Royal Sovereign RSC-1400H, RSC-1400C User Manual

19

RSC-1400C/1400H Laminators

OWNER'S MANUAL

Royal Sovereign International Inc.

17. W ARRANTY

Royal Sovereign International warrants the equipment sold is free from defects in

www.royalsovereign.com

Read all instructions carefully before use.

For any Customer Support needs please choose the

Customer Support tab on www.royalsovereign.com

RS Holland B.V.

Columbusstraat 25 - 3165 AC Rotterdam,
The Netherlands
E-mail : [e-mail]

[e-mail]

RS International Australia PTY. LTD.

30 Prime Drive, Seven Hills, NSW 2147, Australia
TEL : [phone]
FAX : [phone]
E-mail : [e-mail]

CORPORATE HEADQUARTERS

Royal Sovereign International Inc.

2 Volvo Drive, Rockleigh, NJ 07647 U.S.A.
TEL : [phone] FAX : [phone]
E-mail : [e-mail]

Royal Sovereign Inc.

<Oversea Sales Office>

1001, World Meridian II, 426-5, Gasan-dong,
Geumcheon-gu, Seoul, 153-759, KOREA
TEL : [phone] FAX : [phone]
E-mail : [e-mail]

RS Canada Inc.

164 Oakdale Road, Toronto, Ontario M3N 2S5
CANADA
TEL : +1

) 416-741-8400 FAX : [phone]

E-mail : [e-mail]

material and workmanship for a period of One (1) year for Parts and Labor from the date
of installation, excluding lamination rollers which are warranted for Six (6) months. This
warranty is extended only to the original purchaser. This warranty is the only warranty
made by Royal Sovereign International and cannot be modified or amended. Royal
Sovereign’s sole and exclusive liability and the customer’s sole and exclusive remedy
under this warranty shall be, at Royal Sovereign’s option, to repair or replace any such
defective part or product. These remedies are only available if Royal Sovereign’s
examination of the product discloses to Royal Sovereign’s satisfaction that such defects
actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized
alternation or modification, incorrect line voltage, fire, accident, flood or other hazard.

The warranty made herein is in lieu of all other warranties, expressed or implied,
including any warranty or merchantability or fitness for a particular purpose. Royal
Sovereign will not be liable for personal damage or personal injury (unless primarily
caused by its negligence), loss of profit, or other incidental or consequential damages
arising out of the use or inability to use this equipment.

LIMITED WARRANTY

This warranty specifically does not cover damage to laminating rollers caused by knives,
razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or
damage caused by lifting, tilting and/or any attempt to position the machine other than
rolling on the installed castors or feet on even surfaces, or improper use of the
machine. Warranty repair or replacement by Royal Sovereign or its authorized
Reseller(s) does not extend the warranty beyond the initial one year period from the
date of installation. Unauthorized customer alterations will void this warranty.

RSC-1400C/H

21

TABLE OF CONTENTS

TOPIC PAGE

1. Introduction.......................................................................................................... 2

2. Safety Precautions............................................................................................... 2

3. Installation ............................................................................................................ 3

4. Included with Laminator.......................................................................................4

5. Product Identification.............................................................................................5

6. Control Panel........................................................................................................ 6

7. Speed Settings .................................................................................................... 7

8. Roller Nip Settings................................................................................................ 7

9. Using Foot Pedal and Remote Control ............................................................... 8

10. Using Cross Cutter ............................................................................................ 9

11. Loading Film..................................................................................................... 10

12. Threading Film

12.1. Decaling .................................................................................................. 11

12.2. Mounting.................................................................................................. 13

13. Installation of the Front Feed and Rear Rewind Options................................ 15

14. Maintenance..................................................................................................... 17

15. Troubleshooting ............................................................................................... 17

16. Specifications...................................................................................................18

17. Warranty........................................................................................................... 19

1. INTRODUCTION

Thank you for choosing a Royal Sovereign laminator. It has been designed and
manufactured to provide years of continuous service. For complete operating and
maintenance information please read this manual thoroughly. Upon receipt of your
laminator, please inspect the box, the machine and all other contents for shipping
damage. Damage should be brought to the immediate attention of the delivering carrier
(See page 4 for list of shipment elements).

2. SAFETY PRECAUTIONS

Failure to comply with any of the following safety procedures could result in serious injury.
Please read the instructions carefully and kee p for future reference.

1. Only a licensed electrician should install wiring and outlet for the laminator.

2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage.

3. Keep hands and clothing (i.e. Neckties) away from rollers.The rollers have pinch points
that can trap body parts or clothing and cause serious injury.

4. Keep flammable and wet objects away from the machine.

5. Place machine on a level surface.

6. Avoid excessive sunlight, humidity and extreme temperatures.

7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving
and/or repairing.

8. Keep out of reach of children.

9. Only Royal Sovereign authorized maintenance and service technicians should make
repairs.

10. Do not attempt to laminate items that exceed total recommended material thickness

for the unit

11. When cleaning the machine, don't use flammable sprays or materials.

12. Do not touch the rollers when they are hot or place foreign objects inside the machine.

13. Do not cover the surface of the machine until the machine has completely cooled.

1

i

RSC-1400C/H

43

3. INSTALLATION

4. INCLUDED WITH LAMINATOR

Note: The laminator should be installed by a trained service technician.

The laminator comes fully assembled, except for the feed table and paper guide to avoid

shipping damage. Upon arrival, thoroughly inspect the unit. It is imperative that any
shipping damage is reported and a claim is filed with the delivering carrier immediately

upon receipt.

The laminator should be located in an area with adequate work space for feeding graphics
and lamination materials.

Avoid placing the laminator in a dusty area or near sources of extreme heat or cold.

Once the laminator is in place, lock the casters into position(“ON” position). Always unlock
the casters (“OFF” position) when moving to a different location.

ELECTRICAL REQUIREMENTS

Royal Sovereign recommends that a licensed electrician ensures proper power installation
to your laminator in accordance with electrical codes in your area.

The laminator should have a dedicated power line.

MODEL RSC-1400C RSC-1400H

Power Supply

220-240V 120V 220-240V 120V
50/60HZ 50/60HZ 50/60HZ 50/60HZ

single phase

Thoroughly inspect the parts and the unit. It is imperative that any missing parts are
reported and a claim is filed with the reseller immediately upon receipt of shipment.

Part Name

Laminator

Owner's Manual

3´´(76mm) / 2" (57mm) Auto Grip

Registration Card

L-wrench (2.5)

Dust Cover

Spare Motor Fuse - FUSE(50T)

(6.3A)

Spare Main Power Fuse - FUSE(65TS)

(5A)

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NO. PART NAME RSC-1400C RSC-1400H

1 SAFETY COVER O O

3 FRAME-PAPER GUIDE O O
4 FEED TABLE O O
5 MAIN ROLLER O O
6 ASSEMBLY STAND O O

8 TENSION CONTROL KNOBS O O

9 PRESSURE LEVER O O
10 CONTROL PANEL O O
11 UPPER IDLE BAR O O
12 RELEASE LINER TAKE UP O O
13 REMOTE CONTROL O O

RSC -1400C/H

5

5. PRODUCT IDENTIFICATION 6. CONTROL PANEL

1

11

2

3
4

5

6

10

8

13

7

9

When the machine is initially turned on, the LED display window will show the speed and
temperature set at 1. (RSC-1400C and RSC-1400H).

Control Buttons

12

1. TEMPERATURE DISPLAY: Display’s current temperature (RSC-1400C and RSC-1400H)

2. SPEED DISPLAY: Display’s current Speed.

3. TEMPERATURE BUTTON- (RSC-1400C and RSC-1400H): To change the temperature

(max. RSC-1400H: 122ºF, 50ºC ) of the upper roller, press up or down arrow button.

4. SPEED BUTTON: Adjusting the speed of the rollers. To change the speed of the rollers,
press the up or down arrow button.

5. RUN: To start the rollers.

6. STOP: To stop the rollers.

7. REV: To reverse the rollers, press and hold the REVERSE button.

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RSC-1400H RSC-1400C

2 EMERGENCY SWITCH O O

7 FOOT PEDAL O O

RSC-1400C/H

Speed# Speed(Ft/min,M/min)

1 4(1.2)
2 6(1.7)
3 7(2.2)
4 9(2.6)
5 10(3.1)
6 12(3.6)
7 14(4.2)
8 15(4.5)
9 16(5.0)

RSC-1400C/H

87

7. SPEED AND TEMPERATURE SETTINGS

8. ROLLER NIP SETTING

RSC-1400H

Temp.# Temperature(

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1 No Heating
2 No Heating
3 91(33)
4 97(36)
5 104(40)
6 111(44)
7 115(46)
8 117(47)
9 124(51)

It is important to adjust the roller nip settings to the appropriate thickness of the board
being used. Use the guide below to adjust to the correct position.

NO. Inches

Metric

(mm)

1 Lamination Lamination
2 1/ 25" 1
3 3/16"~1/4" 5-7
4 3/ 8"~1/2" 10-13
5 3/5" 15

USING REMOTE CONTROL

Located on the rear left side of the laminator.

1.

PRESS RUN – To activate the rollers.

2.

PRESS STOP – To stop the rollers from turning.

3.

PRESS REV – To reverse the rollers. Press and
hold the button (useful for jams or misted media).

NOTE: If you don't want to
laminate,please place the
pressure lever to the "Open
position(NO.5)".

123

9. USING FOOT PEDAL AND REMOTE CONTROL

USING FOOT PEDAL

Place the foot pedal on the floor in front of the
machine. Once all correct settings are displayed, you
may use the foot pedal to operate the laminator for
“Hands Free Operation.” To activate the machine,
press the foot pedal once and then release. Repeat
to stop the rollers.

RSC-1400C/H

1099

1 1. LOADING FILM

Royal Sovereign films are wound with the adhesive side facing the inside of the roll
(adhesive in).

Loading films to upper and lower film shafts:
(See page 5 for assistance with parts identification.)

1. Adjust the auto grip to fit to the film and tighten the
auto grip screw (Figure 1).

2. Remove the upper and lower film shafts from the
machine and load the films (Center the upper and
lower films on the shaft). Note the direction of the
adhesives on the lower and upper films
(Figure 2).

3. Load the upper and lower film shafts on the
machine (Figure 3).

Figure 1

Figure 2

Figure 3

10. USING CROSS CUTTER

The cross cutter is located on the rear exit table of the machine.

1. After lamination, move the cutter approximately to
the center of the completed application at the
desired point of detachment (Figure 1).

2. Grasp film with one hand, press the cutter
downward into the application and slide it from
one end to the other. (Figure 2 & 3).

Figure 1

Figure 2

Figure 3

1211

RSC-1400C/H

Figure 3

Figure 4

Figure 5

Figure 6

12. THREADING FILM

Figure 1

Figure 2

12.1. Decaling

1. Turn the power switch on (“I” position). The Power
switch is located on the rear left side of the unit.

2. Complete the steps as in the “LOADING FILM”
section (see page 10).

3. Set the top roller to the desired temperature (RSC­1400C)

4. Take off the Frame-Paper Guide and the Feed Table.

5. Pull the top film down over the Safety Cover to the
bottom of the craft paper / Mounting film.

6. Align and center the craft paper / Mounting film to the
top film and tighten the two lower core screws (Figure

1).

7. Thread the top film underneath the Upper Idle
Bar.(Figure 2)

8. Tape the top film on to the Release Liner Take­Up.(Figure 2)

9. Cut and separate the release liner and the film.
(Figure 3)

10. Thread the craft paper behind the Lower Idle Bar to

the top film that is resting on the main roller (do not
use the Lower Idle Bar for Mounting). (Figure 4)

11. Reinstall the Feed Table and the Frame-Paper

Guide,and close the Safety Cover.

12. Adjust the nip setting to appropriate gap.

13. Insert and push the leader board until they reach the

front nip point.

14. Push the Run button.

15. Push the leader board into the rollers. (Figure 5)

16. Adjust the top and bottom tension knob by rotating it

clockwise or counterclockwise. Turn it until the top
and bottom roll films have some resistance varies
(the tension depending on the film thickness; the
thicker the film the more tension is required).
(Figure 6)

1413

RSC-1400C/H

17. Press the Stop button when the leader board has completely exited from the rollers.

18. Use the Cross Cutter to cut the leader board from the web (see page 9).

19. Set the nip setting to the appropriate position for the Over-lamination / Decaling
application.

12.2. Mounting

1. Lay the decaled image face down on a flat surface.

Carefully peel back and put a crease along the
edge of the release liner ( Approximately 1 in or
25mm, Figure 1).

Figure 1

2. With the image facing up, align the image onto the

board. Press firmly from the center out (Figure 2).

4. Flip the image over the top roller and hold on to the
release liner (Figure 4).

5. Press the foot pedal once, and then let it go while
slowly pulling the release liner as the board enters
the main roller nip (Figure 5)

6. Press the foot pedal once again when the board
has completely exited from the rear of the unit. Trim
the board if necessary.

Figure 4

Figure 5

3. Adjust the pressure lever to ensure the proper
opening (Figure 3).

Figure 2

Figure 3

RSC-1400C/H

1615

4. Disassemble the power switch bracket and place the left
rewinder outside of the frame; fasten with round head
3/16"(M5) screws (included in the option kit). Then,
reinstall the power switch bracket (Figure 7).

5. Install the right rewinder on the outside of the frame and
connect the motor wire connector to the rear wire
(Figures 8 & 9).

6. Reinstall the rear cover.

7. Reinstall the side covers.

8. Reinstall the lever knob and screw.

Figure 7

Figure 8

Figure 9

Installation of the Front Feeder Option (Includes 2 brackets,
one spindle, and mounting hardware).

1. Install the Front Feeder to the inside of the front frames
using four 1/4"(M6) hexagon bolts on each side (Figure 1)

Installing the Rear Rewinder Option (Includes motorized
winder, bracket, one spindle, and mounting hardware).

1. Remove the left and right covers by using a Phillips
screwdriver (four screws on each side cover) (Figures 2 &

3).

2. Remove the lever knob screw and lever (Figure 4).

3. Remove the rear cover by removing all
10 screws (4 top, 4 bottom, and 1 on
each side) (Figure 5 & 6).

13. INSTALLATION OF FRONT FEEDER and REAR
REWINDER OPTIONS

Note: Below options are to be installed by an authorized RS reseller.

Figure 1

Figure 2 Figure 3

Figure 4

Figure 6Figure 5

1817

RSC -1400C/H

16. SPECIFICATIONS

Description RSC-1400H RSC-1400C

Power supply AC 100, 200, 220~240V 50/60Hz 120V 60Hz

Power consumption 1650W, 800W 100W

Max laminating width 1400mm / 55"

Film thickness 25~250 mic / 1~10mil

Max laminating speed 5m/min / 16.4ft/min

Ready time 10min Not applicable

Heating method Hot Roller None

Driving motor DC geared

Max Temperature contro

l50

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Speed control 9 settings

Transport type 2 Roller

Film core size Auto grip (2",3")

Cross cutter Yes

Hot lamination Yes No

Cold lamination Yes

Mounting thickness 15mm / 0.6"

Take up system Chain link to mai motor

Reverse Yes

Remote control Yes

Foot pedal Yes

Unit dimensions 1710

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650

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1210 (mm)

(w x d x h) 67.5"

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21.5"

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47.5"

Unit weight 164kg / 361lbs

Carton dimensions 1960

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900

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850(mm)

(w x d x h) 77"

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35.5"

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33.5"

Gross Weight 270kg / 595lbs

14. MAINTENANCE

15. TROUBLESHOOTING

Cleaning the Body of the laminaor

Removing Adhesive Build Up

1. Remove the film from the laminator.

2. Use a damp (water only) cloth and a rubber gum eraser to remove the adhesive on the
Teflon (metal) and silicone rollers.

Lubrication

1. Drive chain and sprockets should be lubricated with either a light coat of gear lube or
heavy grease (lithium grease) after 6 months or 1000 hours of operation, whichever
comes first.

Note: Rub firmly but do not scrub the rollers vigorously as this may scratch the

surface.Do not use sharp metal objects, steel wool, or abrasives, as these
may also damage the rollers.

Problem Cause Solution

1. To clean the machine body, dampen a cloth with water only and gently wipe the machine clean.

a. Power plug is not plugged in.
Machine will not turn
on:

There is power, but the
rollers are not turning
after the “RUN” button
is pressed:

The unit is not heating
up:

b. Power switch is in “0” (Off) position.

c. Tripped circuit breaker.

d. Blown main power fuse.

a. Emergency switch (es) is (are)

engaged.

b. Paper guide is not installed correctly.

c. Blown motor fuse.

a. Did not raise the temperature. a. Raise the temperature.

a. Plug the power cord into appropriate

outlet.

b. Put the power switch to the “I” (On)

position.
c. Reset the circuit breaker.
d. Replace the fuse.

a. Disengage the emergency switch (es).
b. Properly install the paper guide so that

the micro switch is activated.
c. Replace the motor fuse.

Curled lamination:

a. Upward curl.
b. Downward curl.

a. Loosen the top roll film tension.
b. Loosen the bottom roll film tension.