Royal Enfield Bullet 350 2010, Bullet 2006 350 Twinspark Owner's manual

More Power, Love and Respect. The all-new Bullet 350 features a modern Unit Construction engine with 5 gears on the left. Easier to ride, more torque and no maintenance trouble.
This manual is designed to give you complete control over your motorcycle. It contains important information on efficient operation and maintenance. We’ve also included tips on riding safely, as well as suggestions to enhance your motorcycling experience.
Your safety is of prime concern to us and we urge you to be a responsible rider. Please select your riding gear carefully in accordance with your terrain, style and weather conditions. And ensure the same for your pillion rider as well. Respect the law of the land and ride safe.
Finally, we welcome you to the Royal Enfield community. You can locate your nearest club or sign up for the next big ride at www.royalenfield.com
The legend rides on.
2
NOTICE
All information in this manual is based on the latest product information available at the time of publication. Due to continues improvements or other changes, there may be discrepancies between information in this manual and your vehicle. Royal Enfield reserves the right to make production changes at any time without prior notice and without incurring any obligation to make same or similar changes to vehicles previously built or sold.
All images shown are for reference to explain and need not to be exactly the same on the model you own. Technical specification are subject to change without prior notice.
“© Copyright 2006 Royal Enfield. All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing of Royal Enfield.
Part No. 592814/b / Qty. 1000 / Oct. ‘10
3
CONTENTS
Personal and vehicle information 4
Free service record 5
Specifications 6
Safety Definitions 9
Safe and happy riding 10
Vehicle identification numbers 11
Location of key parts 12
Operation of controls 15
Pre-Operational Checks 20
Running in 21
Starting 22
Gear Shifting, Riding & Stopping 23
Parking 24
Tools & First Aid kit 25
Periodical maintenance chart 26
Recommended lubricants 29
Do it yourself 30
Washing procedure 42
Storage precautions 43
Long trip precautions 45
Caring for Mileage 46
Complete Wiring diagram 48
Trouble shooting 49
Warranty terms and conditions 56
Emission Warranty 58
All India Road Signs 62
Regional & Area Offices 63
Log Book 64
Free Service coupons 66
Paid Service & Maintenance Record 75
Notes 83
Annexures
Vehicle Installation Form
Pre-Delivery Inspection Report
Bike Installation Confirmn By Customer
Form 22
4
PERSONAL & VEHICLE INFORMATION
Name
Door No./Street
Locality
City State Pin
Contact Nos. Res: Off: Mobile : Email :
Engine No. Battery No.
Frame No. Battery make
Reg. No. Licence No.
Date of Sale Valid till dt.
Model Key No. :
Tyre make Colour
Sold by Dealer Code
Vehicle Installation Form (VIF) No.
5
FREE SERVICE RECORD
It is our endeavour to provide excellent service to your Bullet 350 UCE at all times. Towards this we provide four free services at specific intervals.
Please avail these services at the specified time, in any of the Royal Enfield Dealerships / Authorised service centres nearest to you and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to the service outlet.
Availing the free services in the specified time is a prerequisite for warranty consideration.
The cost of fuel, oil, oil filter element, grease etc. used for all free services are chargeable to the customer.
1st Service 4th Service2nd Service 3rd Service Date of Service Kms Covered Servicing Dealer’s Name Addre ss
Note : Please ensure that the free service details are recorded in this sheet immediately after the service is carried out.
6
SPECIFICATIONS
ENGINE AND ENGINE SYSTEMS
Engine Type Single Cylinder 4 Stroke,
OHV, SI Engine, air cooled, Twinspark
Bore 70mm
Stroke 90mm
Swept volume 346cc
Compression ratio 8.5:1
Max Power BHP @ RPM 19.8@5250
Max Torque in NM@ RPM 28@4000
IDLE RPM 1050+200
Starting Kick Start
Air filter element Paper element
Lubrication Wet sump, Forced lubrication
Engine oil capacity 2.75 litres
Engine oil grade Motul 3000 4T PLUS,
15W50API,SL Grade JASO MA
Cooling Natural air flow
TR ANS MIS SIO N
Clutch Wet multiplate
Primary drive Duplex chain drive
Primary ratio 2.15 : 1
Gear box Constant Mesh, 5 Speed
Gear Ratio 1st3.06:1
2nd2.01:1
3rd1.52:1
4th1.21:1
5th1:1
Final drive 15 Teeth (Sprocket)
Final Ratio 2.533:1
7
SPECIFICATIONS
CHAS SIS
Frame Tubular
Suspension Front Telescopic, hydraulic
damping, Stroke 130 mm
Rear Swing arm with shock
absorbers, Stroke 80mm
Fr. Fork oil capacity 195 ml per leg
Front fork oil 1F (Endurance fork oil)
Brakes Front 7” mech. drum brake,
Twinlead internal expanding
Rear Foot operated 153 mm
single lead, internal expanding
Tyre size
Front 3.25×19 4/6 PR Rear 3.25×19 4/6 PR
TYRE PRESSURE
Solo Front 20 psi/1.41 kg/cm Rear 30 psi/2.21 kg/cm
With Pillion Front 22 psi/1.55 kg/cm Rear 32 psi/2.20 kg/cm
Steering lock In built
Fuel tank capacity 13.5 litres (Min.)
Res erve 2 litres approx.
2
2
2
2
8
SPECIFICATIONS
ELECTRICALS
Generation Alternator - 1 Phase
System 12V, AC / DC
Ignition Digital TCI
Battery 12V - 5 AH
Head lamp 12V, 35/35 W (Halogen)
Tail lamp 12V, 5W
Brake lamp 12V, 21W
Parking lamp 12V,2W - 2 Nos
Speedometer lamp 12V, 3.4W
Hi beam indicator 12V, 2W
Neutral lamp tell tale 12V, 2W
Turn signal tell tale 12V, 2W
Turn signal 12V, 10W
Horn 12V,2.5 Amp(Max.)
Values given above are for your guidance only.
In view of continuous improvements being done on our products, the specifications are likely to change
without prior notice.
WEIGHTS
Kerb weight (90% fuel&oil) 180 Kgs.
Max permissible load 350 Kgs.
DIMENSION S
Length 2140 mm
Width 800 mm
Height 1030 mm
Wheel base 1370 mm
Ground clearance 140 mm
Saddle Height 800 mm
9
SAFETY DEFINITIONS
The infor mation giv en unde r the titles : Warning , Cauti on and Note ar e for you r safety and for the care and safet y to your mo tor cyc le and ot hers. Pl eas e read th ese car efu lly and if disre gar ded may result in inj u ry to yourse lf o r oth ers a nd d amages t o the mot orcycle .
WARN ING
Indi cat es a pot ent ially haza rdo us situation . Dis reg ard ing this message may re sul t in inju ry to ri der or ot her p e rson s.
CA UTION
This message if disr ega rde d m ay re sult in dam age to t he vehicle .
NOTE
Indic ates impor t ant and u sefu l messages fo r clear er u nde r sta nding.
All Images sho wn ar e for refere nce to expl ain and ne ed not to be ex actl y the same on the mode l you own. Technic al s pec ifi cat ion ar e su bje ct to change wit hou t prio r notic e.
10
SAFE AND HAPPY RIDING
RIDING DRESS
A proper riding apparel
NOTE
A light coloured shirt enables greater visibility to other road users specially during nights.
CA UTION
Loose clothing may get caught on moving parts of your motor-cycle.
A pair of riding boots or shoes.Soft leather gloves.Goggles or spectacles to safe guard eyes.An ISI certified helmet. Affix light reflecting strips
of stickers at the front and rear.
SITTING POSTURE
Correct sitting posture is a pre-requisite for stable and safe riding :
Sit Straight with your shoulders completely
relaxed.
Keep your elbows close to your body.
Keep your toes in straight ahead direction.
Slightly press the petrol tank with the knees.
Hold the handle grip close to its inner end.
Look extensively, including rear view mirror, without
turning the head.
BR AKIN G
Use bo th, fro n t and rear br a kes to g ethe r fo r maximum braking efficiency.
WARN ING
Applying any one of the brakes suddenly may cause the vehicle to skid.
While riding on wet or bad road conditions use
brakes cautiously.
11
VEHICLE IDENTIFICATION NUMBERS
FRAME NUMBER
Punched on steering head tube RH side.
ENGINE NUMBER
Punched on crankcase LH top side.
12
LOCATION OF KEY PARTS
TOP VIEW
4
6
5
7
8
1. Turn Signal Switch
2. Horn Button
3. Cluth Lever
9
3
4. Head Lamp Dip Switch
5. Ignition Switch
6. Speedo Meter
7. Ammeter
1
2
10
8. Engine Kill Switch
9. Brake Lever RH
11
10. Pilot & Head Lamp Switch
11. Fuel Tank Cap
13
LOCATION OF KEY PARTS
LEFT SIDE VIEW
4 5
3
6
7
1. Front Trafficator LH
2. Pilot Lamp LH
2
3. Fuel Tank
4. Fuel Tap
1
5. Battery Box Cover
8
6. Seat
9
7. Tail Lamp
8. Rear Trafficator LH
9. Number Plate Rear
10. Side Stand
13
11
12
10
11. Centre Stand
12. Gear Shift Lever
13. Horn
14
LOCATION OF KEY PARTS
RIGHT SIDE VIEW
5
3
2
4
1. Rear Trafficator RH
2. Tool box
3. Air filter box
6
7
1
12
8
4. Carburetor C.V.
5. Pilot Lamp RH
6. Head Light
7. Front Number Plate
8. Front Trafficator RH
9. Steering lock
10. Brake Pedal
11
10
9
11. Kick Start Lever
12. Shock Absorber
15
OPERATION OF CONTROLS
IGN ITION SWITCH
OFF
ON
FUEL TANK CAP
Turn Key
Clockwise to open
Turn Key Anti
Clock wise to close.
16
OPERATION OF CONTROLS
SIDE BOX
Turn anti clockwise to open
BATTERY BOX
Turn anti clockwise to open
NOTE
Key is common for ignition, petrol tank cap, steering lock, and tool boxes.
Key for fuel tank and tool boxes can be removed from the lock only in locked positi on.
Turn handle bar to extreme left, before attempting to lock steering.
STEERING LOCK
Turn Clockwise to lock
Turn Anticlockwise to Unlock
17
OPERATION OF CONTROLS
HORN
Press
ENGINE STOP SWITCH
ON
OFF
HEAD LIGHT SWITCH
OFF
Pilot ON
Head lamp ON
18
OPERATION OF CONTROLS
DIMMER SWITCH
High beam
Low beam
Day flash
TURN SIGNAL SWITCH
Left turn signal ON
OFF (Push to off)
Right turn signal ON
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