Roundup UTX-200L, 9210805, 9210806 User Manual

UNIVERSAL TOASTER
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MODEL UTX-200L
Manufacturing Number 9210805 & 9210806
Place this manual in the Toaster section
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
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TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Specifications .............................................................3
Electrical Specifications & Plug Configuration ..........3
Pass Through Time ...................................................3
Dimensions ................................................................3
Important Safety Information ....................................4
Installation ...................................................................5
Operation .....................................................................7
Operating Instructions ...............................................7
Switching Between Muffin and Bagel Mode ..............7
Breakfast to Lunch Change-over...............................8
Product Labels and Toasting Product .......................9
Bun Thickness Compression Control Knob Settings 10
A.J. Antunes & Co.
UTX-200 & CTX-200
Scan with mobile device or enter URL
for product and service information.
http://tiny.cc/ajaUTX-CTX
UNIVERSAL TOASTER UTX-200L
Adjusting Toasting Quality .......................................10
Viewing the Program Mode Settings .......................11
Universal Toaster Settings .......................................11
UTX-200L Unit Status Mode ...................................12
Changing the Display Language .............................12
Purging Products from the Toaster ..........................12
Shutting down the UTX-200L ..................................13
Reset to Factory Defaults ........................................13
Adjusting the Upper and Lower I.R. ........................14
Maintenance ..............................................................15
DAILY: Cleaning the Accessories, Release Sheet, and
Vertical Conveyor Belt .............................................15
WEEKLY & SEMI ANNUALLY: Clean Cooling Fans 16
Troubleshooting .......................................................17
Replacement Parts ...................................................19
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation.
If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses.
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connection.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..
P/N 1010992 Rev. K 03/15 McDonald’s
LIMITED WARRANTY
• Improper or unauthorized repairs.
• Scheduled Maintenance procedures as outlined in your MRC Card.
• This Warranty does not cover Consumable items. NOTE: The Conveyor Belt
wraps are consumable items that can be easily adjusted or replaced accord­ing to the Maintenance Section of this product’s Owner’s Manual.
• Water pressure problems or contamination problems such as foreign material in water lines or inside solenoid valves due to an incoming water source.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repair­ing or replacing other property which is damaged, or any other incidental damage of any kind.
© McDonald’s Corporation All Rights Reserved
1
UNIVERSAL TOASTER UTX-200L
OWNER INFORMATION
General
This manual is produced for the Universal Toaster.
The Universal Toaster is designed to toast a variety of buns (crowns and heels), bagels, and muffins. Its unique design allows the toaster to automatically switch temperatures and conveyors based on the choice of toasting zones made by the user. The Universal Toaster uses a combination of contact, impingement, and radiant toasting technologies to provide an evenly toasted product.
This manual provides the safety, installation, and operating procedures for the Universal Toaster. We recommend that this manual be read prior to installing and operating the unit.
The Universal Toaster is manufactured from the finest materials available and assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
Warranty Information
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier imme­diately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does NOT extend to:
Damages caused in shipment or damage as a result of improper use.
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your Authorized Service Agency.
Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Network ID Number:
Refer to the service agency directory packaged with your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup­plied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster.
Installation of electrical service.
Normal maintenance as outlined in this manual.
Malfunction resulting from improper maintenance.
Damage caused by abuse or careless handling.
Damage from moisture into electrical components.
Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
You may also contact the factory at 1-877-392-7854 (North America only), or 630-784-1000 if you have trouble locating your nearest Authorized Service Agency.
2
P/N 1010992 Rev. K 03/15
McDonald’s
SPECIFICATIONS
25-3/4”
Electrical Specifications & Plug Configuration
Model & Mfg. No
UTX-200L
9210805
Line
Voltage
Phase Power
208 V 3 8.6 kW 24 60
240 V 3 10 kW 24 60
UNIVERSAL TOASTER UTX-200L
Max Amps/
Line
Freq.
Plug Description and
Conguration
Pin & Sleeve 3 phase
208 V 3 8.6 kW 24 60
UTX-200L
9210806
240 V 3 10 kW 24 60
Pass Through Time
For all UTX-200 units the pass through time is 22 seconds (+/- 2 seconds).
Dimensions
31-3/4”
(806 mm)
29”
(737 mm)
19-3/4”
(501 mm)
18-1/4”
(463 mm)
NEMA L15-30P
(654 mm)
24”
(610 mm)
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do NOT use an extension cord with this appliance.
• Check with a qualified electrician if you are unsure if the appliance is properly grounded.
P/N 1010992 Rev. K 03/15 McDonald’s
CAUTION
All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
3
UNIVERSAL TOASTER UTX-200L
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the equip­ment. Failure to observe may result in damage to the equipment, severe bodily injury or even death.
CAUTION
GENERAL CAUTION. Indicates information impor­tant to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend­ed use as described in this manual. Do NOT use corrosive chemicals in this equipment.
• Do NOT operate this equipment if it has a dam­aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service Agency for adjustment or repair.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or counter.
• Do NOT operate unit on a combustible counter top.
• Do NOT clean this appliance with a water jet.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Turn the power off, wait for the cool-down pro­cedure to complete its cycle (45 minutes), and unplug the power cord before performing any ser­vice or maintenance on the unit.
WARNING
ELECTRICAL WARNING. Indicates information relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
WARNING
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
NOTE: Turning off the power switch does NOT turn off all power to the unit. When the unit is plugged in and turned off, an LED light will flash to indicate that the power cord is plugged in.
• The procedures in this chapter may include the use of chemical products. These chemical products will be highlighted with bold face let­ters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appro­priated Material Safety Data Sheets (MSDS).
• The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded recep­tacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.
This equipotentiality symbol shows
external functional grounding connection.
WARNING To avoid possible personal injury and/or dam­age to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be shut down and UNPLUGGED before any internal servicing, except when electrical tests are required. Use extreme care during electrical cir­cuit tests. Live circuits will be exposed.
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P/N 1010992 Rev. K 03/15
McDonald’s
UNIVERSAL TOASTER UTX-200L
UNIVERSAL TOASTER
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Remove the knob
INSTALLATION
1
Bun
Buffer
Release Sheet (2)
Breakfast
Chute
Manufacturing Number 9210800 and 9210802
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
A.J. ANTUNES & CO. 180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650 www.ajantunes.com
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Specifications .............................................................3
Electrical Specifications & Plug Configuration ..........3
Dimensions ................................................................3
Important Safety Information ....................................4
Installation ................................................................... 5
Unpacking ..................................................................5
Location .....................................................................5
Assembling the Unit ..................................................6
Operation ..................................................................... 7
Operating Instructions ...............................................7
Breakfast to Lunch Change-over ..............................7
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment manufactured and purchased after January 1, 2003. All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months from date of shipment from our factory. If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
WARRANTY EXCLUSIONS
The cost of Installation.
Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
Alteration, misuse, abuse.
Improper storage or handling.
Improper maintenance.
Failure to follow proper Installation instructions, including electrical connec-
tion.
Improper or unauthorized repairs.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge. This warranty is exclusive and is in lieu pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..
P/N 1010904 09/06 McDonald’s
Owner’s
Manual
MODEL UTX-200
BY
TABLE OF CONTENTS
of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
© McDonald’s Corporation All Rights Reserved
UNIVERSAL TOASTER UTX-200
Product Labels and Toasting Product .......................8
Bun Thickness Compression Control Knob Settings 9
Viewing the Program Mode Settings ......................10
Adjusting Toasting Quality ......................................10
Universal Toaster Settings .......................................11
UTX-200 Unit Status Mode .....................................11
Purging Products from the Toaster .........................12
Shutting down the UTX-200 ...................................12
Maintenance ..............................................................13
Cleaning the Accessories, Release Sheet, and
Vertical Conveyor ...................................................13
Troubleshooting .......................................................15
Replacement Parts ...................................................17
Wiring Diagram .........................................................35
LIMITED WARRANTY
Scheduled Maintenance procedures as outlined in your MRC Card.
Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-Rings, and light bulbs.
Overtime or Holiday charges.
Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time
over two (2) hours.
Freight, foreign, excise, municipal or other sales or use taxes.
Consequential damages such as loss of profit, loss of time, the cost of repair-
ing or replacing other property which is damaged, or any other incidental damage of
any kind.
1
DO NOT DISCARD
ACCESSORIES BOX!
Open the Large Box. Remove and open the Accessory Box.
Set accessories, parts, and manual aside.
NOTE: Wash all metal
3
accessories prior to installation!
2
Remove UTX-200L from box. Place in desired location.
Wipe down the entire unit with a clean damp cloth.
4
Breakfast
Chute
Crumb
Tray
Bun Buffer
Wash all metal accessories in hot, soapy water and allow to
air dry. Attach Bun Buffer to front of unit.
closest to the CTX-200
5
NOTE: CTX-200
can be placed
to the left or right
of UTX-200
Plug the power cord into the appropriate outlet.
If CTX-200L is present: Remove Compression Knob from
side of the UTX-200L closest to the CTX-200.
Do NOT discard the knob.
P/N 1010992 Rev. K 03/15 McDonald’s
Plug the
Power Cord
into the
appropriate
outlet
Insert Breakfast Chute over Crumb Tray TAB END FIRST.
Hook the chute over the top of Crumb Tray. Slide Crumb Tray
fully into unit.
NOTE: If any parts are missing or damaged, contact Technical Service IMMEDIATELY at 1-877­392-7854 (North America only), or 630-784-1000.
CAUTION
1. Provide at least 1 inch (25.4 mm) clearance on both sides of the UTX-200L (or CTX-200L if used with the UTX-200L) from any combustible wall or surface. Leave front and back open.
2. Do NOT operate unit on a combustible surface or counter top.
WARNING Use caution while the unit is operating. The unit and accessories will be hot to the touch. Use Heat Resistant Gloves when removing any accessories while the unit is operating. Personal injury may result.
5
UNIVERSAL TOASTER UTX-200L
INSTALLATION (continued)
Bun Feeder
Release Sheet
Retainer Bar
Platen
Release Sheet
Breakfast
Chute
Bun Buffer
The Breakfast Chute
should be installed
as shown.
Unit Crumb
Tra y
Power
Cord
NOTE: To access the
Control Panel, open the
front cover. This
reveals the full
Control Panel (Inset).
I/R
PLTN
MOTOR
ADJUST
UT
BREAKFAST/LUNCH
PRGM
NEXTPREV
SELECT
NOTE: When installing the Release Sheet, make
sure it is not caught in the conveyor. Additional
Release Sheets can be obtained through your
Authorized Service Agency.
Figure 1. Universal Toaster Components
6
P/N 1010992 Rev. K 03/15
McDonald’s
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