Roundup GST-2H Instruction Manual

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Page 1

Wendy’s

GST-2H Horizontal Toaster

Manufacturing Numbers:

9210888

www.ajantunes.com

P/N 1011283 Rev. A 03/15

Page 2

TABLE OF CONTENTS

Table of Contents 2 Warranty Information 2 Service/Technical Assistance 2 Important Safety Information 3 Warnings 3 Specications 4 Installation 5 Operation 5

Light/Dark Adjustments 5

User Mode 6 Manager Mode 6 Safety Features 6

Hi-Limit Control 6 Purging buns from Toaster 6 Fault Messages 6 Error Codes 6

Daily Cleaning 7 Replacing Belts (Quarterly) 7

Removing Belts 7 Installing Belts 7 Cleaning the Top Cooling Fan and Electrical Housing (Annually) 8

Troubleshooting 9 Replacement Parts 11 Wiring Diagram 15 Limited Warranty 16

IMPORTANT

A.J. Antunes & Co. reserves the right to

change specifications and product de-

sign without notice. Such revisions do

not entitle the buyer to corresponding

changes, improvements, additions or

replacements for previously purchased

equipment.

IMPORTANT

Keep these instructions for future refer-

ence. If the unit changes ownership,

be sure this manual accompanies the

equipment.

WARRANTY INFORMATION

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and le a damage claim with them. Save all packing materials when ling a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does not extend to:

y Damages caused in shipment or

damage as result of improper use. y Installation of electrical service. y Normal maintenance as out-

lined in this manual. y Malfunction resulting from

improper maintenance. y Damage caused by abuse

or careless handling. y Damage from moisture into

electrical components. y Damage from tampering with,

removal of, or changing any

preset control or safety device.

SERVICE/TECHNICAL ASSISTANCE

If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.

Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specication plate located on the rear of the unit.

Purchased From

Date of Purchase

Model Number

Serial Number

Manufacturing Number

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.

Visit www.ajantunes.com or contact the factory at 1-630-784-1000 to locate your nearest Authorized Service Agency.

Refer to the service agency directory packaged with your manual and ll in the information below.

Authorized Service Agency

Name

Phone Number

Address

P/N 1011283 Rev. A 03/15

Page 3

IMPORTANT SAFETY INFORMATION

Use the following guidelines for safe operation of the unit.

y Read all instructions be-

fore using equipment.

y For your safety, the equipment is

furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

y Install or locate the equipment only

for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.

y Do not operate this equipment if

it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

y This equipment should be serviced

by qualied personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.

y Do not block or cover any

openings on the unit.

y Do not immerse cord

or plug in water.

y Keep cord away from

heated surfaces.

y Do not allow cord to hang over

edge of table or counter.

y Turn the power o, unplug the

power cord, and allow unit to cool down before performing any service or maintenance on the unit.

NOTE: Turning o the power switch

does NOT turn o all power to the unit.

y The procedures in this manual may

include the use of chemical products. These chemical products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).

y The equipment should be grounded

according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

y All electrical connections must

be in accordance with local electrical codes and any other applicable codes.

y Do not clean this appli-

ance with a water jet.

WARNINGS

Be advised of the following warnings when operating and performing maintenance on this unit.

y If the supply cord is damaged, it

must be replaced by the manufacturer or its service agent or a similarly qualied person in order to avoid a hazard.

y Do not modify the power sup-

ply cord plug. If it does not t the outlet, have a proper outlet installed by a qualied electrician.

y Do not use an extension

cord with this appliance.

y Electrical ground is re-

quired on this appliance.

y Check with a qualied electrician if

you are in doubt as to whether the appliance is properly grounded.

y When using a chemical cleaner,

be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

y Inspection, testing, and repair

of electrical equipment should only be performed by qualied service personnel.

y Do not use a sanitizing solution or

abrasive materials. These may cause damage to the stainless steel nish.

y Chlorides or phosphates in clean-

ing agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface nish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.

y The following tips will help

in the maintenance of stainless steel equipment:

• Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

• Routine cleaning should be done daily with soap, ammonia detergent, and water.

• Stains and spots should be sponged using a vinegar solution.

• Finger marks and smears should be rubbed o using soap and water.

• Hard water spots should be removed using a vinegar solution.

P/N 1011283 Rev. A 03/15

Page 4

SPECIFICATIONS

A B

Model & Mfg. No.

GST-2H

9210888

Model & Mfg. No.

GST-2H

9210888

Width

(A)

22" (559 mm) 21" (533 mm) 17” (432 mm)

Volts Watts Hertz

20 2000 60

Depth

(B)

Plug

Description

NEMA 6-20P

20 Amp, 250 Volt

Right Angle

Height

(C)

P/N 1011283 Rev. A 03/15

Page 5

INSTALLATION

1. Remove unit and all packing mate-

rials from shipping carton.

2. Open the Accessories Box. It should contain the following:

a. Bun Chute

b. Bun Feeder

c. 1 Belt Set

d. Owner’s Manual

NOTE: If any parts are missing or dam-

aged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-

1000.

3. Open the side door (Figure 1) and

remove all of the plastic ties securing the toaster mechanism.

4. Remove all packing materials and protective coverings from the unit.

5. Wipe the entire exterior of the toaster and the accessories mentioned above with a hot damp cloth. Allow to air dry

NOTE: Do NOT use a dripping wet

cloth. Wring out before use.

6. Attach the Bun Chute, Bun Feeder,

and Butter Wheel assembly.

7. Make sure the Compression Knob is set to 3, the default setting.

When placing the toaster into service, pay attention to the following guidelines.

y The power cord is located at the

bottom of the unit. The unit is designed to be placed on a table that will NOT pinch the power cord.

y Make sure the power switch is o

and the unit is at room temperature before plugging in the power cord.

y Do not block or cover any

openings on the unit.

y Do not immerse the power

cord or plug in water.

y Keep the power cord away

from heated surfaces.

y Do not allow the power cord to

hang over edge of table or counter.

y Place the unit on a sturdy, level

table or other work surface.

y Turn the power switch to

o (if it is set to on).

y Ensure the line voltage cor-

responds to the stated voltage on the specication label and power cord warning tag.

8. Plug the power cord into the appropriate power outlet. Refer to the specication plate for the proper voltage.

P/N 1011283 Rev. A 03/15

OPERATION

1. Press and release the Power button

to turn the toaster on. Allow the toaster to warm up until USE appears in the display

2. Set the Compression Knobs to the desired setting. The recommended Compression Settings are:

CROWN - #4 HEEL - #3

3. Insert product into the appropriate

lane on the Bun Feeder according to Bun Feeder labels. Insert buns with the cut side facing down.

4. Finished product drops into the bun landing zone.

Light/Dark Adjustments

The light/dark value can be adjusted when the unit is displaying “USE”. To adjust the light/dark value, press the LIGHTER or DARKER button. The display will change to show the current light/dark value.

NOTE: The default light/dark value is

d0.

Press the LIGHTER or DARKER buttons to change the light/dark value. The adjustment range is L1-L9 and d0-d9. L9 is the lightest, d0 is the middle, and d9 is the darkest setting.

To save the light/dark value, press the PRO- GRAM button or wait 5 seconds until the screen displays “USE”.

NOTE: Adjusting the light/dark value

does NOT change the temperature. It changes the speed of the conveyors. The light/dark value will reset to the default value of d0 when the unit is turned o.

Figure 1.

Page 6

USER MODE

User Mode allows an operator to view the toaster settings but does not permit any adjustments.

1. Press and hold the PROGRAM button for 5 seconds. After 5 seconds, the display will show the actual temperature of the Platen.

2. Press the LIGHTER button to toggle between the Setpoint and actual temperature of the Platen Heater.

3. Press the PROGRAM button to proceed to the Motor Menu. The display shows the actual speed of the motor.

4. Press the LIGHTER button to toggle between the Setpoint and actual speed of the Motor.

NOTE: The unit will exit User Mode af-

ter 5 seconds of keypad inactivity.

MANAGER MODE

Manager Mode allows an operator to view and adjust the following settings:

y Heater Temperature y Motor Speed y Temperature Units

(Celsius or Fahrenheit)

Manager Mode also allows an operator to view (but not adjust) the Ambient Temperature of the Control Compartment.

1. Press and release the Power button to turn the toaster o.

2. Press and release the Power button while holding the PROGRAM button. Continue holding the button until “ENA” appears on the display (after approximately 10 seconds).

3. Release the PROGRAM button. The display shows the Heater Setpoint Temperature.

4. To adjust the Heater Setpoint Temperature, press the LIGHTER or DARKER buttons to reach the desired temperature.

NOTE: The recommended temperature

setting for the Platen is 545 °F (285 °C).dd

5. Press the PROGRAM button to

procedure to the Motor Speed Setpoint.

6. Adjust the Motor Speed Setpoint by pressing the LIGHTER or DARKER buttons to reach the desired speed.

NOTE: The Motor Speed is adjustable

from 1-100. The recommended setting is 57.

7. Press the PROGRAM button to pro-

ceed to the Temperature Units.

8. To change the Temperatures units from Fahrenheit or Celsius, press the LIGHTER or DARKER buttons.

9. Press and hold the PROGRAM button to save any changes.

NOTE: The unit exits Manager Mode

after 30 seconds of keypad inactivity.

SAFETY FEATURES

Hi-Limit Control

A Hi-Limit Control turns o electrical power to the heaters and control circuits and displays HL if the unit overheats. To reset the control:

1. Let the unit cool for 15 minutes.

2. Locate the Hi-Limit Controls on the

rear of the unit. Remove the black protective cap.

3. Press and release the button. Reinstall the protective cap.

NOTE: If the Hi-Limit Control requires

continuous resetting, contact your Authorized Service Agency.

Purging buns from Toaster

If buns get stuck in the toaster, press and hold both the UP and DOWN arrow buttons to increase the belt speed until the buns are purged from the toaster.

Fault Messages

The unit displays fault messages when there is a problem with the unit.

y “Hi” ashes if the Platen Heater

temperature is 30 °F more than the Setpoint or if the Platen Thermocouple is disconnected or open.

y “CHEC” ashes when the control

compartment ambient temperature is more than 150 °F (66 °C). All heaters shut o. The unit will not restart until the control compartment ambient temperature falls below 140 °F (60 °C).

y “PO” ashes if the incoming

power drops below 190 volts. The toaster shuts down.

y “StoP” ashes when the mo-

tor has stopped for seven continuous seconds.

y “SpEd” ashes when the motor

speed drops 25% below the Set-

point for 30 continuous seconds. y “PLt” slow warmup (2:20 Min) y “SSr” The Solid State Relay has

shorted - the unit is running be-

yond the setpoint temperature.

Error Codes

If any of the following Error Codes appear, press and release the Power button to turn the toaster o. Allow the unit to cool. Then press and release the Power button to turn the toaster on. If the error repeats, contact your Authorized Service Agency for assistance.

NOTE: ERR #1, 2 , 3, 5, 6, 7, and 30 to

51: Internal Error. Cycle the power. If error persists, replace the board.

Error Description

ERR 8 Motor running when it should be

o.

ERR 9 High Internal Temperature.

ERR 10 Shorted Thermocouple.

ERR 11 Open Thermocouple.

P/N 1011283 Rev. A 03/15

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DAILY CLEANING

1. Press and release the Power button

to turn the toaster o. The toaster enters a 45 minute cool-down mode and automatically shuts down when complete.

NOTE: Be sure to perform cleaning

steps during cool-down mode.

2. Put on neoprene gloves and re-

move the Bun Feeder and Trivet.

3. Clean the outside surfaces of the toaster with a paper towel sprayed with an approved multi-surface cleaner. Allow to air dry.

4. Wipe the Bun Feeder and Trivet with a paper towel sprayed with an approved multi-surface cleaner. Allow to air dry.

5. Remove the Top Cover and set aside.

NOTE: Replace all Belts if any of the

Belts are discolored, torn, or if any of the Belt Snaps are damaged.

NOTE: The conveyors continue to turn

during the cool-down period.

6. Inspect the top and bottom Belts.

Replace all of the belts if any of them are torn, folded, discolored, missing snaps, or damaged in any way.

7. If the Belts are all in good condition, spray a clean, sanitized towel with an approved sanitizer. Press and hold both arrow buttons for 5 seconds. PUR appears on the display with a blinking cursor. This locks the belt speed in Purge mode for 5 minutes to assist in cleaning. Wipe the front and rear Belts clean. Allow to air dry.

8. Press any button to exit Purge mode.

9. Clean the Top Cover with a paper towel sprayed with an approved multi surface Cleaner. Allow to air dry.

10. Reinstall the Top Cover and then reinstall the Bun Feeder and Trivet.

11. Turn the toaster on and test the unit before returning it to operation.

NOTE: These cleaning steps may need

to be repeated to remove heavy carbon buildup.

NOTE: Be sure to clean and sanitize

the Belts completely. Failure to properly clean the Belts will shorten the life of the Belts and result in poor toaster performance.

NOTE: Replace all Belts if any of the

Belts are discolored, torn, or if any of the Belt Snaps are damaged. To obtain new Belts, contact the factory at 1-877392-7854 (North America only) or 630-784-1000.

NOTE: Belts should be removed ONLY

during Belt replacement or when required in a service situation.

REPLACING BELTS QUARTERLY

Over time, the Belts begin to show signs of wear. This wear appears in the form of tears or discoloration of the belt, at which point all belts should be replaced.

NOTE: Belts should be removed ONLY

during Belt Replacement or when required in a service situation. For proper operation, replace all belts at the same time.

Removing Belts

1. Press and release the Power button

to turn the toaster o. The toaster enters a cool-down mode and will automatically shut down when complete.

2. Unplug the power cord once the cool-down period is complete.

3. Put on neoprene gloves. Remove the Bun Feeder.

4. Remove the Top Cover and set aside.

5. Open the Side Door.

6. Set the Compression Knobs to 7.

7. Unlock the latch and open the left

side panel.

8. To lock out the Top Conveyor Roller, face the front of the toaster. Use both hands and push in on the Front Conveyor Roller and up. This removes tension and locks the roller in place.

9. To lock out the Bottom Roller, face the front of the toaster. Use both hands and push in on the Bottom Conveyor Roller and push down. This removes tension and locks the roller in place.

10. Push the front belt frame lock towards the rear of the unit to unlock.

11. Pull the rear Belt Frame Lock out to disengage.

12. Using a utility knife, cut the existing Top Belts and remove from the toaster. Discard the old Belts.

13. Using a utility knife, cut the Lower Belt and remove from the toaster. Discard the old Belt.

14. With belts removed, wipe the front and rear roller rollers and the the top and bottom heater cover plates with a clean sanitized towel to remove any debris.

NOTE: Any debris stuck on the roller/

cover plates can damage the belts

Installing Belts

NOTE: To obtain new Belts, contact

the factory at 1-877-392-7854 (North America only) or 630784-1000.

1. Follow the steps for Removing Belts.

2. Wipe both sides of the new Belts

with a clean, sanitized towel sprayed with an approved sanitizer and allow to air dry.

3. Slide the new bottom belt gently over the bottom front and rear rollers.

NOTE: Make sure the belt lines up

properly on the rollers. The snaps on the belts should face the inside of the top front roller.

4. Slide the Heel/Texas Toaster belt

over the top front and rear rollers. Repeat this step for the crown belt.

NOTE: Make sure the belt lines up

properly on the rollers. The snaps on the belts should face the inside of the top rear roller. Belts must be installed so the exposed diagonal seam of the belt is away from the direction of belt travel.

P/N 1011283 Rev. A 03/15

Page 8

5. Return the Top and Bottom Belt Rollers to full tension by sliding them back into place.

6. Slowly close the rear Belt Frame Lock so the Front and Rear Belt Rollers lock into place.

7. Re-engage the front Belt Frame Lock by lifting up and then locking it in place on the Front Conveyor Assembly.

NOTE: Inform the Store Manager after

any Belt Replacement so new Belts can be ordered. To obtain new Belts, contact the factory at 1-877-392-7854 (North America only) or 630-784-1000.

8. Set the Compression Knobs to the

desired setting. The recommended Compression Settings are:

CROWN - #4 HEEL - #3

9. Close and latch the Side Panel.

10. Re-install the Top Cover and Bun

Feeder Assembly.

11. Plug in the toaster and test the unit before returning to service.

Cleaning the Top Cooling Fan and Electrical Housing (Annually)

Follow these steps to clean the top fan.

12. Press and release the Power button to turn the toaster o. The toaster enters a cool-down mode and will automatically shut down when complete.

13. Unplug the power cord.

14. Facing the front of the toaster,

move to the left Side Panel. Remove the left Side Panel and set aside. Do not lose the screws.

15. Use a plastic brush or similar tool to brush all 5 fan blades from above and below. Be sure to remove all debris.

16. Carefully clean any debris from the inside oor of the control compartment and from all electrical connections. Be sure to remove any grease, lint, or debris from these areas.

17. Reattach the left Side Panel and Fan Duct cover securely with screws.

P/N 1011283 Rev. A 03/15

Page 9

TROUBLESHOOTING

Problem Possible Cause Corrective Action

Control Display ashes PLt continuously. Buns not toasting properly.

Control Display ashes Er 9 continuously.

Control Display Flashes SSr continuously. Buns Burn.

Control Display ashes Er 11 continuously. Buns not toasting properly.

Control Display ashes Er 10 continuously. Buns not toasting properly.

Control Display ashes StoP. Mechanical bind in one or both conveyors. Enter “user mode” to check the motor speed. Check both convey-

Control Display ashes SpEd. Mechanical bind in one or both conveyors. Enter “user mode” to check motor speed. Check both conveyors for

Crowns and/or Heels must be forced into the toaster. Buns sticking and burning.

Buns not toasting adequately. Compression Setting is incorrect. Use the recommended setting of 4 for Crowns and 3 for Heels.

Compression side door will not close.

Fan is making an unusual sound. Failed Cooling Fan. Verify vents on toaster are unblocked and not near other heating

Control Display ashes HL continuously. Buns are not toasting properly.

Platen temperature is below 545 °F (285 °C). Allow the unit to warm up for 30 minutes and then recheck. If the

Failed Platen Thermocouple. Contact your maintenance person or Authorized Service Agency

Failed Control Board

Control Compartment ambient temperature is above 150 °F (66 °C)

Failed Cooling Fan.

Failed Control Board

Failed Front Platen Solid State Relay. Contact your maintenance person or Authorized Service Agency

Failed Control Board.

Failed Front Platen Thermocouple.

Loose Platen Thermocouple connection on Control Board or the Platen Thermocouple is open.

Failed Control Board.

Shorted Platen Thermocouple to ground. Disconnect and re-secure the Platen Thermocouple connection to

Failed Control Board

Worn or damaged Ball Bearings.

Drive chain or sprockets damaged.

Failed Motor.

Failed Control Board.

Worn or damaged Ball Bearings.

Conveyor chains loose or damaged.

Drive chain or sprockets damaged.

Belts are dirty, worn, or damaged (replace every 2-4 months).

Buns do not meet specications. Contact your bun supplier.

One of the Conveyor shafts is stuck in the lower lock position.

Either both Upper/Lower Conveyor locks are not properly locked in place.

Buns do not meet specications. Contact your bun supplier.

Motor settings are incorrect. Verify that the motor setting is set to 4000 as described in the

Either both Upper/Lower Conveyor Locks are not properly locked in place.

The lock on the Compression Side Door is in the locked position when trying to close the door.

Cooling Fan is dirty and needs to be cleaned.

Hi-Limit Control is tripped. Allow the unit to cool and reset the Hi-Limit Control. If it trips again,

Control Display still ashes PLt, contact your maintenance person or Authorized Service Agency for service.

for service.

Verify side vents on toaster are unblocked and not near other heating appliances. If problem persists, contact your maintenance person or Authorized Service Agency for service.

for service.

Re-secure the Platen Thermocouple to the Control Board. If the Control Display still reads Er 11, check the Thermocouple for continuity. Contact your maintenance person or Authorized Service Agency for service.

the Control Board. If the Control Display still reads Er 10, check the Thermocouple for continuity. Contact your maintenance person or Authorized Service Agency for service.

ors for mechanical binds. Test the motor. Replace necessary parts. Contact your maintenance person or Authorized Service Agency for service.

mechanical binds. Replace necessary parts. Contact your maintenance person or Authorized Service Agency for service.

Clean or replace Belts as described in the Maintenance section of this manual.

Inspect positions of the shafts as described in the Maintenance section of this manual.

Inspect the proper position of the locks as described in the Maintenance section of this manual.

Programming section of this Manual.

Inspect the proper position of the locks as described in the Maintenance section of this manual.

Turn the lock to the unlocked position before closing the door.

appliances. Clean fans as described in the Maintenance section of this manual. If problem persists, contact your maintenance person or Authorized Service Agency for service.

contact your maintenance person or Authorized Service Agency for service.

P/N 1011283 Rev. A 03/15

Page 10

Problem Possible Cause Corrective Action

Control Display is blank. Power Cord is not plugged in. Plug the Power Cord into the appropriate outlet. Turn the toaster

Circuit Breakers turned o or tripped. Damaged electrical outlet, plug, or Power Cord. Power Switch damaged.

Faulty Transformer. Replace Transformer.

Conveyors not turning. Belt is damaged. Replace Belts

Motor Drive Chain is detached from sprockets. Reinstall the Drive Chain.

Failed Drive Motor. Contact your maintenance person or Authorized Service Agency

Belts are ripped or torn. Rollers or Heater Cover Plates are dirty and need

to be cleaned.

Belts are not installed properly. Install Belts correctly as outlined in the Maintenance section of this

Roller(s) in the incorrect locked position during operation.

Front Conveyor Lock is disengaged. Engage and lock the Front Conveyor Lock.

on. If the Control Display is still blank, contact your maintenance person or Authorized Service Agency for service.

Reset Circuit Breakers. If they trip again, check the Power Cord, Plug, and outlet for damage. Contact your maintenance person, Authorized Service Agency, and Electrician for service.

for service.

Clean Rollers and Heater Cover Plates as outlined in the Maintenance section of this manual.

manual.

Unlock Rollers to operational position.

P/N 1011283 Rev. A 03/15

Page 11

REPLACEMENT PARTS

6824

Item Part No. Description Qty

1 0012913 Insulator Assembly 1 2 0012961 Door Assembly 1 3 0013024 Platen Assy 1 4 0013025 Drive Motor Assy 1 5 0013093 Brkt Assy Top 1 6 0013094 Brkt Assy Bottom 1 7 0013095 Bearing Brkt Assy 2 8 0013096 Adjustable Frame Assy 1 9 0013104 Brg Cover Assy 2 10 0013109 Duct Assembly 1 11 0013110 Housing Door Assy 1 12 0013111 Assy, Drive Chain Tensioner 1 13 0021724 Weldment, Brg Brkt & Spring Guide - RH 2 14 0021725 Wldmnt, Bearing Brkt & Spring Guide LH 2 15 0021865 Main Platen Frame Wldmt 1 16 0021885 End Housing Weldment 1 17 0021897 End Housing Panel Wldmt 1 18 0021940 Base Weldment 1 19 0021953 Weldment, Drive Roller Adjust Lanes 1 20 0021954 Weldment, Idler Adjust Lanes 1 21 0021976 Wldmt, Drive Roller Main Platen 1 22 0021977 Wldmt, Idler Roller Main Platen 1 23 0022007 Top Hinge Lock Weldmt 1 24 0022008 Bottom Hinge Lock Weldmt 1 25 0022043 Control Housing Weldment 1 26 0022105 Cover Weldment 1 27 0400119 Bushing, Shorty 5/8” 3 28 0400251 Strain Relief-Cord Connector 1

Item Part No. Description Qty

29 0400432 Bushing, Open/Closed 1 30 0506543 Plate, Tensioner LH 1 31 0506544 Plate, Tensioner RH 1 32 0506556 Base Bottom Side 1 33 0506562 Ele Cover 1 34 0506566 Plate, Tensioner 2 35 0506835 Bun Stop 1 36 0506836 Washer 1 37 0506839 Bearing Retainer Brkt 1 38 0506853 Frame Cover 1 39 0506860 Back Cover 1 40 0506864 Bun Ramp 1 41 0600143 Spring, Compression Setting 1 42 0600158 Spring, Roller Tension 4 43 0600161 Torsion Spring, Locking Bracket Top 1 44 0700737 Power Cord 20A, 250V Right Angle 1 45 0800467 Bun Chute 1 46 0800473 Rod, Hsg Spacer 14.375 Lg 4 47 1000136 Emblem, Roundup 1 48 1001505 Label, Control 1 49 1001586 Label, Compression- RH 1 50 2100212 Handle, Pocket Pull, Snap-In 2 51 2100253 Knob, 1/4” Shaft, Push-On 2 52 2100334 Thrust Strip, Teon 4 53 2110197 Clip, Steel Cable 1 54 2120233 Spacer .252 Id X .5 Od X .925” Lg 4 55 2150185 Sprocket, 25B18, 1/2” Bore 2 56 2150384 Bearing Assy, Hi-Temp 1 1/8” Od X 1/2” Id 8 57 2150393 Drive Chain 1

Item Part No. Description Qty

58 304P105 Nut, Hex ‘Keps’ #4-40 5 59 306P130 Nut, Hex Keps #6-32 (Small Pattern) 9 60 308P124 Screw, Mach One-Way #8-32 1 61 308P143 Nut, Hex ‘Keps’ #8-32 2 62 308P145 Nut, Hex Acorn #08-32 Low Crown 1 63 308P199 Nut, Hex ‘Keps’ #8-32 4 64 308P203 Screw, Tap 8-32 X 3/8” W/Int. Tth Washer 33 65 310P102 Washer, Int. Tooth-Lock,#10 8 66 310P146 Nut, Hex ‘Keps’ #10-32 26 67 310P187 Screw Set, #10-32 X 3/8 Hex S

Socket-Cone Point 2 68 310P196 Screw, Shoulder 10-32 Ss 4 69 310P199 Scr, #10-32 X 3/8 Lg Socket Hd Cap 8 70 310P204 Fillister Head Phillips Screw # 10-32 X .25 2 71 310P214 Screw, Hex #10-32 X 1/2” 4 72 325P109 Screw, Hexcap 1/4-20 X 1/2” 9 73 325P154 Washer, Ø1/4” Helical Spring Lock 4 74 325P177 Screw, Shoulder 5/16 SD 1 75 325P193 Screw, Hex Head, #1/4-20 X 1.375”, S.s. 4 76 4010221 Cap-Mp, Motor Run 1 77 4030352 Thermostat, Hi-Limit 700°F 1 78 4030446 Htr, Foil 208V, 35W .25 Female Terminals 1 79 4050214 Thermocouple Type “K” (Open End) 1 80 4060374 Ground Lug 1 81 4070183 Assy-PCB, VCT W/ Power Switch 1 82 5040022 Bottom Gasket 4 84 7000984 Main Belt 1 85 7000991 Crown & Heel Belt 2

* Available in Packages of ten (10)

P/N 1011283 Rev. A 03/15

Page 12

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

4.9 3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

85 3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

4.9, 85

3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

0013024

PLATEN ASSY

0013093

BRKT ASSY TOP

3 0013094

BRKT ASSY BOTTOM

0013095

BEARING BRKT ASSY

0013096

ADJUSTABLE FRAME ASSY

6 0013104

BRG COVER ASSY

0013111

ASSY, DRIVE CHAIN TENSIONER

8 0021724

WELDMENT, BRG BRKT & SPRING GUIDE - RH

9 0021725

WEDMENT, BEARING

BRACKET & SPRING GUIDE - LH

10 0021865

MAIN PLATEN FRAME WLDMT

0021885

END HOUSING WELDMENT

0021894

WELDMENT, END COVER

LOCK

13 0021895

DOOR WELDMENT

0021897

END HOUSING PANEL WLDMT

15 0021916

ELE BRACKET WLDMT

0021950

PANEL WELDMENT CONTROL HSG

18 0021953

WELDMENT, DRIVE ROLLER ADJUST LANES

19 0021954

WELDMENT, IDLER ADJUST

LANES

20 0021976

WLDMT, DRIVE ROLLER MAIN PLATEN

0021977

WLDMT, IDLER ROLLER MAIN PLATEN

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

0022007

TOP HINGE LOCK WELDMT

23 0022008

BOTTOM HINGE LOCK WELDMT

0022043

CONTROL HOUSING WELDMENT

25 0022105

COVER WELDMENT

26 0400119

BUSHING, SHORTY 5/8"

0400251

STRAIN RELIEF-CORD CONNECTOR

28 0400432

BUSHING, OPEN/CLOSED

29 0506083

SPACER .075 THK .203 ID X .312 OD

30 0506157

MOTOR PLATE

31 0506543

PLATE, TENSIONER LH

32 0506544

PLATE, TENSIONER RH

33 0506556

BASE BOTTOM SIDE

34 0506562

ELE COVER

35 0506566

PLATE, TENSIONER

36 0506835

BUN STOP

37 0506836

WASHER

38 0506839

BEARING RETAINER BRKT

39 0506853

FRAME COVER

40 0506860

BACK COVER

0506862

DUCT

0506864

BUN RAMP

43 0600143

SPRING, COMPRESSION SETTING

0600158

SPRING, ROLLER TENSION

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

0600161

TORSION SPRING, LOCKING BRACKET TOP

46 0700737

POWER CORD 20A, 250V RIGHT ANGLE

0800467

BUN CHUTE

48 0800473

ROD, HSG SPACER 14.375 LG

49 1000136

EMBLEM, ROUNDUP

50 1000900

LABEL - WARNING

51 1001192

LABEL, CAUTION - "HOT"

52 1001213

LABEL - SHOCK HAZARD

53 1001505

LABEL, CONTROL

1001585

LABEL, COMPRESSION LH

1001586

LABEL, COMPRESSION- RH

56 1001589

LABEL, WIRE DIAGRAM WENDY'S

2100212

HANDLE, POCKET PULL, SNAP-IN

58 2100212

HANDLE, POCKET PULL, SNAP-IN

58, 57

2100212

HANDLE, POCKET PULL, SNAP-IN

59 2100253

KNOB, 1/4" SHAFT, PUSH-ON

60 2100334

THRUST STRIP, TEFLON

61 2110197

CLIP, STEEL CABLE

62 2120233

SPACER .252 ID X .5 OD X .925" LG

63 2120259

SPACER, .38OD X .13THK #8

SCREW

64 2140109

LOCTITE # 242 (BLUE)

65 2150185

SPROCKET, 25B18, 1/2" BORE

66 2150378

SPROCKET, 25B20 3/8" BORE

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

67 2150384

BEARING ASSY, HI-TEMP 1 1/8" OD X 1/2" ID

68 2150393

DRIVE CHAIN

69 3040105

NUT, HEX 'KEPS' #4-40

70 3040105

NUT, HEX 'KEPS' #4-40

70, 69

3040105

NUT, HEX 'KEPS' #4-40

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

72, 71

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

73 3080124

SCREW, MACH ONE-WAY

#8-32

3080143

NUT, HEX 'KEPS' #8-32

3080145

NUT, HEX ACORN #08-32 LOW

CROWN

76 3080199

NUT, HEX 'KEPS' #8-32

3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

78 3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

78, 77

3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

79 3080223

WASHER, FLAT #8

80 3080340

NUT, HEX ACORN LOCK #8-32

3100102

WASHER, INT. TOOTH-LOCK,#10

82 3100146

NUT, HEX 'KEPS' #10-32

83 3100187

SCREW SET, #10-32 X 3/8 HEX

SOCKET-CONE POINT

84 3100196

SCREW, SHOULDER 10-32 SS

87 3100204

FILLISTER HEAD PHILLIPS SCREW # 10-32 X .25

88 3100213

SCREW, PHPNHD #10-16 X 3/4" THRD FORM

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

89 3100214

SCREW, HEX #10-32 X 1/2"

90 3250109

SCREW, HEXCAP 1/4-20 X 1/2"

91 3250154

WASHER, Ă1/4" HELICAL

SPRING LOCK

92 3250177

93 3250193

SCREW, HEX HEAD, #1/4-20 X

1.375", S.S.

94 4000186

MOTOR, 230V

95 4000202

FAN, AXIAL - 230V, METAL

HOUSING & IMP

96 4010187

TRANSFORMER, 240 VAC/12VAC

97 4010221

CAP-MP, MOTOR RUN

98 4030352

THERMOSTAT, HI-LIMIT 700ĀF

99 4030446

HTR, FOIL 208V, 35W .25 FEMALE TERMINALS

100 4050214

THERMOCOUPLE TYPE "K"

(OPEN END)

101 4050236

CONTACTOR, 2 POLE NO

102 4051010

RELAY, RANDOM PHASE, SOLID STATE-50A

103 4060374

GROUND LUG

104 4070154

VARISTOR BOARD

105 4070183

106 5040022

107 5040022a

108 7000984

MAIN BELT

109 7000991

CROWN & HEEL BELT

312 0507140

ALUM WASHER

313 0013115

BASE ASSEMBLY

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

4.9 3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

85 3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

4.9, 85

3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

0013024

PLATEN ASSY

0013093

BRKT ASSY TOP

3 0013094

BRKT ASSY BOTTOM

0013095

BEARING BRKT ASSY

0013096

ADJUSTABLE FRAME ASSY

6 0013104

BRG COVER ASSY

0013111

ASSY, DRIVE CHAIN TENSIONER

8 0021724

WELDMENT, BRG BRKT & SPRING GUIDE - RH

9 0021725

WEDMENT, BEARING

BRACKET & SPRING GUIDE - LH

10 0021865

MAIN PLATEN FRAME WLDMT

0021885

END HOUSING WELDMENT

0021894

WELDMENT, END COVER

LOCK

13 0021895

DOOR WELDMENT

0021897

END HOUSING PANEL WLDMT

15 0021916

ELE BRACKET WLDMT

0021950

PANEL WELDMENT CONTROL HSG

18 0021953

WELDMENT, DRIVE ROLLER ADJUST LANES

19 0021954

WELDMENT, IDLER ADJUST

LANES

20 0021976

WLDMT, DRIVE ROLLER MAIN PLATEN

0021977

WLDMT, IDLER ROLLER MAIN PLATEN

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

0022007

TOP HINGE LOCK WELDMT

23 0022008

BOTTOM HINGE LOCK

WELDMT

0022043

CONTROL HOUSING WELDMENT

25 0022105

COVER WELDMENT

26 0400119

BUSHING, SHORTY 5/8"

0400251

STRAIN RELIEF-CORD CONNECTOR

28 0400432

BUSHING, OPEN/CLOSED

29 0506083

SPACER .075 THK .203 ID X .312 OD

30 0506157

MOTOR PLATE

31 0506543

PLATE, TENSIONER LH

32 0506544

PLATE, TENSIONER RH

33 0506556

BASE BOTTOM SIDE

34 0506562

ELE COVER

35 0506566

PLATE, TENSIONER

36 0506835

BUN STOP

37 0506836

WASHER

38 0506839

BEARING RETAINER BRKT

39 0506853

FRAME COVER

40 0506860

BACK COVER

0506862

DUCT

0506864

BUN RAMP

43 0600143

SPRING, COMPRESSION SETTING

0600158

SPRING, ROLLER TENSION

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

0600161

TORSION SPRING, LOCKING BRACKET TOP

46 0700737

POWER CORD 20A, 250V RIGHT ANGLE

0800467

BUN CHUTE

48 0800473

ROD, HSG SPACER 14.375 LG

49 1000136

EMBLEM, ROUNDUP

50 1000900

LABEL - WARNING

51 1001192

LABEL, CAUTION - "HOT"

52 1001213

LABEL - SHOCK HAZARD

53 1001505

LABEL, CONTROL

1001585

LABEL, COMPRESSION LH

1001586

LABEL, COMPRESSION- RH

56 1001589

LABEL, WIRE DIAGRAM WENDY'S

2100212

HANDLE, POCKET PULL, SNAP-IN

58 2100212

HANDLE, POCKET PULL, SNAP-IN

58, 57

2100212

HANDLE, POCKET PULL, SNAP-IN

59 2100253

KNOB, 1/4" SHAFT, PUSH-ON

60 2100334

THRUST STRIP, TEFLON

61 2110197

CLIP, STEEL CABLE

62 2120233

SPACER .252 ID X .5 OD X .925" LG

63 2120259

SPACER, .38OD X .13THK #8

SCREW

64 2140109

LOCTITE # 242 (BLUE)

65 2150185

SPROCKET, 25B18, 1/2" BORE

66 2150378

SPROCKET, 25B20 3/8" BORE

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

67 2150384

BEARING ASSY, HI-TEMP 1 1/8" OD X 1/2" ID

68 2150393

DRIVE CHAIN

69 3040105

NUT, HEX 'KEPS' #4-40

70 3040105

NUT, HEX 'KEPS' #4-40

70, 69

3040105

NUT, HEX 'KEPS' #4-40

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

72, 71

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

73 3080124

SCREW, MACH ONE-WAY #8-32

3080143

NUT, HEX 'KEPS' #8-32

3080145

NUT, HEX ACORN #08-32 LOW

CROWN

76 3080199

NUT, HEX 'KEPS' #8-32

3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

78 3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

78, 77

3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

79 3080223

WASHER, FLAT #8

80 3080340

NUT, HEX ACORN LOCK #8-32

3100102

WASHER, INT. TOOTH-LOCK,#10

82 3100146

NUT, HEX 'KEPS' #10-32

83 3100187

SCREW SET, #10-32 X 3/8 HEX

SOCKET-CONE POINT

84 3100196

SCREW, SHOULDER 10-32 SS

87 3100204

FILLISTER HEAD PHILLIPS SCREW # 10-32 X .25

88 3100213

SCREW, PHPNHD #10-16 X 3/4" THRD FORM

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

89 3100214

SCREW, HEX #10-32 X 1/2"

90 3250109

SCREW, HEXCAP 1/4-20 X 1/2"

91 3250154

WASHER, Ă1/4" HELICAL

SPRING LOCK

92 3250177

93 3250193

SCREW, HEX HEAD, #1/4-20 X

1.375", S.S.

94 4000186

MOTOR, 230V

95 4000202

FAN, AXIAL - 230V, METAL

HOUSING & IMP

96 4010187

TRANSFORMER, 240 VAC/12VAC

97 4010221

CAP-MP, MOTOR RUN

98 4030352

THERMOSTAT, HI-LIMIT 700ĀF

99 4030446

HTR, FOIL 208V, 35W .25 FEMALE TERMINALS

100 4050214

THERMOCOUPLE TYPE "K"

(OPEN END)

101 4050236

CONTACTOR, 2 POLE NO

102 4051010

RELAY, RANDOM PHASE, SOLID STATE-50A

103 4060374

GROUND LUG

104 4070154

VARISTOR BOARD

105 4070183

106 5040022

107 5040022a

108 7000984

MAIN BELT

109 7000991

CROWN & HEEL BELT

312 0507140

ALUM WASHER

313 0013115

BASE ASSEMBLY

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

4.9 3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

85 3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

4.9, 85

3100199

SCR, #10-32 X 3/8 LG SOCKET

HD CAP

0013024

PLATEN ASSY

0013093

BRKT ASSY TOP

3 0013094

BRKT ASSY BOTTOM

0013095

BEARING BRKT ASSY

0013096

ADJUSTABLE FRAME ASSY

6 0013104

BRG COVER ASSY

0013111

ASSY, DRIVE CHAIN TENSIONER

8 0021724

WELDMENT, BRG BRKT & SPRING GUIDE - RH

9 0021725

WEDMENT, BEARING

BRACKET & SPRING GUIDE - LH

10 0021865

MAIN PLATEN FRAME WLDMT

0021885

END HOUSING WELDMENT

0021894

WELDMENT, END COVER

LOCK

13 0021895

DOOR WELDMENT

0021897

END HOUSING PANEL WLDMT

15 0021916

ELE BRACKET WLDMT

0021950

PANEL WELDMENT CONTROL HSG

18 0021953

WELDMENT, DRIVE ROLLER ADJUST LANES

19 0021954

WELDMENT, IDLER ADJUST

LANES

20 0021976

WLDMT, DRIVE ROLLER MAIN PLATEN

0021977

WLDMT, IDLER ROLLER MAIN PLATEN

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

0022007

TOP HINGE LOCK WELDMT

23 0022008

BOTTOM HINGE LOCK WELDMT

0022043

CONTROL HOUSING WELDMENT

25 0022105

COVER WELDMENT

26 0400119

BUSHING, SHORTY 5/8"

0400251

STRAIN RELIEF-CORD CONNECTOR

28 0400432

BUSHING, OPEN/CLOSED

29 0506083

SPACER .075 THK .203 ID X .312 OD

30 0506157

MOTOR PLATE

31 0506543

PLATE, TENSIONER LH

32 0506544

PLATE, TENSIONER RH

33 0506556

BASE BOTTOM SIDE

34 0506562

ELE COVER

35 0506566

PLATE, TENSIONER

36 0506835

BUN STOP

37 0506836

WASHER

38 0506839

BEARING RETAINER BRKT

39 0506853

FRAME COVER

40 0506860

BACK COVER

0506862

DUCT

0506864

BUN RAMP

43 0600143

SPRING, COMPRESSION SETTING

0600158

SPRING, ROLLER TENSION

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

0600161

TORSION SPRING, LOCKING BRACKET TOP

46 0700737

POWER CORD 20A, 250V RIGHT ANGLE

0800467

BUN CHUTE

48 0800473

ROD, HSG SPACER 14.375 LG

49 1000136

EMBLEM, ROUNDUP

50 1000900

LABEL - WARNING

51 1001192

LABEL, CAUTION - "HOT"

52 1001213

LABEL - SHOCK HAZARD

53 1001505

LABEL, CONTROL

1001585

LABEL, COMPRESSION LH

1001586

LABEL, COMPRESSION- RH

56 1001589

LABEL, WIRE DIAGRAM WENDY'S

2100212

HANDLE, POCKET PULL, SNAP-IN

58 2100212

HANDLE, POCKET PULL, SNAP-IN

58, 57

2100212

HANDLE, POCKET PULL, SNAP-IN

59 2100253

KNOB, 1/4" SHAFT, PUSH-ON

60 2100334

THRUST STRIP, TEFLON

61 2110197

CLIP, STEEL CABLE

62 2120233

SPACER .252 ID X .5 OD X .925" LG

63 2120259

SPACER, .38OD X .13THK #8

SCREW

64 2140109

LOCTITE # 242 (BLUE)

65 2150185

SPROCKET, 25B18, 1/2" BORE

66 2150378

SPROCKET, 25B20 3/8" BORE

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

67 2150384

BEARING ASSY, HI-TEMP 1 1/8" OD X 1/2" ID

68 2150393

DRIVE CHAIN

69 3040105

NUT, HEX 'KEPS' #4-40

70 3040105

NUT, HEX 'KEPS' #4-40

70, 69

3040105

NUT, HEX 'KEPS' #4-40

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

72, 71

3060130

NUT, HEX KEPS #6-32 (SMALL PATTERN)

73 3080124

SCREW, MACH ONE-WAY

#8-32

3080143

NUT, HEX 'KEPS' #8-32

3080145

NUT, HEX ACORN #08-32 LOW

CROWN

76 3080199

NUT, HEX 'KEPS' #8-32

3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

78 3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

78, 77

3080203

SCREW, TAP 8-32 X 3/8" W/INT. TOOTH WASHER

79 3080223

WASHER, FLAT #8

80 3080340

NUT, HEX ACORN LOCK #8-32

3100102

WASHER, INT. TOOTH-LOCK,#10

82 3100146

NUT, HEX 'KEPS' #10-32

83 3100187

SCREW SET, #10-32 X 3/8 HEX

SOCKET-CONE POINT

84 3100196

SCREW, SHOULDER 10-32 SS

87 3100204

FILLISTER HEAD PHILLIPS SCREW # 10-32 X .25

88 3100213

SCREW, PHPNHD #10-16 X 3/4" THRD FORM

PARTS LIST

ITEM

PART NO. DESCRIPTION

QTY

89 3100214

SCREW, HEX #10-32 X 1/2"

90 3250109

SCREW, HEXCAP 1/4-20 X 1/2"

91 3250154

WASHER, Ă1/4" HELICAL

SPRING LOCK

92 3250177

93 3250193

SCREW, HEX HEAD, #1/4-20 X

1.375", S.S.

94 4000186

MOTOR, 230V

95 4000202

FAN, AXIAL - 230V, METAL

HOUSING & IMP

96 4010187

TRANSFORMER, 240 VAC/12VAC

97 4010221

CAP-MP, MOTOR RUN

98 4030352

THERMOSTAT, HI-LIMIT 700ĀF

99 4030446

HTR, FOIL 208V, 35W .25 FEMALE TERMINALS

100 4050214

THERMOCOUPLE TYPE "K"

(OPEN END)

101 4050236

CONTACTOR, 2 POLE NO

102 4051010

RELAY, RANDOM PHASE, SOLID STATE-50A

103 4060374

GROUND LUG

104 4070154

VARISTOR BOARD

105 4070183

106 5040022

107 5040022a

108 7000984

MAIN BELT

109 7000991

CROWN & HEEL BELT

312 0507140

ALUM WASHER

313 0013115

BASE ASSEMBLY

104

101

102

100

4.9

105

NOTE: See Next Page for Parts List

related to this graphic.

P/N 1011283 Rev. A 03/15

Page 13

Item Part No. Description Qty

1 0013024 Platen Assembly 1 2 0013093 Brkt Assy Top 1 3 0012094 Brkt Assy Bottom 1 4 0013095 Bearing Brkt Assy 2 5 0013096 Adjustable Frame Assy 1 6 0013104 Brg Cover Assy. 2 7 0013111 Assy, Drive Chain Tensioner 1 8 0021724 Weldment, Brg. Brkt. & Spring Guide RH 2 9 0021725 Weldment, Brng Brkt & Spring Guide LH 2 10 0021965 Main Platen Frame Weldment 1 11 0021885 End Housing Weldment 1 12 0021894 Weldment, End Cover Lock 1 13 0021895 Door Weldment 1 14 0021897 End Housing Panel Weldment 1 15 0021916 Ele. Bracket Weldment 1 17 0021950 Panel Weldment Control Hsng. 1 18 0021953 Weldment, Drive Roller Adj. Lanes 1 19 0021954 Weldment, Idler Adjust Lanes 1 20 0021976 Wldmnt, Drive Roller Main Platen 1 21 0021977 Weldment, Idler, RollerMain Platen 1 22 0022007 Top Hinge Lock Wldmnt 1 23 0022008 Bottom Hinge Lock Wldmnt 1 24 0022043 Control Housing Weldment 1 25 0022105 Cover Weldment 1 26 0400119 Busing, Shorty 5/8” 3 27 0400251 Strain Relief Cord Connector 1 28 0400432 Bushing, Open/Closed 1 29 0506083 Spacer, .075 Thk .203 ID X .3112 OD 2 30 0506157 Motor Plate 1

Item Part No. Description Qty

31 0506543 Plate, Tensioner LH 1 32 0506544 Plate Tensioner RH 1 33 0506556 Base Bottom Side 1 34 0506562 Ele. Cover 1 35 0506566 Plate, Tensioner 2 36 0506835 Bun Stop 1 37 0506836 Washer 1 38 0506839 Bearing Retainer Brckt. 1 39 0506853 Frame Cover 1 40 0506860 Back Cover 1 41 0506862 Duct 1 42 0506864 Bun Ramp 1 43 0600143 Spring, Compression Setting 1 44 0600158 Spring, Roller Tension 4 45 0600161 Torsion Spring, Locking Bracket Top 1 46 0700737 Power Cord 20 A 250 V Right Angle 1 47 0800467 Bun Chute 1 48 0800473 Rod, Hsg. Spacer 14.375 LG 4 49 1000136 Emblem, Roundup 1 50 1000900 Label, Warning 1 51 1001192 Label, Caution Hot 1 52 1001213 Label, Shock Hazard 1 53 1001505 Label, Control 1 54 1001585 Label, Compression LH 1 55 1001586 LAbel, Compression RH 1 56 1001589 LAbel, Wiring Diagram 1 57 2100212 Handle, Pocket Pull Snap In 2 59 2100253 Knob, 1/4” Shaft, Push on 2 60 2100334 Thrust Strip 4

Item Part No. Description Qty

61 2100197 Clip, Steel Cable 1 62 2120233 Spacer .252 ID X .5 OD X .935” LG 4 63 2120259 Spacer .38 OD X .13 THK #8 Screw 2 65 2150185 Sprocket, 25B18, 1/2” Bore 2 66 2150378 Sprocket, 25B20 3/8” Bore 1 67 2150484 Bearing ASsy, Hi-Temp 1 1/8” OD X 1/2: ID 8 68 2150393 Drive Chain 1 69 304P105 Nut, Hex KEPS #4-40 1 71 206P130 Nut, HEX KEPS #6-32 (Small Pttrn) 1 73 308P124 Screw, Mach One Way #8-32 1 74 308P243 Nut, Hex Keps #8-32 1 75 308P145 Nut, HEX Acorn #08-32 Low Crown 1 76 308P199 Nut, HEX KEPS #8-32 1 77 308P203 Screw, Tap 8-32 X 3/8” W IntTooth Wshr 1 79 308P223 Washer, Flat #8 1 80 308P340 Nut, HEx Acorn Lock #8-32 1 81 310P102 Washer, IntTooth Lock #10 1 82 310P146 Nut, Hex KEPS #10-32 1 83 310P187 Screw Set, #10-32 x 3/8 HEX 1

Socket-Cone Point 84 310P196 Screw, Shoulder 10-32 SS 1 87 310P204 Fillister Head Phillips Screw #10-32 x .25 1 88 310P213 Screw, PHPNHD #10-16 X 3/4” THRD Form 1 89 310P214 Screw, HEX #10-32 x 1/2” 1 90 235P109 Screw, HEXCAP 1/4-20 x 1/2” 1 91 325P154 Washer 1/4” Helical Spring Lock 1 92 325P177 Screw, Shoulder 5/16 SD 1 93 325P192 Screw, HEX head #1/4-20 x 1.275” SS 1 94 4000286 Motor, 230 V 1 95 4000202 Fan, Axial - 230V Metal Housing & Imp 1 96 4010187 Transformer 240 VAC 12 VAC 1 97 4010221 CAP MP Motor Run 1 98 4030352 Thermostat, HiLimit 700 1 99 4939446 Htr, Foil 208V 35W .25 Female Terminals 1 100 4050214 Thermocouple Type K Open End 1 101 4050236 Contactor, 2 Pole 1 102 4051010 Relay, Random Phase Solid State 50A 1 103 4060374 Ground Lug 1 104 4070154 Varistor Board 1 105 4070183 Assy-PCB, VCT W/ Power Switch 1 106 5040022 Bottom Gasket 4 108 7000984 Main Belt 1 109 7000991 Crown & Heel Belt 1

* Available in Packages of ten (10)

P/N 1011283 Rev. A 03/15

Page 14

Item Part No. Description Qty

1 0013092 Cam Bracket Assy 4 2 0021864 Adjust Frame Wldmt 1 3 0021865 Main Platen Frame Wldmt 1 4 0021953 Weldment, Drive Roller Adjust Lanes 1 5 0021954 Weldment, Idler Adjust Lanes 1 6 0021976 Wldmt, Drive Roller Main Platen 1 7 0021977 Wldmt, Idler Roller Main Platen 1 8 0022004 Slide Plate Wldmt 4 9 0022005 Crown Plate Wldmt 1

Item Part No. Description Qty

10 0022006 Heel Plate Wldmt 1 11 0100290 Platen, Main 208V, 1900W 1 12 0400458 Insulation, Main Platen 1 13 0506853 Frame Cover 1 14 0507092 Insulation Plate 1 15 0507140 Alum Washer 2 16 0600162 Spring, Cam 8 17 2120233 Spacer .252 Id X .5 Od X .925" Lg 4 18 2150362 Cam, Hbcs 4

Item Part No. Description Qty

19 2150376 Shaft Crown 1 20 3080144 Screw, #8-32 X 1/4" (#6 Head) 4 21 3080164 Screw, Mach. #8-32 X 1" 4 22 3080340 Nut, Hex Acorn Lock #8-32 8 23 3100187 Screw Set, #10-32 X 3/8 Hex

Socket-Cone Point 4

24 3100215 Scr, Shldr #10-32 X 1/4"

W/1/4" Shldr Precision 8 25 3250193 Screw, Hex Head, #1/4-20 X 1.375", S.s. 4 26 7000984 Main Belt 1 27 7000991 Crown & Heel Belt 2

P/N 1011283 Rev. A 03/15

Page 15

WIRING DIAGRAM

GND

BLU

GRN

CONTACTOR

WHT

BLK (BRN)

WHT (BLU)

GRN-YEL

SNUB BRD

WHT

POWER

CORD

MOV1

BASE HTR

PLATEN

# GRN

BLK

700ĀF

HL1

BLK

RED

WHT

WIRE LEGEND

TR1

208/240

12VAC

15VA

WHT

BLU

BLK

WHT

RELAY SSR1

12 GA 14 GA TEFLON

# 18 GA

20 GA

∆ 22 GA

# WIRE NUMBER

RED

YEL

BLK

∆ ORG

∆ RED

CONTROLS

FAN F1

WIRING DIAGRAM

CONTROL BOARD

12V J6

AC PWR

J4 HI-LIMIT

SENSE INPUT

CONTROL 12345678

J5 SSR

∆ RED

∆ YEL

∆ WHT

4 5 6

1616

8888

CONTACTOR

∆ BRN

1 2

BLU

123

∆ BLK

1 2 3

J2 TC2

J3 TC1

ORG

4 5 6

BRN

BLK

GRY

RED

WHT

YEL

1 2

MOTOR CAP1

TC2 PLATEN

TC1 NOT USED

TACH

MOTOR

# GRN/YEL

P/N 1011283 Rev. A 03/15

Page 16

LIMITED WARRANTY

Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered.

1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the

Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.

2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always re-

served to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.

3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made

of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.

4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes

are the responsibility of the purchaser.

5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, IN-

CLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.

Roundup GST-2H Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual