Roundup GST-5V User Manual

Download

Page 1

GST-5V

gold standard toaster

Manufacturing Number

9210877

www.ajantunes.com

P/N 1011189 Rev. B 07/14

Page 2

TABLE OF CONTENTS

Warranty Information 2 Service/Technical Assistance 2 Important Safety Information 3 Warnings 3 Specications 4

Dimensions – see page 4 Electrical Ratings / Cord & Plug Congurations – see page 4

Installation 5 Operation 5 User Mode 6 Manager Mode 6 Safety Features 6

Hi-Limit Control – see page 6 Purging buns from Toaster – see page 6

Fault Messages 6 Error Codes 6 Daily Cleaning 7 Replacing Belts (Quarterly) 7

Removing Belts – see page 7 Installing Belts – see page 7

Cleaning the Top Cooling Fan and Electrical Housing (Annually) 8 Limited Warranty 10

WARRANTY INFORMATION

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and le a damage claim with them. Save all packing materials when ling a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does not extend to:

y Damages caused in shipment or

damage as result of improper use.

y Installation of electrical service. y Normal maintenance as out-

lined in this manual.

y Malfunction resulting from im-

proper maintenance.

y Damage caused by abuse or care-

less handling.

y Damage from moisture into electri-

cal components.

y Damage from tampering with,

removal of, or changing any preset control or safety device.

SERVICE/TECHNICAL ASSISTANCE

If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.

Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specication plate located on the rear of the unit.

Purchased From

Date of Purchase

Model Number

Serial Number

Manufacturing Number

IMPORTANT

A.J. Antunes & Co. reserves the

right to change specifications and

product design without notice. Such

revisions do not entitle the buyer to

corresponding changes, improvements, additions or replacements

for previously purchased equip-

ment.

IMPORTANT

Keep these instructions for future refer-

ence. If the unit changes ownership,

be sure this manual accompanies the

equipment.

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.

Visit www.ajantunes.com or contact the factory at 1-630-784-1000 to locate your nearest Authorized Service Agency.

Refer to the service agency directory packaged with your manual and ll in the information below.

Authorized Service Agency

Name

Phone Number

Address

P/N 1011189 Rev. B 07/14

Page 3

IMPORTANT SAFETY INFORMATION

Use the following guidelines for safe operation of the unit.

y Read all instructions be-

fore using equipment.

y For your safety, the equipment is

furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

y Install or locate the equipment only

for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.

y Do not operate this equipment if

it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

y This equipment should be serviced

by qualied personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.

y Do not block or cover any

openings on the unit.

y Do not immerse cord

or plug in water.

y Keep cord away from

heated surfaces.

y Do not allow cord to hang over

edge of table or counter.

y Turn the power o, unplug the

power cord, and allow unit to cool down before performing any service or maintenance on the unit.

NOTE: Turning o the power switch

does NOT turn o all power to the unit.

y The equipment should be grounded

according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

y All electrical connections must

be in accordance with local electrical codes and any other applicable codes.

y Do not clean this appli-

ance with a water jet.

WARNINGS

Be advised of the following warnings when operating and performing maintenance on this unit.

y If the supply cord is damaged, it

must be replaced by the manufacturer or its service agent or a similarly qualied person in order to avoid a hazard.

y Do not modify the power sup-

ply cord plug. if it does not t the outlet, have a proper outlet installed by a qualied electrician.

y Do not use an extension

cord with this appliance.

y Electrical ground is re-

quired on this appliance.

y Check with a qualied electrician if

you are in doubt as to whether the appliance is properly grounded.

y If a chemical cleaner is used, be

sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

y Inspection, testing, and repair

of electrical equipment should only be performed by qualied service personnel.

y Do not use a sanitizing solu-

tion or abrasive materials. The use of these may cause damage to the stainless steel nish.

y Chlorides or phosphates in clean-

ing agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface nish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.

y The following tips are recom-

mended for maintenance of your stainless steel equipment:

• Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

• Routine cleaning should be done daily with soap, ammonia detergent, and water.

• Stains and spots should be sponged using a vinegar solution.

• Finger marks and smears should be rubbed o using soap and water.

• Hard water spots should be removed using a vinegar solution.

P/N 1011189 Rev. B 07/14

Page 4

SPECIFICATIONS

Dimensions

Model & Mfg. No.

GST-5V

9210877

Width

(A)

35" (889 mm) 20" (508 mm)

Depth

(B)

Electrical Ratings / Cord & Plug Congurations

Model & Mfg. No.

GST-5V

9210877

Volts Watts Amps Hz Plug Description

208-240 5000-5760 24 50/60

Height

(C)

21 1/2" (546 mm)

(without Bun Feeder

Height

(D)

29 1/2” (749 mm) (with Bun Feeder)

Twist Lock

L6-30 P

P/N 1011189 Rev. B 07/14

Page 5

INSTALLATION

1. Remove unit and all packing mate-

rials from shipping carton.

2. Open the Accessories Box. It should

contain the following:

• Bun Chute

• Bun Feeder

• 1 Belt Set

• Owner’s Manual

NOTE: If any parts are missing or dam-

aged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-

1000.

3. Remove all packing materials and

protective coverings from the unit.

4. Wipe the entire exterior of the

toaster and the accessories mentioned above with a hot damp cloth. Allow to air dry

NOTE: Do NOT use a dripping wet

cloth. Wring out before use.

5. Attach the Bun Chute and Bun

Feeder.

When placing the toaster into service, pay attention to the following guidelines.

y Make sure the power switch is o

and the unit is at room temperature before plugging in the power cord.

y Do not block or cover any

openings on the unit.

y Do not immerse the power

cord or plug in water.

y Keep the power cord away

from heated surfaces.

y Do not allow the power cord to

hang over edge of table or counter.

y Place the unit on a sturdy, level

table or other work surface..

y Turn the power switch to

o (if it is set to on).

y Ensure the line voltage cor-

responds to the stated voltage on the specication label and power cord warning tag.

y Plug the power cord into the

appropriate power outlet. Refer to the specication plate for the proper voltage.

OPERATION

1. Turn the unit on and allow it to

warm up until USE appears in the display

2. Drop product into the appropriate

lane on the Bun Feeder according to Bun Feeder labels. Insert buns with the cut side facing away from the front of the toaster

3. Finished product drops into the bun

landing zone.

LIGHT/DARK ADJUSTMENTS

The light/dark value can be adjusted when the unit is displaying “USE”. To adjust the light/dark value, press the LIGHTER or DARKER button. The display will change to show the current light/dark value.

NOTE: The default light/dark value is

d0.

Press the LIGHTER or DARKER buttons to change the light/dark value. The adjustment range is L1-L9 and d0-d9. L9 is the lightest, d0 is the middle, and d9 is the darkest setting.

To save the light/dark value, press the PRO- GRAM button or wait 5 seconds until the screen displays “USE”.

NOTE: Adjusting the light/dark value

does NOT change the temperature. It changes the speed of the conveyors. The light/dark value will reset to the d0 value when the unit is turned o.

P/N 1011189 Rev. B 07/14

Figure 1.

Page 6

USER MODE

User Mode allows an operator to view the toaster settings but does not permit any adjustments.

1. Press and hold the PROGRAM but-

ton for 5 seconds. After 5 seconds, the display will show the actual temperature of the Rear Platen.

2. Press the LIGHTER button to toggle

between the setpoint and actual temperature of the Rear Platen Heater.

3. Press the PROGRAM button to

proceed to the Front Platen Heater menu. The display shows the actual temperature of the Front Platen.

4. Press the LIGHTER button to toggle

between the setpoint and actual temperature of the Front Platen.

5. Press the PROGRAM button to

proceed to the Motor Menu. The display shows the actual speed of the motor.

6. Press the LIGHTER button to toggle

between the setpoint and actual speed of the Motor.

NOTE: The unit will exit User Mode af-

ter 5 seconds of keypad inactivity.

MANAGER MODE

Manager Mode allows an operator to view and adjust the following settings:

• Rear Platen Temperature

• Front Platen Temperature

• Motor Speed

• Temperature Units (Celsius or Fahrenheit)

• Current Selection: 208 or 240 volts

Manager Mode also allows an operator to view (but not adjust) the Ambient Temperature of the Control Compartment as well as the number of days of operation.

1. Turn the unit o.

2. Turn the power on while holding the PROGRAM button.

3. Release the PROGRAM button. The

display shows the Platen Setpoint Temperature.

4. Enter the appropriate code and press the PROGRAM button.

5. To adjust the Platen Setpoint Temperature, press the LIGHTER or DARKER buttons to reach the desired temperature.

NOTE: The recommended temperature

setting for the Rear Platen is 545 F (285 C).

6. Press the PROGRAM button to pro-

ceed to the Front Heater Setpoint Temperature.

7. To adjust the Front Heater Setpoint Temperature, press the LIGHTER or DARKER buttons to reach the desired temperature.

NOTE: The recommended temperature

setting for the Front Platen is 545° F (285° C)

8. Press the PROGRAM button to

procedure to the Motor Speed Setpoint.

9. Adjust the Motor Speed Setpoint by pressing the LIGHTER or DARKER buttons to reach the desired speed.

NOTE: the Motor Speed is adjustable

from 1-100. The recommended setting is 51.

10. Press the PROGRAM button to pro-

ceed to the Temperature Units.

11. To change the Temperatures units from Fahrenheit or Celsius, press the LIGHTER or DARKER buttons.

12. Press the PROGRAM button to pro- ceed to the Ambient Temperature of the Control Compartment.

NOTE: No changes can be made to the

Ambient Temperature of the Control Compartment. Temperatures under 150° F (66° C) are acceptable.

13. Press and hold the PROGRAM but-

ton to save any changes.

NOTE: The unit exits Manager Mode

after 30 seconds of keypad inactivity.

SAFETY FEATURES

Hi-Limit Control

A Hi-Limit Control turns o electrical power to the heaters and control circuits if the unit overheats. To reset the control:

1. Let the unit cool for 10 - 15 minutes.

2. Locate the two Hi-Limit Controls on

the rear of the unit. Remove the two black protective cap.

3. Press and release both buttons. Reinstall the protective caps.

NOTE: If the Hi-Limit Controls require

continuous resetting, contact your Authorized Service Agency.

Purging buns from Toaster

If buns get stuck in the toaster, press and hold both the UP and DOWN arrow buttons to increase the belt speed until the buns are purged from the toaster.

FAULT MESSAGES

The unit displays fault messages when there is a problem with the unit.

“Hi” ashes if the Rear Platen Heater temperature is 30° F more than the setpoint or if the Rear Platen Thermocouple is disconnected or open.

“CHEC” ashes when the control compartment ambient temperature is more than 150° F (66° C). All heaters shut o. The unit will not restart until the control compartment ambient temperature falls below 140° F (60° C).

“PO” ashes if the incoming power drops below 190 volts. The toaster shuts down.

“StoP” ashes when the motor has stopped for seven continuous seconds.

“SpEd” ashes when the motor speed drops 25% below the Setpoint for 30 continuous seconds.

ERROR CODES

If any of the following Error Codes appear, turn the power o, allow the unit to cool, and turn the power back on. If the error repeats, contact your Authorized Service Agency for assistance.

Error Description

ERR 1 Internal Error. Cycle the Power