Roxul FSL 600 User Manual

NEW
PRODUCT NAMES
2012
NEW
PRODUCT
NAMES
INDUSTRIAL PIPE HIGH TEMPERATURE INSULATION
ProRox® Pipe Products Catalogue
Pipe Insulation for High Temperature Industrial Applications
New product names, logical structure
Each product name is structured in the same clear way:
ProRox® Industrial
e.g.: ProRox SL 960 RFF
Product range
Product identifier
SL = Boards/Slabs FSL = Flexible Boards/Slabs PS = Pipe Insulation MA = Wrap/Mat
Application code
400 Series = Industrial Fabrication Insulation 500 Series = Compression 700 Series = Comfort/Multi-Purpose 900 Series = Thermal Insulation
Facing options
RFF = Reinforced Foil Facer BM = Black Mat WHM = White Mat WH = White Polypropylene
NA
Local market specifications
Insulation
Performance Driven Solutions
From now on, all our insulation solutions for industrial installations will be part of the ProRox product range. The new naming strategy will make it easier for engineers and specifiers to identify the right product for each specific application by ignoring density and focusing on performance driven solutions. It also aligns ROXUL® with ROCKWOOL operating companies to create a globally harmonized product offering.
NEW NAME OLD NAME
ProRox® PS 960NA TECTHON® 1200
ProRox® PS 980NA STURDIROCK
ENERWRAP® MA 960NA ENERWRAP® 80
ProRox® SL 920NA RHT® 30
ProRox® SL 930NA RHT® 40
ProRox® SL 940NA RHT® 60
ProRox® SL 960NA RHT® 80
ProRox® SL 540NA RHT® 100
ProRox® SL 560NA RHT® 120
ProRox® SL 590NA RHT® 150
ProRox® FSL 920NA RHT® 30 Flex
ProRox® FSL 930NA RHT® 40 Flex
ProRox® FSL 940NA RHT® 60 Flex
ProRox® FSL 960NA RHT® 80 Flex
ProRox® MA 930NA RHT® 40 Wrap
ProRox® MA 940NA RHT® 60 Wrap
ProRox SL 430NA New Product
ProRox SL 450NA New Product
ProRox SL 460NA New Product
ProRox SL 760NA New Product
®
Better For The Workplace And The Environment: ROXUL® Industrial Pipe Insulation
ROXUL offers three high-performance industrial pipe insulation products for demanding, high-temperature pipe applications. The ProRox® series are stone wool (mineral wool) based insulation products made from natural stone and recycled content. These are green products designed to stand up to the harsh conditions of North America’s oil and gas, power generation, and petrochemical industries.
From extreme heat and moisture intense environments, ROXUL’s pipe insulations effectively reduce noise while providing excellent thermal performance, fire resistance and water repellence for the protection of personnel and equipment.
Fire Resistant
The stone wool and recycled content combination in ROXUL’s pipe insulations makes these products non­combustible and fire resistant. These products are designed for operating temperatures up to 1400 °F (760 °C), withstanding the heat of up to 2150 °F (1177 °C) without melting. ROXUL pipe insulations are excellent barriers to flame spread and critical lines of defence in fire control for personnel and equipment in plants and pipelines.
Noise Control
ROXUL pipe insulations’ stone wool compositions have unique non-directional structures and densities to effectively reduce airflow and essentially, sound transmissions. These denser structures, coupled with tight joints, create effective barriers to pipe noise and contribute to much quieter and safer work environments.
Water Repellent
The ROXUL pipe product line does not absorb water or hold moisture. The dense stone wool based material naturally repels and drains water away from pipes without compromising R-value. These products do not promote fungi, mildew, or bacteria growth and are chemically inert to eliminate corrosion.
Easy Installation
All ROXUL industrial pipe insulation is easy to handle on job sites. The products’ higher densities make them simple to cut with a serrated knife for clean straight edges providing a better fit at the point of installation. Quick and easy cutting means less waste and faster installation, which saves money on labor and lost production time. Quick and easy cutting also means fast and simple routine maintenance.
Technical Expertise
ROXUL® insulation is able to draw on in-depth expertise to ensure that end users are given the best and most advanced insulation solution. ROXUL stone wool products offer the best possible protection against heat along with energy loss, fire, noise and other unwanted influences. Our team will be delighted to assist you in developing technical and project specifications.
With the push for sustainable development,
ROXUL leads the way with eco-friendly
products that contain natural, inorganic
materials made with recycled content.
ProRox® PS 980
NEW
NAME
NA
Benefits
Formerly: ROXUL STURDIROCK
®
Type V Pipe Insulation That Beats The Heat and and Protects with Exceptional Compressive Strength
ProRox PS 980NA is a lightweight, mandrel-wound preformed Type V pipe insulation designed specifically for high-temperature steam and process pipe systems. ProRox PS 980NA is engineered to deliver exceptional compressive strength without susceptibility of breakage and the dust associated with calcium silicate for a cleaner, safer working environment.
Made of stone wool, this proven, cost-effective product is ideal for steam and process pipe systems operating at temperatures up to 1400 °F (760 °C), where energy conservation, personnel protection and fire control are concerns.
Compliance
ASTM C547 Type V pipe insulation (Standard
Specification for Mineral Fibre Pipe Insulation)
Operating temperature up to 1400 °F (760 °C)
Excellent compressive strength properties ideal for
areas subject to heavy mechanical loads
Easier cutting at point of installation; no band
saw required
Virtually no dust to keep work environments cleaner
Fire resistant; non-combustible, with melting point of
approx. 2150 °F (1177 °C)
Top thermal performance; use less product
Smaller diameters compared to calcium silicate,
reducing jacketing costs
Range of thicknesses and sizes, from ½” to 34” NPS
Product
®
NA
PS 980
ProRox
Thermal Performance
Product 100°F 200°F 300°F 400°F 500°F 600°F 700°F
®
NA
PS 980
ProRox
Fire Resistant
ProRox PS 980NA is non­combustible, resisting fire and delaying fire spread for added margins of worker and plant safety.
(Standard for Preformed Pipe)
0.25 0.28 0.34 0.40 0.46 0.56 0.60
ASTM C547
Type I, II, IV, & V Pass Pass
Water Repellent
The stone wool structure repels water and aids in draining to protect pipes and does not promote fungi or mildew growth.
CAN/ULC S102 and ASTM E84
(Surface Burning)
Superior Compressive Strength
The dense wool structure provides strength to withstand high traffic in plants.
ASTM C795
(Corrosion Resistance)
Fast, Easy Installation
ProRox PS 980NA requires nothing more than a serrated knife for precise cuts that can be made easily at the point of installation, reducing waste and manpower hours.
INDUSTRIAL PIPE HIGH TEMPERATURE INSULATION
NEW
NAME
NA
ProRox® PS 960
Formerly: ROXUL TECHTON 1200®
Pipe Insulation that Reduces Noise and Protects the Workplace
ProRox PS 960NA is a lightweight, mandrel-wound preformed pipe insulation designed specifically for high temperature steam and process pipe systems. It is engineered to deliver outstanding noise control to quiet the workplace.
This proven, cost-effective product is designed for moisture intense applications such as steam and process pipe systems operating at temperatures up to 1200 °F (650 °C), where energy conservation, personnel protection and fire control are concerns.
ROXUL® manufactures ProRox PS 960NA to standard lengths in both imperial and metric dimensions.
Benefits
Operating temperature up to 1200 °F (650 °C)
Fire resistant; non-combustible, with melting point of
approx. 2150 °F (1177 °C)
Water and moisture resistant; impregnated with
high-water repellent characteristics
Non-corrosive
Lasting thermal performance not compromised by
water
Controls sound transmission as a result of:
– Non-directional fiber composition and density – Tight, seamless joints
Easy to handle and cut with a knife for easy
installation
Range of sizes, from ½” to 36” NPS
Compliance
Product
®
NA
PS 960
ProRox
Thermal Performance
Product 100°F 200°F 300°F 400°F 500°F 600°F 700°F
®
NA
PS 960
ProRox
Fire Resistant
Non-combustible and fire resistant, ProRox PS 960NA is ideal for industrial applications where personnel protection and fire control are concerns.
(Standard for Preformed Pipe)
ASTM C547
Type I, II, IV Pass Pass
0.25 0.28 0.34 0.39 0.45 0.53 0.63
Water Repellent
The stone wool structure repels water and aids in draining to protect pipes and does not promote fungi or mildew growth.
CAN/ULC S102 and ASTM E84
(Surface Burning)
Fast, Easy Installation
ProRox PS 960NA requires nothing more than a serrated knife for precise cuts that can be made easily at the point of installation, reducing waste and manpower hours.
ASTM C795
(Corrosion Resistance)
High Compressive Strength
Being mandrel-wound provides it with exceptional compressive strength, better heat retention and is easier to fabricate.
NA
NEW
NAME
ENERWRAP® MA 960
Formerly: ENERWRAP® 80
Pipe Insulation for Quieting and Protecting Irregular Pipes
Benefits
Designed for structural members of all shapes
and sizes
Operating temperature up to 1200 °F (650 °C)
Available in many lengths and cut to size
Available in either a black scrim or foil face, ENERWRAP® MA 960NA is a flexible, stone wool blanket pipe insulation that is non-combustible and engineered for hard-to-fit, high-temperature surfaces such as large-diameter pipes, vessels, boilers, tanks, furnaces and irregularly shaped mechanical equipment.
Unlike conventional lamella style pipe and tank wrap that can lose its thermal effectiveness through V groove joints, ENERWRAP® MA 960NA is fabricated as a solid blanket with non-directional fiber composition to maintain consistent thermal performance.
ROXUL® offers the product cut to size, reducing waste and manpower hours.
Compliance
Product
ENERWRAP
®
MA 960
NA
ASTM C553
(Standard for
Mineral Fiber Blanket)
Type VII Pass Pass
Black scrim-facing for chalk marking and accurate
cuts at point of installation
Suitable for double layering
Non-directional fiber composition and density
controls noise
Reinforced foil facing option also available
Water and moisture resistant; does not absorb
moisture to maintain insulating value
CAN/ULC S102 and ASTM E84
(Surface Burning)
ASTM C665 and C795
(Corrosion Resistance)
Thermal Performance
Product 100°F 200°F 300°F 400°F 500°F 600°F 700°F
ENERWRAP
Fire Resistant
Ideal for high heat pipe applications, ENERWRAP MA 960NA is non-combustible and resists fire for increased margins of workplace safety.
®
MA 960
NA
0.25 0.30 0.34 0.40 0.48 0.58 0.68
Water Repellent
The stone wool structure repels water and aids in draining to protect pipes and does not promote fungi or mildew growth.
Scrim-Faced Flexible Blanket
Black scrim-facing for easy marking, more accurate measurements and cuts when installing. Suitable for double layering. Foil-faced option also available.
Advanced Shrink Wrap Packing
Advanced shrink wrap packaging offers more square footage per package and higher load factors for fewer shipments to job sites.
INDUSTRIAL PIPE HIGH TEMPERATURE INSULATION
Compliance and Performance
Compliance and Performance
ProRox® Pipe Series
Fire Performance
CAN/ULC S114 Test For Non-Combustibility Non-Combustible
ASTM E136 Behavior Of Materials at 1382 °F (750 °C) Non-Combustible
CAN/ULC S102 Surface Burning Characteristics
ASTM E84(UL 723) Surface Burning Characteristics
Corrosive Resistance
ASTM C665 Corrosiveness to Steel Pass
Stainless Steel Stress Corrosion Specification as per
ASTM C795
Moisture Resistance
ASTM C1104 Moisture Sorption 0.1%
Test Methods C871 and C692: U.S. Nuclear Regulatory Commission, Reg. Guide #1.36: U.S. Military Specifications MIL-I-24244 (all versions including B and C)
Flame Spread = Passed Smoke Developed = Passed
Flame Spread = Passed Smoke Developed = Passed
Conforms
Forgotten Potential
Despite operating temperatures of 392 °F (200 °C) -1112 °F (600 °C), hot pipes, boilers and tanks in power plants and process industries are insufficiently insulated.
With the industrial sector consuming approximately 25 percent of all our energy, this represents a massive missed opportunity to achieve energy savings.
ProRox® PS 980
NEW
NAME
NA
Formerly: ROXUL STURDIROCK
®
ASTM C547
Standard Specification forMineral Fiber Preformed Pipe Insulation
Type I, II, IV, V Grade A
Maximum Surface Temperature
ASTM C411 Hot Surface Performance In Compliance with ASTM C547 @ 1400 °F (760 °C)
@
ASTM C447 Maximum Surface Performance In Compliance with ASTM C547
1400 °F (760 °C)
Dimension Stability
ASTM C356 Linear Shrinkage 0.60% @ 1200 °F (650 °C)
Compressive Strength
ASTM C165 at 10% 1102 psf (52.8kPa)
at 25% 1906 psf (91.3 kPa)
Density
ASTM C303 11.25 lbs/ft
180 kg/m
3
3
Acoustical Performance
ASTM E1222 – Standard Test Method For Laboratory Measurement of the Insertion Loss of Pipe Lagging
Product Jacket
Aluminum 0 5 8 18 24
12 x 1.5
12 x 2
12 x 2.5
12 x 3
12 x 4
Stainless Steel 1 5 14 21 28
PVC 0 2 9 21 28
Aluminum 0 5 10 19 26
Stainless Steel 1 10 16 24 31
PVC 0 1 12 23 30
Aluminum 1 7 10 25 30
Stainless Steel 1 11 14 26 33
PVC 0 3 8 25 31
Aluminum 0 3 14 23 30
Stainless Steel 1 6 17 27 33
PVC 0 3 10 26 29
Aluminum 3 14 13 25 31
Stainless Steel 5 14 16 28 34
Frequency (Hz)
800 1000 2000 4000 5000
Insertion Loss (db)
PVC 0 8 16 26 31
INDUSTRIAL PIPE HIGH TEMPERATURE INSULATION
NEW
NAME
NA
ProRox® PS 960
Acoustical Performance
ASTM E1222- Standard Test Method For Laboratory Measurement of the Insertion Loss of Pipe Lagging
315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000
Formerly: ROXUL TECHTON 1200®
Frequency (Hz)
Product Jacket
Aluminum 3 -1 1 5 7 15 16 19 20 22 24 25 29
12 x 1.5
12 x 2
12 x 2.5
12 x 3
12 x 4
Stainless Steel 3 0 2 6 8 16 17 21 22 24 26 26 30
PVC 2 -4 -2 4 5 13 14 19 22 24 27 27 30
Aluminum 4 0 1 5 7 14 16 19 20 22 24 25 29
Stainless Steel 5 0 2 6 9 16 17 20 23 24 26 26 30
PVC 4 -1 0 4 6 12 14 18 21 24 026 26 30
Aluminum 3 0 1 6 7 14 16 20 21 23 25 26 29
Stainless Steel 3 0 1 7 9 15 18 21 23 24 26 26 30
PVC 1 -3 -2 4 2 11 14 19 21 24 26 25 29
Aluminum 3 -1 2 6 5 13 16 19 21 23 25 27 31
Stainless Steel 3 -1 2 6 6 14 17 20 23 24 26 27 31
PVC 2 0 1 3 2 11 15 19 23 25 28 28 31
Aluminum 3 1 4 7 10 16 18 22 24 26 28 28 31
Stainless Steel 3 1 5 8 11 18 19 23 25 26 28 28 31
PVC 3 1 3 5 5 15 18 22 25 27 29 28 31
Insertion Loss (db)
NA
ProRox PS 960
while also providing optimal protection for personnel and equipment.
is fire resistant and water repellent that saves energy,
ProRox PS 960NA requires nothing more than a serrated knife for precise cuts that can be made quickly and easily at the point of installation, reducing waste and manpower hours.
ProRox® PS 960
NEW
NAME
NA
Formerly: ROXUL TECHTON 1200
®
ASTM C547
Maximum Surface Temperature
ASTM C411 Hot Surface Performance
ASTM C447 Maximum Surface Performance
Dimensional Stability
ASTM C356 Linear Shrinkage 1.30% @ 1200 °F (650 °C)
Standard Specification for Mineral Fiber Preformed Pipe Insulation
Type I, II, IV Grade A
In Compliance with ASTM C547 @ 1200 °F (650 °C)
In Compliance with ASTM C547
@
1200 °F (650 °C)
Performance Driven Solutions
ProRox PS 960NA is designed for moisture intense applications, such as steam and process pipe systems operating at temperatures up to 1200 °F (650 °C), where energy conservation, personnel protection and fire control are concerns.
INDUSTRIAL PIPE HIGH TEMPERATURE INSULATION
NEW
NAME
®
ENERWRAP
ASTM C553 Mineral Fiber Blanket Thermal Insulation Type VII
MA 960
NA
Formerly: ENERWRAP® 80
Maximum Surface Temperature
ASTM C411 Hot Surface Performance
In Compliance with ASTM C553 @ 1200 °F (650 °C)
Dimension Stability
ASTM C356 Linear Shrinkage 1.49% @1200 °F (650 °C)
Thermal Resistance
ASTM C518 (C177)
R-value/inch @ 75 °F RSI value/25.4mm @ 24 °C
4.0hr.ft².F/BTU
0.71m²K/W
Density
ASTM C553-92- Nominal 8.0 lbs/ft3128 kg/m
3
ASTM C553-08 – Actual ≥ 2” thickness 5.68 lbs/ft
91 kg/m
3
A Global Leader
Environmentally Sustainable
ROXUL Inc. is part of ROCKWOOL International, the largest producer of stone wool insulation, which is made from natural basalt rock and recycled material. ROCKWOOL International was founded in 1909 and today operates worldwide with more than 9,800 employees, with 28 factories across three continents.
ROCKWOOL has over 75 years in the insulation business and for 25 years ROXUL
®
has been serving the North American market, manufacturing stone wool insulation products for residential, commercial, industrial and OEM applications.
ROXUL is the Better Insulation
ROXUL is an innovative insulation offering a world of green features. When ROXUL is the specified insulation, companies will receive a superior product along with the technical expertise of the ROXUL team to meet all insulation requirements.
Our stone wool production process utilizes some of the most advanced technology available. The last decade has seen a new generation of ROXUL manufacturing facilities that are designed to lower our environmental footprint. These endeavors have included the capture and recycle rainwater, reduction in energy consumption, and zero waste to landfill by the recycling of raw materials back into the production process. ROXUL facilities also use natural lighting and re-purpose water used during the manufacturing process to minimize the impact on the environment and surrounding community resources.
ROXUL insulation is created using naturally occurring, inorganic raw materials and reuses waste from other manufacturers as well as from our plants. Stone wool insulation is noncombustible and achieves its thermal performance without the use of blowing agents. The products therefore do not off-gas over time, contributing to a sustainable environment.
Each ROXUL plant uses a varying combination of new and recycled content in order to remain efficient and environmentally friendly. ROXUL is committed to improving our overall efficiencies which further solidifies our commitment to environmental stewardship within the organization.
For further details contact your ROXUL sales representative. Please visit www.roxul.com for the latest information.
DISCLAIMER AND LIMITATION OF LIABILITY: The statements and data contained in this brochure are for general information purposes ONLY. They are NOT specific technical recommendations as to any particular design or application and the ultimate determination as to product suitability is the sole responsibility of the installer or end user. Although the information contained herein, including ROXUL product descriptions, is believed to be correct at the time of publication, accuracy cannot be guaranteed. ROXUL fully reserves the right to make product specification changes, without notice or obligation, and to modify or discontinue any of its products at any time. In no event shall ROXUL be liable for any direct, indirect, or consequential damages of any kind arising from information contained in this brochure, including, but not limited to, claims for loss of profits, business interruption, or damages to business reputation. This limitation of liability shall apply to all claims whether those claims are based in contract, tort, or any legal cause of action.
ROXUL INC.
420 Bronte Street South Suite 105, Milton, Ontario L9T 0H9 Tel: 1-800-265-6878
www.ROXUL.com
ProRox®, STURDIROCK®, TECHTON® and ENERWRAP® are registered trademarks of ROXUL Inc. ®/TM: US - owner Rockwool International A/S used under license; Canada - owner Roxul Inc.
ROXI-2093_0214
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