
10. Turn the lift rods all the way down.
11. Pull the unit completely out.
12. Installation of the new unit is the reverse of the removal process. Ensure that the unit slides within the cassette guides during installation.
LiquidControlandHeatExchanger
Liquid refrigerant control to the evaporator of the system is accomplished by the use of a capillary tube. This capillary tube is soldered to the suction line to form a heat exchanger, which subcools the liquid
refrigerant to maintain high efciency within the
system.
Before servicing the unit, disconnect electrical
DANGER
service. Failure to do so could result in electrical shock or electrocution and could cause personal
injury or death!
10 Royal Vision Cooler Operation, Service, and Parts Manual
REFRIGERATION SYSTEM SERVICE AND ANALYSIS
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Compressor will not start; does not hum.
Compressor will not start; hums but trips on overload protector.
Compressor starts but does not switch off or start winding.
Compressor starts and runs, but short-cycles on overload protector.
1. Line cord not plugged in.
2. Temperature control stuck in open position.
3. Wiring improper or loose.
1. Low voltage to unit.
2. Start capacitor defective.
3. Improperly wired.
1. Low voltage to unit.
2. Run capacitor defective.
3. Compressor motor winding is defective or shorted.
1. Additional current passing through overload protector.
2. Low voltage to unit.
3. Overload protector defective.
1. Plug in the cord.
2. Repair or replace temperature control.
3. Check wiring against schematic.
1. Determine reason and correct.
2. Replace the capacitor.
3. Check wiring against schematic.
1. Determine reason and correct.
2. Replace the capacitor.
3. Determine cause, correct, and replace compressor.
1. Check wiring schematic. Check for added fan motors, pumps, etc., connected to wrong side or protector.
2. Determine reason and correct.
3. Check current and replace protector.
4. Run capacitor defective.
5. Excessive discharge pressure.
4. Replace the capacitor.
5. Check ventilation, restrictions in cooling medium, restrictions in refrigeration system.
6. Compressor too hot.
Unit runs but short-cycles. 1. Overload protector.
6. Check airow across condenser.
1. Check wiring schematic for correct wiring.
Unit operates too long or continuously.
2. Cold control.
3. Bad refrigeration unit.
1. Dirty condenser.
2. Cold control contacts stuck or
2. Change cold control setting.
3. Replace the refrigeration unit.
1. Clean condenser.
2. Replace cold control.
frozen.
3. Evaporator fan not working.
3. Check evaporator fan wiring. If correct, replace evaporator fan.
4. Bad refrigeration unit.
Cabinet temperature too high. 1. Cold control setting too high.
2. Inadequate cabinet air circulation.
3. Dirty evaporator.
4. Dirty condenser.
5. Inadequate air circulation at
4. Replace refrigeration unit.
1. Reset cold control.
2. Check evaporator fan motor.
3. Clean evaporator.
4. Clean condenser.
5. Check condenser fan motor.
refrigeration deck.
Cooler freezing beverages. Cold control set incorrectly. Reset cold control.
Unit is noisy. 1. Loose parts or mountings.
2. Tubing rattling.
3. Bent fan blade causing vibration.
4. Fan motor bearings worn.
1. Find and tighten.
2. Reform to be free of contact.
3. Replace blade.
4. Replace motor.
Royal Vision Cooler Operation, Service, and Parts Manual 11
WIRING DIAGRAM
OPTIONAL 24VDC LED CONFIGURATIONS (1 & 2 LAMP)
LIGHT
At right: Units with serial numbers beginning
2013 and after.
ON
OFF
SWITCH
BLACK
RED
BLACK
BLACK
121
WHITE
2
RED
RED
BALLAST
RED
LAMP
BLUE BLUE
BLUE
RED
ON
OFF
LAMP
ON
OFF
LAMP ORIENTATION MAY VARY BY MODEL
POWER SUPPLY
N L V-V+
LIGHT
SWITCH
LIGHT
SWITCH
POWER SUPPLY
N L V-V+
LED
V+V-
LED
INPUT DC 24V
INPUT DC 24V
V­V+
LED
V-
V+
LIGHT
SWITCH
ON
OFF
BLACK
BLACK
121
WHITE
2
RED
RED
RED
RVC 27(SINGLE LAMP), 12 & 10
BLACK
1
WHITE
2
RED
RED
BALLAST
LAMP
BALLAST
LAMP
BLUE
BLUE
RED
BLUE
BLUE
BLUE
REFRIGERATION CASSETTE
COMPRESSOR
COMPRESSOR
LINE RETURN (SMOOTH)
1
1
2
2
3
3
4
4
RED
BLACK
FAN
LINE (RIBBED)
NEUTRAL (RIBBED) NEUTRAL (SMOOTH)
NEUTRAL (SMOOTH)
NEUTRAL (RIBBED)
LINE (SMOOTH)
LINE (RIBBED)
MAINS
JUNCTION
BLOCK
EVAPORATOR
FAN
BLACK
GREEN
WHITE
NEUTRAL (SMOOTH)
LINE
GROUND
NEUTRAL
MAINS
POWER
IN
ELECTRONIC
TEMPERATURE
CONTROL
1 2 3 4 5 6
LAMP
BLUE
REFRIGERATION CASSETTE
ELECTRONIC
TEMP.
CONTROL
1 2 3 4 5 6
RED
BLACK
COND.
FAN
COMP.
LINE
NEUTRAL
NEUTRAL NEUTRAL
LINE
MAIN
JUNCTION
BLOCK
EVAP.
FAN
BLACK WHITE GREEN
NEUTRAL
LINE
LINE NEUTRAL GROUND
MAINS
POWER
IN
At left: Units with serial numbers beginning
12 Royal Vision Cooler Operation, Service, and Parts Manual
2013 and before.
MAINTENANCE
LAMP REPLACEMENT
Remove the lamps by rotating 90 degrees to align the lamp pins with the holder slots. Refer to “Bi-pin
uorescent lamp installation / verication” on page 8
for further information on lamp removal.
CONDENSATE REMOVAL
The evaporator drain pan is located in the base of the
refrigeration deck. Airow in the deck compartment
hastens condensate evaporation so that external drain plumbing is not required. In general, this renders the condensate pan maintenance-free.
CONDENSER
The condenser should be inspected periodically for accumulation of debris, which should be removed. A vacuum cleaner or wire brush can be used to remove
debris. Be careful to not bend the condenser ns.
CABINET EXTERIOR
Cabinets should be cleaned with a solution of mild soap and water or mild household cleaner. Do not use caustic soap or abrasive cleaners, since these might
damage the cabinet nish. Do not use steel wool, or
rusting might occur.
INTERIOR SURFACE
The inside of the cabinet is coated with powder-coat paint. To clean, use a mild soap and water solution or mild household cleaner.
UNDERNEATH COOLER
Underneath the cooler can be cleaned by hand or by using an appropriate cleaning tool up to 1 1/2” thick. Use a mild soap and water solution or mild household cleaner.
Royal Vision Cooler Operation, Service, and Parts Manual 13
24
23
RVC-027 CABINET PARTS
14
19
3
12
6
22
8
4
11
16 15
18
17
2
13
1
14 Royal Vision Cooler Operation, Service, and Parts Manual
9
10
20
7
25
5
RVC-027 CABINET PARTS
Item Description Part Number
1 Key Hole Pilaster Rear, 54” ...................................................................................................................... 810338
2 Front Refrigeration Cover, 027, Standard .................................................................................................370017
- Health Timer Cooler ...............................................................................................................................370037
3 Key Hole Pilaster Front, 48” .....................................................................................................................810337
4 Refrigeration Panel Assembly Foamed .................................................................................................... 370232
5 Air Duct Back, 027 .................................................................................................................................... 370000
6 Air Duct Cover Rear .................................................................................................................................370001
7 Leveling Leg, Extended ............................................................................................................................ 803117
8 Pilaster Clip ..............................................................................................................................................810339
9 Lamp Bracket Panel Right ........................................................................................................................ 370004
10 Open / Closed Bushing, 1/2” ....................................................................................................................916120
11 Lamp Bracket Panel Cover Right .............................................................................................................370005
12 Lamp Switch Mounting Bracket ................................................................................................................ 370006
13 Switch, Black ............................................................................................................................................835027
14 Sems Screw, #8-32 x 3/8” ........................................................................................................................ 901011
15 Lampholder, Fluorescent Lighting ............................................................................................................842565
- LED Lighting ........................................................................................................................................... 842578
16 Lamp, 48”, Fluorescent .......................................................................................................................... See Note
- LED ........................................................................................................................................................841041
17 Lamp Bracket Panel Left ..........................................................................................................................370007
18 Lamp Bracket Panel Cover Left ................................................................................................................ 370008
19 Screw, Pilaster Locator ............................................................................................................................. 902048
20 Rivnut, 1/4”-20 .......................................................................................................................................... 908024
21 Thermometer (not shown) ........................................................................................................................812421
22 Fan Screen Cover ....................................................................................................................................370010
23 Shelf, 30” x 30” ......................................................................................................................................... 811072
24 Shelf Filler .............................................................................................................................................. See Note
25 Leveling Leg Protective Sleeve ................................................................................................................915753
Safety Sleeve Tube Protector, 48” Lamp .................................................................................................. 816168
Main Wiring Harness ................................................................................................................................842707
Switch, On-Off ..........................................................................................................................................835027
Harness, Line, to Switch and Ballast ........................................................................................................ 842695
Wiring Cover, with Hole ............................................................................................................................ 370237
Wiring Cover, without Hole ....................................................................................................................... 370240
NOTE: This part is not available as a purchase item from Royal Vendors.
Royal Vision Cooler Operation, Service, and Parts Manual 15
RVC-012 / RVC-010 CABINET PARTS
3
16
17
18
2
1
8
4
5
6
15
14
13
12
16 Royal Vision Cooler Operation, Service, and Parts Manual
9
7
10
11
RVC-012 / RVC-010 CABINET PARTS
Item Description Part Number
1 Thermometer ............................................................................................................................................ 812421
2 Shelf, 24” x 24” ......................................................................................................................................... 811076
3 Key Hole Pilaster, RVC-012 (42”) .............................................................................................................810345
- RVC-010 (34”) ........................................................................................................................................ 810348
4 Fan Screen Cover ....................................................................................................................................371309
5 Front Refrigeration Cover ......................................................................................................................... 371002
6 Leveling Leg, Extended ............................................................................................................................ 803117
7 Air Duct Back, RVC-012 ........................................................................................................................... 371000
- RVC-010 ................................................................................................................................................. 372000
8 Ballast ....................................................................................................................................................... 838050
9 Air Duct Bottom ........................................................................................................................................371001
10 Lamp Harness Channel, RVC-012 (62”) ..................................................................................................371004
- RVC-010 (54”) ........................................................................................................................................ 372001
11 Fan Screen ............................................................................................................................................... 371307
12 Pilaster Clip ..............................................................................................................................................810339
13 Lamp ...................................................................................................................................................... See Note
14 Lampholder ............................................................................................................................................... 842565
15 Switch, Black ............................................................................................................................................835027
16 Lamp Panel ..............................................................................................................................................371003
17 Fan Screen Support .................................................................................................................................371313
18 Evaporator Air Block ................................................................................................................................. 371312
Leveling Leg Protective Sleeve ................................................................................................................915753
Main Wiring Harness ................................................................................................................................842063
NOTE: This part is not available as a purchase item from Royal Vendors.
Royal Vision Cooler Operation, Service, and Parts Manual 17
16
RVC-027 REFRIGERATION UNIT
27
2
19
17
10
34
11
26
14
4
8
9
42
10
28
25
23
5
3
22
32
24
15
7
17
30
12
13
33
29
31
39
20
18
38
18 Royal Vision Cooler Operation, Service, and Parts Manual
1
21
37
6
41
40
35
36
RVC-027 REFRIGERATION UNIT
Item Description Part Number
Refrigeration Assembly (includes items 1—36 below) .............................................................................370440
1 Refrigeration Base Plate ........................................................................................................................... 370401
2 Compressor, 1/3+ HP ...............................................................................................................................819042
3 Condensor Shroud ...................................................................................................................................370419
4 Condensor, Upright ...................................................................................................................................820007
5 Condensor Top .........................................................................................................................................370426
6 Guide Plate ............................................................................................................................................... 370416
7 Guide Plate Angle ..................................................................................................................................... 370417
8 Refrigeration Control Mounting Bracket ...................................................................................................370432
9 Refrigeration Control Cover ...................................................................................................................... 370434
10 Bushing ..................................................................................................................................................... 916071
11 Screw, #8 x 3/4” ........................................................................................................................................ 902022
12 Expansion Nut, #8 ....................................................................................................................................906054
13 Temperature Sensor Mounting Bracket .................................................................................................... 370433
14 Cold Control, Electronic ............................................................................................................................ 822077
15 Condensor Fan Motor ............................................................................................................................... 839010
16 Condensate Plan ...................................................................................................................................... 815368
17 Screw, #8-32 x 3/8” ................................................................................................................................... 901011
18 Condensate Pan Clamp ...........................................................................................................................370430
19 Cable Clamp ............................................................................................................................................. 916014
20 Condensor Fan Blade ............................................................................................................................... 810014
21 Cable Tie, 5”, Nylon, Black ....................................................................................................................... 916063
22 Grommet, Compressor ............................................................................................................................. 916015
23 Grommet Plug ..........................................................................................................................................815017
24 Compression Clip .....................................................................................................................................914002
25 Sealer Gum, 3” x 1/2” x 1/16” ...................................................................................................................829003
26 Evaporator Fan ......................................................................................................................................... 839036
27 Evaporator Mounting Bracket, Bottom ...................................................................................................... 370413
28 Evaporator ................................................................................................................................................ 820002
29 Evaporator Box Foamed Assembly .......................................................................................................... 370402
30 Evaporator Fan Mounting Plate ................................................................................................................ 370412
31 Guide Angle Right .....................................................................................................................................370414
32 Guide Angle Left ....................................................................................................................................... 370415
33 Gasket, Evaporator Box ...........................................................................................................................815748
34 Gasket, Center Evaporator Box ................................................................................................................ 815749
35 Condensor Bafe ...................................................................................................................................... 370418
36 Rod Clamp ................................................................................................................................................ 370422
37 Base Plate ................................................................................................................................................370205
38 Cassette Guide ......................................................................................................................................... 370222
39 Refrigeration Box Lift Rod Left ................................................................................................................. 811073
40 Refrigeration Box Lift Rod Right ............................................................................................................... 811077
41 Lift Rod Bracket ........................................................................................................................................ 370420
42 Condensor Bafe Left ............................................................................................................................... 370428
Royal Vision Cooler Operation, Service, and Parts Manual 19
RVC-012 / RVC-010 REFRIGERATION UNIT
39
38
37
36
35
27
28
29
12
16
18
26
2
11
19 10
7
34
33
32
31
24
20
21
25
30
23
13
5 9 6
4
3 22 15 17 14
1
8
20 Royal Vision Cooler Operation, Service, and Parts Manual
RVC-012 / RVC-010 REFRIGERATION UNIT
Item Description Part Number
Refrigeration Assembly .............................................................................................................................371400
1 Refrigeration Base Plate ........................................................................................................................... 371401
2 Compressor, 1/6 HP .................................................................................................................................819049
3 Grommet, Compressor ............................................................................................................................. 916015
4 Condensor Fan Bracket ............................................................................................................................ 371425
5 Evaporator Fan ......................................................................................................................................... 839063
6 Condensor Fan Blade ............................................................................................................................... 810014
7 Grommet Plug ..........................................................................................................................................815017
8 Compression Clip .....................................................................................................................................914002
9 Condensate Plan ...................................................................................................................................... 815368
10 Condensor Shroud ...................................................................................................................................371402
11 Condensor Bafe Top ...............................................................................................................................371407
12 Condensor ................................................................................................................................................ 820014
13 Sealer Gum, 3” x 1/2” x 1/16” ...................................................................................................................829003
14 Cellulose Sponge .....................................................................................................................................815037
15 Guide Plate Angle ..................................................................................................................................... 371404
16 Guide Angle S/A .......................................................................................................................................371409
17 Condensor Guard ..................................................................................................................................... 371408
18 Cable Clamp ............................................................................................................................................. 916014
19 Cold Control, Electronic ............................................................................................................................ 822077
20 Knob Plate ................................................................................................................................................ 822082
21 Hand Knob, Black ..................................................................................................................................... 822081
22 Lift Rod Bracket ........................................................................................................................................ 370420
23 Refrigeration Box Lift Rod Right ............................................................................................................... 811075
24 Refrigeration Box Lift Rod Left ................................................................................................................. 811074
25 Rod Clamp ................................................................................................................................................ 370422
26 Evaporator Box Assembly (includes items 27-39) .................................................................................... 371420
27 Evaporator ................................................................................................................................................ 820013
28 Evaporator Mounting Bracket ................................................................................................................... 371422
29 Self-drilling Screw, #8-18 x 1/2” ................................................................................................................ 902004
30 Drain Tube ................................................................................................................................................ 815134
31 Hex Nut, 5/8”-11 .......................................................................................................................................905016
32 PVC Hose, 1/2” x 3.25” ............................................................................................................................. 371424
33 Drain Tube Gasket ....................................................................................................................................929015
34 Evaporator Box Lift Bracket ...................................................................................................................... 371406
35 Evaporator Box, Foamed .......................................................................................................................... 371415
36 Temperature Sensor Mounting Bracket .................................................................................................... 370433
37 Screw, #8-32 x 3/8” ................................................................................................................................... 901011
38 Evaporator Fan Housing Assembly .......................................................................................................... 371430
39 Evaporator Box Gasket ............................................................................................................................815752
Royal Vision Cooler Operation, Service, and Parts Manual 21
RVC-027 UPPER LIGHTING PANEL ASSEMBLY
8
9
7
5
2
4
1
3
6
Item Description Part Number
1 Sign Frame ............................................................................................................................................... 370218
2 Lamp Holder Bracket ................................................................................................................................ 356576
3 Sealer Gum, 3” x 1/2” x —” ........................................................................................................................ 829—-
4 Lamp, 24” ...........................................................................................................................................See Note 1
5 Lampholder ............................................................................................................................................... 842565
6 Sign Retainer ............................................................................................................................................ 370217
7 Screw, #8 x 3/8” ........................................................................................................................................ 902046
8 Sign Top ..............................................................................................................................................See Note 2
9 Sealer Gum, 3” x 1/2” x 1/16” ...................................................................................................................829003
Electronic Ballast ...................................................................................................................................... 838036
NOTE 1: This part is not available as a purchase item from Royal Vendors. NOTE 2: Please contact Royal Vendors’ Service Parts Department for sign part numbers.
22 Royal Vision Cooler Operation, Service, and Parts Manual
RVC-027 DOOR ASSEMBLY
3
1
6
Item Description Part Number
1 Top Door Hinge .........................................................................................................................................810340
2 Bottom Door Hinge ................................................................................................................................... 810341
3 Door, Cooler, with Magnetic Gasket, Header ...........................................................................................849922
- Full Length (no header) .......................................................................................................................... 852061
4 Screw, Door Bottom ..........................................................................................................................................
5 Machine Screw, 1/4”-20 x 3/4”, Hex Head, Black ..................................................................................... 901127
6 Rivnut, 1/4”-20 .......................................................................................................................................... 908024
Gasket, 027 models with header .............................................................................................................. 815761
- 027 models, full-length door ................................................................................................................... 815788
Royal Vision Cooler Operation, Service, and Parts Manual 23
5
2
4
RVC-012 / RVC-010 DOOR ASSEMBLY
1
2
3
4
4
2
5
6
Item Description Part Number
1 Door, Cooler, with Magnetic Gasket, RVC-012 ........................................................................................ 849945
- RVC-010 ................................................................................................................................................. 849946
2 Machine Screw, 1/4”-20 x 3/4”, Hex Head, Black ..................................................................................... 901127
3 Top Door Hinge .........................................................................................................................................810346
4 Rivnut, 1/4”-20 .......................................................................................................................................... 908024
5 Bottom Door Hinge ................................................................................................................................... 810341
6 Screw, Door Bottom ..........................................................................................................................................
Gasket, 010 models .................................................................................................................................. 815789
- 012 models ............................................................................................................................................. 815790
24 Royal Vision Cooler Operation, Service, and Parts Manual
WARRANTY AND CREDIT / RETURN POLICY
- UNITED STATES CUSTOMERS ONLY -
NOTE: This policy applies to new cooler and freezer sales only. Stock service parts are covered under a separate one-year warranty policy.
WARRANTIES (to the original purchaser and to one end-user, when obtained from the original purchaser)
Royal Vendors warrants coolers and freezers for ve years. The warranty for the refrigeraon system, consisng of the evaporator and condenser fan motors, compressor, evaporator, condenser, and the refrigerant tubing, will be for ve years. Refrigeraon warranes will follow the serial number of the original unit. If the unit fails while under warranty, the same serial number will be aached to the replacement unit to track warranty status. Any unauthorized tampering or cung (tapping) will void the warranty. LED lighng, plus the Health Safety Controller board (if so equipped), are warranted for three years. All other parts, except uorescent light bulbs and nish, are warranted for one year.
Royal Vendors’ obligaon under warranty is limited to repairing or replacing the subject part at our opon, when upon examinaon it was determined by Royal Vendors to be defecve. Royal Vendors will pay shipping charges on all parts covered under this warranty when transportaon has been made the most economical way. Labor charges to diagnose, repair, remove, or reinstall any part(s) are specically excluded from warranty coverage.
The warranty is voided when a cabinet or any part thereof has been subject to misuse or alteraon without proper authorizaon. Accident or damage caused by re, ood, transportaon, civil disorder, or act of God is not covered under warranty.
CREDIT AND REPLACEMENT POLICY
Credits or replacements will be issued on warranty items if the proper procedures are followed:
1. ROYAL VENDORS will pay shipping charges on all parts covered under this warranty when transportaon has been made the most economical way. (Example: Within the connental U.S.A., regular ground UPS.) An A.R.S. (Authorized Return Service) scker will be sent with all warranty parts. This method of shipping is preferred for returning parts to Royal.
2. Credits will only be issued to warranty parts that have been ordered under our ADVANCE WARRANTY policy, not for parts ordered as stock. (NO EXCEPTIONS.)
3. When ordering warranty parts in advance, please have the full vender, refrigeraon unit, and control board serial numbers.
4. A copy of the Packing Slip, the correct serial number, and complete Return Material Tag (provided with part) are required for returning parts. Please ll out the Return Material Tag completely, keeping the white copy for your records and returning the yellow copy with the aached part. Make sure to provide your company name, address, telephone number, serial number, and model number, along with a brief explanaon of the problem.
5. If the item returned is not under warranty, it will be sent back to you at your expense along with a US$10.00 handling fee, or it will be scrapped.
6. All warranty parts should be properly wrapped and packed securely to avoid further damage. Royal Vendors’ parts that are returned from the eld and have been tapped into, tampered with, not packaged properly, or have had the serial plate or label removed, will void the warranty.
7. If defecve parts are not returned within 15 working days, the invoice will be due in full.
HOW TO READ THE SERIAL NUMBER
The rst four numbers represent the year the machine was produced. The h and sixth numbers represent the week within the year the machine was produced. The leers represent the machine’s model number. The last ve numbers are the number of the machine built during that producon week.
Royal Vision Cooler Operation, Service, and Parts Manual 25
Royal Vendors Publication 833097 Rev. 02
R
August 2015 Printed in the United States of America
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