Royal Enfield Bullet 500 2013 Owner's manual

Congratulations on becoming the proud owner of a legendary Royal Enfield motorcycle.

The new Bullet 500 is a motorcycle with the timeless handcrafted design of the legendary Bullet, now fitted with a solid 500cc Unit Contruction Engine with twin-spark ignition for better combustion, superior power delivery and improved fuel economy.

Do read this manual thoroughly before you begin riding to ensure that you operate your motorcycle the right way, are aware of the terms and conditions of warranty, and know how to maintain it properly.

We ur ge you to avail of the fou r free se rvi c es we offer, at the righ t tim e, at any of our Au tho r ise d Dealer / Service Point to keep your motorcycle in peak condition.

Pl e a s e log o n to ww w. r o yalen f i e l d . com to kn o w more ab o u t the h i s t o r y of t h e w o r ld’s o l d e st motorcycle brand, our other products, and for exciting news of riding tours and events organised for Royal Enfield motorcycle owners.

Welcome to motorcycling the Royal Enfield way. Ride safe and enjoy the trip!

IMP ORTAN T NOTICE

n Keep this manual in a convenient place for easy

referenc e.

n If any information is not understood in the manual

contact your Authorised Dealer / Ser vice Point for assistance.

n If t he motorc ycle is being used by any friend,

relatives, or others it is responsibility of the owner to make certain that the owner’s manual is read and fully understood prior to usage and has been instructed on it’s safe and proper use.

n The motorcycle is designed for normal on road

use only. Operation in off-road usage in some areas may be ille gal and could be dangerous.

Obey local law and regulations.

n In the event of motorcycle being resold, it is the

responsibility of the owner of the motorcycle to hand over the manual along with the motorcycle and it’s documents.

n Becaus e of contino u s imp r o v e m e n t s in the

pr oduc t and ch ang es tha t may oc cur in the manufacturing process, subsequent to printing of th i s manual , it is po s sib l e som e inst r uct i ons , illustrations, pictures or designs found within this ma n ual may di f fer fro m th ose foun d on th e vehicle.

n However the technical information found within

this manual wa s correct at the ti m e it w a s approved for publication.

n Roy a l E nfie l d re s e r ves t h e r i gh t t o m a k e

production changes at any time without prio r notice and without i ncurring any obligation to ma k e sam e or si milar chang e s to vehic l e s previously built or sold.

“© Copyright 2013 Eicher Limited, Royal Enfield Unit. All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing of Eicher Motor Limited, Royal Enfield Unit.”

Part N o. 584639/a / Qty.1000 / Mar. ‘13

IMP ORTAN T NOTICE

SAFE TY DEFI NIT ION S

Statements in this manual preceded by the following words are of special significance :

WARN ING

War n i ng in d icat e s a po tent i a lly ha zard o u s situation, which if not avoided, could result in serious injury.

CAUTIO N

Caution indicated a protentially hazardous situation, which if not avoided, may result in property damage, in minor or moderate injury.

NO TE

Indicates important and useful messages for clearer understanding.

All Ima ges show n are for re fe re nc e to expla in and need not to be e xac tly the sa me on t he mod el you own.

Ho weve r if yo u hav e any qu eri e s, cla rif i cat i on,

suggestions/feedback, please write to us or e-mail at

“customerservice @royalenfield.com”.

SERVICE HEAD QUARTERS

Royal Enfield, A Unit of Eicher Motors Limited,

Thiruvottiyur High Road, Thiruvottiyur,

Chennai - 600 019.

Phone : 044 - 4223 0400, Fax : 044 - 4201 1719

E-mail : customerservice@royalenfield.com

Website : www.royalenfield.com

CONTENTS

PERSONAL & VEHICLE INFORMATI ON ........................ 7

FREE SERVICE RECORD .................................................. 8

SAFE OPERATING RULES ................................................ 9

RULES OF THE ROAD ...................................................... 15

TECHNICAL SPECIFICATIONS ....................................... 17

- Engine .................................................................... 17

- Ignition System ..................................................... 18

- Transmission ......................................................... 18

- Elec tricals .............................................................. 19

- Chassis ................................................................... 20

- Dimensions ............................................................ 21

- Weights ................................................................... 21

VEHICLE IDENTIFICATION NUMBER ............................ 22

KEY PARTS LOCATION .................................................... 23

- Top View ................................................................. 23

- Right Side View ..................................................... 24

- Left Side View ........................................................ 25

OPERATION OF CONTROLS ........................................... 26

- Ignition Switch ...................................................... 26

- Steering lock ......................................................... 26

- Fuel tank cap ........................................................ 27

- Side Box .................................................................. 27

- Head lamp switch ............................................... 28

- Dip Switch .............................................................. 28

- Head lamp Day flash ......................................... 28

- Engine Kill Switch ................................................ 29

- Horn ........................................................................ 29

- Turn Signal Switch ............................................... 29

- Engine Start Switch ............................................. 30

- Battery Box ............................................................. 30

- Fuel Tap ................................................................. 30

PRE OPERATIONAL CHECKS .......................................... 31

RUNNING IN .................................................................... 32

STARTING ......................................................................... 33

CONTENTS

GEAR SHIFTING ............................................................... 35

PARKING ........................................................................... 36

- Center Stand ......................................................... 36

- Side Stand ............................................................. 36

TOOLS AND FIRST AID KIT ............................................ 37

RECOMMENDED LUBRICANTS ...................................... 38

PERIODICAL MAINTENANCE ........................................ 39

MINOR MAINTEN ANCE TIPS ......................................... 43

- Control Cables, Handle bar lever,

Pivots, Ce nter / Side Stand Pivots ..................... 43

- Engine Oil Level Inspection .............................. 43

- Engine Oil Change .............................................. 44

- Spark Plug ............................................................. 45

- Brake fluid ............................................................. 46

- Inspection of tyres and wheels ........................ 46

- Tyre pressure ........................................................ 47

- Front Wheel removal ........................................... 47

- Front Wheel assembly ........................................ 48

- Rear wheel removal ........................................... 49

- Rear wheel assembly ......................................... 50

- Adjustment - Clutch ............................................. 51

- Drive Chain tension ...................................... 51

- Checking Rear Brake Pedal height .......... 52

- Rear Brake Pedal height Adjustment ....... 53

- Chain Lock Fitment ....................................... 53

- Adjustment of Gas Filled Shockabsorber ..... 54

- Removal of Battery on Vehicle ......................... 55

- Battery Maintenance .......................................... 55

- Assembly of Batte ry on Vehicle ........................ 56

- Changing Electric al Components ................... 57

- Head Lamp bulb r eplacement .................. 57

- Tail Lamp bulb replacement ..................... 59

- Trafficator bulb replacement .................... 59

- Fuse ................................................................... 60

- Blade Fuse usage List ................................... 60

- Air Filter element cleaning / replacement .... 61

CONTENTS

WASHI NG PROCEDURE .................................................. 62

- Precautions ........................................................... 62

- After Washing ....................................................... 62

STORAGE PRECAUTION ................................................. 63

- Preparing the motorcycle for reuse ................ 64

LONG TRIP PRECAUTIONS ............................................. 65

- Checks prior to the commencement .............. 65

- Checks after e very 1500 kms ............................ 65

- Items to be carried .............................................. 65

CARING FOR MILEAGE .................................................. 66

COMPLETE WIRING DIAGRAM - BULLET 500 ............. 68

TROUBLE SHOOTING ...................................................... 69

- Engine fails to start ............................................. 69

- Engine misfiring ................................................... 70

- Engine starts, but runs irregularly & stops .......... 71

- Poor pickup ........................................................... 71

- Whit e / blu e smoke .............................................. 72

- Engine over heating ........................................... 72

- Excessive fuel consumption .............................. 72

- Igni tion knock ...................................................... 73

- Brakes poor ........................................................... 73

- Vehicle wobbles ................................................... 74

- Elec tricals .............................................................. 74

- Electric Start .......................................................... 76

WARRANTY TERMS & CONDITIONS ............................. 77

EMISSION WARRANTY .................................................... 79

AL L INDIA RO AD SIG N S ... . .... . .... . ... . .... . ... . .... . ... . 83

FREE SERVICE COUPONS ............................................... 84

PAID SERVICE / MAINTENANCE RECORD ................... 93

REGIONAL & AREA OFFI CE S ... .. .. .. .. .. .. ...... .. .. .. .. .. .1 01

LOG BOOK ............................................................... 102

NO TES .... ... . ... ... ... ... ... ... . ... ... ... ... .... ... ... ... . ... ... ... .10 7

ANNE XU RES

- Vehicle Installat ion Form

- Pre-Delivery Inspection Report (PDI)

- Bike Installation Confirmation By Customer

- Form 22

PERSONAL & VEHICLE INFORMATION

Name

Door No./Street

Locality

City State Pin

Contact Nos. Res: Off: Mobile: Email:

Engine No. Battery No.

Frame No. Battery make

Reg. No. Licence No.

Date of Sale Valid till dt.

Model Key No. :

Tyre make Colour

Sold by Dealer Code

Vehicle Installation Form (VIF) No.

FREE SERVICE RECORD

It is our endeavour to provide excellent service to your Bullet 500 at all times. Towards this we provide 4 free services at specific Intervals.

Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point nearest to you and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to the service outlet.

Availing the free services in the specified time is a prerequisite for warranty consideration. The cost of fuel, oil, grease etc. used for all free services are chargeable to the customer.

1st Service 4th Service2nd Service 3rd Service Date of Service Kms Covered

Servicing Dealer ’s / ASP Name, Address

Dealer / ASP

Rubber Stamp

NO TE

Please ensure that the free service details are recorded in this sheet immediately after the service is carried out.

Dealer / ASP

Rubber Stamp

Dealer / ASP

Rubber Stamp

Dealer / ASP

Rubber Stamp

SAFE OPERATING RULES

n Before operating your new motorcycle, it is your

respons ib il it y to caref ul ly read and follow the

operating and mainte nance instr uctions detailed

in t h i s m an ua l f o r y o ur o w n s afe t y, y our

motorcycle and that of others.

n Know and respect the rules of the road. Be a safe

rider for your own safety and for other road users.

n Before starting the motorcycle, check for proper

operation of brakes, clutch, gear shifter, handle

bar controls, tyre pressu res, fuel and oil levels.

WARN ING

Royal Enfield cautions you against the use of

certain nonstandard parts such as aftermarket and

custom made extended front forks or suspensions,

whic h may ad ver sely af f e c t pe r f o r m a n c e an d

handling. Removing or altering original parts may

adversely affect perfo rmance and could result in an

accident causing serious injury.

n Use only genuine Royal Enfield spare parts and

approved accessories. Use of other manufacturer’s

performance parts may affect the performance of

your motorcycle and render the motorcycle void of

warranty. See your Royal Enfield dealer for details.

n Whene ve r ref uel lin g your moto rcyc le, ple ase

exercise utmost caution and carefully observe the

following rules :

H DO NOT smoke and please ensure that there

are no op e n f l a m e s o r sp a rks nea r t h e

motorcycle, when refuelling OR ser vicing the

fuel system.

H Switch OFF mobile phones and othe r hand

held electronic devices / gadgets.

H Open the fuel filler cap slowly.

H Refuel in a well ventilated area with the engine

turned off.

SAFE OPERATING RULES

H DO NOT fill the tank to its brim. Please fill fuel

only till the bottom of the filler neck insert, so as to leave air space in the fuel tank to allow

for fuel expansion (for Spec. Ref. Page No. 20).

WAR NING

Pe t r o l is ex t r e m e l y f l a m mable an d hi ghly

explosive. Use care when handling Petrol. Always stop

the engi ne whe n refu ellin g or ser vicin g the fuel

system. Do not smoke or allow open flames or sparks

near Petrol. Do not store motorcycle with Petrol in

the tank, within the home or garage where open

flames , pilot light s, spark s or elec tric mot or s are

present. Inadequate safety precautions could cause

an explosion or fire which could result in damage to

property, serious injury.

n A new motorcycle must be operated according to

the special break-in-procedure. See BREAK-IN-THE FIRST 500KM section.

n Operate motorcycle only at moderate speeds and

out of traffic until you have become thoroughly fam i l i a r w i t h it s o p era t i o n a nd h andl i n g characteristics under all conditions.

n DO NOT exc eed the legal speed limit or drive too

fast for existing conditions. Always reduce speed when poor driving conditions exist. High speed inc reases the influen ce of any other condition affecting stability and increases the possibility of loss of control.

NO TE

If you are an inexperienced rider we recommend that you obtain formal training on correct motorcycle riding techniques and become thoroughly familiar with the operation of your particular motorcycle. New ri d e r s s h o u ld ga in exp e r i e nce und e r v a r i o u s conditions while driving at moderate speeds.

SAFE OPERATING RULES

WARN ING

Avoid overspeeding and never travel over the speed limit. Excessive speed may cause loss of control and coul d re su lt in an acciden t causing serious injury.

n DO NOT exceed >110 km/h solo riding. n DO NOT exceed >90 Km/h when carrying a pillion

or c argo.

n Pay strict attentio n to road surfaces and wind

co ndi t ion s. An y two wh eel e r veh icle may be subject to the following upsetting forces :

H Wind blasts from passing trucks. H Rough uneven road surfaces. H Slippery road surfaces.

These forces may affec t the handling characteristics of your motorcycle. If this happens, reduce speed and gu i d e th e mo t o rcycl e wi t h a rela x e d gr i p to a controlled condition. Do n ot brake abruptly or force the handlebar.

n Operate your motorcycle defensively. Remember,

a motorcycle does not afford the same protection as an automobile in an accident. One of the most comm on acc ide nt situa tions occ urs when the driver of the other vehicle fails to see or recognize a mo t o r c yc le an d tu r n s into th e o n c o m i n g motorcyclist.

n Wear an approved helmet, clothing, and foot gear

suited for riding a motorcycle. Bright OR light colo rs are bes t fo r greater visibil it y in traffic , especially at night. Avoid loose, flowing garments and scarves.

n Whe n ca r r y i n g a p i l l ion r ide r, i t i s y o u r

responsibili ty to instr uct them on proper riding procedures.

n DO NOT allo w oth e r in d i v idual s , un d e r an y

circumstances, to operate your motorcycle unless you know they are experienced, licensed riders and are thoroughly familiar with the operating conditions of yo ur motorcycle.

SAFE OPERATING RULES

WARN ING

Ma i n t ain t he re comme n d e d ty r e pre ss u r e .

En sure the fr o nt and re ar whee l s are corr e ctly

aligned and the tyres are seate d evenly & properly

in the rims. Check for correct tightness of the spokes

in the ri ms. Insp e ct yo u r tyr es per iod ical ly an d

replace tyres with approved tyres only. Failure to do

so can lead to improper balance, abnormal tread

we ar, poor hand li ng and could res ult in ser ious

injury.

WARN ING

Royal Enfield recommends replacement of any

tube / tyre punctured or damaged. In some cases

small punctures in the tread area may be repaired

from within the demounted tyre by your Royal Enfield

dealer. Speed should not exceed 60 km/h for the first

24 hours after repair and the repaired tyre should

Never be used over 90 km/h (applicable tube less tyre)

In emerg en cy situations, if a tem po rary repair is

made ride slowly with as light a load as possible until

the tyre is permanently repaired or replaced.

Failure to heed this warni ng could result in serious

injury.

n Safe motorcycle operation requires alert mental

judgement combined with a defens ive driv ing

attitude. DO NO T allow fatigue, alc ohol or drugs

to endanger your safety or that of others.

n Maintain your motorcycle in proper oper at ing

condition as per Periodical Maintenance Chart

(Re f Pa g e No.4 0 ) . Pa r t i c ular l y im por t a n t t o

motor c yc l e s t ability is pr o p e r tyre i n f l ation

pressure, tread condition. Pay strict attention to

loose and / or broken spokes, free movement of

steering system.

SAFE OPERATING RULES

WARN ING

DO NOT operate motorcycle with a loose, worn or damaged steering system, including the front and re ar susp ensio n syste m. Cont act you r deale r for repair of steering or suspension system. Damaged steering or suspension components may adversely affect handling which c ould result in serious injur y.

WARN ING

Reg ul arly i ns pect rear shock absorbers and front forks and look for leaks. Replace worn parts. Worn parts c an adversely affect stability and handling.

WARN ING

For your personal welfare, all the liste d ser vice an d maint e n anc e re c o mme n d atio n s shoul d be pe rfo rme d . La ck of regula r maint ena nce at the suggested intervals may affect the safe operation of your motorcycle, which could resu lt in serious injury.

WARN ING

Avoid any contact with the exhaust system. Wear clo th ing that w ill comp letely cover the legs whil e riding. The exhaust system gets very hot when the engine is running and remains too hot, even after the engine is turned off (due to catalic converter). Failure to wear proper or protective clothing could result in serious injury.

WARN ING

Exhaust ga s e s contains poison o u s carbon mo nox ide (CO.) and che mic als , known to cause serious health hazards.

WARN ING

Mo to rcycle bat t er ies con tain lead and lea d components, acids and chemicals known to cause seriou s hea lt h hazards. Exe rcise extr em e caution while h andling a battery. Wash hands tho rough ly whenever a battery is handled.

SAFE OPERATING RULES

WARN ING

Consult your Royal Enfield Dealer regarding any questions or problems that occur in the operation of your motorcyc le. Failure to do so may aggravate an initial problem, cause costly repairs, jeopardize your personal safety and could result in serious injury.

WARN ING

Use only genu ine Royal Enfield replac ement fasteners tightened to the proper torque. We caution you against the use of certain non standard parts such as after ma rket and cus to m made faste ne rs which may not have specific strength, finish and type req uirements to per form properly in the assembly and its environment . The use of any nonstandard parts, including faste ne rs , cou ld result in serious injury.

WARN ING

DO NOT exceed the Gross Vehicle Weight Rating of your motorcycle. The Gross Vehicle Weight Rating (GVWR) is shown on the information plate, located

on the frame Down tube. (GVWR is the sum of the we i g ht of the mo t o rcyc l e , ac cess o ries, an d th e maximum weight of the rider, passenger and cargo that may be safely carried.) Exceeding GVWR may lea d to instab ility of the motorcycle, which could cause an accident and result in se rious injury.

WARN ING

DO NOT tow a disabled motorcycle. The steering and hand ling of the dis ab le d motorcycle will be impaired due to the force of the towline. If a disabled mot or cycle must be transported, use a truck or a trailer. Towing a motorcycle may cause loss of control of the motorcycle in the front, leading to an accident resulting in serious injury .

WARN ING

DO NOT pull a tr ail er behi nd a mot o rcycl e. Tow in g a t r a i l e r ma y c a u s e r e d u c ed br ak ing efficiency, tyre overloading and unstable handling. Towing a trailer may cause loss of control of the mo torc ycle in the fr ont , lea ding to an ac cid e nt resulting in serious injur y.

RULES OF THE ROAD

n Be sure front & rear nu mber plates is installed in

the position specified by law and is clearly visible at all times.

n Ride at a safe speed that is consistent with the type

of road surface you are on. Pay strict attention to whether the surface is :

H Dry H Oily H Icy H Wet

n Watch for loose debris, such as leaves, slippery

substances or loose gravel that can hamper the stability of your vehicle.

n DO NOT exceed the legal spe ed limit or drive too

WARN ING

Avoid exce ssive speed and never travel at a

speed faste r than the speed limit. Excessive speed

may c au se los s of contr ol of vehicle, w hich could result in death or serious injur y.

n Keep to the correct side of the road centre line

when meeting oncoming vehicle.

n Always sound your horn, actuate your turn signals,

and e x e r c i s e C A U T I O N w h e n pa s s i n g other vehicles going in the same direction. Ne ver try to pass another vehicle going in the same direction at street inter sections, on curves, or when going up/or dow n a hill.

n At street intersec tion giv e the right- of-way to the

vehicle on your left or right. DO NOT presume you have the right- of-way.

n Alw ays signal when preparin g to stop , turn or

pass.

n Wh i l e tu r n i n g ei ther ri ght or le ft, watch fo r

pedestrians, animals as well as vehicles.

n All traff ic signs , inc luding man ua l cont ro ls at

intersections, should be obeyed promptly. SLOW DOWN at traffic signs near schools and CAUTION signs at railroad c rossings.

RULES OF THE ROAD

n When intending to turn, signal at least 100 feet

(30.5 meters) before reaching the turning. Be close to th e cent er lin e (un l ess lo cal ru les re quir e otherwise), slow down and then turn carefully.

n Never jump a traffic light. When a

change is imminent from GO to STOP (or vice versa) at intersections, slow

Red

Yellow

down and wait for the light to change to green. Never run through a yellow

Green

or r ed traffic light.

n DO NOT leave the curb or parking area without

si gna ling. Be sur e you r way is cl ear to ent er moving traffic. A moving line of traff ic always has the right-of-way.

n Park your motorcycle on a firm and flat surface to

prevent it from falling over.

n Pr o t e c t y our mo t o r c y c l e ag a i n s t the f t . Aft e r

parking your mot or cycle, rem ov e Ignition key from switch and lock the stee ring head.

SIDE VIEW MIRRORS

Your motorcycle is equipped with convex mirrors and have a curved surface. This type of mirror is designed

to give a much wider view t o the rear than a flat mirror; however, c ars and other objects seen in this type of mirror will look smaller and fart her away than when se en in a flat mirror.

Use care when judging the size or distance of objects

seen in these mirrors.

NO TE

To help you establish the relative distance of vehicles behind your motorcyc le, adjust each mirror in such a way, that a small portion of your shoulder is visible and a large portion behind your motorcycle is seen clearly.

TECHNICAL SPECIFICATIONS

ENGINE

Engine ........................................................ Single Cylinder, 4 Stroke, Twinspark, Aircooled

Capacity ..................................................... 499 cc (Displacement)

Bore ............................................................. 84 mm

Stroke .......................................................... 90 mm

Compression ratio .................................... 8.5 : 1

Max. Power @ RPM ................................... 26.1 BHP @ 5100 rpm

Max. Torque @ RPM ................................. 40.9 Nm @ 3800 rpm

Air Filter Element ...................................... Corrugated Paper Element

Fuel Supply ................................................ Carburetor with Throttle Position Sensor (TPS)

Engine Start ............................................... Electric / Kick

Engine Oil Capacity ................................. 2.75 Litres.

Lubrication ................................................ Wet Sump, Forced Lubrication

Engine Oil Grade ...................................... Royal Enfield 15W50 API SL Grade Engine Oil (JASO MA)

Cooling system .......................................... Natural Air Flow

Carburetor ................................................ UCD 33

TECHNICAL SPECIFICATIONS

IGNITION SYSTEM

Ignition syste m ......................................... TCI Unit, Multi Curve (Variable Ignition Timing)

Spark plug ................................................ WQR8DC (Bosch Super) M14 & UR6DC (Bosch Super) M10

Spark plug Ele ctrode gap ..................... WQR8DC 0.80 to 0.90 mm

.............................................................. UR6DC 0.70 to 0.80 mm

TRANSMISSION

Clutch ......................................................... Wet Multiplat e (7 Plates Clutch)

Primary drive ............................................ Duplex Chain

Primary Drive Ratio ................................. 2.15 : 1

Gear box .................................................... 5 Speed Constant Mesh

Gear shift pat tern .................................... 1 - N - 2 - 3 - 4 - 5

Gear Ratios ............................................... 1st-3.06:1 2nd-2.01:1 3rd- 1.52:1 4th-1.21:1 5th-1:1

Secondary Drive (F.D. Sprocket) ........... 18 Teeth

Final Ratio ................................................. 2. 11 : 1

Drive C hain links ..................................... 102 links

TECHNICAL SPECIFICATIONS

ELECTRICALS

Generation ................................................ Alternator

System ........................................................ 12V DC

Battery ........................................................ 12V - 14 AH

Head lamp ................................................ 12V, 60/55 W, Halogen

Position lamp ............................................ 12V, 4W

Brake / Tail lamp ..................................... 12V, 21/5 W

Turn signal ................................................ 12V, 10W - 4 nos.

Pilot lamp .................................................. 12V, 2 W - 2 nos.

Speedometer lamp ................................. 12V, 3.4 W - 1 no.

Turn signal / High beam indicator ...... 12V, 1.7 W - 2 nos.

Neutral Indicator ..................................... 12V, 1.7 W - 1 no.

Horn (Dual) ............................................... 12V, 2.5 Amp (Max.) X2

Starter Motor ............................................. 12V, 0.9 KW

WAR NI N G

Using bul bs / other electrica l gadgets other than specif ied r ating may lead to over load in g / errati c be h avi o ur / pre matu r e fai l ure of electri cal sys tem.

Mod ific ations on the b ike which ar e not approved b y Royal Enfield ma y not only disqualify for warranty, but also affects perf ormance of the bike .

TECHNICAL SPECIFICATIONS

CHASSIS

Frame ......................................................... Tubular Frame

Tyre size ..................................................... Front: 90 / 90 - 19” - 52 P Rear: 120 / 80 - 18” - 62 P

Tyre pressure ............................................ Front- Solo: 1.41 Kg/cm2 (20 PSI) Pillion: 1.55 Kg/cm2 (22 PSI)

.............................................................. Rear- Solo: 2.11 Kg/cm2 (30 PSI) Pillion: 2.25 Kg/cm2 (32 PSI)

Fuel tank capacity .................................. 13.5 Litres ***

Reserve capacity ..................................... 2 Litres (approx.)

Dead stock of petrol (unusable fuel) .. 0.75 Litres (approx.)

Suspension ................................................ Front: Telescopic, 130mm Travel

.............................................................. Rear: Twin gas charged shock absorbers, 80mm travel

Front fork oil capacity ............................ 195 ml per leg

Front fork oil .............................................. 1F Endurance (or Royal Enfield) fork oil

Brakes ......................................................... Front : Hydraulic 280 mm Ventilated Disc

.............................................................. Rear : Foot Operated 153mm Single Lead Internal expanding

Brake oil capacity ................................... 60 ml

Brake oil grade ........................................ DOT 3 or DOT 4

***Fu e l ta n k i s no t a me a s u r i n g inst rument. The capacity of tank may var y sl ightly from specifie d value.

TECHNICAL SPECIFICATIONS

DIMENSIONS

Length ........................................................ 2140 mm

Width .......................................................... 810 mm (Without Mirror)

Height ......................................................... 1110 mm (Without Mirror)

Wheel base ............................................... 1370 mm

Saddle height ........................................... 800 mm

Ground clearanc e ................................... 135 mm

WEIGHTS

Kerb Weight (with 90% Fuel) .................. 193 Kg

Max pay load ........................................... 172 Kg

NO TE

1. Values / Dimensions given above are for your guidelines only.

2. In view of continuous improvements being done on our products, the specifications are subject to change without notice.

VEHI CLE IDENTIFICATION NUMBER - DETAILS

FRAME NUMBER

Punched on steering head tube RH side.

ENGINE NUMBER

Punched on top of the engine LH side.

KEY PARTS LOCATION

TOP VIEW

1. Turn signal switch

2. Horn button

3. Clutch lever

4. Day flash switch

5. Head lamp dip switch

6. Ignition switch

7. Speedometer

8. Front brake lever

9. Accelerator

10. E-Start Switch

11. Fuel tank cap

12. Rear View Mirror

KEY PARTS LOCATION

RIGHT SIDE VIEW

1. RH Trafficator Front

2. Starter Motor

3. Brake Pedal

4. Kick Starter Lever

5. Airfilter Box

6. RH Trafficator Rear

KEY PARTS LOCATION

3 4 5

LEFT SIDE VIEW

1. Trafficator Front LH

2. Spark Plug

3. Battery Cover

4. Electricals Box LH

5. Rear Shock Absorber

6. Trafficator Rear LH

7. Side Stand

8. Centre Stand

9. Gear Change Lever

10. Horn

OPERATION OF CONTROLS

IGNITION SWITCH

OFF

STEERING LOCK

Turn key clockwise to lock.

Lock the steering when leaving

bike parked.

Turn key ant i clockwise to u nlock.

CAUTIO N

Prot ect yo ur motorcycle against theft. After parking your motorcycle, remove the ignition key from switch and lock the steering head.

Turn handle b ar to extreme left, before attem pting to lock steering.

Do NOT lubricate barrel locks with petro leum based lubricants or graphite. Inoperative locks may re sult in damage to your vehicle.

OPERATION OF CONTROLS

FUEL TANK CAP

n Turn key

clockwise

to open

n Press cap to lock with key in position

NO TE

Ke y c a n be remov e d onl y in l o c k e d position.

SIDE BOX

AIR FILTER BOX RH

Turn Key anti-clockwise to open

SIDE BOX LH

Turn Key anti-clockwise to open, it c ontains Tools Kit & Fuse

NO TE

n Key is common for ignitio n, petrol tank cap, steering lock,

side boxes and battery cover.

n Key for fuel tank and tool boxes can be removed from the

lock only in locked position.

OPERATION OF CONTROLS

HEAD LAMP SWITCH

OFF

Pilot Light ON

Head Light ON

DIP SWITCH

Low beam

High Beam

HEAD LAMP DAY FLASH

Press for

Headlight Flash

OPERATION OF CONTROLS

ENGINE KILL SWITCH

Run

Stop

HORN

Press

TURN SIGNAL SWITCH

Left

OFF (Push to off)

Right

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