Roundup VCT-2010 Owner's Manual
MANUFACTURING
NUMBERS:
9210318
9210319
VERTICAL CONTACT
P/N 1011233 Rev. B 09/13
TOASTER
Model VCT-2010
Owner’s Manual
VERTICAL CONTACT TOASTER
TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Specifications .............................................................5
Dimensions ................................................................5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
Installation ...................................................................7
Unpacking ..................................................................7
Equipment Setup .......................................................7
Assembling the Unit ..................................................7
Operation .....................................................................8
Operating Instructions ...............................................8
Light/Dark Adjustments ..............................................8
User Mode .................................................................9
Manager Mode ..........................................................9
Safety Features .......................................................10
OWNER INFORMATION
General
Fault Messages .......................................................10
Error Codes .............................................................10
Maintenance .............................................................. 11
Daily .........................................................................11
Replacing the Release Sheet (Every 3-5 Weeks) ...12
Replacing the Silicone Belts (Every 2–4 Months) ...13
About the VCT-2010 Clip Style Belt ........................13
Checking the Conveyor Belt Chains
(Every 3–6 Months) .................................................14
Checking the Roller Tensioners
(every 3–6 months) .................................................15
Troubleshooting .......................................................16
Replacement Parts ...................................................21
Wiring Diagram .........................................................25
VCT-2010 Clip Style Belt Instructions .....................26
Notes..........................................................................27
Limited Warranty ......................................................28
Warranty Information
The Vertical Contact Toaster Model VCT-2010 is
designed for contact toasting of buns. The toaster
design allows the operator to place buns on both sides
of the heated platen at the same time. Buns are placed
into the top of the toaster and uniform, golden brown,
warm buns are then retrieved at the base of the toaster.
This manual provides the safety, installation, and
operating procedures for the Vertical Contact Toaster
Model VCT-2010. We recommend that all information
contained in this manual be read prior to installing and
operating the unit.
Your Vertical Contact Toaster Model VCT-2010 is
manufactured from the finest materials available and
assembled to Roundup’s strict quality standards. This
unit has been tested at the factory to ensure dependable, trouble-free operation.
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does NOT extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components.
• Damage from tampering with, removal of, or
changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
2
P/N 1011233 Rev. B 09/13
VERTICAL CONTACT TOASTER
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the directory included with your unit or visit our
web site at www.ajantunes.com for a list of Authorized
Service Agencies.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(toll free in the U.S.) or 630-784-1000 if you have trouble locating your Authorized Service Agency.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design
without notice. Such revisions do NOT entitle the buyer to corresponding changes,
improvements, additions, or replacements for previously purchased equipment.
P/N 1011233 Rev. B 09/13
3
VERTICAL CONTACT TOASTER
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual, use
the following guidelines to safely operate the unit:
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a
properly grounded cord connector. Do NOT attempt to
defeat the grounded connector.
• Install or locate the equipment only for its intended use
as described in this manual. Do NOT use corrosive
chemicals in this equipment.
• Do NOT operate this equipment if it has a damaged
power cord or plug, if it is not working properly, or if it
has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service
Agency for adjustment or repair.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse the power cord or plug in water.
• Keep the power cord away from heated surfaces.
• Do NOT allow the power cord to hang over edge of a
table or counter.
The following warnings and cautions appear throughout
this manual and should be carefully observed:
• Failure to use Release Sheets may result in damage
to the equipment and loss of warranty coverage.
• Do NOT clean this appliance with a water jet.
• If the power cord is damaged, it must be replaced
by the manufacturer, its service agent, or a similarly
qualified person.
• All electrical connections must be in accordance
with local electrical codes and any other applicable
codes.
• WARNING, ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this appliance.
- Do NOT modify the power cord plug. If it does
not fit the outlet, have a proper outlet installed
by a qualified electrician.
- Do NOT use an extension cord with this unit.
- Check with a qualified electrician if you are
unsure if the appliance is properly grounded.
• Turn the power off, unplug the power cord, and
allow unit to cool down before performing any
service or maintenance.
• The toaster should be grounded according to local
electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with
separate electrical lines protected by fuses or a
circuit breaker of the proper rating.
• Bread may burn. Therefore toasters must NOT be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
• When installing a Silicone Belt, do NOT install
it around the Upper and Lower Support Rods or
permanent damage to the Silicone Belt will occur.
Make sure the Silicone Belt is only installed around
the Conveyor Belt Chain.
• Make sure both ends of the Silicone Belt are
aligned before installing the Silicone Belt Pin.
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P/N 1011233 Rev. B 09/13
VERTICAL CONTACT TOASTER
SPECIFICATIONS
Dimensions
Conveyor
Cover (Front)
Model &
Mfg. No.
Silicone
Belt
Width
(A)
Bun Chute
Release
PROGRAM
LIGHTER
DARKER
Depth
(B)
Heat Shield
Sheet
Conveyor
Belt
Chain
Control Panel
and Power Switch
Conveyor
Cover (Rear)
Roller
Tensioner
Height
(C)
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW
THE INSTRUCTIONS IN THIS MANUAL COULD RESULT
IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do NOT modify the power cord plug. If it does not fit
the outlet, have a proper outlet installed by a qualified electrician.
• Do NOT use an extension cord with this appliance.
• The toaster should be grounded according to local
electrical codes to prevent the possibility of electrical
shock. It requires a grounded receptacle with separate
electrical lines protected by fuses or a circuit breaker
of the proper rating.
• Check with a qualified electrician if you are unsure if
the appliance is properly grounded.
CAUTION
Failure to use Release Sheets may result in damage to
the unit and loss of warranty coverage.
VCT-2010
9210318
9210319
20”
(508 mm)
15 1/4”
(387 mm)
(508 mm)
Electrical Ratings
Model &
Mfg. No.
VCT-2010
9210318
VCT-2010
9210319
Volts Watts Amp. Hz.
208 3300 15.8 50/60
230 3300 14.4 50/60
Electrical Cord & Plug Configurations
Model &
Mfg. No.
VCT-2010
9210318
VCT-2010
9210319
Description Configuration
Power Cord
Assembly
20 Amp, 250 Volt
Right Angle
16 Amp, 250 Volt
CEE 7/7 Plug
20”
P/N 1011233 Rev. B 09/13
5
VERTICAL CONTACT TOASTER
SPECIFICATIONS (continued)
Release
Sheet
Heat Shield
Conveyor
Cover (Rear)
Conveyor
Cover (Front)
Silicone
Belt
PROGRAM
LIGHTER
DARKER
Bun Chute
Figure 1. VCT-2010 Vertical Contact Toaster
Conveyor
Belt
Chain
Roller
Tensioner
Control Panel
and Power Switch
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P/N 1011233 Rev. B 09/13
VERTICAL CONTACT TOASTER
INSTALLATION
Unpacking
1. Remove the unit and all packing materials from
the shipping carton.
2. Open the Accessories Box. It should contain the
following:
• Bun Chute
• Two Release Sheets
• Owner’s Manual
• Authorized Service Agency Directory
3. Remove all shipping tape and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged,
contact Antunes Technical Service IMMEDIATELY at
1-877-392-7854 (toll free in the U.S.) or 630-784-1000.
Equipment Setup
Before placing the toaster into service, pay attention to
the following guidelines:
• Make sure power is off and the toaster is at room
temperature.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse the power cord or plug in water.
• Keep the power cord away from heated surfaces.
• Do NOT allow the power cord to hang over the
edge of a table or counter.
• Connect the unit to the proper power supply.
Refer to the specification plate for the proper
voltage.
CAUTION
Bread may burn. Therefore toasters must NOT be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
Assembling the Unit
NOTE: The factory has pre-installed a Release
Sheet over the Platen (Figure 1). Verify that it is
properly in place before proceeding.
1. Place the unit on a flat, sturdy location.
2. Install the Bun Chute so the hooks are installed
over the lower rear yellow Support Rod (Figure 2).
IMPORTANT: Do NOT plug any other power cords
into the receptacles on the toaster.
NOTE: Make sure the Heat Shield is activating the
Conveyor Safety Interlock Switch. The unit will not
function unless the Heat Shield is in place and the
Conveyor Safety Interlock Switch is activated.
Side view of
Bun Chute connected
over the bottom
rear support rod
Figure 2. VCT-2010 Components
Crown Side
Bun Chute
Power
Switch
Temperature Controls &
Heel Side
Hi-Limit
Control
Temperature Display
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other applicable codes.
P/N 1011233 Rev. B 09/13
7
VERTICAL CONTACT TOASTER
Hi-Limit
Control
Temperature Controls &
Temperature Display
Power
Switch
Bun Chute
Bun Thickness
Adjustment Controls
(Side of Unit)
Heel Side
Crown Side
OPERATION
Operating Instructions
NOTE: The unit includes Bun Thickness Adjustment
Controls (Figure 4), which are factory set to #3 for
Heels and #4 for Crowns.
NOTE: Recommended settings are #3 for Heels and
#4 for Crowns.
1. Turn the power on and allow the unit to warm up
for 30 minutes before proceeding.
NOTE: The temperature display (Figure 3) flashes
“LO” until the toaster reaches its preset operating
temperature. When the toaster approaches the preset
temperature of 570°F (299°C), “USE” appears in the
temperature display and the unit is ready to toast
buns. If “USE” does not appear in the window after
approximately 30 minutes, contact your Authorized
Service Agency.
3. Drop Crowns and Heels into the slot (Figure 3).
Figure 3. VCT-2010 Toaster
NOTE: The cut side of the Heels and Crowns must
face each other.
4. Toasted buns will drop out of the unit and down
the Bun Chute (Figure 3) in approximately 18
seconds.
5. Test at least 4 buns before putting the toaster into
service.
6. Turn the power off for the unit when finished
toasting for the day. Then proceed with the Daily
Cleaning as outlined in the Maintenance section of
this manual.
Figure 4. Bun Thickness Adjustment Controls
Light/Dark Adjustments
The light/dark value can be adjusted when the unit is
displaying “LO” or “USE”. To adjust the light/dark value,
press the LIGHTER or DARKER button. The display
will change to show the current light/dark value.
NOTE: The default light/dark value is d0.
Press the LIGHTER or DARKER button to change the
light/dark value. The adjustment range is L1-L9 and
d0-d9. L9 is the lightest, d0 is the middle, and d9 is the
darkest setting.
To save the light/dark value, press the PROGRAM button
or wait 5 seconds until the screen displays “LO” or “USE”.
NOTE: Adjusting the light/dark value does NOT
change the temperature. It changes the speed of the
conveyors. The light/dark value will reset to the d0
value when the unit is turned off.
8
P/N 1011233 Rev. B 09/13
OPERATION (continued)
User Mode
User Mode allows an operator to view the toaster settings but does not permit any adjustments.
1. Press and hold the PROGRAM button for 5 seconds.
After 5 seconds, the display will show the actual
temperature of the Platen Heater.
2. Press the LIGHTER button to view the setpoint of
the Platen Heater.
3. Press the PROGRAM button to proceed to the
Auxiliary Heater menu. The display will show the
actual temperature of Auxiliary Heater.
4. Press the LIGHTER button to view the setpoint of
the Auxiliary Heater.
5. Press the PROGRAM button to proceed to the
Motor Menu. The display will show the actual
speed of the Motor.
VERTICAL CONTACT TOASTER
PROGRAM
Figure 5. VCT-2010 Toaster Control Panel
LIGHTER
DARKER
6. Press the LIGHTER button to view the setpoint of
the Motor.
NOTE: The unit will exit User Mode after 5 seconds
of keypad inactivity.
Manager Mode
Manager Mode allows an operator to view and adjust
the following settings:
• Platen Heater Temperature
• Auxiliary Heater Temperature
• Motor Speed
• Temperature Units
Manager Mode also allows an operator to view (but
not adjust) the Ambient Temperature of the Control
Compartment.
1. Turn the unit off.
2. Turn the power on while holding the PROGRAM
button. Continue to hold the button until “ENA”
appears on the display (after approximately 10
seconds).
3. Release the PROGRAM button. The display now
shows the Platen Setpoint Temperature.
4. To adjust the Platen Setpoint, press the LIGHTER
or DARKER buttons to reach the desired temperature.
NOTE: The recommended temperature setting for
the Platen Heater is 570°F (299°C).
5. Press the PROGRAM button to proceed to the
Auxiliary Heater Setpoint Temperature.
6. To adjust the Auxiliary Heater Setpoint, press
the LIGHTER or DARKER buttons to reach the
desired temperature.
NOTE: The recommended temperature setting for
the Auxiliary Heaters is 330°F (166°C).
7. Press the PROGRAM button to proceed to the
Motor Speed Setpoint.
8. Adjust the Motor Speed Setpoint by pressing
the LIGHTER or DARKER buttons to reach the
desired speed.
NOTE: The Motor Speed is adjustable from 1-100.
The recommended setting is 52.
9. Press the PROGRAM button to proceed to
Temperature Units.
10. To change the Temperature Units from Fahrenheit or
Celsius, press the LIGHTER or DARKER buttons.
11. Press the PROGRAM button to proceed to the
Ambient Temperature of the Control Compartment.
NOTE: No changes can be made to the Ambient
Temperature of the Control Compartment.
Temperatures under 150°F (66°C) are acceptable.
12. Press and hold the PROGRAM button to save
any changes.
NOTE: The unit will exit Manager Mode after 30
seconds of keypad inactivity.
P/N 1011233 Rev. B 09/13
9
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