Roundup TBS-2X, TBS-1X User Manual

POWER
READY
STEAMING
CYCLE START
"HOT"
TBS-1X TBS-2X
Taco Bell Steamer
TBS-1X & TBS-2X
owner’s manual
Manufacturing Numbers:
9100400, 9100402, 9100410 & 9100412
www.ajantunes.com
P/N 1010698 Rev. I 03/12
Table of Contents
General .................................................. 2
Warranty Information ............................. 2
Service/Technical Assistance ...................2
Important Safety Information ................. 3
Warnings ................................................ 3
Specifications ......................................... 4
Shipping Weight ..................................... 4
Capacities ............................................... 4
Unpacking .............................................. 5
Equipment Setup .................................... 5
INSTALLATION ........................................ 6
OPERATING INSTRUCTIONS ................... 7
Daily Cleaning ........................................ 8
Monthly Maintenance ............................ 8
Troubleshooting...................................... 10
Replacement Parts ..................................12
Replacement Parts – TBS-1X & TBS-2X ..13
Wiring Diagram ...................................... 15
Notes ...................................................... 16
Limited Warranty .................................... 17
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
IMPORTANT
Keep these instructions for future ref­erence. If the unit changes ownership, be sure this manual accompanies the equipment.
GENERAL
The Taco Bell Steamer produces steam using plain tap water for quick heating and recon­stituting of food items. Simple push-button action delivers a fully adjustable impulse of steam. Because the amount of steam is consistent, it removes the guesswork and produces a uniform finished product from one operator to another.
This manual provides the safety, installation, and operating procedures for the Taco Bell Steamer. We recommend that all informa­tion contained in this manual be read prior to installing and operating the unit.
Your Taco Bell Steamer is manufactured from the finest materials available and assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
WARRANTY INFORMATION
Please read the full text of the Limited Warranty printed on the back cover of this manual.
If the unit arrives damaged, contact the car­rier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
• The warranty does NOT extend to:
• Damages caused in shipment or dam-
age as result of improper use.
• Installation of electrical service.
• Installation of plumbing or water
supply, or water pressure regulator (if applicable).
• Calibration, adjustment, or mainte­nance.
• Normal maintenance as outlined in this manual.
• Consumable parts such as gaskets, rubber feet, labels, O-rings, etc.
• Malfunction resulting from improper maintenance or improper/incorrect voltage supply.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
SERVICE/TECHNICAL ASSISTANCE
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.
Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From
Date of Purchase
Model Number
Serial Number
Manufacturing Number
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
Visit www.ajantunes.com or contact the fac­tory at 1-630-784-1000 to locate your nearest Authorized Service Agency.
Refer to the service agency directory packaged with your manual and fill in the information below.
Authorized Service Agency
Name
Phone Number
Address
2
P/N 1010698 Rev. I 03/12
IMPORTANT SAFETY INFORMATION
Use the following guidelines for safe opera­tion of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is fur­nished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge
of table or counter.
• Turn the power off, unplug the power cord, and allow unit to cool down before performing any service or maintenance on the unit.
• The procedures in this manual may include the use of chemical products. These chemical products will be highlighted with bold face letters fol­lowed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded recep­tacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• All electrical connections must be in accordance with local electrical codes and any other applicable codes.
• Do not clean this appliance with a water jet.
WARNINGS
Be advised of the following warnings when operating and performing maintenance on this unit.
• If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.
• Do not modify the power supply cord plug. if it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appliance.
• Electrical ground is required on this appliance.
• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
• If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.
• Inspection, testing, and repair of elec­trical equipment should only be per­formed by qualified service personnel.
• This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• On direct water hook-up units, water pressure must not exceed 30 psi (2.1 kg/cm2 or 207 kPa). Higher water pressures will cause poor perfor­mance, excessive condensation, and flooding of the Steam Generator. To reduce water pressure, install a water pressure regulator and set water pres­sure to 20–30 psi (1.4–2.1 kg/cm2 or 138–207 kPa). Contact your equip­ment supplier to purchase a Water Pressure Regulator.
• To ensure proper steaming character­istics, some calcium/mineral deposits must be present on the generator surface. If, during cleaning, the surface does become free of calcium/mineral deposits, add plain tap water to the surface and allow it to boil off. This may have to be repeated several times to ensure proper steaming characteris­tics by creating a thin layer of deposits on the surface.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish.
• Chlorides or phosphates in clean­ing agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.
• The following tips are recommended for maintenance of your stainless steel equipment:
• Always use soft, damp cloth for
cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
• Routine cleaning should be done
daily with soap, ammonia deter­gent, and water.
• Stains and spots should be
sponged using a vinegar solution.
• Finger marks and smears should be
rubbed off using soap and water.
• Hard water spots should be
removed using a vinegar solution.
P/N 1010698 Rev. I 03/12
3
SPECIFICATIONS
A
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E
CM
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A
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C US
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B
POWER
READY
STEAMING
CYCLE START
CAUTION
"HOT"
C
A
Model No.
TBS-1X
TBS-2X
Width
(A)
14.15”
(359 mm)
25.75”
(654 mm)
Model No. Volts Watts Amps Hertz Plug Description
TBS-1X
9100410
TBS-2X
208 3300 15.9 50/60
9100400
(per side)
TBS-1x
9100412
TBS-1X
220-240 3300 13.8-15 50/60
9100402
(per side)
Depth
(B)
9.7”
(246 mm)
9.7”
(246 mm)
Height
(C)
13.4”
(340 mm)
13.4”
(340 mm)
6-20P Non-Locking
20 Amp., 250 VAC.
SHIPPING WEIGHT
TBS-1X Series 36 lbs (16.3 kg)
TBS-2X Series 62 lbs (28.1 kg)
CAPACITIES
TBS-1X Series One Taco Bell Product
TBS-2X Series Two Taco Bell Products
Model & Mfg. No.
TBS-1X
Agency Approvals
TBS-2X
4
P/N 1010698 Rev. I 03/12
UNPACKING
1. Remove unit and all packing materials from shipping carton.
2. The box should contain the following
• Taco Bell Steamer
• Handle & Handle Guard
(Qty. 2 for TBS-2X)
• Water Quick Disconnect Kit (Qty. 2 for TBS-2X)
• Water Measuring & Calibration Kit
NOTE: If any parts are missing or dam­aged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-1000.
3. Remove all packing materials and protective coverings from the unit.
4. Remove and wash the Spatula(s) and Liner(s) (Figure 1) in soap and water. Rinse with clean hot water and allow to air dry.
5. Wipe all surfaces of the unit with a hot damp cloth.
NOTE: Do NOT use a dripping wet cloth. Wring out before use.
6. Assemble the Handle and Handle Guard to the Spatula(s) (Figure 1).
7. Re-install Spatula(s).
EQUIPMENT SETUP
GENERAL
When placing the unit into service, pay atten­tion to the following guidelines:
• Make sure the power is off and the unit is at room temperature.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge
of table or counter.
ELECTRICAL
1. Place the unit on a sturdy, level table or other work surface. Make sure the power is off.
2. Connect the unit to the power supply.
Liner
Guard
Handle
Figure 1. Spatula Assembly
CAUTION
The TBS-2X has two power cords. Connect each plug to a receptacle that is connected to an individual circuit.
CAUTION
All electrical connections must be in accor­dance with local electrical codes and any other applicable codes.
CAUTION
Water pressure must not exceed 30 psi (2.1 kg/cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regulator, and set water pressure to 20–25 psi (1.4–1.7 kg/cm2 or 138–172 kPa).
PLUMBING
NOTE: Taco Bell Corporation REQUIRES installation of a Water Demineralizer system for supplying water to this equip­ment. To purchase the water filtration system, contact the approved equipment distributor.
NOTE: Flexible Tubing (not supplied) for water hookup should be a minimum 1/4”1 (6.5 mm) I.D.
1. Connect the Flexible Tubing to the Quick Disconnect Insert using the sup­plied hose clamp.
2. Push the Quick Disconnect Insert into the female fitting on the back of the unit until it clicks (Figure 2).
NOTE: The TBS-2X has two fittings on the back of the unit; one for each side.
Spatula
Quick Disconnect Insert (provided)
Flexible
Tubing
(not included)
Figure 2. Connecting Water Supply (back of unit)
WARNING
ELECTRICAL SHOCK HAZARD.
Be sure to read all information and
follow all safety procedures in the important
safety information section of this manual
before performing any of these steps.
CAUTION
This equipment is to be installed to com­ply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
CAUTION
Connect this unit to cold water supply line only. Connecting this unit to a hot water supply line will void the warranty.
P/N 1010698 Rev. I 03/12
5
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