Rowe CD-100K User Manual

R
CD-100K
®
LASERSTAR
STARGLO
FIELD SERVICE MANUAL
& PARTS CATALOG
VOLUME 1 of 2
INST ALLATION, PROGRAMMING,
Part No. 21822666
Rev. C
CD-100K
®
LASERSTAR
STARGLO
FIELD SER VICE MANU AL & P ARTS CATALOG
VOLUME 1
Rowe International, Inc.
1500 Union SE • Grand Rapids, MI 49507-1884 (616) 243-3633
Printed in USA
This page intentionally left blank.
ii 21822666
Preface
To make installation easier, this manual describes a typical installation. This “typical” installation only includes loading the title rack and discs, setting up the sound system, and in some situations, modifying the pricing.
If you wish to make further programming changes, make them using the information that follows the basic installation.
This manual is divided into two parts. Volume 1 (Sections 1-3) contains routine installation and service information. Volume 2 (Sections 4-8) contains troubleshooting charts, schematics, and other maintenance information. Please take time to read this page and review the
The
Troubleshooting
This service manual is divided into eight sections:
Volume 1
Section 1 System Description — Introduces you to the CD-100K, its features, and its major components, principles of
operation, and step-by-step unpacking instructions. After unpacking the CD-100K, you should continue the installation process by following the title rack loading and programming instructions in
Section 2 Installation and Programming — Continues the installation process with disc and title rack loading
instructions, programming references, and step-by-step programming and pricing instructions. Whether you are familiar with previous Rowe phonographs or not, pay special attention to the pricing and programming.
Table of Contents
section includes schematics, component lists, and board layouts for all serviceable modules.
in both volumes.
Section 2.
Programming and pricing have been set at the factory, so you may not wish to change any of the CD-100K options. After you load the titles and the discs, the CD-100K is ready to play.
Section 3 Routine Service — Provides routine service instructions for collecting money, doing cash and play audits,
resetting phonograph totals, and doing preventive maintenance.
Volume 2
Section 4 LED Lighting —
Section 5 Troubleshooting — Provides troubleshooting charts, error code and disc condition descriptions, troubleshoot-
ing procedures, wiring diagrams, and diagnostic LED descriptions.
Section 6 Mechanical Adjustments — Details the mechanical checks and adjustment procedures for all of the
CD-100K modules.
Section 7 Miscellaneous — Contains specifications, fuse and circuit breaker locations, and a resistor color code chart.
Section 8 The Parts Catalog — Lists and illustrates all replaceable modules in the CD-100K. The Accessory Equipment
List is at the end of this section.
This manual is intended for owners, route operators, and technicians. It provides all field and shop related service and maintenance material. Accessories and their installation and service are discussed in the corresponding accessory instructions (or manuals).
21822666 iii
Table of Contents
SECTION 1 — INSTALLATION AND SYSTEM DESCRIPTION
Introduction......................................................................................................................................................... 1-1
Features .............................................................................................................................................................. 1-2
General Features ................................................................................................................................................ 1-2
Service Features ................................................................................................................................................. 1-2
Unpacking Instructions ....................................................................................................................................... 1-3
Exterior ............................................................................................................................................................... 1-3
Doors ................................................................................................................................................................. 1-3
Shipping Bolts, Clips, and Tape ......................................................................................................................... 1-4
Title Page Assembly ........................................................................................................................................... 1-4
Mechanism......................................................................................................................................................... 1-5
CD Unpacking ................................................................................................................................................ 1-5
Visual Inspection ................................................................................................................................................ 1-6
Phonograph Leveling ........................................................................................................................................ 1-6
Handy Case ......................................................................................................................................................... 1-6
Warranty Registration Card ............................................................................................................................... 1-6
Major Components of the CD-100K.................................................................................................................... 1-6
CD Selection System .......................................................................................................................................... 1-7
Keyboard ........................................................................................................................................................... 1-7
Central Control Computer .................................................................................................................................... 1-7
Memorec ............................................................................................................................................................ 1-7
Autoplay ............................................................................................................................................................ 1-8
Principles of Operation ...................................................................................................................................... 1-8
Audio System ..................................................................................................................................................... 1-8
CD Player....................................................................................................................................................... 1-8
Stereo Preamp ................................................................................................................................................ 1-8
Stereo Amplifier ................................................................................................................................................ 1-8
Two-Wire Volume Control ............................................................................................................................. 1-9
Output Transformers ........................................................................................................................................ 1-9
Speaker System ............................................................................................................................................. 1-9
CD Changer Mechanism .................................................................................................................................. 1-10
Magazine ..................................................................................................................................................... 1-10
Play Counter ................................................................................................................................................. 1-10
Money Counter ............................................................................................................................................. 1-10
Optical Switch ............................................................................................................................................... 1-10
Cam Switch and Motor Assembly ................................................................................................................. 1-11
Sprag Assembly ........................................................................................................................................... 1-11
CD Modules ................................................................................................................................................. 1-11
Mechanism Control Unit .................................................................................................................................... 1-12
Main Power Supply ......................................................................................................................................... 1-12
Lighting and Bill Acceptor Power Control ............................................................................................................ 1-12
SECTION 2 — INSTALLATION & PROGRAMMING
Introduction......................................................................................................................................................... 2-1
Power On ............................................................................................................................................................ 2-1
Loading CD’s and Titles ..................................................................................................................................... 2-2
Preparing Titles For The Title Holder ..................................................................................................................... 2-2
Loading the Title Holder ....................................................................................................................................... 2-3
iv 21822666
Table of Contents
SECTION 2 — INSTALLATION & PROGRAMMING
Procedures for Loading the Title Page Holder ................................................................................................ 2-4
Procedures for Loading Discs............................................................................................................................ 2-5
Setting Title Page Limits for the First Time ..................................................................................................... 2-7
Pricing ................................................................................................................................................................. 2-7
To Set Disc Prices .............................................................................................................................................. 2-8
How CD-100K Pricing Works .............................................................................................................................. 2-8
Sample Price Changes ................................................................................................................................... 2-8
Checking the Pricing ...................................................................................................................................... 2-10
Sound System Setup........................................................................................................................................ 2-10
Extension Speaker Operation ........................................................................................................................... 2-10
70-Volt Speakers .............................................................................................................................................. 2-11
Low Impedance Speakers ............................................................................................................................... 2-11
Selecting Speaker Power ................................................................................................................................ 2-12
General Instructions .......................................................................................................................................... 2-12
Selection Procedures ......................................................................................................................................... 2-12
4-Ohm Speakers .......................................................................................................................................... 2-13
8-Ohm Speakers .......................................................................................................................................... 2-14
70-Volt Speakers .......................................................................................................................................... 2-14
Transformer Wiring Diagram........................................................................................................................... 2-20
Speaker Synopsis ............................................................................................................................................. 2-22
IR Volume Control 2CH Preamp...................................................................................................................... 2-29
Single Volume Control Setup ............................................................................................................................. 2-29
Dual Volume Control Setup ............................................................................................................................... 2-29
(Continued)
Sound System................................................................................................................................................... 2-30
Acoustical Compensation (Equalizer Tone Controls) .......................................................................................... 2-30
What This Graphic Equalizer Does ................................................................................................................... 2-30
Equalizer Settings ............................................................................................................................................. 2-30
If the Room or Speaker System Requires a Trade-Off ....................................................................................... 2-31
Procedures for Adjustment ................................................................................................................................. 2-31
Soft and Highly Absorbent Rooms .................................................................................................................... 2-31
Average or Moderately-Absorbent Rooms ......................................................................................................... 2-32
Hard and Non-Absorbent Rooms ...................................................................................................................... 2-32
Paging ............................................................................................................................................................. 2-33
Changing the Number of Credits Remaining ................................................................................................. 2-33
Entering the Service Mode .............................................................................................................................. 2-33
Viewing Menus ................................................................................................................................................. 2-33
If You "Get Lost" in the Menus .......................................................................................................................... 2-34
Using CD-100K Commands............................................................................................................................... 2-34
Combining Menu and Command Modes ........................................................................................................... 2-34
Service Mode Menu .......................................................................................................................................... 2-38
Security Menu .................................................................................................................................................. 2-38
Modem Menu ................................................................................................................................................... 2-38
Audits Menu ..................................................................................................................................................... 2-38
Attract Mode Menu ........................................................................................................................................... 2-38
Message Center Menu ..................................................................................................................................... 2-38
Initialize Menu ................................................................................................................................................... 2-38
Autoplay .......................................................................................................................................................... 2-39
Pricing Menu ..................................................................................................................................................... 2-39
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Table of Contents
SECTION 2 — INSTALLATION & PROGRAMMING
Options Menu .................................................................................................................................................. 2-39
More Options 1 Menu ....................................................................................................................................... 2-40
More Options 2 Menu ....................................................................................................................................... 2-40
Reports Menu (Optional) .................................................................................................................................. 2-40
Status Menu .................................................................................................................................................... 2-40
Remote Menu (Optional) .................................................................................................................................. 2-40
How To Make Programming Changes ............................................................................................................ 2-41
Keyboard Controls ............................................................................................................................................ 2-41
Security Levels ................................................................................................................................................. 2-42
Factory Security Level ....................................................................................................................................... 2-42
Loading Factory Settings ................................................................................................................................... 2-42
Programming Autoplay, Premiums, Priorities, and Lockouts ...................................................................... 2-76
Autoplay Programming Modes........................................................................................................................ 2-77
Lockout and Timed Lockout Modes ................................................................................................................ 2-78
Editing Autoplay, Premiums, Priorities, and Lockouts .................................................................................. 2-78
Timed Free Play and Timed Lockout Scheduling Tutorial.......................................................................... . 2-78
What Multiple Lockout On/Off Times Do ............................................................................................................ 2-78
What Multiple Freeplay On/Off Times Do .......................................................................................................... 2-78
(Continued)
Rowe Phonograph Message Center ............................................................................................................... 2-81
Inserting or Changing Messages ....................................................................................................................... 2-82
Setting the Daily Message Display Time(s) ....................................................................................................... 2-86
Setting the Master On/Off Date ......................................................................................................................... 2-88
Enhanced Autoplay Tutorial ............................................................................................................................ 2-88
Autoplay .......................................................................................................................................................... 2-88
Differences Between Standard and Enhanced Autoplay ................................................................................... 2-88
Setting Up Enhanced Autoplay ....................................................................................................................... 2-89
Using RESET + 9 in the Category Menu........................................................................................................... 2-92
Disc Mode .................................................................................................................................................... 2-92
Category Mode ............................................................................................................................................. 2-92
Day Of The Week ............................................................................................................................................ 2-93
Event ............................................................................................................................................................... 2-93
Time ................................................................................................................................................................. 2-93
Categories ........................................................................................................................................................ 2-93
Delay ............................................................................................................................................................... 2-93
Channel 1 and Channel 2 Volume (Optional) .................................................................................................... 2-93
Working Example of Enhanced Autoplay....................................................................................................... 2-94
Optional Studio Sound System ......................................................................................................................2-101
Introduction...................................................................................................................................................2-101
Volume Control Unit.....................................................................................................................................2-101
Audio/Video Controller ................................................................................................................................2-102
BGM, Autoplay, and Paid Play Volume......................................................................................................2-102
Karaoke Controls..........................................................................................................................................2-102
Amplifier Factory Load ................................................................................................................................ 2-103
Other Configurations ........................................................................................................................................2-103
Summary of Audio/Video Controller Features and Flow – Front to Back ............................................................. 2-103
vi 21822666
Table of Contents
SECTION 3 — ROUTINE SERVICE
Introduction......................................................................................................................................................... 3-1
Doing an Audit .................................................................................................................................................... 3-1
Collecting Audit Figures .................................................................................................................................... 3-1
Entering the Service Mode ................................................................................................................................... 3-1
Cash Audits ....................................................................................................................................................... 3-2
Play Audits ......................................................................................................................................................... 3-2
Non-Resettable Audits ........................................................................................................................................ 3-2
Most Popular Disc .............................................................................................................................................. 3-2
Least Popular Disc ............................................................................................................................................. 3-2
Most Popular Selection ....................................................................................................................................... 3-3
Clearing the Audit Values .................................................................................................................................... 3-3
Clear Cash ..................................................................................................................................................... 3-3
Clear Plays ..................................................................................................................................................... 3-3
Clear Selection Popularity ................................................................................................................................ 3-3
Changing CD’s and Titles................................................................................................................................... 3-4
Preparing Titles for the Title Holder ........................................................................................................................ 3-4
Changing Discs .................................................................................................................................................. 3-4
Complete Audit Command List ......................................................................................................................... 3-6
Collecting Money.............................................................................................................................................. 3-10
Preventive Maintenance .................................................................................................................................. 3-10
CD Player Laser Lens...................................................................................................................................... 3-11
Coin Acceptors (Optional) ................................................................................................................................ 3-12
Coin Mech (Optional)........................................................................................................................................ 3-12
FREQUENTLY USED FIGURES AND TABLES
Volume 1
Extension Speaker Worksheet
Amplifier Overload Check
Speaker Connections
Volume & Cancel Control Diagrams
Service Mode Map
Keyboard Controls
Menu and Command Descriptions
Command Index
Audit Commands
(Figure 2-7) ................................................................................................................
(Figure 2-10) ..........................................................................................................................
(Table 2-4)
(Table 2-5) .................................................................................................................... ............
(Table 3-1)
(Table 2-1) ...........................................................................................................
(Table 2-2B) .................................................................................................................
2-18, 2-19
(Figure 2-8) ...................................................................................................
............................................................................................................................. 2-41
(Table 2-5A and Table 2-5B) ..........................................................................
................................................................................................................................. 3-6
2-12
2-16
2-28
2-36
2-43
2-69
21822666 vii
Digital Display
Shows the Selection Playing, Selection Being Made, Selections Remaining, the Message Center, and Service Mode Display
Selector Keyboard Enters Numbers
Contains the POPULAR, RESET, MY SONG FIRST, and Page Turning Keys
Figure 1-1. CD-100K Major Components
viii 21822666
IMPORTANT SAFETY INSTRUCTIONS
1) Read these instructions.
2) Keep these instructions.
3) Heed all warnings.
4) Follow all instructions.
5) Do not use this apparatus near water .
6) Clean only with a dry cloth.
7) Do not block any ventilation openings. Install in
accordance with the manufacturer’s instructions.
8) Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat.
9) Do not defeat the safety purpose of the polar­ized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding type plug has two blades and a third grounding prong. The wide blade or the third prong are provided for your safety . If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet.
10) Protect the power cord from being walked on or pinched, particularly at plugs, convenience recep­tacles, and the point where they exit from the appara­tus.
11) Only use the attachments/accessories specified by the manufacturer.
12) Use only with the cart, stand, tripod, bracket, or table specified by the manufacturer or sold with the ap­paratus. When a cart is used, use caution when moving the cart/appa­ratus combination to avoid injury from tip-over.
13) Unplug this apparatus during lightning storms or when unused for long periods of time.
14) Refer all servicing to qualified service person­nel. Servicing is required when the apparatus has been damaged in any way , such as when the power­supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally , or has been dropped.
WARNING
BLACK WHITE WHITE BLACK
1 2 3 4
120~
MAINS
SUPPLY
VOLTAGE
SELECTOR
BLUE BLUE
1 2 3 4
240~
MAINS
SUPPLY
VOLTAGE
SELECTOR
Do not plug the phonograph in until you verify it is configured for the proper mains voltage.
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, FIRE
HAZARD, AND PERSONAL INJURY ;
NO OBJECTS FILLED WITH LIQUID, SUCH AS VASES, SHALL
BE PLACED ON THE APPARA TUS.
DO NOT REMOVE ANY COVERS, GUARDS, OR SHIELDS.
NO USER SERVICEABLE P ARTS ARE INSIDE THIS PHONOGRAPH.
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL
The lightning flash with arrowhead symbol, within an equilat­eral triangle is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclo­sure that may be of sufficient magnitude to constitute a risk of electric shock to persons.
The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing instructions in the literature accom­panying the phonograph).
Section 1: Installation & System Description
INTRODUCTION
The CD-100K plays compact discs exclusively. The reliable CD mechanism holds up to 100 compact discs. These discs are played through a 1000 watt stereo amplifier.
Before you begin to unpack and use this phonograph, please pay special attention to the following:
READ THIS CAREFULLY BEFORE PLACING YOUR NEW PHONOGRAPH INTO SERVICE:
Mechanism - Completely unpack the mechanism before plugging in the AC
power line cord.
Title Pages - If you wish to turn the title pages manually, use the Title Page
Knob on the back of the title page assembly (see Figure 1-2).
CD Player - Read the CD player unpacking procedure and the static caution
that accompanies the procedure.
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CD-100K Phonograph
FEATURES
The major CD-100K features are:
General Features:
All lighting done with LED’s. No fluorescent or incandescent lamps used.
LED lighting controllable by IR remote
Sturdy construction and reliable design
Conveniently located customer, operator, and service controls
Message Center Display
Electrically operated title pages
Entire albums can be selected
A 1000-watt (500 per channel) amplifier . Two-channel preamplifier with dual 7-band graphic equalizer.
AVC keeps CD volume constant
Volume controlled by IR remote and wired potentiometers
100 disc capacity
As selected (FIFO) playback or random playback
500 bill capacity
Attract mode to merchandise music or advertising with the use of the message center
Many phonograph programming options
Total of 50 selections may be “locked out”. Total of 100 selections may be “priorities”.
Total of 30 selections may be “premium.” Premium can be 2, 3, 4, etc., standard credits.
Real-time clock allows scheduling of Autoplay, Lockouts, Free Play, and Messages by time and day
Accessories available to play background music and/or autoplay at different volume levels
Timed alternate pricing
“My Song First” feature to play a song ahead of songs previously selected
Service Features:
All servicing can be done from the front of the phonograph
Modular component construction for easy removal and replacement
Alpha/Numeric display gives you more comprehensive readouts
Complete cash and play audit information
Three levels of security access provide limited access to route operators if desired
Disc condition logging feature to help find skipping selections and unplayable discs
Machine errors and disc conditions are logged by time and date
Choice of 3 CD initialization procedures
RS-232 interface allows you to print audit data, Memorec data, pricing options, disc conditions, and error
history
1-2 21822666
Section 1: Installation & System Description
UNPACKING INSTRUCTIONS
This section contains information for unpacking the phonograph and installing it on location. The phonograph is shipped with all major components in place. Save all tie-down hardware in case the CD-100K must be moved to another location.
Exterior
1. Remove the shipping carton with care: Do not use shipping hooks or sharp tools that could damage the phonograph cabinet.
2. Remove the plastic bag that covers the phonograph.
3. Carefully inspect the interior and exterior of the phonograph to ensure that no damage occurred during transit.
If damage is detected, the carrier who delivered the phonograph should be contacted immediately to examine it. Regardless of the exterior condition of the shipping cartons, the carrier should be called and notified of damage. Do not destroy packing material or boxes until the carrier’s agent has examined them. Damage claims are your responsibility. Do not return shipping-damaged merchandise until after your claim has been established. Once your claim has been established, merchandise may be returned to your Rowe distributor for repair. The invoice amount for repair charges can then be collected from the carrier.
Doors
Locate the red bag in the top hand hold on the back of the cabinet. Remove the door key from the bag and unlock the top door. The lock is on the left side of the top door.
Shipping Bolts, Clips, and Tape
TITLE PAGE ASSEMBLY
See Next Page
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CD-100K Phonograph
W ARNING:
Do not attempt to turn the CD title pages by hand. Use the handwheel on the back of the title page assembly (see Figure 1-2). Title rack will not operate without the two Shipping Screws being removed. Trying to force movement in the Title rack can result in broken parts.
Shipping Screw Locations
Title Page Knob
Title Page Assembly in the “UP” Position
Plug Connection
Shipping Screws (2) One on each side of Title Rack
View from the inside of the Title Rack Plate
Figure 1-2. Title Page
Title Page Assembly
1. Remove the shipping screws from both ends of the lower title page assembly support bracket.
2. Remove the shipping band from the front of the title page assembly.
3. Check to see if the title page assembly is plugged in (see Figure 1-2 above).
4. Remove (2) shipping screws from the back of the cabinet (toward the top) to allow title page assembly removal.
1-4 21822666
Section 1: Installation & System Description
Save all shipping hardware that you remove in the following six steps: Mechanism
CD UNPACKING
1. Remove the CD changer mechanism shipping bolt from the back of the phonograph cabinet
(see Figure 1-3).
Figure 1-3. Shipping Bolt Removal
2. Remove the shipping tape from the front ends of the mechanism tie-down levers on the side of the mechanism frame (see Figure 1-4).
3. Push the end of the lever down slightly, rotate the lever away from the frame until the latch tab clears the hole in the frame, rotate the lever up until the mechanism is free, and remove the levers.
Tie-Down Bolt
Mechanism Frame
Figure 1-4. CD Changer Tie-Down Screws
221822666 1-5
CD-100K Phonograph
Do not proceed with unpacking until you read and understand the following caution:
CAUTION:
The CD mechanism is sensitive to static discharges. The photo diodes and the laser are more sensitive to discharges than MOS IC’s. Careless handling may immediately destroy components within the player or cause undetectable damage that will lead to failure after several weeks or even months of use. Before you touch the player, discharge your hands and tools by touching a grounded metal part of the phonograph, such as the amplifier or power supply chassis. If you need to remove the CD player for servicing, place the CD player into the anti-static bag (shipped with the phonograph for this purpose) immediately after you remove it from the phonograph.
4. Remove the rubber band on the hold-down plate.
5. Remove the rubber band, wire hook, and warning tag that hold the sprag lever out of the sprag wheel.
6. Remove all tape from the magazine belt and magazine pulley.
7. Check to see that the title page assembly is plugged in.
VISUAL INSPECTION
Check to be sure that all electrical plugs are completely seated into their receptacles.
PHONOGRAPH LEVELING
To insure proper operation, level the phonograph cabinet from left-to-right and front-to-back by inserting spacers under the caster wheels.
HANDY CASE
Locate the Handy Case in a blue plastic envelope. The Handy Case contains a variety of items, including the phonograph service manual and parts catalog, spare parts, and fuses. Keep the Handy Case inside the phonograph so the service manual and parts will be readily available when needed.
WARRANTY REGISTRATION CARD
A postage-paid Warranty Registration Card is included with the phonograph. This card should be filled out and returned to Rowe.
MAJOR COMPONENTS OF THE CD-100K
Figure 1-1 shows the major components of the CD-100K Phonograph. Take a minute to familiarize yourself with these components.
Table 8-1 (Volume 2, Section 8) lists the accessories that you may have in addition to the standard phonograph.
1-6 21822666
Section 1: Installation & System Description
CD Selection System
CD selections are made by entering the four-digit selection number on the selector keyboard (see Figure 1-5).
POPULAR RESET
0123456789
MY SONG
FIRST
Figure 1-5. Keyboard
Keyboard
The keyboard consists of 15 keys: Ten digit keys and five special keys. The two PAGE CHANGE keys move the title pages electrically. The RESET button allows the customer to reenter his selection if he has changed his mind or made a mistake. The POPULAR key selects the selection that customers have selected the greatest number of times. Pressing the POPULAR key a second time will select the second most popular selection. Pressing the POPULAR key a third time will select the third most popular selection and so on. The POPULAR key selection feature can be disabled if desired - see Command 6994 in Table 2-4. The “My Song First” key allows a customer to put his song (for extra credit) ahead of other songs that have been selected previously. See COMMAND 528 to disable this feature. See COMMAND 529 to set the number of credits to “Make My Song First”.
NOTE:
On a new phonograph, a phonograph that has had its CCC replaced, or a phonograph that has had the POPULARITY cleared, the POPULAR key will not select any disc number until at least one normal selection has been made.
Central Control Computer
The central control computer (CCC) keeps track of all of the phonograph’s activities and determines what the various components are to do next. The CCC regulates the following functions:
Calculating credit and making selections
Keeping track of selections not yet played
Calculating the most popular selection list
Remembering the operator’s programmed values
Storing and displaying the message center information
Memorec
Memorec is the part of the CCC that remembers the:
Number of times each selection was played
The total amount of money deposited in the phonograph
221822666 1-7
CD-100K Phonograph
Autoplay
When no selections have been made for a predetermined time, the Autoplay feature will play selections from a programmed list or make random selections. The choice of which selections are chosen, the selection sequence, and the selection interval can be programmed by the owner or service person.
PRINCIPLES OF OPERATION
Audio System
The audio system consists of the electronic components that transform the recorded sound into music. The major components of the audio system are the:
CD Player
Stereo Preamplifier and Stereo Amplifier
Output Transformers
Speaker System
CD PLAYER
This subassembly translates digital pulses from the CD into a left and right channel audio signal.
STEREO PREAMP (Figure 1-6)
The preamp increases the signal from the CD player, corrects for varying recording levels (automatic volume control or AVC), allows the volume to be adjusted manually, and modifies the CD tone (tone changes are made through a 7-band graphic equalizer).
STEREO AMPLIFIER (Figure 1-6)
The power amplifier converts the preamp signal to a signal that can be used by the phonograph speakers.
Figure 1-6. 1000 Watt Stereo Amplifier Components
1-8 21822666
Section 1: Installation & System Description
Two-Wire Volume Control
A Rowe innovation, the two-wire volume control simplifies complex installations and reduces cost. A special preamplifier design permits volume control wiring using any unshielded two-wire cable.
OUTPUT TRANSFORMERS
The output transformers (Figure 1-7) “step up” the power amplifier’s output voltage for 70-volt extension speakers. The output transformers also provide connections (taps) for selecting different power levels for the speakers.
Figure 1-7. Output Transformer Package Components
SPEAKER SYSTEM
The speaker system consists of two specially designed speaker channels. Each channel consists of one woofer, one mid/high range speaker, a tweeter, and a crossover network.
221822666 1-9
CD-100K Phonograph
CD Changer Mechanism
The CD changer mechanism, also referred to as the “mechanism” or “mech”, is located in the center of the cabinet’s interior. It is the primary mechanical component of the phonograph. The mechanism holds 100 CD’s and plays selections on command from the selection system. (Refer to Figure 1-8 for the location of each of the major
mechanism components.)
CD-Pro Plate & Player Assembly
Cancel Switch
Money & Play Counters
CD Magazine & Retaining Belt
Mechanism Control Assembly
Cam Switch & Motor Assembly
Sprag Assembly
Mechanism Base
Figure 1-8. CD Changer Mechanism
MAGAZINE
The CD magazine stores 100 CD’s.
PLAY COUNTER
The play counter accumulates the total number of plays on the mechanism.
Gripper Bow & Trunion Assembly
Optical Switch Assembly
MONEY COUNTER
The money counter registers the total money deposited in the phonograph.
OPTICAL SWITCH
The optical switch senses the CD magazine position so that the CCC can determine which CD is in gripping position.
1-10 21822666
Section 1: Installation & System Description
CAM SWITCH AND MOTOR ASSEMBLY
The cam switch and motor assembly (see Figure 1-9) consists of the transfer motor, cam, and two cam switches.
SPRAG ASSEMBLY
This assembly locks the CD magazine in position.
CD MODULES
The CD player plays the CD’s after they are positioned on the turntable by the disk transfer arm.
OUTER CAM SWITCH
Actuated in Disc Playing Position
Figure 1-9. Cam Switch & Motor Assembly
INNER CAM SWITCH
Actuated in Standby
221822666 1-11
CD-100K Phonograph
Mechanism Control Unit
This solid-state switching unit controls the scan and transfer.
Main Power Supply
The main power supply (Figure 1-10) distributes unregulated +24 VDC, +12 VDC, and regulated +9 VDC to the phonograph. The mains voltage (120 VAC or 240 VAC) to the main power supply is controlled by the power switch on the back of the phonograph cabinet. The phonograph is factory configured for 120 ~ main voltage. For 220 to 240 voltage, remove the 120 ~ Mains Supply Voltage Selector plug from the power supply, and install the 240 ~ Mains Supply Voltage Selector plug. Note - the Central Control Computer is attached to the front of the Main Power Supply.
Lighting and Bill Acceptor Power Control
When the CANCEL button is held down for 5 seconds, a relay opens removing power from the LED lighting and the Bill Acceptor. Push the CANCEL button to apply power. Pushing the POWER button on the IR Remote will also operate the above relay.
TRANSFORMER POWER LINE VOLTAGE
Figure 1-10. Main Power Supply.
SELECT
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Section 2: Installation & Programming
Section 2: Installation & Programming
INTRODUCTION
This section describes the installation and programming process. This information begins with a summary of what happens when the phonograph is powered up and continues with detailed instructions on how to load the titles and discs, modify the pricing, and set up the sound system. The last part of this section describes how to make other programming changes. (You can keep a record of the factory settings and your changes by using the Operator’s Setup Sheet at the end of this section if you wish.)
POWER ON
WARNING
Do not plug the phonograph in until you verify it is configured for the proper mains voltage.
The phonograph is factory configured for 120 AC (~) mains voltage. For 220 to 240 mains voltage, remove the 120 ~ Mains Supply Voltage Selector plug from the 61145001 Main Power Supply , and install the 240 ~ Main Supply Voltage Selector plug.
The 240 ~ Mains Supply Voltage Selector plug is factory shipped in the coin cash bag.
BLACK
1
WHITE
2
WHITE
3
BLACK
4
120~
MAINS
SUPPLY
VOLTAGE
SELECTOR
1 2
BLUE
3
BLUE
4
240~
MAINS
SUPPLY
VOLTAGE
SELECTOR
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CD-100K Phonograph
The following steps are a summary of the detailed Power On Process that is described in Section 5 of Volume 2.
Step 1. Power switch on rear of phonograph is turned on, main power supply +9 VDC, +12 VDC, and
+24 VDC LED’s light, and all modules and components receive power. The 120~ relay closes, supplying 120~ to the LED control and bill acceptor.
Step 2. The Voltage LED’s light on the CCC, mechanism control, KID controller, IR volume control, and title
display CBA. The Board Error LED’s on the CCC and mechanism control flash three times. The CCC Rowelink Command, mechanism control and KID controller Rowelink TX, and IR volume control Rowelink RCV LED’s continuously flicker.
Step 3. Phonograph is ready to operate.
CAUTION:
Do not attempt to turn the CD title pages by hand. If the title page assembly is unplugged or not operating electronically, use the handwheel on the back of the assembly (see
Figure 1-2).
LOADING CD’S AND TITLES
The procedure for loading CD’s and titles into an empty phonograph is different from the procedure to change CD’s and titles. Please make sure you are following the procedure that describes your situation.
Preparing Titles for the Title Holder
If your titles have not been shipped with the discs or preprinted, you will need to prepare the title strips yourself.
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Section 2: Installation & Programming
Loading the Title Holder
All of the titles on the title strip sheet can be used for either right- or left-hand titles. If your title strips have not been preprinted, you may want to type the titles before you tear the individual title strips off the title strip sheet.
Refer to the sample in Figure 2-1 for an illustration of where to tear the title strips off the title strip sheets.
These procedures describe how to load one CD album and one title strip. Repeat this procedure for each CD that is being loaded.
Separate Here
Separate Here
TRACKING NO. NEXT 2 DIGITS
01 02 03 04 05 06 07 08 09 10 11 12 13 14 ARTIST
TRACKING NO. NEXT 2 DIGITS
01 02 03 04 05 06 07 08 09 10 11 12 13 14 ARTIST
DISC NO. FIRST 2 DIGITS
DISC NO. FIRST 2 DIGITS
BLANK TITLE STRIP - COMPACT DISC
TRACKING NO. NEXT 2 DIGITS
01 02 03 04 05 06 07 08 09 10 11 12 13 14 ARTIST
TRACKING NO. NEXT 2 DIGITS
01 02 03 04 05 06 07 08 09 10 11 12 13 14 ARTIST
DISC NO. FIRST 2 DIGITS
DISC NO. FIRST 2 DIGITS
Separate Here
Discard
Figure 2-1. Blank Title Sheet
21822666 2-3
CD-100K Phonograph
PROCEDURES FOR LOADING THE TITLE PAGE HOLDER
1. Tear each title strip from the title sheet so the perforated column appears on the side of the title strip. (The shaded portion of the title strip in Figure 2-1 represents a title strip that has been removed from the title sheet).
2. Fold the title strip along the perforated line on both sides of the title strip (see Figure 2-2).
3. Locate the CD album booklet that matches the title strip you have just made. If the CD booklet is more than two sheets thick, remove the inner sheets so that the booklet is no thicker than two title strips.
NO.
C
DIS
ST
IR
F
ITS
IG
2 D
Tabs
C
A
B
Title Strip
Figure 2-3. Loading the Title Page Holder
(2 of 6 Pages Shown)
CD
Booklet
Figure 2-2. Folding the Title Strip
4. Insert the CD booklet under the top and bottom tabs of the title page. Slide the CD booklet over until the it is trapped by the molded stops on the title page holder (see Figure 2-3, Ref. A).
5. Insert the folded title strip under the top and bottom tabs of the title holder. Slide the title strip until the disc number shows in the opening of the title strip and the title strip is locked in place by the molded stops (see Figure
2-3, Ref. B).
6. All of the tabs surrounding the CD booklet and title strip should be holding them in place. If you missed a tab, carefully tuck the loose paper under the tab as shown in Figure 2-3, Ref. C.
7. Repeat Steps 4 and 5 until all titles are installed. Use the page keys switch (Figure 1-5) to change title pages. Insert filler title strips to fill out any unused space left on a page. Insert these in the same way that you installed the fill-in title strips.
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PROCEDURES FOR LOADING DISCS
Load discs as follows:
1. Unlock and open the top door.
2. Pull the SERVICE button out to the SERVICE position (refer to Figure 2-4). The SERVICE switch is located in the upper right-hand corner of the cabinet.
3. Press the CANCEL/SCAN button (located on the CD changer mechanism) to move the disc space to the left or right of the transfer arm.
4. Slide the CD into the slot with the label to the right.
Note that disc positions in the molded CD magazine are identi­fied by numbers at every other slot, with even numbered slots labeled on one half of the magazine and odd numbered slots labeled on the other half.
Section 2: Installation & Programming
Figure 2-4. Service Switch
For example, on the even numbered half of the magazine, slots 00, 04, and 08 are labeled, and the slots in between – 02 and 06 – are not, as illustrated in Figure 2-5.
NOTE:
When loading the magazine, make sure the disc rests in the same numbered slot in both the front and rear of the magazine.
Figure 2-5. Loading the Molded CD Magazine
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