Royal Sovereign RSC-1650H User Manual
ROLL LAMINATOR
Service Manual
www.royalsovereign.com
Table of Contents
1. Safety Precautions ………………………………………………………………………
2. Troubleshooting ……………………………………………………………………………
2.1) Rollers Not Heating ………………………………………………………………………………
2.2) Rollers Over Heating ………………...……………………………………………………………
2.3) Rollers Not Running ……………….………………………………………………………………
2.4) No Main Power ……………………..………………………………………………………………
3. Replacing Parts ………………………………………………………………………………
3.1) Right Cover …………………………………………………………………………………………
3.2) Left Cover …………………………………………………………………………………………
3.3) Rear Cover …………………………………………………………………………………………
3.4) Main PCB ……………………………………………………………………………………………
3.5) Sub PCB ………………………………………………………………………………………………
2 ~ 2
3 ~ 7
3 ~ 4
4 ~ 5
5 ~ 6
6 ~ 7
8 ~ 11
8 ~ 9
9 ~ 9
9 ~ 9
9 ~ 10
10 ~ 10
3.6) Heaters ………………………………………………………………………………………………
3.7) Cross Cutter …………………………………………………………………………………………
4. Adjustments ……………………………………………………………………………………
4.1) Adjusting Take-Up Shaft Speed ……….…………………………………………………………
4.2) Adjusting Front Roller ……………………………………………………………………………
5. Installation of Options ……………………………………………...……………………
6. Parts List …………………………………………………………………………………………
6.1) RSC-1650C Parts List ………………………………………………………………………………
6.2) RSC-1650H Parts List ……………………………………………………………………………
6.3) RSC-1650HR Parts List ……………………………………………………………………………
7. Exploded Drawings ………………………………………………………………………
10 ~ 11
11 ~ 11
12 ~ 12
12 ~ 12
12 ~ 12
13 ~ 13
14 ~ 25
14 ~ 17
18 ~ 21
22 ~ 25
26 ~ 48
7.1) RSC-1650C Whole Exploding Drawing and Part Exploding Drawing ……………………
7.2) RSC-1650H Whole Exploding Drawing and Part Exploding Drawing ……………………
7.3) RSC-1650HR Whole Exploding Drawing and Part Exploding Drawing ……………………
8. Wire Diagram …………………………………………………………………………………
2
27 ~ 33
34 ~ 40
41 ~ 47
48 ~ 55
1. Safety Precautions
Failure to comply any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing (ie.Neckties) away from the rollers. The rollers have pinch
points that can trap body parts or clothing and cause serious injury.
4. Keep flammable and wet objects away from the machine.
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to
moving and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should
make repairs.
10. Do not attempt to laminate items that exceed total recommended material
thickness for the unit.
Safety Precaution
3 ~ 7
9 ~ 10
10 ~ 11
11 ~ 11
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the
machine.
13. Do not cover the surface of the machine until the machine has completely cooled.
12 ~ 12
12 ~ 12
12 ~ 12
13 ~ 13
14 ~ 21
14 ~ 17
18 ~ 21
22 ~ 36
3
2. Troubleshooting
2.1 Rollers Not Heating (RSC-1650H / HR Only)
CAUSES
1. Disconnected Heater Wire.
2. Defective T/Fuse.
3. Defective Bi-metal.
4. Defective Heater Assembly.
5. Defective Main PCB.
MEASURES
NOTE: Below steps require you to disassemble the Right, Left,
and/or Rear Covers. (Refer to the "Replacing Parts" section)
Follow the below steps in order.
1. Disconnected Heater Wire.
a) Check to make sure that the heater wire is connect to the Main PCB. Figure 1
Heater Wires
Figure 1
2. Defective T/Fuse.
a) Use the multi-tester to check the continuity on the "Wire-T/Fuse".
If it fails replace the Wire-T/Fuse. Figure 2
23 ~ 29
30 ~ 36
37 ~ 42
WIRE-T/FUSE
Figure 2
4
3. The Bi-metal is defective.
a) Use the multi-tester to test the continuity on the "Bi-Metal".
If it fails replace it with a new one. Figure 3
Bi-metal
Figure 3
4. The heater in the roller is defective.
a) Use a multi-tester to test the continuity on the "Heater Assembly". If it
fails replace the Heater Assembly. Figure 4
HEATER
Figure 4
5. Main PCB is defective
a) Replace Main PCB.
2.2) Rollers Over Heating (RSC-1650H / HR Only)
CAUSES
1. The temperature sensor wire is improperly connected to the SUB-PCB.
2. Defective Heater Assembly
3. Main PCB is defective
MEASURES
1. If the temperature sensor wire is improperly connected to the SUB-PCB.
a) Unplug the temperature sensor wire and reconnect it properly. Figure 1
Figure 1
WIRE
SENSOR
5
2. Defective Heater Assembly
a) Replace the broken Heater Assembly. Figure 2
Figure 2
3. Main PCB is defective
a) Replace Main PCB.
Broken
2.3) Rollers Not Running
CAUSES
1. Emergency Switches are Active.
2. Pressure Plate is not in Proper Position.
3. Film is Jammed on the Rollers.
4. Main Motor Wires are Disconnected.
5. Defective Main PCB.
6. Defective Main Motor.
MEASURES
1. Emergency Switch is (are) Active.
a) Deactivate front and rear emergency switches.
2. Pressure Plate is not in Proper Position.
a) Ensure that the Pressure Plate is in the proper position and the
Pressure Plate switch is active. Figure 1
Figure 1
3. Film is Jammed on the Rollers.
a) Carefully un-jam the film from the rollers.
Pressure Plate Switch
6
4. Main Motor Wires are Disconnected.
a) Ensure that the wire is connected properly. Figure 2
Motor wire connector
from the Motor
Figure 2
5. Defective Main PCB.
a) Replace the Main PCB.
6. Defective Main Motor.
a) Replace the Main Motor.
2.4) No Main Power
CAUSES
1. Main Power is Not Turned On.
2. No Power from the Outlet.
3. Defective Main Fuse.
4. Control Panel (Sub-PCB) Wire is Not Connected.
5. Disconnected Main Power Wire.
6. Defective Transformer.
Motor wire connector
from the PCB
MEASURES
1. Main Power is Not Turned On.
a) Turn on the power switch which is located on the rear left.
2. No Power from the Outlet.
a) Ensure there is power on the outlet - check the circuit breaker.
3. Defective Main Fuse.
a) Using Multi-Meter test the continuity of the Main Fuse. If it fails, replace it. Figure 1
< RSC-1650HR MAIN PCB Layout >
Main Fuse
Figure 1
7
4. Control Panel (Sub-PCB) Wire is Not Connected.
a) Ensure that the control wires are connected to the Control Panel (Sub-PCB).
5. Disconnected Main Power Wire.
a) Connect the Main Power wires. Figure 2
Main Power wires
Figure 2
6. Defective Transformer.
a) Replace the Transformer. Figure 3
Transformer
Figure 3
8
3. Replacing Parts
NOTE : Before replacing any parts, ensure that the machine is turned off and
unplugged from the outlet.
3.1 Right Cover
1. Using Philips Screw Driver, loosen the screw on the Pressure Lever. Figure 1
Figure 1
2. Take out the four screws as shown in Figure 2.
Figure 2
3. Disconnect the temperature sensor (RSC-1650H / HR only) and control wires
from the Sub-PCB. Figure 3
Figure 3
9
4. Take out two Sub-PCB screws. Figure 4
5) Repeat the steps in reverse to assemble the Right Cover.
3.2 Left Cover
1. Take out four screws on the Left Cover.
3.3 Rear Cover
1. Disassemble the Left and Right Covers.
2. Take out the side screws - one on each side. Figure 5
3. Loosen eight Rear Cover screws. Figure 5
Figure 4
3.4 Main PCB
1. Pull out all the connectors from the main PCB. Figure 6
Figure 5
Figure 6
10
2. Detach the main PCB from the 4 white plastic supporters. Figure 7
3.5 Sub PCB
1. Follow the same steps as in the "Replacing the Right Cover" section.
3.6 Heaters (RSC-1650H / HR Only)
Figure 7
1. Take off the Left and Right Covers.
2. Using pliers (one to hold and one to loosen the nut) as shown in Figure 8,
take out the two 5/16 (8mm) nuts on each side.
Figure 8
3. Take out two screws and disassemble the upper heater bracket on each side. Figure 9
Figure 9
11
4. Carefully take out the heater from the roller. Figure 10
* When inserting the heater into the roller, rotate the heater slightly
and the heater will enter the roller smoothly.
3.7 Cross Cutter
Figure 10
1. Disassemble the nut from the frame-cutter.
2. Unfasten the spring from the cutter .
3. Change the cutter-knob.
12
4. Adjustments
e
4.1 Adjusting Take-Up Shaft Speed
CAUSES:
1. Main rollers and Take-Up Shaft speed is not synchronized.
MEASURES:
1. Take out the Take-Up Shaft Cover by loosing three screws. Figure 1
2. Use a 11/16" (17mm) wrench to loosen (increases speed) or tighten (reduces speed) the bolt. Figure 2
Decrease Increase
Figure 1
4.2 Adjusting Front Roller
Pressure
• Use 5/16” or 8mm Allen wrench
to adjust the roller pressure:
Clockwise – Increase pressure.
Counter Clockwise – Decrease pressure.
7.2)
1. Using Push-Pull Scale, measure
5 spots as shown on Figure B &C:
Front roller should read between 2-3
on the gauge
2. Checking for over all tension –
when the machine is running, check that
the top and the bottom films are fed in
without any wrinkles.
3. Laminating Test – Laminate samples
with different thickness of substrates.
Figure 2
Clockwise
30 ~ 36
37 ~ 42
Figure A
Counterclockwis
Figure B
4. Check above steps 2 through 3with
1.5mil & 5mil films.
Figure C
13
5. Installation of Options
Note: Below options are to be installed by an authorized RS reseller.
Installation of the Front Feeder Option (Includes 2 brackets, one spindle, and mounting hardware).
1. Install the Front Feeder to the inside of the front frames
using four 9/16” hexagon bolts on each side (Figure 1).
3 ~ 7
Figure 1
Installing the Rear Rewinder Option (Includes motorized winder, bracket, one spindle,
and mounting hardware).
1. Remove the left and right covers by using a Phillips
screwdriver (four screws on each side cover) (Figures 1 & 2).
9 ~ 10
2. Remove the lever knob screw and lever (Figure 3).
3. Remove the rear cover by removing all 10 screws
(4 top, 4 bottom, and 1 on each side) (Figure 4 & 5).
Figure 4
4. Disassemble the power switch bracket and place the left rewinder
(included in the option kit). Then, reinstall the power switch bracket (Figure 6).
Figure 1
Figure 2
Figure 3
Figure 5
5. Install the right rewinder on the outside of the frame and
connect the motor wire to the rear wire (Figures 7 & 8).
6. Reinstall the rear cover.
7. Reinstall the side covers.
8. Reinstall the lever knob and screw.
14
Figure 7
Figure 6
Figure 8
6. Parts List
6.1 RSC-1650C Parts List
RSC-1650C
No. Part No. Part Name Spec. Qt'y
1 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CHANG(BRAKE) 2
2 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CHANG(N,BRAKE) 2
3 WSB16238D2 WASHER-SPRING SWRH φ16.2*3.8T FZY 4
4 BHE08015D2 BOLT HEXA HEAD M8*15 SUS27 20
5 WSB08016D2 WASHER-SPRING SWRH Ø8.5*3.8T FZY 28
6 212LR1004A STAND-BASE SPCC 3.2T 2
7 212LR1005C STAND-CENTER STKR 120*50*2.3T 1
8 212LR1003A STAND-FRAME STKR 125*50 2
9 BHE08100D2 BOLT HEXA HEAD M8*100 SUS27 8
10 NHB08065D2 NUT HEXAGON M8 8
11 212LR2003A STAND TOP STKR 1635*330 PANTONE COOL GRAY 8U 1
12 013LR3006B FRAME-BASE AL6063 PANTONE 421U 1
13 025LR4001A CASE-REMOCON ASS'Y TOP/BASE/KNOB/SCREW 1
14 350CR4001A PCB-REMOCON ASS'Y FR-4 1
15 141LR3001B BRACKET-PCB SECC 1.6T ZWP5 1
16 34000S008A POWER TRANSFORMER AC230V/50Hz 1
17 WSB04010D2 WASHER-SPRING SWRH Φ4.1 34
18 MBC04008D2 SCREW BH M4*8 SUS27 22
19 MBC04010D2 SCREW-BH M4*10 SUS27 8
20 23200X001A SUPPORT-B/K PCB DASS-9N TENSION DONG-A 6
21 350LR3015A PCB-MAIN ASS'Y 1
22 381LR4032A WIRE-REMOTE 2464 24AWG4C 1
23 23300X008A CABLE GRAND PG-7 DONG-A 2
24 21000S024A MOTOR-MAIN S9D40-24BH(40W 24V) 60:1/85ZY/90JB180G12 1
25 BHE06020D2 BOLT HEXA HEAD M6*20 SUS27 18
26 WSB06015D0 WASHER-SPRING SWRH Ø6.1*1.5T FZY 18
27 365LR4003A SWITCH-FOOT ASS'Y KH8013 KOINO 1
28 013LR2009B FRAME-FRONT AL6063 PANTONE 421U 1
29 125LR4001A HANDLE-TENSION S45C Cu+Ni+Cr 3
30 138LR4002A SPRING-FILM,TENSION SWRH φ3.8 ZWP5 3
31 WPB15020A6 WASHER-PLAIN φ15.5*28*2T FZY 3
32 12200X022A BEARING-RADIAL TRUST φ15*28 7
33 147LR4002A PAD-TENSION LEATHER φ46*1.5T 3
34 140LR4001A HOLDER-SHAFT,FILM S45C Cu+Ni+Cr 3
35 141LR4005A PLATE-SHAFT,FILM SPCC 2.3T SNC3 5
36 MFC04008D2 SCREW FH M4*8 FN SUS27 27
37 111LR4004A BOLT-CORE S45C Cu+Ni+Cr 14
38 124LR3001A CORE-57 AL DIE CASTING 57mm 6
39 120LR3004B SHAFT-FILM,LO S45C N19 Cu+Ni+Cr 3
40 12200X009A DU BUSH FRANGE 15*20 3
41 143LR3001A SUPPORTER-SHAFT,LO S45C Cu+Ni+Cr 3
42 RC001500C8 SNAP RING STW-15 WON IL 9
43 013LR3014A FRAME-FRONT TENSION,R SPCC 4.5T PANTONE 421U 1
44 013LR3015A FRAME-FRONT TENSION,L SPCC 4.5T PANTONE 421U 1
45 013LR4001A SAFETY COVER FRAME-R SPCC 147*15*2.3t 1
15
No. Part No. Part Name Spec. Qt'y
46 013LR4002A SAFETY COVER FRAME-L SPCC 147*15*2.5t 1
47 111LR4009A BOLT- SAFETY COVER S45C f10 Cu+Ni+Cr 1
48 138LR4010A SPRING-SAFETY COVER SWRH 1
49 WPB04008A6 WASHER-PLAIN φ4.3*8*0.8 FZY 4
50 RE000400D2 E-RING ETW-4 WON IL 1
51 NHB04032D2 NUT HEXAGON M4 2SORT FZY 2
52 12200X017A BEARING-CAM;#608Z 2
53 141LR4022A BRACKET-SAFETY COVER AL-6063 PANTONE 421U 1
54 141LR4022D BRACKET-SAFETY COVER AL-6063 PANTONE 421U 1
55 140LR4003A HOLDER-SAFETY COVER S45C Cu+Ni+Cr 4
56 36400X014A SWITCH-SAFETY COVER AC250V 16A KW3A 1
57 141LR4015B BRACKET-MICRO SWITCH SECC 1.2T 1
58 NHB03024D2 NUT HEXAGON M3 2SORT FZY 3
59 MPC03014D2 SCREW PH M3*14 SUS27 2
60 021LR3005A SAFETY COVER PC PLATE 1741*159.7*3T V-2 1
61 013LR2013A FRAME-GUIDE,PAPER AL6063 PANTONE 421U 1
62 142LR4002A SPACER-GUIDE S45C Cu+Ni+Cr 2
63 MBC05030D2 SCREW BH M5*30 SUS27 10
64 014LR1003B TABLE-FRONT AL6063 PANTON COOL GRAY 8U 1
65 145LR3001A GUIDE-DOCUMENT ABS 94VO AF-312 PANTONE COOL GRAY 8U 2
66 023LR4002A KNOB-BOLT,GUIDE PHENOL BLK 2
67 111LR4006A BOLT-GUIDE S45C SNC3 4*22.5 2
68 120LR4001B SHAFT-TABLE S45C Ø10 Cu+Ni+Cr 1
69 MBC05018D2 SCREW BH M5*18 SUS27 4
70 WSB05013D2 WASHER-SPRING SWRH Ø5.1*1.3T FZY 20
71 TFH04035D2 SCREW FH 2-4*35 SUS27 11
72 013CR2002A FRAME-R SPCC 4.5T PANTONE 421U 1
73 013CR2001A FRAME-L SPCC 4.5T PANTONE 421U 1
74 015LR3005A BAR-IDLE,UP S45C Ø30 Cu+Ni+Cr 2
75 12200X016A BEARING-IDLE,UP GME #6201Z (12*32*10) 4
76 013LR2012B FRAME-SENSOR AL6063 PANTONE 421U 1
77 138LR4001A SPRING-CROSS,CUTTER SWRH φ0.3 ZWP5 1
78 213LR4001A CUTTER-CROSS STS420J2 1T 1
79 381LR4042A WIRE-EMER 2 UL1007 AWG#20 1P WHT 1
80 140LR3001A HOLDER-CUTTER,C ABS 94-VO AF-312 PANTONE 420U 1
81 013LR3020A FRAME-MIDDLE AL6063 PANTONE 421U 1
82 133LR2007C ROLLER-LAMI, LO S45C Ø96.0 (Cu+Ni+Cr) 1
83 133LR2007D ROLLER-LAMI, UP S45C Ø95.0 (Cu+Ni+Cr) 1
84 023LR3003A KNOB-CUTTER,C ABS 94-VO AF-312 PANTONE 420U 1
85 MFC04018D2 SCREW FH M4*18 SUS27 8
86 12200X012A DU-BUSH FLANGE φ40*25 4
87 12200X014A DU BUSH W/O FLANGE 40*10 4
88 122LR4008A BUSH-ROLLER,LAMI LO S45C Cu+Ni+Cr 2
89 122LR4007B BUSH-ROLLER,LAMI UP S45C Cu+Ni+Cr 2
90 131LR4005A SPROCKET-ROLLER,LAMI S45C Ø87 27T 1
91 MFC05018D2 SCREW FH M5*18 SUS27 6
92 TFH04018D2 SCREW FH 2-4*18 SUS27 9
93 381LR4043A WIRE-SAFETY SWITCH UL1015 AWG#14 1P BLK 1
94 381LR4047A WIRE-EMER UL1007 AWG#20 4P 1
95 381LR4048A WIRE-TAKE UP2 UL1007AWG#20 1
96 141LR4012A PLATE-BEARING SECC 2T ZWP5 4
16
No. Part No. Part Name Spec. Qt'y
97 141LR2012A PLATE-PRESSURE,R SPCC 3T ZWP5 1
98 141LR2011A PLATE-PRESSURE,L SPCC 3T ZWP5 1
99 122LR4004A BUSH-PLATE PRESSURE S45C Cu+Ni+Cr 6
100 RC000800C8 SNAP RING STW-8 WON IL 3
101 122CR4002A BEARING-CAM #608Z 4
102 124LR4002A CAM-ROLLER Cu+Ni+Cr S45C ZWP5 2
103 SKE05015D2 SCREW-SET M5*15 FZB 3
104 111LR4014A BOLT-PRESSURE MSWR3 M10*P1.5 FZB 2
105 WPB06016A6 WASHER-PLAIN 6.6*12.5*1.6 FZY 2
106 138LR4008A SPRING-PRESSURE SWRH Ø2.6 ZWP5 2
107 120LR3002A SHAFT-CAM S45C Ø15 Cu+Ni+Cr 1
108 SKE05010D2 SCREW-SET M5*10 FZB 1
109 023LR4001A KNOB-LEVER NYLON BLK 1
110 021LR3006A BRACKET-CLAMPER LEVER AF312 94V0 PANTONE431C 1
111 125LR4003A LEVER-PRESSURE S45C Cu+Ni+Cr 1
112 144LR4001A CLAMPER-LEVER S45C Cu+Ni+Cr 1
113 MBC04018D2 SCREW BH M4*18 SUS27 3
114
115 032LR3006A SHEET-FUNC PC 0.3T 1
116 023LR3008A BUTTON-FUNC SILICON KE-9X1 1
117 350LR3016A PCB-SUB ASS'Y
118
119 136LR4004C CHAIN-ROLLER #35 70E 1
120 36400X001A SWITCH-EMERGENCY KH-2022ER KOINO 2
121 032LR4008A SHEET-CUTTER PC 0.18T 1
122 021LR2002A COVER-R ABS 94VO AF-312 PANTONE 431C 1
123 021LR2001A COVER-L ABS 94VO AF-312 PANTONE 431C 1
124 SKE06010B6 SCREW-SET M6*10 FZB 1
125 SKE06015B6 SCREW-SET M6*15 FZB 1
126 131LR4004A SPROCKET-MOTOR RS35 S45C Ø44 13T 1
127 SKE04010B6 SCREW-SET M4*10 FZB 1
128 SKE04015B6 SCREW-SET M4*15 FZB 1
129 021LR2003B COVER-TAKE UP,L ABS 94V0 AF-312/1/16"V0 PANTONE 431C 1
130 021LR2004B COVER-TAKE UP,R ABS 94V0 AF-312 PANTONE 431C 1
131 021LR2004A COVER-TAKE UP,R ABS 94V0 AF-312 PANTONE 431C 1
132 021LR2003A COVER-TAKE UP,L ABS 94V0 AF-312 PANTONE 431C 1
133 021LR1003A COVER-TAKE UP,2 ABS 94V0 AF-312 PANTONE 431C 1
134 36400X003A SWITCH-POWER SRA1001HWBB 1
135 141LR4003A BRACKET-MOTOR SECC 2T 1
136 21000S025A
136-1 21000S026A
136-2 21000S027A
137 130LR4004A GEAR-MOTOR S45C φ53*53Z 1
138 447LR4001A KEY-MOTOR TAKE UP ` 1
139 RE000600C8 E-RING ETW-6 WON IL 1
140 120LR4002B SHAFT-TAKE UP S45C N19 Cu+Ni+Cr 2
141 140LR4002A HOLDER-SHAFT,T S45C Cu+Ni+Cr 2
142 130LR4005A GEAR-TAKE UP S45C φ40*40Z 1
143 147LR4009A PAD-SLIP LEATHER φ36*1.5T 2
144 141LR4006A PLATE-SLIP SECC φ36*2T 2
145 138LR4006A SPRING-SLIP SWRH φ3.5 ZWP5 2
032LR4011A SHEET PRESSURE PC 0.3T 1
PCB-SUB ASS'Y（子PCB）
MPC03006D2 SCREW PH 3*6 SUS27 3
MOTOR-AC （CUL）
MOTOR-AC （JAP）
MOTOR-AC （EU、AU、KR）
DAG 6302RSA, 1:245; AC120V 60Hz 1
DAG 6302RSC, 1:245; AC100V 50Hz 1
DAG 6302RSI, 1:245; AC230V 50Hz 1
1
17
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