Royal Sovereign RSS-685, RSS-1050, RSS-1200 User Manual

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Royal Sovereign LAMINATORS

OWNER'S MANUAL

RSS-1200,1050 ,685

PLEASE READ AND SAVE INSTRUCTIONS.

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TABLE OF CONTENTS

PAGETOPICS

INTRODUCTION --------------------------------------------------------------------------------

SAFETY PRECAUTIONS --------------------------------------------------------------------

CHARACTERISTICS -----------------------------------------------------------------------------

SPECIFICATIONS ---------------------------------------------------------------------------------

NAMES OF MAJOR PARTS OF MACHINE ------------------------------------------------

DJUSTMENT OF FILM TENSION AND LOCATIONS --------------------------------

SETTING UP FILM -------------------------------------------------------------------------------

HANGING FILM -----------------------------------------------------------------------------------

1.HOT FILM -----------------------------------------------------------------------------------------

2.COLD FILM ---------------------------------------------------------------------------------------

CONTROL OF ROLLER PRESSURE ------------------------------------------------------

INSTRUCTIONS FOR CONTROL PANEL ------------------------------------------------

1.LCD WINDOW ----------------------------------------------------------------------------------

2.FUNCTIONS OF BUTTONS ----------------------------------------------------------------

3.HOW TO USE BUTTONS -------------------------------------------------------------------

LAMINATING STEPS ---------------------------------------------------------------------------

1.HOT LAMINATING ----------------------------------------------------------------------------

2.COLD LAMINATING --------------------------------------------------------------------------

TIPS FOR REMOTE CONTROL AND FOOT SWITCH ----------------------------------

METHOD FOR USING CUTTER --------------------------------------------------------------

1.CROSS CUTTER -------------------------------------------------------------------------------

2.SLITERS -------------------------------------------------------------------------------------------

IMPORTANT SAFETY CONCERNS. -------------------------------------------------------

MAINTENANCE ------------------------------------------------------------------------------------

IT'S NOT OUT OF ORDER. --------------------------------------------------------------------

SPARE PART ----------------------------------------------------------------------------------------

MEMO ----------------------------------------------------------------------------------------------

14~17

18~20

26WARRANTY --------------------------------------------------------------------------------------

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INTRODUCTION

Thank you for purchasing a Royal Sovereign Roll Laminator. It has been designed and manufactured to provide years of continuous service in the professional environment. To insure high quality lamination, please read this instruction manual thoroughly. This manual will provide you with complete operating and maintenance information. For additional product support or factory-direct ordering information.

Call Royal Sovereign Customer Service at (800) 397-1025.

SAFETY PRECAUTIONS

The safety recommendations outlined in this section are to be read, understood and followed before operating machine. Keep this information for future reference. Failure to comply any of the following safety procedures could result in serious personal injury.

1. To prevent the possibility of electrical shock, do not immerse machine in water or permit liquids to spill inside.

2. Do not allow articles of clothing (neckties, scarves, papers, etc.) near front or rear machine openings as they could get caught by rollers and be pulled inside, causing personal injury.

3. Do not insert sharp objects into front or rear machine openings. Do not place anything in feed tray openings of machine other than appropriate laminating materials or pouches.

4. Do not attempt to laminate items that exceed total recommended material thickness.

5. Do not operate machine for any other purposes than its intended use.

6. Do not operate machine if electrical plug or power cord is damaged.

7. Turn off the power when unattended or not in use. Unplug machine before movig it or when it is not in use for an extended period of time.

8. This machine is intended for indoor use only.

9. Do not alter or extend electric plug. Plug is configured for appropriate electrical supply.

10. The socket-outlet shall be installed mear the equipment and shall be easily accessible.

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CHARACTERISTICS

RS Roll Laminator Line are advanced laminators with time transcendental design, utilizing the latest in laminating technology. It is designed for you to set temperature and speed as necessary and have the machine remember your settings. Also, you can laminate anything at high speed, regardless of thickness of material and type of film. Remote control device allows for control of the machine from the front or rear. Foot-Pedal Switch allows for hands-free operation. It is also designed for convenient use by anyone through the simple procedure of adjusting film tension in accordancs with the thickness of film and materials to be laminated.

SPECIFICATIONS

Unit Dimensions

Unit Weight

Voltage/Cycles

Power Consumption

Max.Laminating Speed

Max.Laminating Width

Max.Laminating Thickness

Cold and Hot Laminating

Cooling Blower

Paper Counting

Length Measurement

Take Up

Film Alignment

Cutter-Cross

Foot-Switch

RSS-1200

1550*650*1210(mm)

61*25.6*47.4(in)

190(Kg) 418(lbs)

RSS-1050 RSS-685Description

1400*650*1210(mm)

55.1*25.6*47.4(in)

140(Kg) 308(lbs)

1070*650*1205(mm)

AC 100~120/ 200~240V 50~60Hz

3000W 3000W 2000W

6m/min (19.7ft/min)

1200(mm)

47.2(in)

1050(mm)

41.3(in)

13mm ( 0.5in)

25~250mic (1 ~ 10mil)Film Thickness

Yes

221

Yes

42.1*25.6*47.4(in)

100(Kg) 220(lbs)

685(mm)

27(in)

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NAMES OF MAJOR PARTS OF MACHINE

1. FILM-UPPER 8. FOOT SWITCH

2. FILM-LOWER 9. REMOTE CONTROL SWITCH

3. TAKE-UP (ASS'Y-TAKE-UP) 10

4. IDLER BAR (UPPER) 11

5. TABLE-FRONT 12

6. SHOE-HEATER,UPPER 13

7. ASS'Y-STAND 14

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CONTROL PANEL

PRESSURE LEVER

TENSION CONTROL KNOB

ALIGNMENT KNOB

TAKE-UP SWITCH

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ADJUSTMENT OF FILM TENSION AND LOCATIONS

Alignment Knob.

Locking Nut

Tension Control Knob

Film

필름

열판

Shoe-Heater

Anti-Wrinkle

주름방지부

device

Film

필름

1. HOW TO CONTROL TENSION

Tension of film can be controlled depending on the state of lamination, but basically you can adjust it, to some extent, and make wrinkles straighten from Anti-Wrinkle Part of the heat shoe. To increase the tension on the film, turn the knob clockwise. To lower the tension, turn the handle counter clockwise. If lamination is curved upward, it means that tension of upper film is high. In this case, it can be controlled by raising tension of lower film or lowering tension of upper film. If lamination is curved downward, apply the method in reverse.

2. HOW TO ADJUST ALIGNMEN

Location control device is used when the edges of the lamination are unjustified. As the drawing shows, when the alignment knob is turned clockwise, the upper film is moved to right. On the contrary, when the handle is turned counter-clockwise, it is moved

to left. Once proper alignment is reached, turn the Locking Nut tight against the Alignment knob so the adjustment is set.

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Picture 1

Picture 2

Picture 3

Picture 4

Picture 5

SETTING UP FILM

Upper Film

Lower Film

Upper Film

Lower Film

Core Fixing Screw

1. Set the glossy side of upper/lower film to face the heat.

( Glossy side is PET film and matte side is thermal polymer laminating film.)

2. Like picture 1, insert core into the left side of upper/lower film shaft.

3. Like picture 2 and 3, insert core into the right side of upper/lower film.

4. Like picture 4 and 5, adhere core closely.

(Make the right/left direction of fixing screw consistent.)

5. Locate film in the middle, and then fasten core fixing screw.

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1. HOT FILM

HANGING FILM

HEAT SHOE

LOWER IDLE BAR

UPPER ROLL FILM

SHAFT

UPPER IDLE BAR

HEAT SHOE

LOWER IDLE BAR

SHAFT

Picture 1

SHAFT

LOWER FILM

GUIDING PAPER

LOWER ROLL FILM

1. Insert the bar into the core of roll film then place the bar on the machine.

2. Place the Pressure Lever to the open mode (10~13mm).

3. Insert a piece of lightweight cardboard (Guiding Paper) between the rollers, through to beyond the second set of rollers. **IMPORTANT : It should reach beyond the second set of rollers. It should stick out

5cm (2") in front of front roller.

4. Pull the upper film around the upper idler bar to the anti-wrinkle device and stretch out the film on the upper heat shoe.

5. When the temperature reaches 80°C (176°F), the resin is melting, stick the film on the shoe.

6. Allow some of the film with melted resin to stick to the Guiding Paper.

7. Repeat step 5 with lower roll film then stick it to the Guiding Paper.

8. Unwind 30~40cm(1~1.3ft) of both rolls of film, to loosen the film tension. This should be fed through to the rear roller without tension.

9. Set speed at 1 and press the "RUN" button to feed film into the machine.

10. After checking the status of lamination, Place the pressure lever at the proper lamination mode.

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2. COLD FILM

TAKE UP DEVICE

PAPER BACK

HEAT SHOE

1. Take out the guiding table.

2. Put the shaft of roll film in each hole exactly.

UPPER FILM SHAFT

COLD FILM

UPPER IDLE BAR

3. Set the pressure lever to the proper lamination mode.(1mm/5mm/10~13mm)

4. Pull the film around the idler bar to the Anti-wrinkle device.

5. Put the paper back of the film to the bobbin at take-up bar to rewind the paper back.

**It is to be stuck on to roll up clock wise.

6. Place the sticky part of film on the upper shoe and get ready to laminate.

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CONTROL OF ROLLER PRESSURE

***Methods of controlling pressure of the roller ***

1. For setting, pull the pressure lever out and turn the lever to following the indication.

2. 10~13mm Board : Mode that you can laminate 10~13mm(1/3" to 1/2")

3. 5mm Board : Mode that you can laminate 5mm(1/4") hard board

4. 1mm hard board : Mode that you can laminate 1mm(40mil) hard board

5. Laminating : Mode that you can do laminate 25mic(1mil) to 250mic(10mil)

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INSTRUCTIONS FOR CONTROL PANEL

You can manipulate speed and temperature with the LCD controller.

We designed the LCD panel for user convenience by adopting memory working condition.

***Terms***

LCD DISPLAY

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BUTTON

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1.LCD WINDOW

1. Initial display status.

It displays the last working condition

when the power is turned on.

when the preset temperature is reached.

Indicates to wait till blinking stops.

Current temperature is higher or lower than

the preset temperature.

Saving electricity status.

5. Temperature

1) Shows the preset temperature.

2) You can check the current temperature on

the heat shoe by pressing T-Check button.

6. Speed

*9 different speed option.

(SPEED1->1.0m(3.3ft)/min.

SPEED9-> 6.0m(19.7ft)/min.)

7. PRGM

*9 different memory cell (address)

You can memorize 9 different working

conditions.

is displayed

Blinking

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2. FUNCTIONS OF BUTTONS

UPPER

LOWER

REV

RESET

UPPER

SPEED

LOWER

MEMORY

T-CHECKC/HOT

ST/BY

SPEED

MEMORY

: Upper shoe temperature controller

: Lower shoe temperature controller

: Speed controller

: Choose memorized working condition

: ① Increase temperature

② Increase s

eed

③ Restore the memorized working

RUNSTOP

setting

: ① Decrease temperature

FAN

MEANS

② Decrease speed

③ Restore the memorized working

setting

C/HOT

T-CHECK

: Cold function

: Check current temperature

ST/BY

: Saving electricity while the machine is

not being operated.

: Reverse function : Count & Length values format

REV

RESET

STOP

: Stop working : Run and stop the fan

FAN

: Run the rollers.

RUN

MEANS

: Change into Count & Length Mode

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3.HOW TO USE BUTTONS

***Set the upper/ lower heat shoes***

Button & Display

UPPER

LOWER

1. Temperature available range from 0°C (32°F)

to 160°C (320°F).

2. Set temperature of upper shoe.

Press upper button then you will see the LCD is

blinking 6 times. Before blinking is finished, press

or to set the temperature.

3. Set temperature of lower shoe.

Press lower button and choose the arrow button

the same way to set temperature of upper shoe.

Each time you press the button, it will change 1°C (2°F). If you press the button

more than 2 seconds, temperature will change

automatically until you press the button again.

5. Buzzer is ringing each time you press the button.

***Speed controls***

1. The operator can use 9 different lamiantion speeds.

SPEED

2. Press button then speed display mode

SPEED

is blinking 6 times

Before blinking finish, the operator can change the

speed with or

3. Each time you press the button, buzzer will ring.

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***Memorizing Working condition and Using

the memorized working condition***

1) Memorize working condition

1.Operator can memorize 9 working conditions.

2.Each time you press the button, buzzer is ringing.

3.find the condition number you are willing to memorize

working condition by pressing button.

4.When you finish setting upper/lower temperature and

UPPER

SPEED

speed, you can press the memory button.

This working condition is memorized while buzzer is

LOWER

MEMORY

ringing with blinking.

*If you change the temperature or speed and the display shows blinking at the same

time, memory number is blinking together, it means that working cocdition is not

set. When you memorize working condition, you have to press button.

5.When you memorize another working condition, you can do above 3 and 4

operation over.

MEMORY

2) Use the memorized working condition.

1.Operator can choose one of 9 memorized working

conditions.

MEMORY

2.Press

the or to select

a working condition. The display will blink.

3.After the blinking stops, it is set the working condition you

selected and shows the working condition on the display.

MEMORY

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C/HOT

COLD

***Check current temperature on the shoes.***

1.This function allows you to check the current

temperature on the shoes.

2.Press then temperature is shown on the

T-CHECK

display while display is blinking.

3.It shows current temperature 5 times then returns

to temperature which the operator has set.

4.It shows "LO" when the temperature is 40°c (104°F)

or below. Only when the current temperature is over

T-CHECK

41°c (106°F) will it show the exact temperature on

on the shoes.

***Cold mode***

1.You can do cold lamination with this function.

C/HOT

button.

MEMORY

SPEED

MEMORY

ST/BY

2.Press the button to show "COLD"

on the display.

3.Speed will always show 2 and there is no memory

of working condition shown.

4.Speed can be varied 1 or 2 by selecting

5.You release the machine from cold mode by

pressing button.

6.Everytime you press the button, buzzer is ringing

7.ST/BY mode is not working at COLD mode.

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***STND-BY (Saving Electricity while you are not operating for a while)***

1. When press button will display

ST/BY

on the screen and STND-BY mode is set at 80℃.

2. When machine is in mode, machine condition

wouldn’t work. Press the button and

ST/BY

it will revert to the previous working.

3. When the machine runs, you can’t change it to the

mode.

STOP

ST/BY

In this case, press the button and turn

the machine to the mode.

***Check the laminating length & How many laminated papers***

1. When press button the present numbers of

length and papers laminated will be shown on

the screen.

2. When you want to return to working mode,

Press button again.

MEANS

3.Also, you can reset measure mode by pressing

RESET

button.(for 2 second)

RESET

FAN

MEANS

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LAMINATING STEPS

1. HOT LAMINATING

1. Properly plug in the machine.

2. Set up your film.

3. Turn on the power switch on the backside of the product. (Emergency Switch must

be turned to the "OFF" position.

4. Set pressure lever to "Laminating" position.

5. Increase temperature of the hot shoe. If the temperature is memorized for the

laminator, please push button, then use or

button to choose the correct location.

6. It is ready when the LCD window shows

three times. (It takes about 10minutes depending on setting temperature.)

7. To set the film tension properly, please use the Tension Adjustment Knob while

you are checking laminating condition (The lower film tension would make

the better operation.)

8. Set documents on the table. (You should allow at least 5mm(1/4") room on each

side for perfect laminations.

9.Push

the emergency switch whether it is located at "ON" position or not.

10. Push document into the rollers and start laminating.

11. Push

cutter, if needed.

12. It would be convenient, if the table guide is set at the proper position when

the machine is continuously laminating. It is possible to cut unnecessary excess

from the left/right side of the object with the Slitters.

13. The document, which has been just laminated, is pretty hot and easily bent.

Try not to touch the document until it has cooled down.

14. After finishing your work(laminating), change the position of the Pressure Lever

to "Hard Board, 1mm(40mil)".

15. Turn the Power switch off.

RUN

on the control panel. If the rollers don't run, please check

STOP

when the laminating is finished. Cut the document with the cross

MEMORY

and the buzzer rings sound

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***Useful Information***

1. It would be easier for you to operate the machine next time if the tempreature and

the speed are set at the best condition and memorized by using the button

MEMORY

2. sign may appear on LCD window in the case continuous laminating.

If it happens, the speed needs to be lowered by one speed level and started again

after signal on the LCD window.

3. In case of wrinkling or rolling of film due to wrong position of document, the button

of is needed to be keeping pushed in order that document could come out

REV

to the front with buzzer sound.

4. When document is much smaller than film, you should place it in the middle of film

for preventing wrinkle.

5. Use cooling fan when you laminate continuously without break and document is too hot.

***Laminating Speed at each level***

SPEED 1 1.0m(3.3ft)

SPEED 2 1.6m(5.2ft)

SPEED 3 2.0m(6.6ft)

SPEED 4 2.2m(7.2ft)

SPEED 5 2.6m(8.5ft)

SPEED 6 3.3m(10.8ft)

SPEED 7 4.3m(14.1ft)

SPEED 8 5.2m(17.1ft)

SPEED 9 6.0m(19.7ft)

The above laminating speed numbers are at the condition on regular voltage with

almost no film tension. There might be the possibility for difference to the above

numbers due to the change of voltage or adjustment of tension.

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***Temperature/Speed adjustment guide***

NO Remarks

Film

Thickness SpeedStorage TempTemp

38 micron

(1.5 mil)

80 micron

(3 mil)

100micron

(4 mil)

125micron

(5 mil)

150micron

(6 mil)

175micron

(7 mil)

200micron

(8 mil)

250micron

(10 mil)

Paper

Thickness

100g/㎡

150g/㎡

300g/㎡

100g/㎡

150g/㎡

300g/㎡

100g/㎡

150g/㎡

300g/㎡

100g/㎡

150g/㎡

300g/㎡

100g/㎡

150g/㎡

300g/㎡

100g/㎡

150g/㎡

300g/㎡

100g/㎡

150g/㎡

300g/㎡

100g/㎡

150g/㎡

300g/㎡

130

110

115

120

130

Preset

Speed

User's Guidence

*NOTE

IF the surrounding conditions are different, the adjustment is necessary

to be controlled a lttle.

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2. COLD LAMINATING

1. Put cold roll film on upper bar.

(Set the same as method of HOT film for protect paper of lower part) +

2. Pull COLD film, and fix it so that backside protecting paper can be wound on the take-

mandrel clockwise. (Revolve core to make protectingpaper tight a little bit.)

3. Set pressure lever at the proper position following to your lamination condition.

4. After pressing the button choose and set proper speed by using the

C/HOT

SPEED

and button.

5. It is when ready is show on the screen and the buzzer rings three times.

6. Turn on the take up device and set the proper film tension by pressing the

RUN

button. Lower tension would make better operation.

7. Set document on the table.

You should allow at least 5mm(1/4”)

space on each side for perfect laminations

8. Turn the switch “Run” and "take up motor

at the same time. The liner and film wii be

rolled at the same time.

9. When the lamination is finished, press the button.

STOP

For your convenience, it would be better to set table guide in proper position.

And if needed, cut documents with cross cutter.

10. Set pressure lever at the Hard board/1mm(40mil) mode.

11. Turn off the power switch.

*** Reference ***

1. Set up the protection paper. Otherwise, glue form the film will be stuck on the face of t

and it can be seriously damaged.

2. Turn the switch “Run” and “Take up motor” at the same time.

3. For worm lamination, set temperature from the hot mode.

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TIPS FOR REMOTE CONTROL AND FOOT SWITCH

1. It is convenient to use the remote control in the back of machine while laminating.

2. It is also convenient if you use Foot Switch while laminating HARD BOARD.

3. "RUN", "STOP", "REV" buttons on Remote Control have same functions

with the ones on Control Panel.

4. Press Foot Switch one time for "RUN", press one more time for "STOP".

(Don't keep pressing)

5. After use of Remote Control, attach it to the left side of rear of machine.

METHOD FOR USING CUTTER

1.Cross Cutter

1. It is on the back side of the machine.

2. After lamination, move cutter to a point about

1/3 of the width of lamination.

3. Grasp film with one hand and press the cutter

downward and slide it to the direction

intending to cut with another hand.

4.Press the cutter and slide it the other way.

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2. Slitters

1.This machines has two vertical cutters (slitters)

2. For successive lamination, it is easy to cut

vertically.

3.Fix the cutter at the point to be cut, on the left

and right.

(Turn the screw counter clock wise to loosen

the slitter, and slide it to the point to be cut.

Once the point is set, turn clock wise to fix it.)

4. Turn the cutter knob to "ON".

5.Once you start lamination, it is automatically

slit.

6.Dial Cutter knob at "OFF" mode after lamination.

7.When the knife is dull, unscrew the cutter screw to

counter clockwise to take the knife out.

Break the edge of knife and tighten the screw.

**CAUTION.**

*When you do not use vertical cutter, please set the both cutter at the bottom of each side. It could cause you to cut your hands while installing roll film.

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IMPORTANT SAFETY CONCERNS

1.Please be cautious that neck tie, necklace, long hair, clothes are kept well away

while operation.

2. Prevent children from accessing the machine.

Extreme Heat Will Cause Injury

3.Place the machines on the plated place in order to prevent the machine from damage.

4.Make certain that the machine is connecterd to an adequate power source.

5.Do not use any other purposes other than the lamination.

MAINTENANCE

1.Do NOT Allow the machine to run with only one roll of film installed. The melted resin will adhere to one roller and ruin future laminations.

2.The width of film should be bigger than the material, and width of upper side, and lower side of film should be same in order not to allow melted resin to adhere to the rollers.

3.Be sure to adjust the film tension while in operation. If the tension is too tight, it could cause the film to stretch.

4.After work, you should clean the resin from the rollers before beginning the next operation.

5.Please check the lubricant after long operation or you do not use for a long time.

6.Check the chain linking each gear is not loosened. The limit tension allowed is 3mm.

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It's not out of order

Cause Check pointSymptom

Rollers do not operate 1. Power cord may not be plugged 1. Check the power cord after press RUN in. 2. Check the switch is on button. 2. Power switch is at OFF mode. 3. Check the emergency switch

3. Emergency switch may be at is off ON mode. 4. Release STND-BY switch by

4. It may stay at STAND-BY mode. press the STND-BY button Heat shoe is not 1. It is set at the cold mode 1. Change the function to hot heater up. 2. Memorized temp may be lower lamination.

than atmosphere temp. 2. Set proper temperature for the

work *Noise from friction 1. Film tension is too tight. 1. Adjust the film tension. between the shoe 2. Temperature of heat shoe is too 2. Reduce the friction noise by and film is loud, while high adjusting temperature on the machine's operating heat shoes. at a slow speed. *Wrinkled lamination 1. Film tension is not proper, too 1. Adjust film tension. result tight. 2. Put the Idle Bar at right position.

2. Idle Bar in line with lower roller

is not in proper position. *Result of lamination is 1. Temperature on the heat shoe 1. Increase the temperature on the not clear is too low or lamination is too heat shoe or decrease the

speedy. speed.

SPARE PARTS

1. Core(76mm) :6EA

2. Fuse(50T) : 1EA

(AC 250V 6.3A)

3. Fuse(65TS) : 1EA

(AC250V 15A)

4. Bolt(M8X12) : 6EA

5. Washer-spring(Φ8) : 6EA

6. Bolt-core : 2EA

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LIMITED WARRANTY

1. DURATION OF LIMITED WARRANTY

One (1) year from the date of "Buyer's" receipt of delivery.

2. INSPECTION and CLAIMS

It is the "Buyers" responsibility to inspect all merchandise immediately upon receipt.

Any claims must be submitted to the "Seller" in writing, along with adequate examples

(samples, photos, etc.) clearly showing the reason for the claim. All claims must be

filed within fifteen (15) days of actual receipt of the shipment by the "Buyer", or they

shall be waived.

3. DEFECTIVE RATE OF 2% OR LESS

Repairs to defective merchandise valued at 2% or less of annual purchases of that

item by a "Buyer", is the responsibility of the "Buyer". The "Seller" agrees to promptly

provide any spare parts needed for such repairs, free-of-charge, on a "freight collect"

basis, to be shipped via the "Buyer's" specified carrier.

4. DEFECTIVE RATE IN EXCESS OF 2%

In the event that the defective rate exceeds 2% of the "Buyer's" annual purchases

of that item, the "Buyer" must notify the "Seller" of the specific defect(s). The "Seller",

upon inspection of the defective goods, will either repair or provide replacement

(at the "Seller's" sole discretion) for said goods. Any shipment of replacement

merchandise will be at 50% freight allowed.

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Page 27

MEMO

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