Roxul ComfortBoard CIS User Manual

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ROXUL REPORT:
Fastener Guidelines
TECHNICAL COMMUNICATION
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Guidelines
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DESIGN BASIS
1. MECHANICAL ATTACHMENT For permanent attachment, ROXUL stone wool (mineral wool) insulation should be mechanically attached or pressure held by supporting members.
2. ADHESIVES Adhesives and adhesive applied stick-pins should NOT be used for permanent attachment of ROXUL stone wool insulation. Adhesives, and adhesive based systems
can used for temporary attachment, but
mechanical attachment (or supporting members) must be used for permanent attachment.
3. EXPOSED INSULATION ROXUL stone wool insulation is not intended to be left exposed to the elements. Cladding should be installed after insulation attachment. If the insulation is to be left exposed, or installation takes place in bad weather, the insulation should be
permanently mechanically attached and
covered with a breathable protective layer (such as tarp). Designers can increase number of fasteners to meet specific conditions and design requirements (including wind-driven rain-loads).
4. DESIGN LOADS Fastening connections should be designed to withstand all the combined applied loads, including (but not limited to) Dead-Load and Wind-Loads. Where applicable,
consideration should also be given to
Seismic- Load, Live-Load and Wind-Driven Rain-Load (Not covered in this guide).
5. DEAD LOAD Fastening connections should be designed to withstand all the combined applied dead loads, including (but not limited to) the insulation, fasteners and any other supported members or cladding.
6. WIND LOAD (LIVE LOAD) Fastening connections should be designed to withstand horizontal loads imposed by wind pressures. Wind loads often govern lateral load scenarios
7. FASTENER SELECTION Fasteners should be: a) appropriate type for the substrate; b) capable of withstanding applied pull-out and shear-loads ; c) numerous enough and of large enough cross-section to prevent tear-through of the insulation under expected conditions; d) suitable for use outside if being used in exterior applications.
8. ENGINEERED DESIGN The design of fastened connections is a task normally completed, or reviewed, by a structural engineer. The primary purpose of this fastener guide is to provide suggestions for attachment design of ROXUL stone wool insulation attachment to various structures and buildings.
9. LIMITATION ROXUL stone wool insulation boards are suitable for mechanical attachment using a number of fasteners and fastening systems. Mechanically attached fastening systems are subject to various loads including dead load, wind load and seismic load; all of
which vary with location and over time.
WARNING: Failure to include safety factors or adequately design for applied loads can result in failure of mechanical attachment. The determination of the specific design requirements and safety factors regarding a fastener system is the sole responsibility of the installer and/or end user. ROXUL Inc assumes no responsibility whatsoever for any failure of insulation attachment or related fastening systems.
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Plain Insulation
1. APPLICATIONS
Exposed Exterior Insulation Basements (Inside / Outside) Parking Garages Acoustic Panels
2. EXPOSED INSULATION ROXUL stone wool insulation is not intended to be left exposed to the elements. Cladding should ideally be installed
immediately after insulation attachment. If
the insulation is to be left exposed, or installation takes place in bad weather, ROXUL recommends a minimum of 5 mechanically attached insulation fasteners per board.
3. TYPE OF FASTENERS
Screw & Washer Insulation Fastener Plastic Cap Nails Impaling Pins
4. NUMBER OF FASTENERS ROXUL recommends a minimum of 5 mechanically attached insulation fasteners per board. Designers can increase number of fasteners to meet specific conditions and design requirements (including wind-driven rain-loads).
5. EMBEDDED DEPTH OF FASTENER Embedded depth required to resist fastener pull-out will vary with both substrate
material and the fastener type. ROXUL
recommends a minimum 1” embedded
depth, designers may vary this amount.
6. PROPRIETARY FASTENERS Some proprietary Insulation Fasteners can provide adequate support with fewer than 5 fasteners per board and less than 1” embedded depth. Individual fastener manufacturers should be consulted for details.
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5. THERMAL CONTROL LAYER ROXUL® COMFORTBOARD IS continuous insulation is the primary thermal control layer. The amount of insulation recommended varies by climate region (see Table 2)
6. VAPOR CONTROL LAYER
The assembly as illustrated is a vapor open assembly, meaning that there is a
single line of vapor control and that drying can occur towards the interior or towards the exterior from this line. Selection of vapor-open interior finishes should be considered. If vapor impermeable finishes are used, analysis should be conducted to assess drying potential.
7. EXTERIOR CLADDING A drained and back-ventilated wood or fiber cement siding is illustrated.
Material options for the exterior cladding include:
Vinyl siding (see manufacturers notes
for installation on furring)
Wood siding
Fiber cement siding or panels
8. QUALITY CONTROL CONSIDERATIONS
Inspect the lapping of drainage plane pieces to ensure that pieces are installed in shingle” fashion.
Ensure a tight fit where the exterior insulation boards are fit together. At mechanical and structural penetrations, an opening in the ROXUL COMFORTBOARD IS layer may be cut slightly undersized to ensure a tight fit.
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Strapping
1. GENERAL Strapping, attached to the building structure, will act like giant clamps to hold insulation in place. ROXUL insulation boards will be permanently mechanically supported by the strapping attachment if the attachment is designed to withstand live loads and total applied dead loads. Insulation boards can be temporarily held in place prior to strapping unless the insulation is to be left exposed without strapping or installation takes place in bad weather; in which case guidelines for Plain Insulation attachment in the previous section should be followed
2. DESIGN ROXUL recommends installing strapping
vertically to provide a drained cavity; drained metal hat-channels can be installed horizontally.
Strapping attachment should be
designed to withstand wind loads and total applied dead loads (Insulation + Fasteners + Strapping + Cladding)
ROXUL recommends a maximum
system dead load area weight of 12 psf for wood frame construction and 5 psf for metal frame construction.
TECHNICAL COMMUNICATION
3. FASTENERS
Fasteners should be: a) appropriate type
for the substrate; b) capable of withstanding applied pull-out and shear­loads.
Required length, number, spacing and
embedded depth of fasteners will depend on the type of fastener, the applied loads, the substrate and the thickness of the insulation, strapping and any sheathing.
Anti-unwinding fasteners (or alternative
precautions) should be used for metal frame construction.
Fasteners should be embedded 1.5” in
wood studs and concrete, and extend at least 3 full threads past the inside face of steel studs.
Designers can vary the type, number and
embedded depth of fasteners to meet specific requirements.
4. STRAPPING TYPE
Metal or treated wood strapping can be used. ROXUL recommends using 2x3 or 2x4 dimensional lumber (laid on the flat), or metal hat-channels.
5. INSTALLATION TIPS
Use Experienced Installers or a lazer-
level with inexperienced installers
Use 2x3 or 2x4 lumber instead of thinner
strapping
Use double-thread screws for wood
strapping
Recommended for maximum insulation
thickness ≤ 3”
6. REFERENCES
NTA Engineering Evaluation Report
TRU110910-21 can be used to design
strapping attachment for wood-frame and concrete with TRUFAST SIP and TRUFAST Tru-Grip fasteners.
ROXUL Continuous Exterior Insulation –
Deflection Report
IMETCO IntelliScreen system is
recommended for cladding installation
using horizontally installed drained metal hat channels
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Masonry Ties
1. GENERAL Wedges / clips installed over masonry ties
can be used to attach ROXUL insulation
boards. Non-proprietary or proprietary masonry ties can be used.
2. DESIGN Spacing and design of the masonry tie pattern should follow accepted practice and be adequate to support wind and dead loads. Where permissible by codes and design, the
spacing of ties should be made to be 16” or 24” in at least one orientation (vertical or
horizontal) to allow easy installation of
ROXUL insulation boards with little or no cutting of the insulation.
3. INSULATION ATTACHMENT Wedges or clips over masonry ties can be used to hold the insulation in place at board edges. Additional fasteners can be used in the middle of boards if needed. The average number of masonry tie wedges and / or fasteners holding a single piece of insulation should be a minimum of 5. Designers can increase the number of fasteners or wedges to meet specific conditions and design requirements.
4. FASTENERS ROXUL recommends wedges or clips designed for the particular type of masonry tie being used. If additional fasteners are required in the middle of boards these can be:
Plastic cap nails Screws & washers Insulation Fasteners Impaling Pins
TECHNICAL COMMUNICATION
5. STPE – ADHESIVE WRB
Some STPE based WRB (Weather Resistive Barrier) compounds have adhesive properties prior to curing and can be used to attach ROXUL stone wool insulation to the wall when used in combination with brick ties and wedges around board edges. Follow manufacturers direction when using an STPE based WRB as an adhesive for ROXUL insulation.
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Clips & Girts
1. GENERAL Proprietary clips / brackets or non­proprietary stand-offs designed to support vertically installed z-girts or L-channels can be used. Insulation is not required to provide any structural support with this type of system.
2. THERMAL BRIDGING & Z-GIRTS
ROXUL does NOT recommend using z-girts
through the full thickness of insulation. Clips, brackets or stand-offs should be used to minimize thermal bridging.
3. DESIGN Z-girts and fastening system should be designed to support wind loads and total applied dead loads independently of the insulation. If clips & girts do NOT provide structural support to the insulation it should be
fastened per directions for Plain Insulation.
If clips & girts provide structural support to the insulation then designers can reduce the required number of fasteners appropriately.
4. CASCADIA CLIPS & OTHER PROPRIETARY SYSTEMS
Follow manufacturers recommendations
TECHNICAL COMMUNICATION
5. FASTENERS Fasteners should be appropriate type for
the substrate
Use the manufacturers recommended
fasteners when using proprietary clips & brackets
Anti-unwinding fasteners (or alternative
precautions) should be used for metal frame construction and metal-to-metal fastening of clips & girts.
Fasteners for attaching insulation
Impaling Pins Screws & Washers Plastic Cap Nails Insulation Fasteners
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Fastener -
Examples
TECHNICAL COMMUNICATION
Fastener & Washer
Recommended for use will all types of ROXUL stone wool insulation boards Fastener should be appropriate type for the substrate
Plastic Cap Nails
Recommended for temporarily holding insulation and fastening insulation to wood and wood based substrates
Metal Fasteners
Recommended for use with metal frame construction. Anti-unwinding fasteners (or other precautions) should be used with metal frame construction
Regular
Wood Screws Concrete Screws Concrete Nails
Must be right type for the substrate and suitable for outside use if not being used inside.
Clip & Z-Girt
e.g. CASCADIA CLIPS Recommended for thick exterior insulation (over 3”) Follow manufacturers recommendations for use
Insulation Fasteners
e.g. RAMSET INSULFAST Recommended for fastening insulation to concrete, masonry block and exterior gypsum sheathing
Brick-Tie & Wedge
Wedges or clips used with masonry ties can be used to attach ROXUL CAVITYROCK DD and MD insulation
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Dual-Thread Fasteners
e.g. Heco-Topix Recommended for use with wood strapping to reduce risk of compression deflection
Impaling Pin
Mechanically attached or bonded to structure. Recommended for use with all types of ROXUL stone wool insulation boards.
Adhesive “stick” pins
should be avoided
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DISCLAIMER AND LIMITATION OF
LIABILITY:
The statements and data contained in this brochure are for general information purposes ONLY. They are NOT specific technical recommendations as to any particular design or application and the ultimate determination as to product suitability is the sole responsibility of the installer or end user. Although the information contained herein, including ROXUL product descriptions, is
believed to be correct at the time of
publication, accuracy cannot be guaranteed and results may vary depending on the particular design and/or application.
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ROXUL fully reserves the right to make
product specification changes, without
notice or obligation, and to modify or discontinue any of its products at any time. In no event shall ROXUL be liable for any direct, indirect, or consequential damages of any kind arising from information contained in this bulletin, including, but not limited to, claims for loss of profits, business interruption, or damages to business reputation. This limitation of
liability shall apply to all claims whether
those claims are based in contract, tort, or any legal cause of action.
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