Royal Vacuums CH86000 User Manual

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WIDE AREA V ACUUM
P ARTS MANUAL
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
READ THIS BOOK
This operator’s book has important information for the use and safe operation of this machine. Read this book carefully before starting the machine. Keep this book and tell all operators to read the book. If you do not follow the instructions, you can cause an injury or dam­age equipment, furniture or buildings.
For new books write to:
Hoover, Inc. 7500 Cochran Road Glenwillow, OH 44139 For Service: (888) 321-1 134 ext. 2554
Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is dis­covered, file a “CONCEALED DAMAGE REPORT” im­mediately with the delivering carrier.
The contents of this manual are based on the latest product information available at the time of publication. Hoover, Inc. reserves the right to make changes or im­provements to its machines without notice.
FOR YOUR CONVENIENCE, RECORD THE FOLLOWING IMPORT ANT INFORMA TION:
MODEL
P ART NUMBER
DA TE PURCHASED
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IMPORT ANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS IN THIS BOOK BEFORE USING THIS MACHINE! If you do not understand, ask your supervisor .
WARNING: To reduce the risk of fire, electric shock, or injury:
1. DO NOT USE THIS V ACUUM FOR PICK UP OF WET DEBRIS.
2. Do not use outdoors or on wet surfaces.
3. Do not allow to be used as a toy . Close attention is necessary when used by or near children.
4. Y ou must be trained to operate this machine. Operate this machine for its intended use only .
5. Do not operate this machine unless it is completely assembled. The dust bag and/or filters must be in place. Use only manufacturer’s attachments.
6. Keep the machine and its electrical components dry . Do not subject to rain. Store the machine in a dry building area. Clean the machine with a dry cloth only .
7. Machines can cause an explosion when near flammable materials and vapors. Do not use or store this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this machine.
8. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
9. Maintenance and repairs must be done by a qualified or authorized service center .
10.If the machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center .
1 1. Connect to a properly grounded outlet only (See Grounding Instructions).
12.T o prevent electric shock, always remove the electrical plug from the electrical outlet before do­ing any repairs or maintenance and when leaving the machine unattended. Do not handle plug or vacuum with wet hands.
13.Do not pull cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Keep cord away from heated surfaces. Do not use with damaged cord or plug.
14.Turn off all controls before unplugging.
15.Do not put objects into openings. Do not use with any opening blocked: keep free of dust, lint, hair and anything that may reduce airflow.
16.Keep hair, loose clothing, fingers and all parts of the body away from openings and moving part s.
17.Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.
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Grounding Instructions
This machine must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with a cord having an equipment-grounding conductor and ground­ing plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING - Improper connection of the equipment-grounding con­ductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the machine - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in figure A. A temporary adapter that looks like the adapter illustrated in figures B and C may be used to connect this plug to a 2-pole receptacle as shown in figure B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (figure A) can be installed by a qualified electri­cian. The green colored rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code
EXTENSION CORDS
Use only three-wire 14/3 or larger gauge approved extension cords that have three-prong grounding type plugs and three-pole receptacles that accept the appliance’s plug. Replace or repair any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identi­cal replacement parts.
NOTE: Do not use adapters shown in figures B & C in Canada
Vacuum Switch #91 1089
Jumper #911211
Brush Switch #91 1089
#1 Wht
#3 Wht #2 Wht
Wht
Blk
Blk
Blk
Wht
Gr
Cord Assembly #908086
Blk
Blk
Vacuum
Motor
Vacuum
Motor
Gr
Blk
Gr
Wire Conectors (5 Locations) #91 1179
Gr
Brush Motor
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OPERA TING PROCEDURES
WARNING! For the safe operation of this machine follow the instructions given in this booklet and the training given by your supervisor. Failure to do so can result in personal injury and/or damage to machine and property!
DO NOT OPERA TE MACHINE IN AN EXPLOSIVE EN­VIRONMENT!
NEVER USE THIS MACHINE TO PICK UP VOLA TILE OR EXPLOSIVE MA TERIALS!
The model shown in this manual is intended for com­mercial use.
PREPARATION
T o prepare the machine for operation, make sure it is of correct voltage and properly assembled. If in doubt, ask your supervisor.
§ If the vacuum is in its upright position (page 6), raise
the handle while supporting the vacuum, then slowly lower the vacuum to the floor.
§ Properly install the filter bag in the vacuum: Lift the cover from the machine. The filter bag inlet is designed with a rubber gasket that fits securely over the bag adapter (page 7) in the cover. First push the filter bag inlet over the adapter on the cover. Then from the outside of the cover reach inside the adapter and push the gasket on the rest of the way . Replace the filter bag when full.
OPERATION
1. Plug the machine’s power cable into a prop­erly grounded outlet (see Grounding Instructions).
OPERA TION WITH T OOLS
Three on-board tools are available for the vacuum: the dusting tool, crevice tool and turbo tool (page 6). T wenty (20) feet of hose is provided which allows access to rooms without moving the machine.
1. The brush and vacuum switches should be turned OFF.
2. Depress the foot pedal to the “ACCESSORY” position.
3. Remove the rigid portion of the accessory hose from its’ storage area in the handle and attach the tool of choice.
4. T urn the vacuum switch ON and begin.
Note: The vacuum switch should be OFF when switch­ing the foot pedal between the accessory and the brush positions.
MAINTENANCE
ALW A YS turn the brush and vacuum motor switches OFF and UNPLUG the power cord from the electri­cal outlet before doing any clean-up or repairs, and when the machine is left unattended.
AFTER EACH USE:
1. Vacuum filter bag: If the bag is full or damaged
install a new one.
Filter Bag, 10 Pack – Part Number 650602 Cloth Bag (optional) – Part Number 650601
2. Power cord and plug: Check for cuts or nicks; if
damaged, have the cord replaced at a factory au­thorized service center.
2. The foot pedal should be raised to the “BRUSH”
position (page 8) for wide area vacuuming.
3. Adjust the brush height with the lever located on the rear of the machine near the floor (page 8).
4. Turn the vacuum switch ON (rocker switch on operator’s right, page 7).
5. Turn the brush switch ON (rocker switch on operator’s left, page 7) and begin vacuuming.
3. Casters and Wheels: Remove any strings or de­bris that may restrict the free movement of the cast­ers.
4. Tools: Inspect the tools to ensure there is no ob­struction of airflow. Remove any debris found.
5. Brush: Remove any strings or debris. Replace if becomes worn or damaged.
Storage: The handle may be folded down and the machine stored upright to reduce storage space requirements. Store the machine in a clean dry area.
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MAINTENANCE
WEEKL Y:
UNPLUG BEFORE SERVICING .
1. Inspect and clean the two vacuum inlet filters.
Remove the cover from the machine. The filters are now accessible (see page 10). They are constructed of foam attached to a plastic mounting ring. Slide the filters off and clean by shaking or vacuuming. Replace if there are any rips, tears or can’t be cleaned.
2. Inspect and clean the exhaust filter. It is lo­cated under the handle on the top of the machine (see page 8). Remove the filter and clean by shak­ing, vacuuming or washing with water. Replace if there are any rips, tears or if it can’t be cleaned.
V ACUUM MOTOR MAINTENANCE:
Have the vacuum motors inspected annually by a fac­tory authorized service technician. If the carbon brushes are worn, they should be replaced. This service will prolong the life of the motor.
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WIDE AREA VACUUM
Wand Recess Area
on Handle (Models after 1 1/07)
(Image Enlarged)
Kit, Hopper Latch #655001
Body , Machine #651305
#201202 Bumper #930005 Pop Rivet
Handle, Machine #653901
Cover #652304
Clamp with Screw #S611A
Turbo Tool #608844
Dusting Tool #658801
Tool Storage Bag #650603
Hose #440001310
Cuff (2) #242402
Crevice Tool #658802
Wand (2) #659801
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Screw, #8x1/2 THP SMS (3) #W136D1
SWITCH ASSEMBLY
Plate, Switch #656602
Switch, Rocker 20 Amp (2) #91 1089
Not Shown:
Lead Assembly, Switch #91 1211
Bag Adapter
Nut,10-20 ESNA S/S (2) #920017
Brace #658505
Gasket, Cover #653402
Brush Switch
Vacuum Switch
COVER ASSEMBLY
Bag Clamp Assembly Not Seen: Screws (2)
#962029 Clamps (2) #1394 Nuts (2) #920017
Screws, Handle (2) #9621 19
Screws, Brace (2) #W343D
Not Shown:
Paper Vacuum Bags, 10 Pack #440001304
Cover #652302
Optional Cloth Bag #440001305
Handle #653902
Cap, Handle (2) #651501
Screw, 10-24x1 PHP #W343D
Shaft, Wheel #657703
Nut, 10-20 ESNA S/S #920017
WHEEL ASSEMBLY
Wheel, 10x1.75 Grey (2) #229750
Snap Axle Cap (2) #S482P
Two (2) Sets:
Washer, Fibre (5 one side, 6 other side) #509820 Washer, 7/16 Flat #W120D
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HANDLE & EXHAUST FILTER COMPONENTS
Not Shown (at top of handle):
Clamp #1394 Spring #228331 Screw #W343D
Wiring Harness #91 1210 Connectors (5) #91 1179
Cord Assembly, 75 Feet #440001309 Strain Relief #508510 Nut, 1/2 Pipe Lock #920619
Jacknut #920026 Clamp, Cable #612001 Screw #W343D
Exhaust Filter #440001307 Screw, #8x1/2 THP (4) #W136D Screen, Filter #658501 Sound Deadening #658504
Handle #653901
Two (2) Sets:
Bracket, Handle #657201 Screw (2) #W516D
Exhaust Filter #440001307
Label, Warning #615102
BRUSH ADJUSTMENT & FOOT PEDAL
Brush Height Adjustment Assembly (detail on page 11) #650903
Label, Brush Adjustment #655108
Brush/Accessory Foot Pedal #655101
Label, Brush Accessory #655109
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Two (2) Sets:
Bearing Housing #654201 Screw, 8-32x3/8 Flat PH (2) #962105
Bearing (2) #902035
BRUSH ASSEMBLY
Screw, #8x1/2 THP (8) #W136D
Shoe Brush #657901
Pulley, Brush #656901 Set Screw (2) #W168D
Guard, Belt #653602 Screw (4) #W136D
Shoe End #657902 Screw (3) #W136D
Note: Brush Motor Internal Rectifier #91 1066
Shaft, Short #657702
Two (2) Sets,not shown:
Guard #653601
Screw, #4x1/4 Type Z PH SMS(2) #962144
Brush #440001308
Brush Assembly #650902 Includes Brush with Shafts for Service
Support, Motor #650801 Screws (4) #962019
Bracket, Brush Motor #658503
Three (3) Sets:
Screw #962010 Washer, 1/4 Lock #980002 Jack Nut, 1/4-20 Zinc #920028
Shaft, Long #657701
Brush Motor #655201
Belt, Drive #44000131 1
Pulley, Motor #656902 Set Screw (2) #W168D
Two (2) Sets:
Screw, 1/4-20x1/2 HH #W169D Washer, 1/4 Lock #980002 Washer, 1/4 Flat #W104D
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Gasket, Motor Mount (2) #633403
Vacuum Motor , 1 15V (2) #655204
V acuum Motor, 230V (2) #655205
VACUUM MOTOR & FILTERS
Screw, 10-32x1/2 Type F #962030 (230V Only)
Not Shown:
Washer (1) #W124D Lead Assembly, Green (2) #91 1212 Washer (1) #W124D
Screw , Motor Mount (4) #962089
Nut (4) #W106D Washer (4) #W401D
(230V Only)
Vacuum Inlet Filters (2) #440001306
Not Shown:
Gasket, Hopper #653403
BOTTOM VIEW
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FOOT PEDAL & VACUUM ADJUSTMENT ASSEMBLY
Nut, 1/4-20 (2) #920011
Foot Pedal (Lever for Door) #655101
BRUSH ADJUSTMENT ASSEMBLY
Two (2) Sets:
Screw #962010 Washer, 1/4 Lock #980002 Nut, 1/4-20 Zinc #920025
Plate, Adjustment #656601
Screws, #8x1/2 THP (4) #W136D
Plate #652301
Gasket, Duct #653401
Arm, Support (2) #650301
Rod, Vacuum Adjustment #657402
Screw, #8x1/2 THP #W136D
Cotter Pin #A13507
Screws, 8-32x5/16 PHP MS(4) #W500D
Plate, Vacuum Door #652701
Seal, Vacuum Door #657601
Plate, Not Shown, Below Seal #657202
Support, Caster #658502
Spring #658302
Label, Brush #655108
Two (2) Sets:
Nut, 6-32 Hex w/Nyloc #W144D Screw, 6-32x3/8 FHP #W152D
Screw #962057 Nut, Connecting #920618
Arm, Caster Adjustment #655110
Rod #657403
Stop, Adjustment Rod (2) #658506 Screw, 8-32x3/4 PHP (2) #962066
Washer, 5/16 Fender Zinc #W212D
Screw, #8x1/2 THP (2) #W136D
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Two (2) Sets:
Caster #659701 Washer, 3/8 Lock #980009 Nut, 3/8-16 Hex #920002
Bracket #652001 Screw, #8x1/2 THP #W136D
Four (4) Sets:
Screw, 1/4-20x3/4 HH #W169D Washer, 1/4 Lock #980002
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WARRANTY POLICY
GROUND COMMAND WIDE AREA VACUUM LIMITED W ARRANTY
The Hoover Wide Area V acuum has been manufactured, tested and inspected in accordance with specific engineering requirements and is WARRANTED to be free from defects in workmanship and materials as follows:
Five (5) years parts, one (1) year labor – Rotational molded components. One (1) year parts & labor – All other components unless excluded below .
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Hoover Operating and Maintenance instructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Part Number Part Name 440001304 440001305 440001306 440001307 440001308 440001309
440001310
44000131 1
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts including motors, pumps, etc., is subject to incoming inspection of those items.
Paper Bag Filters Cloth Filter Bags Filter Exhaust Filter Brush Cord Assembly Hose Assembly Belt
T o secure repair under this warranty , the following procedure should be t aken:
· The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If unable to locate the Dealer, you may contact Hoover at the address listed herein for the location of the nearest repair center or agent or for other instructions pertaining to your warranty difficulty .
· Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge or cost to the user.
· Only Hoover or it s authorized dealers and agents may make no charge warranty repairs on this product. All others do so at their own risk.
This warranty limits Hoover liability to the repair of the product and/or warranted parts replacement and does not include incidental or consequential damages arising from the use of a Hoover machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
8/11
7500 Cochran Road • Glenwillow, OH 44139
Ph: (888) 321-1 143
www.hoover.com
Part Number: 961130024
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