Roundup VCT-2010 Owner's Manual

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Page 1

MANUFACTURING

NUMBERS:

9210318 9210319

VERTICAL CONTACT

P/N 1011233 Rev. B 09/13

TOASTER

Model VCT-2010

Owner’s Manual

Page 2

VERTICAL CONTACT TOASTER

TABLE OF CONTENTS

Owner Information .....................................................2

General ......................................................................2

Warranty Information .................................................2

Service/Technical Assistance ....................................3

Specifications .............................................................5

Dimensions ................................................................5

Electrical Ratings .......................................................5

Electrical Cord & Plug Configurations .......................5

Installation ...................................................................7

Unpacking ..................................................................7

Equipment Setup .......................................................7

Assembling the Unit ..................................................7

Operation .....................................................................8

Operating Instructions ...............................................8

Light/Dark Adjustments ..............................................8

User Mode .................................................................9

Manager Mode ..........................................................9

Safety Features .......................................................10

OWNER INFORMATION

General

Fault Messages .......................................................10

Error Codes .............................................................10

Maintenance .............................................................. 11

Daily .........................................................................11

Replacing the Release Sheet (Every 3-5 Weeks) ...12 Replacing the Silicone Belts (Every 2–4 Months) ...13

About the VCT-2010 Clip Style Belt ........................13

Checking the Conveyor Belt Chains

(Every 3–6 Months) .................................................14

Checking the Roller Tensioners

(every 3–6 months) .................................................15

Troubleshooting .......................................................16

Replacement Parts ...................................................21

Wiring Diagram .........................................................25

VCT-2010 Clip Style Belt Instructions .....................26

Notes..........................................................................27

Limited Warranty ......................................................28

Warranty Information

The Vertical Contact Toaster Model VCT-2010 is designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated platen at the same time. Buns are placed into the top of the toaster and uniform, golden brown, warm buns are then retrieved at the base of the toaster.

This manual provides the safety, installation, and operating procedures for the Vertical Contact Toaster Model VCT-2010. We recommend that all information contained in this manual be read prior to installing and operating the unit.

Your Vertical Contact Toaster Model VCT-2010 is manufactured from the finest materials available and assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable, trouble-free operation.

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does NOT extend to:

• Damages caused in shipment or damage as result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical components.

• Damage from tampering with, removal of, or changing any preset control or safety device.

IMPORTANT! Keep these instructions for future reference. If the unit changes

ownership, be sure this manual accompanies the equipment.

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

OWNER INFORMATION (continued)

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.

Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Refer to the directory included with your unit or visit our web site at www.ajantunes.com for a list of Authorized Service Agencies.

Authorized Service Agency

Name:

Phone No.:

Address:

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster.

You may also contact the factory at 1-877-392-7854 (toll free in the U.S.) or 630-784-1000 if you have trouble locating your Authorized Service Agency.

IMPORTANT

A.J. Antunes & Co. reserves the right to change specifications and product design

without notice. Such revisions do NOT entitle the buyer to corresponding changes,

improvements, additions, or replacements for previously purchased equipment.

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

IMPORTANT SAFETY INFORMATION

In addition to the warnings and cautions in this manual, use the following guidelines to safely operate the unit:

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.

• Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in this equipment.

• Do NOT operate this equipment if it has a damaged power cord or plug, if it is not working properly, or if it has been damaged or dropped.

• This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service Agency for adjustment or repair.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse the power cord or plug in water.

• Keep the power cord away from heated surfaces.

• Do NOT allow the power cord to hang over edge of a table or counter.

The following warnings and cautions appear throughout this manual and should be carefully observed:

• Failure to use Release Sheets may result in damage

to the equipment and loss of warranty coverage.

• Do NOT clean this appliance with a water jet.

• If the power cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person.

• All electrical connections must be in accordance with local electrical codes and any other applicable codes.

• WARNING, ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

- Electrical ground is required on this appliance.

- Do NOT modify the power cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

- Do NOT use an extension cord with this unit.

- Check with a qualified electrician if you are unsure if the appliance is properly grounded.

• Turn the power off, unplug the power cord, and allow unit to cool down before performing any service or maintenance.

• The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines protected by fuses or a circuit breaker of the proper rating.

• Bread may burn. Therefore toasters must NOT be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

• When installing a Silicone Belt, do NOT install it around the Upper and Lower Support Rods or permanent damage to the Silicone Belt will occur. Make sure the Silicone Belt is only installed around the Conveyor Belt Chain.

• Make sure both ends of the Silicone Belt are aligned before installing the Silicone Belt Pin.

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

SPECIFICATIONS

Dimensions

Conveyor

Cover (Front)

Model &

Mfg. No.

Silicone

Belt

Width

(A)

Bun Chute

Release

PROGRAM

LIGHTER

DARKER

Depth

(B)

Heat Shield

Sheet

Conveyor

Belt

Chain

Control Panel

and Power Switch

Conveyor

Cover (Rear)

Roller

Tensioner

Height

(C)

WARNING

ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW

THE INSTRUCTIONS IN THIS MANUAL COULD RESULT

IN SERIOUS INJURY OR DEATH.

• Electrical ground is required on this appliance.

• Do NOT modify the power cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do NOT use an extension cord with this appliance.

• Check with a qualified electrician if you are unsure if the appliance is properly grounded.

CAUTION

Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage.

VCT-2010

9210318 9210319

20”

(508 mm)

15 1/4”

(387 mm)

(508 mm)

Electrical Ratings

Model &

Mfg. No.

VCT-2010

9210318

VCT-2010

9210319

Volts Watts Amp. Hz.

208 3300 15.8 50/60

230 3300 14.4 50/60

Electrical Cord & Plug Configurations

Model & Mfg. No.

VCT-2010

9210318

VCT-2010

9210319

Description Configuration

Power Cord

Assembly

20 Amp, 250 Volt

Right Angle

16 Amp, 250 Volt

CEE 7/7 Plug

20”

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

SPECIFICATIONS (continued)

Release

Sheet

Heat Shield

Conveyor

Cover (Rear)

Conveyor

Cover (Front)

Silicone

Belt

PROGRAM

LIGHTER

DARKER

Bun Chute

Figure 1. VCT-2010 Vertical Contact Toaster

Conveyor

Belt

Chain

Roller

Tensioner

Control Panel

and Power Switch

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

INSTALLATION

Unpacking

1. Remove the unit and all packing materials from the shipping carton.

2. Open the Accessories Box. It should contain the following:

• Bun Chute

• Two Release Sheets

• Owner’s Manual

• Authorized Service Agency Directory

3. Remove all shipping tape and protective coverings from the unit and parts.

NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 (toll free in the U.S.) or 630-784-1000.

Equipment Setup

Before placing the toaster into service, pay attention to the following guidelines:

• Make sure power is off and the toaster is at room temperature.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse the power cord or plug in water.

• Keep the power cord away from heated surfaces.

• Do NOT allow the power cord to hang over the edge of a table or counter.

• Connect the unit to the proper power supply. Refer to the specification plate for the proper voltage.

CAUTION Bread may burn. Therefore toasters must NOT be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

Assembling the Unit

NOTE: The factory has pre-installed a Release Sheet over the Platen (Figure 1). Verify that it is properly in place before proceeding.

1. Place the unit on a flat, sturdy location.

2. Install the Bun Chute so the hooks are installed over the lower rear yellow Support Rod (Figure 2).

IMPORTANT: Do NOT plug any other power cords into the receptacles on the toaster.

NOTE: Make sure the Heat Shield is activating the Conveyor Safety Interlock Switch. The unit will not function unless the Heat Shield is in place and the Conveyor Safety Interlock Switch is activated.

Side view of

Bun Chute connected

over the bottom rear support rod

Figure 2. VCT-2010 Components

Crown Side

Bun Chute

Power

Switch

Temperature Controls &

Heel Side

Hi-Limit

Control

Temperature Display

CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

Hi-Limit

Control

Temperature Controls &

Temperature Display

Power

Switch

Bun Chute

Bun Thickness

Adjustment Controls

(Side of Unit)

Heel Side

Crown Side

OPERATION

Operating Instructions

NOTE: The unit includes Bun Thickness Adjustment Controls (Figure 4), which are factory set to #3 for Heels and #4 for Crowns.

NOTE: Recommended settings are #3 for Heels and #4 for Crowns.

1. Turn the power on and allow the unit to warm up for 30 minutes before proceeding.

NOTE: The temperature display (Figure 3) flashes “LO” until the toaster reaches its preset operating temperature. When the toaster approaches the preset temperature of 570°F (299°C), “USE” appears in the temperature display and the unit is ready to toast buns. If “USE” does not appear in the window after approximately 30 minutes, contact your Authorized Service Agency.

3. Drop Crowns and Heels into the slot (Figure 3).

Figure 3. VCT-2010 Toaster

NOTE: The cut side of the Heels and Crowns must face each other.

4. Toasted buns will drop out of the unit and down the Bun Chute (Figure 3) in approximately 18 seconds.

5. Test at least 4 buns before putting the toaster into service.

6. Turn the power off for the unit when finished toasting for the day. Then proceed with the Daily Cleaning as outlined in the Maintenance section of this manual.

Figure 4. Bun Thickness Adjustment Controls

Light/Dark Adjustments

The light/dark value can be adjusted when the unit is displaying “LO” or “USE”. To adjust the light/dark value, press the LIGHTER or DARKER button. The display will change to show the current light/dark value.

NOTE: The default light/dark value is d0.

Press the LIGHTER or DARKER button to change the light/dark value. The adjustment range is L1-L9 and d0-d9. L9 is the lightest, d0 is the middle, and d9 is the darkest setting.

To save the light/dark value, press the PROGRAM button or wait 5 seconds until the screen displays “LO” or “USE”.

NOTE: Adjusting the light/dark value does NOT change the temperature. It changes the speed of the conveyors. The light/dark value will reset to the d0 value when the unit is turned off.

P/N 1011233 Rev. B 09/13

Page 9

OPERATION (continued)

User Mode

User Mode allows an operator to view the toaster settings but does not permit any adjustments.

1. Press and hold the PROGRAM button for 5 seconds. After 5 seconds, the display will show the actual temperature of the Platen Heater.

2. Press the LIGHTER button to view the setpoint of the Platen Heater.

3. Press the PROGRAM button to proceed to the Auxiliary Heater menu. The display will show the actual temperature of Auxiliary Heater.

4. Press the LIGHTER button to view the setpoint of the Auxiliary Heater.

5. Press the PROGRAM button to proceed to the Motor Menu. The display will show the actual speed of the Motor.

VERTICAL CONTACT TOASTER

PROGRAM

Figure 5. VCT-2010 Toaster Control Panel

LIGHTER

DARKER

6. Press the LIGHTER button to view the setpoint of the Motor.

NOTE: The unit will exit User Mode after 5 seconds of keypad inactivity.

Manager Mode

Manager Mode allows an operator to view and adjust the following settings:

• Platen Heater Temperature

• Auxiliary Heater Temperature

• Motor Speed

• Temperature Units

Manager Mode also allows an operator to view (but not adjust) the Ambient Temperature of the Control Compartment.

1. Turn the unit off.

2. Turn the power on while holding the PROGRAM button. Continue to hold the button until “ENA” appears on the display (after approximately 10 seconds).

3. Release the PROGRAM button. The display now shows the Platen Setpoint Temperature.

4. To adjust the Platen Setpoint, press the LIGHTER or DARKER buttons to reach the desired temperature.

NOTE: The recommended temperature setting for the Platen Heater is 570°F (299°C).

5. Press the PROGRAM button to proceed to the Auxiliary Heater Setpoint Temperature.

6. To adjust the Auxiliary Heater Setpoint, press the LIGHTER or DARKER buttons to reach the desired temperature.

NOTE: The recommended temperature setting for the Auxiliary Heaters is 330°F (166°C).

7. Press the PROGRAM button to proceed to the Motor Speed Setpoint.

8. Adjust the Motor Speed Setpoint by pressing the LIGHTER or DARKER buttons to reach the desired speed.

NOTE: The Motor Speed is adjustable from 1-100. The recommended setting is 52.

9. Press the PROGRAM button to proceed to Temperature Units.

10. To change the Temperature Units from Fahrenheit or Celsius, press the LIGHTER or DARKER buttons.

11. Press the PROGRAM button to proceed to the Ambient Temperature of the Control Compartment.

NOTE: No changes can be made to the Ambient Temperature of the Control Compartment. Temperatures under 150°F (66°C) are acceptable.

12. Press and hold the PROGRAM button to save any changes.

NOTE: The unit will exit Manager Mode after 30 seconds of keypad inactivity.

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

OPERATION (continued)

Safety Features

HI-LIMIT CONTROL

A Hi-Limit Control turns off electrical power to the heaters and control circuits if the unit overheats. To reset the control, allow 10-15 minutes for the unit to cool, then locate the Hi-Limit Control (Figure 6) on the side of the unit. Remove the black protective cap, press the button, and reinstall the protective cap.

NOTE: If the Hi-Limit Control requires continuous resetting, contact your Authorized Service Agency.

Fault Messages

The Control Display will flash fault messages when there is a problem with the unit.

“HI” will flash if the Platen Heater temperature is 30°F more than the setpoint or if the Platen Thermocouple is disconnected or open.

“HI” and “USE” will flash if the Auxiliary Heater temperature is 50°F more than the setpoint or if the Auxiliary Thermocouple is disconnected or open.

“CHEC” will flash when the control compartment ambient temperature is more than 150°F (66°C). All heaters will shut off. The unit will not restart until the control compartment ambient temperature falls below 140°F (60°C).

“PO” will flash if the incoming power drops below 190 Volts. The toaster will shut down.

“StoP” will flash when the motor has stopped for seven continuous seconds.

“SpEd” will flash when the motor speed has dropped 25% below the setpoint for 30 continuous seconds.

Error Codes

Figure 6. Hi-Limit Control

Hi-Limit

Control

If any of the following Error Codes appear, turn the power off, allow the unit to cool, and turn the power back on. If the error repeats, contact your Authorized Service Agency for assistance.

ERR 1: Internal error. Cycle the Power Switch. If error

persists, replace the board.

ERR 2: Internal error. Cycle the Power Switch. If error

persists, replace the board.

ERR 3: Internal error. Cycle the Power Switch. If error

persists, replace the board.

ERR 4: Invalid DIP Switch setting. The only approved

setting is (left to right) up-up-up-down (1 on; 2, 3, 4 off).

ERR 5: Internal error. Cycle the Power Switch. If error

persists, replace the board.

ERR 6: Internal error. Cycle the Power Switch. If error

persists, replace the board.

ERR 7: Not used.

ERR 8: Shorted Platen Thermocouple.

ERR 9: Open Platen Thermocouple.

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

MAINTENANCE

WARNING Turn the power off, unplug the power cord, and let the unit cool down for 30 minutes before starting any service or maintenance.

CAUTION

To prevent damage to the unit, do NOT use abrasive cleaners on Release Sheet or Silicone Belt.

Daily

AT CLOSE

• Turn the unit OFF and unplug the power cord. Allow unit to cool.

AT OPEN

• Make sure unit is off and unplugged at the outlet.

• Take Heat Shield off; then, remove Release Sheets.

• Fill a full-sized pan with hot Detergent Solution and place both Release Sheets into pan to soak.

• Remove Heat Shield, Front and Back Conveyor Covers, and Bun Chute and take to dishwashing sink. NOTE: Do NOT place parts into the powerwash sink.

• Pre-rinse, hand wash, rinse and sanitize parts. Return parts to service line.

• Remove Release Sheets that have been soaking and take to dishwashing sink. Hand wash, rinse, and sanitize both sides. Return to service line.

• Wipe outside of toaster with a clean, white towel and hot Detergent Solution.

• Reinstall the Bun Chute and Front and Back Conveyor Cover.

• Install the Release Sheet. NOTE: Rotate sheet daily from silver to black side.

• Install the Heat Shield. Plug unit in.

• Turn toaster ON 30 minutes prior to opening. NOTE: Line 2 toaster in modern restaurants can be cleaned during slow periods of the day.

NOTE: Check the Release Sheet to make sure it is not caught in the Conveyor. Additional Release Sheets can be purchased under P/N 7000625 (3-Pack).

CAUTION

Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage.

• Fill a clean 1/6-sized, 6-inch deep s/s pan with hot Detergent Solution; a second pan with clean rinse water; and a third pan with Sanitizer Solution. Place a clean, white towel in each pan and place near toaster.

• Wipe both sides of the Silicone Belts (side facing out first) with a clean, white towel and hot Detergent Solution. Rinse with a clean, white towel and clean rinse water. Sanitize using a clean, white towel and Sanitizer Solution.

• Rotate Belt around so the side facing inward is facing out, exposing the soiled areas of the Silicone Belt. Wash, rinse, and sanitize following the above step.

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

INCORRECT

CORRECT

MAINTENANCE (continued)

Replacing the Release Sheet (Every 3-5 Weeks)

NOTE: Depending on toaster usage and how well it is cleaned daily, the Release Sheet should last 3 to 5 weeks. Additional Release Sheets can be purchased under P/N 7000625 (3-Pack).

1. Turn the power off to the unit. Unplug the power cord.

2. Put on heat-resistant gloves and remove the Heat Shield (Figure 7).

3. Remove and discard the Release Sheet.

4. Lay a new Release Sheet on a clean, dry surface and fold it in half lengthwise. Then gently crease it at the fold using only your fingers (Figure 8).

5. Install the new Release Sheet by draping it over both sides of the Platen with the crease centered on the Platen.

6. Reinstall the Heat Shield with the Release Sheet retainer clips securely over the Release Sheet and Platen.

Heat Shield

Figure 7. Heat Shield

7. Plug in the power cord and test the unit before returning it to service.

NOTE: Check the Release Sheet to make sure it is not caught in the Conveyor.

CAUTION

Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage.

Fold over so

ends meet.

Figure 8. Folding the Release Sheet

Press lightly with

finger to form crease.

P/N 1011233 Rev. B 09/13

Page 13

MAINTENANCE (continued)

INCORRECT

CORRECT

Silicone

Belt Pin

Silicone Belt

Flap (down)

Silicone

Belt

Replacing the Silicone Belts (Every 2–4 Months)

NOTE: Depending on toaster usage and how well it is cleaned daily, the Silicone Belts should last 2 to 4 months. Additional Silicone Belts may be purchased under P/N 7000898 (2-Pack).

1. Turn the power off, unplug the power cord, and allow the unit to cool.

2. Set the Bun Thickness Compression Knobs to 6 and 6.

3. Remove the front and rear Conveyor Covers and pull the Silicone Belt Pins out of the zipper on the Silicone Belts (Figure 9).

4. Remove and discard the old Silicone Belts.

5. Clean both Conveyor Belt Chains as you would clean the Silicone Belts during Daily Cleaning.

6. Install new Silicone Belts around the Conveyor Belt Chains between the yellow Upper and Lower Support Rods. The zipper flap should be exposed and hanging down (Figure 9).

NOTE: Make sure the Silicone Belt is only installed around the Conveyor Belt Chain.

7. Install the Silicone Belt Pins in the new Silicone Belts, ensuring the ends are properly aligned (Figure 10).

8. Set the Bun Thickness Compression Knobs to 3 and 4.

9. Reinstall the front and rear Conveyor Covers.

10. Reinstall the Heat Shield.

11. Plug in the power cord and test the unit before returning it to service.

VERTICAL CONTACT TOASTER

Figure 9. Removing Silicone Belt

Figure 10. Aligning Belt Teeth

About the VCT-2010 Clip Style Belt

CAUTION

Align the ends of the Silicone Belt properly (Figure 10) or the Silicone Belt may be damaged.

CAUTION

Position the Silicone Belt between the yellow Upper and Lower Support Rods or the Silicone Belt may be damaged.

P/N 1011233 Rev. B 09/13

The VCT-2010 Silicone Belts have been updated to clip onto the wire conveyor belts and connect together using the standard belt pin.

For information on installing these new style belts, refer to Page 26 for complete instructions.

Page 14

VERTICAL CONTACT TOASTER

MAINTENANCE (continued)

Checking the Conveyor Belt Chains (Every 3–6 Months)

NOTE: The Bun Thickness Compression Knobs (Figure 4) must be set to 6 and 6 prior to measuring, removing or reinstalling the Conveyor Belt Chains.

MEASURING CONVEYOR BELT CHAINS

1. Remove the Bun Chute and Heat Shield (Figure

1). Set the Bun Thickness Compression Knobs to 6 and 6.

2. Remove both Conveyor Covers and pull the Silicone Belt Pin out of the zipper (Figure 9).

3. See Figure 11. With the belt wraps removed, locate the top Idler Shafts for the front and rear conveyors. There is an oval cut-out on the chassis of the unit. The top Idler Shafts should be in the middle of the oval cut out or lower. If the shaft is higher, remove a link from the conveyor chain. In the example shown, a link does NOT need to be removed.

REMOVING CONVEYOR BELT CHAIN LINKS

1. Turn the power off, unplug the power cord, and allow the unit to cool.

2. Remove the Bun Chute and Heat Shield. Set the Bun Thickness Compression Knobs to 6 and 6.

3. Remove the Conveyor Cover(s) and pull the Silicone Belt Pin out of the zipper. Remove the Silicone Belt(s).

4. Locate the two Master Links (Figure 12).

5. Remove the Master Link on both the left and right side of the chain.

6. Remove one complete link from the chain.

7. Replace the Master Links on both the left and right side of the chain. This connects the two ends of the chain together.

NOTE: The ends of the Master Links must point down (Figure 13).

8. Replace the Silicone Belt(s). Secure with the Silicone Belt Pin.

NOTE: Make sure the Conveyor Belt Chain and Silicone Belt are installed between the yellow Upper and Lower Support Rods.

9. Reinstall the Conveyor Cover(s), Bun Chute, and Heat Shield.

Top of Oval

Cut-out

Middle of Oval

Cut-out

Bottom of

Oval Cut-out

Figure 11. Measuring Conveyor Belt Chain

Master

Links

Figure 12. Conveyor Belt Chain

Master Link

Figure 13. Removing Conveyor Belt Chain

10. Set the Bun Thickness Compression Knobs to 3 and 4. Return the unit into service.

P/N 1011233 Rev. B 09/13

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VERTICAL CONTACT TOASTER

MAINTENANCE (continued)

Roller

Tensioner

Assy.

1/2 Inch

Inner Surface

of Conveyor cover

Figure 14. Measuring Roller Tensioner

REPLACING THE CONVEYOR BELT CHAINS

1. Turn the unit off, unplug the power cord, and allow the unit to cool.

2. Remove the Bun Chute and Heat Shield (Figure

1). Set the Bun Thickness Compression Knobs to 6 and 6.

3. Remove the Conveyor Cover(s) and pull the Silicone Belt Pin out of the zipper (Figure 9).

4. Remove the Silicone Belt(s).

5. Locate the two Master Links on the Conveyor Belt Chain and remove both the left and the right Master Link.

6. Remove the existing Conveyor Belt Chain(s).

7. Place the new Conveyor Belt Chain(s) on the top sprockets with the hook ends down.

NOTE: The ends of the hooks must point down (Figure 13).

8. Install the Conveyor Belt Chain around the top and lower sprockets and connect by replacing both the left and the right Master Links.

9. Reinstall the Silicone Belt(s).

10. Reinstall the Conveyor Cover(s), Bun Chute, and Heat Shield.

11. Set the Bun Thickness Compression Knobs to 3 and 4.

12. Return the unit to service.

Acorn Nuts

Roller

Tensioner

Assy.

Spacers

NOTE: Installation is the same for both the Front and Rear Conveyor Covers

Tape

Rear

Conveyor

Cover

Figure 15. Measuring Roller Tensioner

Checking the Roller Tensioners (every 3–6 months)

MEASURING THE ROLLER TENSIONERS

1. Turn the power off, unplug the power cord, and allow the unit to cool.

2. Remove the Heat Shield.

3. Remove the front and rear Conveyor Covers.

4. Measure the Roller Tensioner on both inner Conveyor Covers (Figure 14).

5. The space between the inner Conveyor Cover and bottom of the Tensioner wheel should be no larger than 1/2”.

6. Adjust or replace the Tensioners as needed.

7. Reinstall the front and rear Conveyor Covers.

8. Reinstall the Heat Shield.

9. Plug in the power cord and test the unit before returning it to service.

REPLACING/ADJUSTING THE ROLLER TENSIONERS

1. Remove the acorn nuts and old Roller Tensioner Assembly.

2. Install the new Tensioner Assembly according to Figure 15.

3. Make sure the spacers are placed inside the Tensioner arm. The spacers allow the Tensioner to pivot freely.

4. Make sure there is 1/2” between the bottom of the Tensioner wheel and the inside of the Conveyor Cover.

P/N 1011233 Rev. B 09/13

Page 16

VERTICAL CONTACT TOASTER

TROUBLESHOOTING

Conveyor Safety

Interlock Switch

Front Auxiliary

Air Heater

Idler

Sprocket

Platen

Rear Auxiliary

Air Heater

Transformer

Drive

Sprocket

Drive

Chain

Control

Board

Power

Switch

Auxiliary

Relay

Platen

Relay

Hi-Limit

Control

Motor

P/N 1011233 Rev. B 09/13

Page 17

VERTICAL CONTACT TOASTER

TROUBLESHOOTING (continued)

WARNING To avoid possible personal injury and/or damage to the unit, inspections, tests and repairs of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.

Problem Possible Cause Corrective Action

Control Display flashes “LO” continuously. Buns not toasting properly.

Control Display flashes “LO” continuously. Buns burn.

Control Display flashes “PO” continuously.

Control Display flashes “CHEC” continuously.

Control Display flashes “HI” continuously. Buns burn.

Platen temperature is below 440ºF (226ºC).

Failed Platen Thermocouple. Contact your maintenance person or Authorized

Failed Control Board.

The power to the unit is below 190 volts.

Failed Control Board.

Failed Transformer.

Control Compartment ambient temperature is above 140ºF (60ºC).

Failed Cooling Fan.

Failed Control Board.

Failed Platen Solid State Relay. Contact your maintenance person or Authorized

Failed Control Board.

Failed Platen Thermocouple.

Allow the unit to warm up for 30 minutes and then recheck. If the Control Display still reads “LO”, contact your maintenance person or Authorized Service Agency for service.

Service Agency for service.

Turn the power off and then on. If the display still shows “PO”, check the power cord, plug, and outlet for damage. Reset the Circuit Breakers. Contact your maintenance person, Authorized Service Agency, or electrician for service.

Verify side vents on toaster are unblocked and not near other heating appliances. If problem still persists, contact your maintenance person or Authorized Service Agency for service.

Service Agency for service.

Control Display flashes “ERR 9” continuously. Buns not toasting properly.

Control Display flashes “HI” and “USE” after 20–30 minutes.

Control Display flashes “StoP”.

P/N 1011233 Rev. B 09/13

Loose Platen Thermocouple connection on Control Board or the Platen Thermocouple is open.

Failed Control Board.

Loose Auxiliary Thermocouple connection on Control Board or Auxiliary Thermocouple is open.

Faulty Auxiliary Solid State Relay. Contact your maintenance person or Authorized

Mechanical bind in one or both conveyors.

Defective ball bearings.

Conveyor chains loose or damaged.

Drive chain or sprockets damaged.

Defective motor.

Defective control board.

Re-secure the Platen Thermocouple connection to the Control Board. If the Control Display still reads “ERR 9”, check the Thermocouple for continuity. Contact your maintenance person or Authorized Service Agency for service.

Re-secure the Auxiliary Thermocouple connection to the Control Board. If the Control Display still reads “HI” and “USE”, check Thermocouple for continuity. Contact your maintenance person or Authorized Service Agency for service.

Service Agency for service.

Enter “user mode” to check the motor speed. Check both conveyors for mechanical binds. Test the motor. Replace necessary parts. Contact your maintenance person or Authorized Service Agency for service.

Page 18

VERTICAL CONTACT TOASTER

TROUBLESHOOTING (continued)

Problem Possible Cause Corrective Action

Control Display flashes “SpEd”.

No Control Display. Power cord not plugged in. Plug power cord into the proper electrical outlet.

Conveyor does not turn.

Buns not toasting adequately.

Mechanical bind in one or both conveyors.

Damaged ball bearings.

Conveyor chains loose or damaged.

Drive chain or sprockets damaged.

Hi-Limit Control has tripped. Allow unit to cool and reset the Hi-Limit Control. If

Circuit Breakers turned off or tripped. Damaged electrical outlet, plug, or cord. Power Switch damaged.

Safety Interlock Switch is not activated.

Heat Shield is bent or damaged. Replace Heat Shield (P/N 0012541).

Faulty Transformer. Replace Transformer.

Damaged or Missing Roller Tensioner(s).

Conveyor Belt/Chain has stretched. Chain skipping on sprockets.

Motor Drive Chain came off Sprocket(s).

Drive Chain needs lubrication. Lubricate chain with Lubit-8 (P/N 2140152).

Drive Motor has failed. Contact your maintenance person or Authorized

Compression Settings are incorrect. Use the recommended settings. Set Heel to 3 and

Temperature Setting is incorrect. Verify that the Platen (SP-P) is set to 570°F (299°C)

Release Sheet is worn or needs cleaning (replace every 3–5 weeks).

Silicone Belts are worn or need cleaning (replace every 2–4 months).

Silicone Belts are not tacky/sticky. Replace or clean Silicone Belts as described in the

Buns do not meet specifications. Contact your bun supplier.

Enter User Mode to check motor speed. Check both conveyors for mechanical binds. Replace necessary parts. Contact your maintenance person or Authorized Service Agency for service.

it trips again, contact your maintenance person or Authorized Service Agency.

Reset Circuit Breakers. If they trip again, check the power cord, plug, and outlet for damage. Contact your maintenance person, Authorized Service Agency, or electrician for service.

Reposition the Heat Shield properly.

Adjust or replace Roller Tensioner(s).

Measure and adjust the Conveyor Belt Chains as described in the Maintenance section of this manual.

Reinstall Drive Chain.

Service Agency for service.

Crown to 4.

and the Auxiliary (SP-A) is set to 330°F (166°C). For making changes to the setpoint temperature, see the Installation section of this manual.

Inspect Release Sheet for cleanliness, worn sports, tears, or wrinkles. Clean or replace Release Sheet as described in the Maintenance section of this manual.

Replace or clean Silicone Belts as described in the Maintenance section of this manual.

Maintenance section of this manual.

P/N 1011233 Rev. B 09/13

Page 19

VERTICAL CONTACT TOASTER

TROUBLESHOOTING (continued)

Problem Possible Cause Corrective Action

Crowns and/or Heels must be forced into the toaster. Buns sticking and burning.

New Conveyor Silicone Belts do not fit.

Silicone Belts not being cleaned properly.

Silicone Belts are not tacky/sticky (replace every 2–4 months).

Silicone Belts are dirty, worn, or damaged (replace every 2–4 months).

Release Sheet is not being cleaned properly.

Release Sheet is not being reversed as required.

Release Sheet is dirty, worn, or damaged (replace every 3–5 weeks).

Conveyor Belt Chains are skipping on Sprockets.

Conveyor Safety Interlock Switch is not being activated by the Heat Shield.

Silicone Belts slipping over Conveyor Belt Chains.

Roller Tensioner(s) damaged or missing.

Drive Motor stalls intermittently. Contact your maintenance person or an Authorized

Compression Settings are incorrect. Use the recommended settings. Set Heel to 3 and

Buns are not inserted into the toaster properly.

Compression Settings are incorrect. Set Bun Thickness Compression Knobs to 6 and

Silicone Belts not installed correctly. Install Silicone Belts between the Support Rods with

Silicone Belts are damaged or are the wrong type for your unit.

Clean Silicone Belts as described in the Maintenance section of this manual.

Clean Silicone Belts. If the Silicone Belts are too worn, replace them as described in the Maintenance section of this manual.

Clean or replace Silicone Belts as described in the Maintenance section of this manual.

Clean both sides of the black and silver Release Sheet as described in the Maintenance section of this manual.

Reverse the Release Sheet or replace Release Sheet as described in the Maintenance section of this manual.

Clean or replace the Release Sheet as described in the Maintenance section of this manual.

Measure and adjust the Conveyor Belt Chains as described in the Maintenance section of this manual.

Heat Shield is positioned incorrectly. Reposition Heat Shield.

Heat Shield is damaged. Replace if necessary. If the Conveyor Safety Interlock Switch is damaged, contact your maintenance person or Authorized Service Agency for service.

Remove Silicone Belts and clean the Conveyor Belt Chain links and Silicone Belts as described in the Maintenance section of this manual.

Reinstall or replace Roller Tensioner(s) as described in the Maintenance section of this manual.

Service Agency for service.

Crown to 4.

Buns must be inserted with the cut sides facing each other on the correct Heel or Crown side.

6 when replacing Silicone Belts or when adjusting Conveyor Belt Chains.

the zipper flap exposed and hanging down.

Replace with OEM P/N 7000898 only.

P/N 1011233 Rev. B 09/13

Page 20

VERTICAL CONTACT TOASTER

TROUBLESHOOTING (continued)

Problem Possible Cause Corrective Action

Toaster makes unusual sounds.

Compression Settings are too tight. Set Bun Thickness Compression Knobs to the

correct (or larger) setting.

Silicone Belts are installed incorrectly.

Silicone Belt Pin rubbing on housing. Center the Pin in the Silicone Belt zipper.

Roller Tensioner(s) bent or missing. Measure, adjust, or replace the Roller Tensioner(s)

Conveyor Belt Chains have stretched.

Conveyor Belt Chains adjusted incorrectly.

Sugar and/or carbon has accumulated inside the Silicone Belt and between the Conveyor Belt Chain and Tensioner Slide Rails.

Motor Drive Chain needs lubrication. Lubricate the Drive Chain carefully with Lubit-8 (P/N

A Conveyor Shaft bearing is binding. Contact your maintenance person or Authorized

Silicone Belts must be installed as described in the Maintenance section of this manual.

as described in the Maintenance section of this manual.

Measure and adjust the Conveyor Belt Chains as described in the Maintenance section of this manual.

Remove Silicone Belts, clean Conveyor Belt Chain links just as you clean the Silicone Belts daily, and then clean the Slide Rails on the Tensioners. Next, clean the Silicone Belt on both sides before reinstalling it.

2140152) at least once a year.

Service Agency for service.

P/N 1011233 Rev. B 09/13

Page 21

VERTICAL CONTACT TOASTER

REPLACEMENT PARTS

28/29

P/N 1011233 Rev. B 09/13

Page 22

VERTICAL CONTACT TOASTER

REPLACEMENT PARTS (continued)

PROGRAM

LIGHTER

DARKER

P/N 1011233 Rev. B 09/13

Page 23

VERTICAL CONTACT TOASTER

REPLACEMENT PARTS (continued)

PROGRAM

LIGHTER

DARKER

P/N 1011233 Rev. B 09/13

Page 24

VERTICAL CONTACT TOASTER

REPLACEMENT PARTS (continued)

Item Part No. Description Qty.

1 0505987 Spring Guide 4 2 060P153 Compression Spring (Pkg. of 4) 4 3 0505967 Spring Support Bracket 4 4 0506065 Retainer Plate 2

5 308P224* Spacer 3/8" OD x .515” Lg. -

6 7000777 Ball Bearing Kit (Two-Pack) 7 0504320 Spacer, .781" x 1.125" x .06" 2 8 0506066 Bearing Retainer Bracket 4

9 308P223* Washer, Flat #8 -

10 308P143* Nut, Hex KEPS #8-32 Steel -

11 308P115* Mach. Screw #8-32 x 3/8" -

12 308P144* Mach. Screw #8-32 x 1/4" with #6 Head 13 7000778 Idler Bearing Assembly Kit (Incl. #1-12) -

14 306P105* Mach. Screw #6-32 x 1/2" -

15 306P102* Washer, Int. Tooth #06 -

16 0506067 Bearing Retainer 2 17 7000776 Bearing Retainer Kit (Incl. #6, 7, 10 & 16) 1 18 7000774 Support Rod Kit (Incl. #14 & 15) 4

19 7000898 Silicone Belt Kit (not shown) 1 20 0700737 Power Cord (250 Volt, 20 Amp.) 1

(9210318 Only) 0700453 Power Cord (250 Volt, 20 Amp.) 1

(9210319 Only) 21 7000757 Platen (208V/1900W) Kit 22 7000758 Wire Belt Kit -

23 7000770 Master Link Kit (Four-Pack) 24 300P123* Retaining Ring -

25 2150300 Idler Shaft 2

26 7000771 Sprocket, 1/2" Bore Kit (Eight-Pack) -

27 2150299 Drive Shaft 2 28 0021688 Cam Weldment, Front Side 1 29 0021679 Cam Weldment, Back Side 1 30 0021680 Tensioner Assembly 1 31 0503496 Bracket Tensioner Right 2 32 0503497 Bracket Tensioner Left 2 33 4030349 Heating Element (208V/675W) 2 34 0506072 Bracket, Auxiliary Thermocouple 1 35 0504700 Bracket Retainer Left 2 36 0504699 Bracket Retainer Right 2 37 0505968 Tensioner 4

38 7000780 Short Slider Kit (Two-Pack) 39 7000779 Long Slider Kit (Two-Pack) 40 7000775 Thermocouple Type “K”, 1/8" Dia. Kit -

(Incl. #34)

41 2120210 Aluminum Spacer 1 42 2100253 Knob 2 43 0021681 End Housing Panel Weldment 1 46 0012539 Conveyor Cover Front Assy. (Incl. #47) 1 47 7000759 Roller Tensioner Kit (Two-Pack) -

48 0505966 Bun Chute 1

49 0012534 Base Heater Assy. 1 50 0506069 Inner Base 1 51 0200296 Base Gasket 17.25" Lg. 2 52 0012484 Control Housing Cover Assy. 1

Item Part No. Description Qty.

53 0012540 Conveyor Cover Rear Assy. (Incl. #47) 1 54 0012541 Heat Shield Assy. 1 55 7000578 Damper Replacement Kit (Incl. 56 0200293 Base Gasket 8.5" Lg. 2 57 7000882 Rocker Switch Kit 58 304P105* Nut, Hex “KEPS” #4-40 59 4030332 Hi-Limit Thermostat 1 60 4051005 Receptacle (250V/15A) 2 61 0505980 Outer Retainer 2 62 306P103* Mach. Screw #6-32 x 3/8" 63 1001390 Control Label 1

64 7000948 Control Board Replacement Kit -

65 4070154 Varistor Board 1 66 0506064 Idler and Bearing Retainer 1 67 2150181 Sprocket 25B20 1/2" Bore 2 68 0011299 Sprocket/Bearing Assy. 1 69 331P103* Shoulder Bolt 3/8" x 1" 5/16-18 Thrd. 70 212P118* Flat Washer .316" ID x .687" OD x .047" 71 4000199 Gear Motor 1

72 3100199 Screw #10-32 x 3/8 Lg. Socket Head 4

73 0505964 Motor Mounting Plate 1 74 2150295 Sprocket 25B28 .395" Bore 1

75 7000772 Motor Replacement Kit (Incl. #71, 72, 73 & 74)

76 0505956 Motor Mounting Bracket 1

77 7000769 Drive Sprocket and Chain Kit (Incl. #74, 78 & two of 67)

78 2150294 Drive Chain 1 79 7000791 Thermocouple Kit, Type “K” 3/16" Dia. 1

(Incl. #87) 80 4010221 Cap, MP, Motor Run (not shown) 1 81 0400111 Shorty Bushing 1/2" 1

82 3250176 Screw, Flange Hex Head Cap 2 83 4051010 Relay, Solid State 50A Kit 2

84 0503359 Relay Bracket 1

85 308P157* Screw #8-32 x 3/8" -

86 0503150 Heater Clip 2 87 2110197 Metal Cable Clip 2 88 331P106* Lock Washer, 5/16" 89 331P101* Nut, Hex 5/16” x 18 90 4010187 Transformer (240V) 1 91 300P102* Nut, Speed #8-32 “U” 92 7000625 Release Sheet (Pack of 3) 94 7000400 Interlock Switch Kit 95 4000202 Fan, Axial (220/230V) 1 96 0503775 Fan Duct 2 97 7000790 Platen Bolt Kit (4-Pack) 1

* Only available in packages of 10.

Two Sheets and Four Springs)

P/N 1011233 Rev. B 09/13

Page 25

VERTICAL CONTACT TOASTER

WIRING DIAGRAM

∆

∆ 14 GA

∆

P/N 1011233 Rev. B 09/13

Page 26

VERTICAL CONTACT TOASTER

Installing the VCT 2010 Clip Style Belt

VCT-2010 Clip Style Belt Instructions

With power oﬀ and toaster cool, set crown and heel compression knobs to 6 & 6. Remove top cover and both

conveyor covers. Remove current belts by either removing lacing pin or using scissors or razor knife, carefully cut the belt free of the wire, drive belt.

Pick belt up from the center and feed ﬂap end beneath

yellow bar and lower belt until the other end of the belt is on the bottom of the toaster. Feed belt from the bottom through bottom yellow bar until both ends are approximately in the middle of the toaster.

Assure both clips are attached using two wires only to the

wire belt. Then position both ends of the new belt together and line up so the lacing is even. Insert the pin to join both sides of belt together.

Hook the bottom of each clip to wire belt and gently push

the top of the belt upward to clip the top of the clip to the next metal wire. Make sure clips are fastened to the center section of the wire belt.

Verify belt alignment is even from side to side of each belt.

Set compression knobs to recommended settings of 4 for the crown and 3 for the heel. Reinstall both conveyor covers and top cover.

P/N 1011208 7/13

P/N 1011233 Rev. B 09/13

Page 27

NOTES

VERTICAL CONTACT TOASTER

P/N 1011233 Rev. B 09/13

Page 28

LIMITED WARRANTY

Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered. During the first 24 months, coverage for parts only to include the following components: Generator Casting, Solid State Control, and Motor.

1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.

2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.

If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.

4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.

5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.