Royal Sovereign RSL-2701, RSL-380, RSL2701U User Manual

MODEL: RSL-2701

www.royalsovereign.com

RSL-2701U RSL-380

ROLL LAMINATOR SERVICE MANUAL

3 ~ 3

4 ~ 10

4 ~ 6

6 ~ 7

8 ~ 9

9 ~ 10

11 ~ 11

12 ~ 18

12 ~ 12

13 ~ 13

13 ~ 14

14 ~ 14

15 ~ 15

15 ~ 16

16 ~ 17

17 ~ 18

19 ~ 19

20 ~ 23

24 ~ 34

35 ~ 38

4.Adjustments

……………………………………………………………………………………

3.8) Replacement of Motor………………………………………………………………………

5. Parts List

…………………………………………………………………………………………

6.Exploded Drawings ………………………………………………………………………

7.Wire Diagram …………………………………………………………………………………

3.4) Main PCB ……………………………………………………………………………………………

3.5) Sub PCB ………………………………………………………………………………………………

3.6) Heaters ………………………………………………………………………………………………

3.7) Cross Cutter …………………………………………………………………………………………

3.Replacing Parts ………………………………………………………………………………

3.1) Right Cover …………………………………………………………………………………………

3.2) Left Cover …………………………………………………………………………………………

3.3) Rear Cover …………………………………………………………………………………………

Table of Content

1.Safety Precautions

………………………………………………………………………

2.Troubleshooting ……………………………………………………………………………

2.5) Poor Lamination Quality …………………………………………………………………………

2.1) Rollers Not Heating ………………………………………………………………………………

2.2) Rollers Over Heating ……………………………………………………………………………

2.3) Rollers Not Running ………………………………………………………………………………

2.4) No Main Power ……………………………………………………………………………………

1. Safety Precautions

Failure to comply any of the following safety procedures could result in

1. Only a licensed electrician should install wiring and outlet for the laminator.

serious injury. Please read the instructions carefully and keep for future reference.

2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage.

3. Keep hands and clothing (ie. Neckties) away from rollers. The rollers are pinch points that can trap body parts or clothing and cause serious injury .

4. Keep flammable and wet objects away from the machine .

5. Place machine on a level surface.

6. Avoid excessive sunlight, humidity and extreme temperatures.

7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving and/or repairing.

8. Keep out of reach of children.

9. Only Royal Sovereign authorized maintenance and service technicians should make repairs.

10. Do not attempt to laminate items that exceed total recommended material thickness for the unit.

11. When cleaning the machine, don't use flammable sprays or materials.

12. Do not touch the rollers when they are hot or place foreign objects inside the machine.

13. Do not cover the surface of the machine until the machine has completely colled.

2.1 Rollers Not Heating

disconnected with MAIN PCB.(except RSL-380)

2. Troubleshooting

CAUSES

MEASURES

1. The wire connector from the heater is

1. The wire connector from the heater is disconnected

with MAIN PCB.(except RSL-380)

2. The Wire-Temp Fuse is disconnected.

3. The Main Fuse is defective.(except RSL-380)

4. The Bi-metal is defective.

5. The heater in the roller is defective.

6. Main PCB is defective.

Before troubleshooting, be sure to

disassemble the Right cover ,

the Left cover and the Frame Rear.

Refer to how to replace each component

for the disassembly of them.

1) Test if the connector wire is

disconnected with Multi-tester.

2) If disconnected, replace it with

new one.

WIRE-

HEATER

2 The Wire-Temp Fuse is disconnected

1) Test if the Wire-Temp Fuse is disconnected with Multi-tester.

3. MAIN FUSE is disconnected.(except RSL-380)

4. The Bi-metal is defective.

2) If disconnected, replace it with new one.

1) Test if the Main Fuse is disconnected with Multi-tester.

2) If disconnected, replace it with new one.

WIRE-TEMP FUSE

1) Disconnect the heater wire from the Bi-metal.

2) Unfasten 2 screws holding the Bi-metal.

3) Replace it with new one.

MAIN FUSE

BI-METAL

5. The heater in the roller is defective.

1) Test if the heater is disconnected with Multi-tester.

2.2 Rollers Not Heating

the Right cover , the Left cover and the Frame

MEASURES

CAUSES

6. Main PCB is defective.

2) If disconnected, replace it with new one.

Replace Main PCB with new one according to How to replace Main PCB

only when all of the above mentioned heater wire, wire thermal fuse,

heater and Bi-metal are normal.

1. The Temperature Sensor is not work.

2. The wire thermal fuse is defective.

3. The heater in the roller is defective.

4. Main PCB is defective.

Before trouble shooting, be sure to disassemble

Rear.

Refer to how to replace each component for the

disassembly of them.

1) Disassemble the Right cover. (Refer to how to replace Cover-R.)

4. Main PCB is defective.

1. The Temperature Sensor is not work.

RSL-380

2. The wire thermal fuse is defective.

3. The heater in the roller is defective.

2) Disassemble the Bracket-Sensor with Sensor ass'y.

Test if the Sensor ass'y is disconnected with Multi-tester.

Again, Attach The Bracket-Sensor as the proper position.

Sensor

Roller

Bracket-Sensor

Contact position

Temp.

Sensor

1) Test if the wire thermal fuse is disconnected with Multi-tester.

Contact position

2) If disconnected, replace it with new one.

1) Test if the heater is disconnected with Multi-tester.

2) If disconnected, replace it with new one.

1) Replace Main PCB with new one according to How to replace Main PCB

only when all of the above mentioned heater wire, wire thermal fuse,

heater and Bi-metal are normal.

7-1

1) Disassemble the Right and the Left cover. (Refer to how to replace Cover.)

2) If disconnected, replace it with new one.

only when all of the above mentioned heater wire, wire thermal fuse,

2. The wire thermal fuse is defective.

3. The heater in the roller is defective.

4. Main PCB is defective.

RSL-2701，RSL-2701U

1. The Temperature Sensor is not work.

2) Disassemble the Bracket-Sensor with Sensor ass'y.

Test if the Sensor ass'y is disconnected with Multi-tester.

BRACKET SENSOR

SENSOR ASS'Y

1) Test if the wire thermal fuse is disconnected with Multi-tester.

1) Test if the heater is disconnected with Multi-tester.

2) If disconnected, replace it with new one.

1) Replace Main PCB with new one according to How to replace Main PCB

heater and Bi-metal are normal.

7-2

2.3 Rollers Not Running

1. Safety cover is not in proper position.

CAUSES

2. Motor wire connectors are disconnected.

MEASURES

1. Safety cover is not in proper position.

2. Wire-Motor's connector is disconnected.

3. Film is jammed on the rollers.

4. Main PCB is defective.

5. Main motor is defective.

Before troubleshooting, be sure to disassemble

the Right cover ,the Left cover and the Rear cover.

Refer to how to replace each component for the

disassembly of them.

1) Make the edge of Safety Cover to press

the lever of Micro Switch completely.

Check if the Motor wire connectors are

connected correctly.

edge of safety cover

MICRO

SWITCH

WIRE-

MOTOR

3. Film is jammed on the rollers.

1) First press reverse button.

4. Main PCB is defective

5. Replace Motor with new one according to How to replace the Motor.

2.4 No Main Power

1. Main power wire is not connected with Main Switch.

<RSL-2701/2701U>

<RSL-380>

MEASURES

CAUSES

2) Pull jammed film slowly to the back of the machine.

3) If you feel film is jammed again, stop pressing reverse button.

4) press run button, and then pull jammed film to the back of the machine.

Replace Main PCB with new one according to How to replace Main PCB

only when all of the above mentioned Emergency switch, Frame paper guide,

Safety cover switch, motor wire connectors, main motor and film are normal.

1. Main power wire is not connected with Main Switch

2. Main fuse is disconnected.(except RSL-380)

3. Wire-AC IN is not connected with Main PCB.(except RSL-380)

4. Transformer is defective.

Before troubleshooting, be sure to disassemble the Right cover ,

the Left cover and the FRAME Rear.

Refer to how to replace each component for the

disassembly of them.

1) Check if the Main power wires are connected correctly.

MAIN SWITCH

connecting part

2. Main fuse is disconnected.(except RSL-380)

1) Test if the main fuse is disconnected with Multi-tester.

3. Wire-AC IN is not connected with Main PCB.(except RSL-380)

4. Transformer is defective.

2) If disconnected, replace it wit new

one.

1) Check if the Wire-AC IN are connected correctly.

MAIN FUSE

WIRE-AC IN

1) Unfasten two screws.

2) Separate 2 connectors.

3) Detach transformer.

4) Replace it with new one.

TRANS. OUT

TRANS. IN

2.5 Poor Lamination Quality

Problem: Straight wave lines across the output.

Cause: Excessive front roller pressure.

Measure:

Problem: Concave waves in the lamination.

Cause: Excessive rear (pulling) roller pressure.

Measure:

Problem: Angled waves on both sides of the output.

Cause: Insufficient rear roller pressure.

Measure:

Problem: Angled waves on one side of the output.

Cause: Insufficient rear left (or right) side roller pressure.

Measure:

Problem: Straight waves in the output.

Cause: Excessive heat at the nip rollers.

Measure: Lower the roller temperature.

Problem: Wake waves.

Cause: Insufficient heat at the nip rollers.

Measure:

Loosen the front roller pressure.

Loosen the rear back roller pressure.

Tighten the rear roller pressure.

Tighten the rear left (or right) side roller pressure.

Raise the roller temperature.

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