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for ROYAL 4 Burner S/ S Ro aster/ Cabinet Gas Barb ecue
Drawings are not to scale.
Specifications subject to change
without prior notice.
Assem bly and Operating I nstruct ions
Royal 4 S/S Roaster/Cabinet
0359
WARNING
• For outdoor use only.
• Read instructions before using the appliance. Failure to follow instructions could
result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be very hot. Keep young children away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions may
be dangerous and will invalidate your warranty. This does not affect your statutory
rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and contact
your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other flammable
vapours or liquids in the vicinity of this or any
other appliance.
2. A gas bottle not connected for use shall not be
stored in the vicinity of this or any other
appliance.
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Part s List
Quantities vary accor ding to model purchased. Specificatio ns s ubject t o change without prior notice.
For more details on hardware, please see ‘Hardware Refer ence Diagram’.
CODE PART QTY ROYAL 4 Burn er S/S
A1 Hood Handl e 1
A2 Hood 1
HOOD
A3 Hinge Pin 2
A4 Hinge Pin Clip 2
A5 Heat Indicator with Nuts 1
A6 Warming Basket 1
BODY
B1 Barbecue Body 1
B2 Burner
B3 Burner Clip
B4 Control Panel 1
B5 Knob
B6 Drip Tray 1
B7 Drip Pan 1
B8 Foil Liner 1
B9 Briquette Basket 2
B10 Briquettes 2
B11 Griddle 1
B12 Grill 2
C1 Side Burner 1
C2 Side Burner Grill 1
C3 L/H Side Burner Shelf with Lid 1
C4 Tool Hook 1
C5 R/H Side Shelf 1
C6 Towel Rail 1
C7 Hose 1
C8 Regulator 1
C9 L/H Panel 1
C10 Divider 1
C11 R/H Panel 1
TROLLEY
C12 Top Panel 1
C13 Back Pa nel 1
C14 Bott om Panel 1
C15 L/H Door 1
C16 R/H Door 1
C17 Door Handle 2
C18 Magnet Strip 2
C19 Caster 2
C20 Lockable Caster 2
C21 Heat Shield 1
C22 Mounting Bracket 1
C23 Ignition Ass em bly 1
C24 Support 1
D1 Rotisserie Handle 1
D2 Fork 2
ROTISSERIE
D3 Spit Rod 1
D4 Motor 1
D5 L/H Bracket 1
D6 R/H Br acket 1
E1 Scr ew, M6x15 28
E2 Nut, M6 22
E3 Bolt, M6x90 8
HARDWARE
E4 Washer 8
E5 Spacer 8
E6 Wing Nut, M6 8
E7 Scr ew, M5x10 4
E8 Nut, M5 4
4
4
4
Pre-Assembled Component
Quantity varies according to model purchased
Appearan ce, siz e, and construct ion may differ accordin g to model purchas ed
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Roy al 4 S/S Roast er/Cabinet
Quantities vary accor ding to model purchased. Specificatio ns s ubject t o change without prior notice.
For more details on hardware, please see ‘Hardware Refer ence Diagram’.
A6
C1
C2
C4
C3
D1
D5
B4
B5
B11 B12
B9
B10
D2
A3
D3
A1
A2
B2
D6
B6
A4
D4
A5
B3 B1
C5
C6
C8
C15
C23
C19
C7
C9
C22
C21
C24
B8
B7
C18
C13
C14
C12
C11
C17
C16
C20
3
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Hard ware Refer ence Diagram
Specifications s ubject t o change without prior notice.
Part E1 (22pcs), E2 (22pcs)
Part E3 Bolt (8 pc s )
Part E4 Washer (8pcs)
Part E5 Spa c er (8 pc s )
Part E6 W ing Nut ( 8p c s)
Part E8 ( 4 pc s )
Part E7 ( 4 pc s )
4
Part E1 ( 6 pc s )
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Assembly
IMPORTANT!
• Tools Required: Medium size flat blade or Phillips/Crosspoint screwdriver, adjustable spanner or metric
spanner set
• The assembly of this barbecue requires 2 people.
• Carefully unpack the trolley box and remove all internal packaging before commencing assembly.
• Carefully unpack the body box and remove all internal packaging before commencing assembly. All loose
items including the grills/griddle, briquette baskets and warming basket must be removed from the body.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in case
sharp edges are present.
1
L/H
* A sticker on the panels
indicates the position for
easy assembly.
Attach the L/H Panel (C9) to the Bottom Panel (C14) using the Screws (E1) and Nuts (E2).
2
L/H R/H
Attach the R/H Panel (C11) to the Bottom Panel (C14) using the Screws (E1) and Nuts (E2).
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3
L/H R/H
Attach the Top Panel (C12) to the L/H (C9) and R/ H (C11) Panels with t he
Screws ( E1) and Nuts (E2).
4
L/H
Attach the Support (C24) between the Top a nd Bottom Panels using the
Screws ( E1) and Nuts (E2).
C24
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5
L/H
R/H
Attach the Back Panel (C13) to the assembled portion of the cabinet
using the Screws (E1).
6
L/H
Screw the Casters (C19) into the L/H Panel and the Lockable
Cast e rs ( C2 0 ) into the R/H Panel.
R/H
7
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7
Remove the Screws from the L/H Panel. Attach the L/ H Side Burner
Shelf (C3) to the L/H Panel by replacing the Screws.
8
Remove the Screws from the R/H Panel. Att ach the R/H Side Shelf
(C5) to the R/H Panel by replacing the Screws.
8
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9
Inser t Spacers (E5) i nto holes i n the si dewall of th e body and turn 90 degrees t o lock in place.
Carefully lay the Barbecue Body (B1) onto the supports on the cabinet. WARNING: DO NOT
RELEASE THE BARBECUE BODY WHILE THE BARBECUE HAS NOT BEEN PROPERLY
SEATED. THIS MAY RESULT IN INJURY OR DAMAGE TO YOUR BARBECUE.
Attach the body by inserting the Bolt (E3) through the leg of the side panel and then through the
Spacer (E5) which has been previously inserted into the sidewall of the body. Place the Washer
(E4) over the bolt (E3) and protruding part of the Spacer (E5) and secure with the Wing Nut (E6).
Repeat for all 8 bolts.
10
Connect the wires t o the Ignition Assembly (C23) as shown on the next page.
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11
Cuisine Electronic Ignition Assembly Diagram
Blue
Black
Side
Burner
Yellow
Black
9V Battery
(Included)
Ignition
Pushbutton
Connect the wires as s hown in the diagram.
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12
Attach the Magnet Str ips (C18) to the Top Panel (C12) and Bottom Panel
(C14) using the Screws ( E1) and Nuts ( E2) .
13
Insert the gas hose (C7) through the hole to the inlet of main manifold. Ensure
the mating faces of the connection are clean a nd not damaged. Do not us e
any sealing tape, past e, or liquid on the joint. The nut mus t be tightened wit h
the us e of a s panner. Do not use force which may damage the assembly.
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14
Connect the gas hose (C13) to the side burner valve of side Burner Shelf.
Ensure the mati ng faces of the connecti on are clea n and not damaged. Do not
use any sealing tape, paste, or liquid on the joint. The nut must be tightened
with the use of a spanner. Do not use for ce which may damage the assembly.
15
Fit the Door Handles (C17) to the L/H and R/H Doors (C15, C16) by using
the pre-assembled Door Handle Screws.
Fit the Doors ( C15, C16) to the cabi net by depres sing the spri ng pi ns a nd
placing into the Cabinet.
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16
Attach the Tool Hook (C4) t o the L/H Side B urner S helf us ing the Scr ews (E1)
and Nuts (E2). Attach the Towel Rail (C6) to the R/H Side Shelf using the Screws
(E1) and Nuts (E2).
17
Remove the plastic wrap from the Briquette Baskets ( B9) and lay them
into the body ensuring that they lie level within the body. Lay t he Grills
(B11) and Griddle (B12) into place.
4/6 Burner Configuration - Left two-thirds - Grills, Briquette Baskets;
Right third - Griddle
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18
Attach the L/H and R/H Bracket s (D5, D6) to the Barbecue Body usi ng the
Screws ( E7) and Nuts (E8).
19
Hang the Rotisserie Motor (D4) to the R/H Bracket. Place the Forks (D2) onto
the Spit Rod (D3) and insert the Spit Rod into the Slot in the Motor.
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20
21
Slide the Drip Tray (B6) into place under neat h the barbec ue body.
Place the Foil Liner (B8) into the Drip Pan (B7) and slide into place.
Number of gas valves to be tested may vary according to model of bar becue.
Assembly is now c o mplete.
All joints and connectio ns must now be leak tested bef or e using the barbecue.
For details of leak t est ing, please ref er to instructions on Page 19.
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Roti sserie Kit Assembl y
The rotisserie kit is packed in the barbecue trolley carton. Specifications subject to change without prior notice.
D4
D3
D6
D2
D1
D5
PARTS LIST:
D1 Rotisserie Handle 1
D2 Fork 2
D3 Spit Rod 1
D4 Motor 1
D5 L/H Bracket 1
D6 R/H Bracket 1
E7 Screw, M5x10 4
E8 Nut, M5 4
OTHER REQUIREMENTS:
2 D-Size Batteries (1.5V) (Not Included)
ASSEMBLY:
1. Mount the R/H motor mounting bracket (D6)
on the right hand side of the barbecue body.
Mount the L/H mounting bracket (D5) on the
other side of the barbeque body. Both
brackets should point outwards from the outer
sides of the barbecue body.
2. Insert batteries into motor. N.B. Motor can be
also run using 3V DC adaptor.
3. Slide the motor (D4) onto the R/H motor
mounting bracket (D6).
NOTE: The rotisserie motor should never be
used in the event of rain. We recommend the
motor is detached from the mounting bracket
when not
in use.
OPERATION:
1. Carefully remove the cast iron cooking
surfaces and the warming basket from the
barbecue.
2. Slide the ceramic briquettes baskets to the
E7
E8
centre of the barbecue body. It is over this
area that the meat will be cooked.
3. Slide one of the spit forks onto the spit rod
and tighten its thumb screw to secure it into
place. Insert the pointed end of the spit rod
into the meat being cooked and slide the
meat towards the centre of the rod. Make
sure the fork is fully into the meat. Slide the
other fork onto the rod, into the meat, and
tighten the thumb screw once in place. For
optimal rotisserie cooking, food must be
placed securely onto the middle of the spit
rod and balanced so that the rotisserie can
rotate freely without interference from any
barbecue surfaces. Any loose sections of
meat should be secured so they do not hang
down and interfere with the rotation of the spit
rod. Do not overload the rotisserie. A chicken
or joint of meat of approximately 2kg should
be the maximum.
4. Insert the pointed end of the spit rod into the
motor. Lay the other end of the spit rod onto
the opposite bracket.
5. Light the grill as specified in your barbecue’s
instructions.
6. Turn on the rotisserie motor to begin
rotisserie cooking. The hood has been
designed so that it may be closed during
rotisserie cooking.
7. Always cook foods on the lowest flame
setting to avoid burning or overcooking.
8. T he handle of the spit rod can be unscrewed
to allow for simultaneous use of the side
burner.
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nESSENTIAL INFORMATION
Please read in structi ons before usin g your barbecue.
BEFORE YOU USE Y OUR BAR BE CUE ( also see i nstal lati on)
• Perform a leak test. This is the only safe and sure way to detect any gas leaking from joints and
connections of the barbecue after asse mbly. Follow the leak test instructions on page 19. Check
that the gas hose is free of any tension, twisting, cuts, or cracks.
• Make sure your barbecue is in a safe place. It must be outdoors, on level ground and not below
ground level. Ensure that the barbecue is at least 1 metre away from any flammable materials,
including trees and fences and that there are no heat sources near the barbecue (cigarettes, open
flames, spark etc.)
• Check that you have the correct gas bottle and regulator for your barbecue (see recommendations in
the Gas and Regulator section of this manual). Never place the gas bottle inside the trolley cabinet.
GETTING STARTED (also see operat ion)
• Main Burners - Open the hood of your barbecue. Never light your barbecue with the hood closed.
Turn the gas regulator or gas bottle valve to the ‘on’ position. Push the control knob in on the burner
you wish to light and turn it to the high position. Push and hold in the igniter button in the center of
the control panel for 4 to 5 seconds to light the burner. Light all other burners in the sa me way
making sure each burner is alight before attempting to light the next. IF ANY BURNER FAILS TO
LIGHT, TURN OFF THE GAS AT THE BURNERS AND THE BOTTLE, WAIT 5 MINUTES AND TRY
AGAIN. If the burners cannot be lit using the ignition system, turn to the manual lighting instructions
under important information.
• Once the burners are lit, turn all the main burners to the high setting for 3-5 minutes to pre-heat the
barbecue. This should be done before each session. When pre-heating is complete, cooking can
begin taking extra care if the burners are used in the high position.
• To prevent food sticking we recommend that you use a long handled brush to apply a light coat of
cooking oil to the grills and griddles before each barbecue session.
• Side Burner - Open the lid of the side burner. Never light the side burner with the lid closed. Turn the
gas regulator or gas bottle valve to the ‘on’ position. Push the side burner control knob in and turn it
to the high position. Push and hold in the igniter button in the center of the control panel for 4 to 5
seconds to light the burner. IF THE BURNER FAILS TO LIGHT, TURN OFF THE GAS AT T HE
BURNER, WAIT 5 MINUTES AND TRY AGAIN. If the burner cannot be lit using the ignition system,
turn to the manual lighting instructions under important information.
• Flare-ups may occur during cooking and can be controlled by applying salt directly onto the ceramic
briquettes making sure your hands are protected from the heat.
• If a fat fire should occur during cooking, and if safe to do so, turn off the burners and the gas at the
bottle and wait for the fire to go out. Do not pull out the drip tray or douse with water.
• Never douse a barbecue with water.
• Never move a barbecue when lit.
• Never leave a lit barbecue unattended
• Never handle hot parts with unprotected hands
• Keep children, animals, and elderly people a safe distance from a lit barbecue.
WHEN Y OU HAVE FINISHED COOKING ( also see care an d mainten ance)
• Turn all the main burners to the high position for 3 to 5 minutes to burn off any food residue from the
cooking surfaces and burners. When the barbecue has cooled, the burnt residue can be easily
removed using a damp, non abrasive cloth on the cooking surfaces and a wire brush on the burners.
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Never use any abrasive material on porcelain finishes. The grills and griddles are not dishwasher
safe.
• We do not recommend washing ceramic briquettes, the step described above should remove most
food residue from the ceramic briquettes.
• When the barbecue has cooled, scrape away any food and fat residue from the drip tray and discard.
Empty and clean the Foil Liner. These routines must be completed after each session.
STORAGE
• Ensure the barbecue is properly cooled.
• If you intend to leave your barbecue outside, make sure it is protected from the elements with a
heavy duty cover. These are available from most Royal stockists.
• Store your barbecue in a cool dry place. It must be inspected on a regular basis as damp or
condensation can form which may result in damage to the barbecue. It may be necessary to dry the
barbecue and the inside of the cover if used. Mould can grow under these conditions and should be
cleaned and treated if required. Chrome plated warming racks etc. should be coated with cooking oil.
Wrap the burners in aluminium foil to help prevent insects or other debris from obstructing the
burners.
• The gas bottle must be always be disconnected from the barbecue and stored in a well ventilated
area at least 1 metre away from any fixed ignition source. Do not store inside residential
accommodation. Never store cylinders below ground level (e.g. cellars). Do not let children tamper
with bottles.
IMPORTANT INFORM ATION
• For use with LPG bottled gas only. A fixed pressure regulator of 28 mbar must be used for butane or
37mbar for propane. The use of an adjustable regulator is dangerous and must never be used with
this barbeque.
• This product is for outdoor use only. Do not use indoors.
• Do not use below ground level as LP gas is heavier than air so if a leak occurred the gas collected at
a low level could ignite in the presence of a flame or spark.
• Do not use or store gas bottles on their side as this could allow liquid gas into the supply pipes with
serious results.
• Never place the gas bottle inside the trolley cabinet.
• Leak test the barbecue annually. Check that the hose connections to the barbecue are tight and leak
test whenever the gas bottle is reconnected.
• Always turn off the gas at the bottle when not in use.
• Do not use aerosols near this barbecue.
GAS, RE GULATOR AND HOSE
This barbecue can run on propane or butane LPG (liquid petroleum gas) bottled gas. For optimal
performance we recommend the use of propane gas which is supplied under a number of different
names and bottle colours. Butane gas can be used but it may restrict the heat output available from the
burners, particularly when the ga s temperature falls below +10 degrees Celsius. If in doubt, please
consult your gas dealer/distributor. The appliance is supplied fitted with a 27mm propane clip-on
regulator suitable for use with Calor Patio Gas TM.
For optimal performance, we suggest the following:
MODEL BUTANE MINIMUM
4 BURNERS x 13kg Patio Gas
BOTTLE SIZE
PROPANE MINIMUM
BOTTLE SIZE
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Suitable regulator:
Butane – outlet pressure 28mbar
Propane – outlet pressure 37mbar
Hose
• Check that the gas hose does not touch any part of the barbecue that may become hot during
operation.
• If the hose shows any sign of damage it must be replaced with a hose that is suitable for use with
LPG (liquid petroleum gas) and meets British Standards.
• The length of hose should not exceed 1.5 metres.
Please note:
You must have the correct gas bottle, regulator, and hose for the barbecue to ope rate safely and
efficiently. Use of an incorrect or faulty regulator is dangerous and w ill invalidate the warranty
on this product. If you are unsure, please check with your local gas dealer.
the date on UK orange hose is the date of manufacture – not the expiry date
INSTALLATION
Precautions:
• Only use this barbecue in a well-ventilated outdoor area.
• Check that the barbecue is not placed UNDER any combustible surface.
• The sides of the barbecue should never be closer than 1 metre to any combustible material.
• Do not obstruct any ventilation openings in the barbecue body
• Confirm all control knobs are in the off position before connecting the regulator.
• Always connect the regulator in accordance with the regulator and gas bottle suppliers instructions.
• The casters should always have the brakes on when the barbecue is in use.
LEAK TESTING
Always perform a leak test in a well-ventilated area.
Step 1 - Confirm all control knobs are in the off position.
Step 2 - Detach the barbecue control panel located across the front of the barbecue body by pulling off
the control knobs and removing the control panel retaining screws.
Step 3 - Turn on the gas at the gas bottle or regulator
Step 4 - Check for leaks by brushing a solution of ½ water and ½ liquid soap over all the gas syste m
joints, including all valve connections, hose connections, and regulator connections.
Step 5 - If bubbles form over any of the joints there is a leak
• Turn off the gas
• Retighten all joints
• Repeat test
• If bubbles form again do not use the barbecue and contact your local Calor 0800 626 626 dealer
for assistance.
OPERATION
Your barbecue is not designed to be used with more than 50% of the cooking area as a solid plate – this
includes baking dishes. If more than 50% of your cooking area is covered by a solid cooking surface,
the barbecue could overheat causing damage that is not covered by warranty.
Grill cooking
The cast iron burners heat the cera mic briquettes beneath the grill that, in turn, heats the food. T he
natural juices produced during cooking fall onto the ceramic briquettes and vaporise to form smoke. The
smoke then rises and ‘bastes’ the food, giving it that unique barbecued flavour.
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Griddle plate cooking
The cast iron burners heat the griddle plate directly, which then cooks the food on contact. Griddle
plates enable the cooking of smaller items that would, otherwise, fall through the grill. They can also be
used for searing cuts of meat or cooking food like eggs that would not be possible to cook on a grill.
Griddles can also be used to heat pans.
Roasting (hooded barbecues only)
If your barbecue is supplied with a roasting hood rather than a lid you are able to roast or bake in a
similar way as in a conventional gas oven. It is advisable not to place fatty food onto the warming
basket to avoid the possibility of juices and fat running down the back of your barbecue. For best results
place the food you wish to bake or roast in a metal baking tray and set it on one side of the cooking grill.
Turn the burners directly under the food to the ‘OFF’ position and the burners opposite the food to the
‘Medium’ setting. Close the lid and this will form an oven to cook the food ‘indirectly’. Monitor the
temperature using the temperature gauge on the lid. If the internal heat becomes too high, turn the
burners to the ‘low’ position. It is not necessary or advisable to have all of the burners on high when the
hood is closed. If the hood is opened during cooking to check on the progress of the food, please allow
extra cooking time for the barbecue to regain its temperature. Take care when opening the hood as hot
steam can be released on opening.
Warming Basket
Warming baskets are a convenient way to keep cooked food warm or to warm items such as bread rolls.
Care should be taken to ensure fat does not drip from the warming basket when the hood is open which
could then drip from the barbecue. Always check that your warming basket is properly fitted before use.
Flare-up control
Flare-ups will often occur when food is barbecued as fat and juices fall onto the ceramic briquettes.
Some fat is necessary to give the food its barbecued flavour but excessive fat can result in a flare-up.
To avoid flare-ups it is advisable to trim excess fat from meat and poultry before grilling, use cooking
sauces and marinades sparingly, and try to avoid very cheap cuts of meat or meat products as these
tend to have high fat and water contents. Flare-ups can be e xtinguished by applying salt directly onto
the flaring ceramic briquettes, taking care to protect yourself from the flames.
Fat Fires
The foil liner must be emptied and the drip tray cleaned of food debris after each cooking session. If the
barbecue is to be used for commercial use or large gatherings, it will be necessary to turn off and cool
the barbecue every two hours to remove food debris from the drip tray and clean out the foil liner, the
time between cleaning may need to be reduced if very fatty foods or cheap meat products are being
cooked. Failure to do this may result in a fat fire, which may cause injury and could seriously da mage
the barbecue.
In the event of a fat fire:
• If safe to do so, turn all control knobs to the ‘off’ position.
• Turn off the gas at the bottle.
• Keep everyone at a safe distance from the barbecue and wait until the fire has burnt out.
• Do not close the hood of the barbecue.
• NEVER DOUSE A BARBECUE WITH WATER. IF AN EXTINGUISHER IS USED, IT SHOULD BE A
POWDER TYPE.
• DO NOT REMOVE THE DRIP TRAY.
• If the fire does not see m to be abating or appe ars to be worsening, contact your local Fire Brigade
for assistance.
Manual ignition instructions
• Insert a long, lit match through the match-lighting hole in the right hand side of the body of the
barbecue until the lit end is alongside the right hand burner. Push and turn the right hand control
knob anti-clockwise to the high position taking care to protect yourself from flames.
• When the burner is lit turn on the remaining burners from right to left.
• Confirm that each burner is lit before turning on the next burner
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• To light the side burner place the lighted end of a long match alongside the side burner. Push and
turn the side burner control knob anti-clockwise to the high position taking care to protect yourself
from flames.
CARE AND MAINTE NANCE
nDo not leave the barbecue uncovered and e xposed to the elements when not in use. Heavy duty
covers are available from your Royal stockist. Even when your barbecue is covered for its protection,
it must be inspected on a regular basis as damp or condensation can form which may result in
damage to the barbecue. It may be necessary to dry the barbecue and the inside of the cover. Any
rust that is found that does not come into contact with the food should be treated with a rust inhibitor
and painted with barbecue paint or a heat resistant paint. Chrome plated warming racks etc. should
be coated with cooking oil.
Burn er Assemb ly
To remove the burners (see photos):
1. Remove the burner clip.
2. Lift the burner upwards.
3. Gently pull the burner mouth away from the valve injector.
4. Lift the burner out and remove the cardboard packing.
To re-install the burners (not depicted):
1. Slide the burner mouth over the valve injector. The injector should sit centrally within the burner
venturi tube.
2. Lower the burner into the body.
3. Insert the locating stud through the support.
Lock into place by inserting the burner clip through the stud
1
2
3
• Your burners have been preset for optimal flame performance. You will normally see a blue flame,
possibly with a small yellow tip when the burner is alight. If the flame pattern is significantly yellow,
this could be a proble m caused by grease fro m cooking blocking the burner or spiders or other
insects in the burner venturi. This can result in the flow of the gas and air mixture being restricted or
blocked which may result in a fire behind the control panel causing serious damage to your
barbecue. If this happens, the gas should be immediately turned off at the bottle.
• Burners should be inspected and cleaned on a regular basis in addition to the following conditions:
1. Bringing the barbecue out of storage.
2. One or more of the burners do not ignite.
3. The burner flame pattern is significantly yellow.
4. The gas ignites behind the control panel.
• To clean a burner, remove it from the barbecue. It is quite normal for a cast iron burner to rust. The
outside of the burner can be cleaned with a wire brush.
• Clean the portholes with a pipe cleaner or piece of wire. Take care not to enlarge the portholes.
• Clean the insect screen on the end of the venturi tube with a bristle brush (i.e. an old toothbrush).
• Clean the venturi tube with a pipe cleaner or piece of wire. You may need a torch to see into the
venturi tube to make sure it is clear.
• Turn the burner up on end and lightly tap against a piece of wood to dislodge any debris from inside.
Injectors locate into
the central hole of the
burner venturi tube.
4
Venturi
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Cleaning
Material Where used Cleaning Method Recommended
Porcelain Grills Enamel is a thin, glass based coating fused onto
Enamel Griddles metal and as such needs to be treated with care.
Body Cooking oil, together with fat from food being
cooked can turn to carbon as a result of heating and
result in black flakes coming away from the cooking
surfaces. These are not harmful. Porcelain should
be cleaned using hot soapy water or with the use
a suitable cleaning product following the manufactures
instructions. Due to the weight of the grills and griddle,
we do not recommend cleaning in a dishwasher.
Excess fat and food debris can be removed from
inside the body using a plastic or wooden scraper.
Chromium Warming basket Wash with hot soapy water. A chrome cleaner may
plated Tool/Towel rail be used if required. To prevent rusting, wipe with
cooking oil after rinsing and drying.
Paint Hood ends Wipe with a cloth wrung out in hot soapy
Aluminium Hood handle and dry.
Door handles
Side burner
Do not use abrasives.
Stainless Centre of hood Wipe with a cloth wrung out in hot soapy water.
Doors A stainless steel cleaner may be used if required.
Side burner lid
Shelf insert
Control panel
Galvanised Drip tray Excess fat and food debris must be removed using a
plastic or wooden scraper. This needs to be carried
out between each use of the BBQ. Excessive build
up is likely to lead to a fat fire which can be
hazardous and damage the BBQ. This is not a fault
in the BBQ and therefore is not covered by the
terms of the warranty.
If required, the drip tray and foil liner can be washed in
hot soapy water.
Cast Iron Burners Any food debris should be removed on a regular
Side burner grid basis. It is normal for rust to form on the cast iron.
This can be cleaned using a wire brush. Burners
should be removed on a regular basis for inspection
and cleaning. They should be checked for general
condition and to ensure the portholes are not
becoming blocked. These
use of a w ire br ush and a pipe cleaner. Care should
be t aken not t o damage the gas valve or ignition
elect r ode w hen removing or replacing the burners.
can be cleaned with the
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Page 23
Troubleshooting
Problem Possible Cause Solution
Bu rn ers wil l no t li gh t LP gas bottle is empty Replace with full gas bottle
usi n g th e ig ni ti on
system
Faulty regulator Have regulator checked or replace
Obstructions in burners Clean burners
Obstructions in gas jets Clean jets and gas hose
or gas hose
Electrode or pushbutton Reconnect wire
Ignition wire is loose
or disconnected
Electrode or wire is damaged Change electrode and wire
Incorrect electrode gap/ The gas collector box around the electrode
Bent co ll ec to r box nee ds to be in li ne wit h th e bu rn er s wi th a
gap of 3 to 4mm between the end of the
electrode and the tag on the bottom of the
collector box. Realign the collector box as
required.
Flat battery in ignition assembly Replace battery
Poor co nn ec ti on of ba tt er y in Ensur e ba tt er y is firm l y
Ignition assembly. Pushed onto connectors.
Burner will not light LP gas bottle is empty Replace with full gas bottle
with a match
Faulty regulator Have regulator checked or replace
Obstructions in burners Clean burners
Obstructions in gas jets Clean jets and gas hose
or gas hose
Lo w fl a me or fl as hb ac k (f ir e LP gas bottle too small Use larger gas bottle
In bur n er tu b e - a hiss in g or
roarIng noise may be heard) Obstructions in burners Clean burners
Obstructions in gas jets Clean jets and gas hose
or gas hose
Windy conditions Use BBQ in a more sheltered position
Gas val ve k no b di ff ic ul t Gas valve jammed Replace gas valve
to turn
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T echn ical Specifications
Model Name
Royal
4 Burner S/S
Side Burner 2.8kW 1 0.84
Countries of Use:
I
3+(28-30/37)
ES, CH, GB
I
3B/P(30)
SE, TR
I
3B/P(50)
I
3B/P(36)
For ref er ence and corresponde nce, recor d y our serial number here.
(See sticker on side of barbecue body.)
BE, CY, CZ, EE, FR, GR, IE, IS, IT, LV, LT, LU, PT, SK,
CY, CZ, DK, EE, FI, GR, LV, LT, LU, MT, NL, NO, SK, SI,
AT, DE, HU, SK, CH
PL
CE
Approval
0359
359BR128
Heat Input Burners
13kW 4 0.91
Injector
Size
Gas /
Pressure
Butane/
28mbar
Propane/
37mbar
Serial No.__________________
This number may be required w hen ordering spare parts or ac cessor ies.
A part reference number may also be required where app licab le.
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