Roundup ES-600, ES-604, ES-1200, 9300530, ES-602 Owner's Manual

...

Download

Page 1

Egg Station

Model ES-600, ES-602,

ES-604, & ES-1200

owner’s manual

Manufacturing Numbers:

9300530, 9300532, 9300534, 9300571, 9300574,

9300575, 9300577, 9300593, 9300621

www.ajantunes.com P/N 1010883 Rev L 12/15

Page 2

CONTENTS

General 2 Warranty Information 2 Service/Technical Assistance 2 Important Safety Information 3 Warnings 3 Specications 4 Installation 5

Unpacking 5 Equipment Setup 5

Operating Instructions 6

Preparing Unit 6 Egg Cooking Procedure 6 Bacon Timer* (All units EXCEPT Mfg. No. 9300534) 7

Maintenance 8

Daily Cleaning 8 Checking Cycle Times (Monthly) (All units EXCEPT Mfg. No. 9300534) 8 Checking Cycle Times (Monthly) (Mfg. No. 9300534 ONLY) 8 Checking Grill Platen Temperature 9

Troubleshooting 10

Control Board LEDs 11 Green LED Blink Codes 11

Wiring Diagram 12 Replacement Parts 13

IMPORTANT

A.J. Antunes & Co. reserves the right to

change specications and product de-

sign without notice. Such revisions do not

entitle the buyer to corresponding changes,

improvements, additions or replacements

for previously purchased equipment.

IMPORTANT

Keep these instructions for future refer-

ence. If the unit changes ownership, be sure

this manual accompanies the equipment.

GENERAL

This product cooks/steams eggs (refrigerated) in approximately 150 seconds and reheats sliced meat for sandwiches. Eggs within the Egg Rings are cooked with a combination of heat and steam. With the cover closed, water is poured into a trough on the cover and drips onto a hot Platen, producing steam and cooking the eggs. The unit is equipped with audio/visual signals for operation.

This manual provides the safety, installation, and operating procedures for the Egg Station. We recommend that all information contained in this manual be read prior to installing and operating the unit.

Your Egg Station is manufactured from the nest materials available, assembled to Roundup’s strict quality standards, and tested at the factory to ensure dependable trouble-free operation.

WARRANTY INFORMATION

Please read the full text of the Limited Warranty printed on the back cover of this manual.

If the unit arrives damaged, contact the carrier immediately and le a damage claim with them. Save all packing materials when ling a claim. Freight damage claims are the responsibility of the purchaser and not covered under warranty.

The warranty does not extend to:

y Damages caused in shipment or

damage as result of improper use. y Installation of electrical service. y Installation, calibration,

or adjustment. y Normal maintenance

outlined in this manual. y Consumable parts such as Egg

Rings, gaskets, rubber feet,

labels, O-rings, light bulbs, etc. y Malfunction resulting from

improper service or maintenance. y Damage caused by improper

installation, abuse, or

careless handling. y Damage from moisture getting

into electrical components. y Damage from tampering with,

removal of, or changing any

preset control or safety device. y Damage caused by parts or

components not provided

by A.J. Antunes & Co.

SERVICE/TECHNICAL ASSISTANCE

If you experience any problems with the installation or operation of your system, contact A.J. Antunes & Co. at 1-630-7841000, or toll free in the United States at 1-800-253-2991.

Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the specication plate located on the system.

Purchased From

Date of Purchase

Model Number

Serial Number

Mfg. Number

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.

Visit www.ajantunes.com or contact the factory at 1-630-784-1000 to locate your nearest Authorized Service Agency. Refer to the service agency directory packaged with your manual and ll in the information below.

Authorized Service Agency

Name

Phone Number

Address

P/N 1010883 REV. L 12/152

Page 3

IMPORTANT SAFETY INFORMATION

Use the following guidelines for safe operation of the unit.

y Read all instructions before

using equipment.

y For your safety, the equipment is

furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

y Install or locate the equipment only

for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.

y Do not operate this equipment if

it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

y This equipment should be serviced

by qualied personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.

y Do not block or cover any

openings on the unit. y Do not immerse cord or plug in water. y Keep cord away from heated surfaces. y Do not allow cord to hang over

edge of table or counter.

The following warnings and cautions appear throughout this manual and should be carefully observed.

y Turn the power o, unplug the

power cord, and allow unit to cool

down before performing any service

or maintenance on the unit. y The equipment should be grounded

according to local electrical codes to

prevent the possibility of electrical

shock. It requires a grounded

receptacle with separate electrical

lines, protected by fuses or circuit

breaker of the proper rating. y All electrical connections must be in

accordance with local electrical codes

and any other applicable codes. y Do not clean this appliance

with a water jet.

WARNINGS

Be advised of the following warnings when operating and performing maintenance on this unit.

y If the supply cord is damaged,

it must be replaced by the manufacturer or its service agent or a similarly qualied person in order to avoid a hazard.

y Do not modify the power supply

cord plug. If it does not t the outlet, have a proper outlet installed by a qualied electrician.

y Do not use an extension

cord with this appliance.

y Electrical ground is required

on this appliance.

y Check with a qualied electrician

if you are unsure if the appliance is properly grounded.

y If a chemical cleaner is used,

be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

y Inspection, testing, and

repair of electrical equipment should only be performed by qualied service personnel.

y This equipment is to be installed to

comply with the basic plumbing code of the Building Ocials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).

y Do not use abrasive materials. The

use of these may cause damage to the stainless steel nish.

y Chlorides or phosphates in cleaning

agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface nish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.

The following tips are recommended for maintenance of your stainless steel equipment:

y Always use soft, damp cloth for

cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

y Routine cleaning should be

done daily with soap, ammonia detergent, and water.

y Stains and spots should be sponged

using a vinegar solution.

y Finger marks and smears should be

rubbed o using soap and water.

y Hard water spots should be

removed using a vinegar solution.

P/N 1010883 REV. L 12/15 3

Page 4

SPECIFICATIONS

8 15/16"

(227 mm)

6 3/16"

(157 mm)

18 3/16"

(462 mm)

16 15/16"

(430 mm)

Model & Mfg. No.

ES-600

9300530

ES-602 9300571 9300577

ES-604 9300574 9300575

ES-1200 9300532 9300534

ES-604 9300593 9300621

7 9/32"

(185 mm)

POWER

Volts Watts Amp Hertz

208 2400 11.5 50/60

208/220

- 240~

2400 /

3150

11.5 /

10.9

- 13.1

50/60

2'-00"

2'-30"

START/STOP

16 5/8"

(422 mm)

READY

BACON

COOKING

Model & Mfg.

No.

Description Conguration

ES-600

9300530

ES-602 9300571 9300577

ES-604 9300574 9300575 9300593

6-20P, 20 Amp., 250

VAC.,

Non-Locking

(Assembly Only)

9300621

ES-1200 9300532 9300534

Shipping Weight

y ES-600: 48 lbs. (21.7 kg) y ES-602, ES-604, & ES-1200: 50 lbs. (22.6 kg)

Net Weight

y ES-600: 41 lbs. (18.6 kg) y ES-602, ES-604, & ES-1200: 43 lbs. (19.5 kg)

P/N 1010883 REV. L 12/154

Page 5

INSTALLATION

Unpacking

1. Remove unit and all packing materi-

als from shipping carton.

NOTE: If any parts are missing or dam-

aged, contact A.J. Antunes & Co. Technical Service IMMEDIATELY at 1-877-392-7854 (Toll free in the U.S. and Canada) or 630-784-1000.)

2. Remove information packet.

3. Remove all packing materials and

protective coverings from the unit.

4. Wipe all surfaces of the unit with a hot damp cloth.

NOTE: Do NOT use a dripping wet cloth.

Wring it out before use.

5. Clean the Egg Rings, Egg Rack, Top

Cover, and Service Pans in hot, soapy water. Rinse in clear water and allow to air dry.

6. Reassemble all parts to unit.

Equipment Setup

When placing the unit into service, pay attention to the following guidelines:

y Make sure power is o and the

unit is at room temperature.

y Do NOT block or cover any

openings on the unit.

y Do NOT immerse cord

or plug in water. y Keep cord away from heated surfaces. y Do NOT allow cord to hang over

edge of table or counter. y Place the unit on a sturdy, level

table or other work surface. y Ensure that the line voltage

corresponds to the stated voltage on

the unit’s specication label. If unsure,

have an electrician conrm correct

line voltage before connecting unit. y Place the unit on a sturdy,

level surface. y Make sure the unit is also level

so that water does not run from

one side to the other. Adjust the

legs as needed to level the unit.

CAUTION

All electrical connections must be in

accordance with local electrical codes

and any other applicable codes.

WARNING

y ELECTRICAL SHOCK HAZARD.

Failure to follow the instructions in this manual could result in serious injury or death.

y Electrical ground is required

on this appliance.

y Do NOT modify the power supply

cord plug. If it does not t the outlet, have a proper outlet installed by a qualied electrician.

y Do NOT use an extension

cord with this unit.

y The unit should be grounded

according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

y Check with a qualied electrician

if you are unsure if the appliance is properly grounded.

IMPORTANT

When installing the unit, use a leveler to ensure that the table/cart is level and that the unit is level when placed. If necessary,

adjust the two front bottom legs of the unit

to level it. Failure to level the table and/or

unit may result in unevenly cooked product.

P/N 1010883 REV. L 12/15 5

Page 6

OPERATING INSTRUCTIONS

Preparing Unit

1. Turn the unit on and allow it to warm

up for approximately 20–30 minutes.

NOTE: During warm up, the Ready

Indicator Light ashes. The Ready Indicator Light stays on once the unit reaches operating temperature.

2. If necessary, install the Top Cover

according to Figure 1.

3. Install the Egg Rack by holding it vertically and sliding the pins of the Egg Rack into the slots on the back of the Top Cover.

4. Install the Egg Rings into the Egg Rack (Figure 3). Make sure the Egg Rings are seated at on the Platen surface.

5. Ensure that the Egg Rack and Top Cover are in the down position while the cooker warms up.

6. Add melted butter (or equivalent) to one Service Pan (if desired) and slide the Service Pan into the tray on right side of unit.

7. Slide the second Service Pan into the tray for use for collecting scraps and unused product (if desired).

6. Select the desired cooking cycle (Figure 3).

All units Except Mfg. No. 9300534: Use a two-minute cycle for room temperature eggs or the two-anda-half-minute cycle for refrigerated eggs (Figure 3 top).

No. 9300534 Only: Select 6 for six eggs or 12 for twelve eggs (Figure 3 bottom)

7. All units EXCEPT Mfg. No. 9300534: If desired, place sliced meat (Canadian bacon, ham, etc.) on the front part of the Platen when Bacon Indicator Light begins to ash and the audio signal sounds (see Bacon Timer in the Operation section of this manual).

8. Press the Start/STOP button to begin the cooking cycle.

NOTE: The Cooking Indicator Light will

light when the Start/Stop button is pressed and released.

9. At the end of the cycle, when the

Cooking Indicator Light turns o, press the Start/Stop button to turn o the audio signal.

10. All units EXCEPT Mfg. No. 9300534: Remove the meat from the Platen surface (see the Bacon Timer section of this manual).

11. Open the cover and raise the Egg Rack about 1 inch (26 mm), then drop the rack to loosen the eggs.

12. Raise the Egg Rack completely o the eggs and use a spatula to remove the eggs.

NOTE: Refer to Figure 2. Remove eggs

starting with the rst egg added and nish with the last egg added. This ensures even cooking for all eggs.

13. Scrape and waste from Platen grill

surface into the Service Pan.

14. Lower the Egg Rack and Cover. The unit is ready for further cooking.

Slide notch

over tab

Egg Cooking Procedure

Read these instructions prior to cooking eggs.

1. Make sure the grill is clean and free of all extra butter, oils, or egg product.

2. Raise the Top Cover and brush the Egg Rings and Grill surface with melted butter or equivalent.

3. Crack the eggs into the Egg Rings from right to left as shown in Figure 2, starting at the row closest to the front of the unit.

4. Break the egg yolks if desired and close the Top Cover.

5. Fill the troughs on the Top Cover with warm water until they are completely full. This is very important to get a completely cooked egg with a jelled yolk. Using less water results in under-cooked eggs.

The Top Cover Shown is for Reference only. Dierent units use dierent covers.

Figure 1. Installing Top Cover

To ensure proper cooking, place eggs into rings in numerical order from 1 to 12 as shown below.

1 0

FIFO (First in,

rst out) The rst

egg in should

always be the

rst egg out

NOTE - The size and number of Egg Rings may vary based on the type of unit installed.

1 1 1 2

8 9

5 6

2 3

Front of Unit

LILO (Last in, last out) The last egg in should always

be the last egg

out

Figure 2. Sample Egg Cooking Procedure

P/N 1010883 REV. L 12/156

Page 7

START/STOP

POWER

2'-00"

2'-30"

READY

COOKING

BACON

FOR MFG. NO. 9300530, 532, 571, 574, 575, & 593:

NOTE  THE FOLLOWING ARE FACTORY PRESET COOKING TIMES.

TIME 1 BUTTON: 2 MINUTE COOKING TIME.

TIME 2 BUTTON: 2 MINUTES AND 30 SECONDS COOKING TIME.

2'-45"

2'-30"

POWER

NOTE  THE FOLLOWING ARE FACTORY PRESET COOKING TIMES.

TIME 6 BUTTON 6 EGGS: 2 MINUTES 45 SECONDS COOKING TIME.

TIME 12 BUTTON 12 EGGS: 2 MINUTES 30 SECONDS COOKING TIME.

POWER

NOTE  THE FOLLOWING ARE FACTORY PRESET COOKING TIMES.

FOR MFG. N O. 9300534 ONLY:

2'-00"

3'-00"

FOR MFG. N O. 9300621 ONLY:

TIME 1 BUTTON: 2 MINUTE COOKING TIME.

TIME 2 BUTTON: 3 MINUTE TIME.

START/STOP

COOKING

Figure 3. Time Selector Switch

READY

BACON

Bacon Timer* (All units EXCEPT Mfg. No.

9300534)

If, during the standby mode, the Bacon Indicator Light is not lit, it means that the Bacon Timer is disabled. To enable the Bacon Timer, with the unit turned on, press the TIME 1 and TIME 2 buttons simultaneously for 3 or more seconds. The Bacon Indicator Light will turn on. The Bacon Timer is now enabled.

To disable the Bacon Timer, press the TIME 1 and TIME 2 buttons simultaneously for 3 or more seconds. The Bacon Indicator Light will turn o. The Bacon Timer is now disabled.

Using the Bacon Timer

If the Bacon Timer is enabled, an audio signal will sound for a few seconds and the Bacon Indicator Light will begin to ash 30 seconds before the end of the cooking cycle.

During this time, the product should be placed on the front part of the grill so that it will heat for 30 seconds. The Bacon Indicator Light will continue to ash until the end of the cooking cycle.

* ES-600 units are designed to operate with the Bacon Timer enabled. ES-602, ES-604 and ES-1200 units are designed to operate with the Bacon Timer disabled.

P/N 1010883 REV. L 12/15 7

Page 8

MAINTENANCE

WARNING

Turn the power o, unplug the power cord,

and allow the unit to cool down before

performing any service or maintenance.

CAUTION

Chlorides or phosphates in cleaning agents

(e.g. bleach, sanitizers, degreasers, or

detergents) could cause permanent damage

to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface nish, pits, voids,

holes, or cracks. This damage is permanent

and NOT covered by warranty. The fol-

lowing tips are recommended for mainte-

nance of your stainless steel equipment

y Always use soft, damp cloth for

cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

y Stains and spots should be removed

using a vinegar solution.

y Finger marks and smears should be

removed using soap and water.

y Hard water spots should be

removed using a vinegar solution.

CAUTION

If a chemical cleaner is used, be sure it is

safe to use on cast aluminum. Observe all

precautions and warnings on product label.

Daily Cleaning

1. Turn the unit o, unplug the power

cord, and allow the unit to cool down before proceeding.

2. Scrape the Platen surface clean of any residue.

3. Wipe the entire Platen surface clean with damp grill cloth.

4. Wipe the entire cooker cabinet clean with clean, damp cloth.

NOTE: Do NOT use a dripping wet cloth.

Wring the cloth out before use.

5. Clean the Egg Rings, Egg Rack, Cover,

and Service Pans in hot, soapy water. Rinse these items in clear water and allow to air dry.

6. Reassemble the unit.

Checking Cycle Times (Monthly) (All units EXCEPT Mfg. No.

9300534)

NOTE: A stopwatch is required for this

procedure.

1. Turn the unit on and allow it to warm

up for 30 minutes.

2. Ensure that the TIME 1 button is lit. If not, press and release the TIME 1 button. This button should now be lit.

3. With the stopwatch in hand, press and release the Start/Stop button and start the stopwatch.

4. Record the time when the Bacon Indicator Light begins to ash (if the Bacon Timer is enabled). Then, record the time when the Cooking Indicator Light turns o.

5. Repeat this test with the TIME 2 button selected.

When set at 2’-00”, the Bacon Indicator Light should ash at 1 minute and 30 seconds (90 seconds), and the Cooking Indicator Light should turn o at 2 minutes (120 seconds).

When set at 2’-30”, the Bacon Indicator Light should ash at 2 minutes (120 seconds), and the Cooking Indicator Light should turn o at 2 minutes and 30 seconds (150 seconds).

All times are to be within +/- ve (5) seconds.

6. Turn the power o.

Checking Cycle Times (Monthly) (Mfg. No. 9300534 ONLY)

CAUTION: Grill surfaces will be hot. Care should be taken when operating this piece of equipment.

NOTE: A stopwatch is required for this

procedure.

1. Turn the unit on and allow it to warm

up for 30 minutes.

2. Ensure that the TIME 6 button is lit. If not, press and release the TIME 6 button. This button should now be lit.

3. With the stopwatch in hand, press and release the Start/Stop button and start the stopwatch.

4. Record the time when the Cooking Indicator Light turns o.

5. Repeat this test with the TIME 12 button selected.

When set at 2’-45”, the Cooking Indicator Light should turn o at 2 minutes and 45 seconds (165 seconds).

When set at 2’-30”, the Cooking Indicator Light should turn o at 2 minutes and 30 seconds (150 seconds).

All times are to be within +/- ve (5) seconds.

6. Turn the power o.

CAUTION

Grill surfaces will be hot. Care should be tak-

en when operating this piece of equipment.

P/N 1010883 REV. L 12/158

Page 9

Checking Grill Platen Temperature

WARNING

This procedure exposes you to hot sur-

faces. Use extreme care when perform-

ing procedure to avoid personal injury.

NOTE: A pyrometer is required for this

procedure.

1. Remove the cover and the Egg Rack

by lifting the whole assembly until clear of the base.

2. Turn the power on and allow 30 minutes for the unit to warm up.

3. Using a pyrometer, measure the temperature at the middle of the Platen surface (Figure 4). The temperature should be 250°F–300°F (121°C–149°C).

If temperature is within range, proceed to Step 4.

If temperature is above or below the proper calibrated range, call your Authorized Service Agency.

4. Turn the power o.

5. Reinstall cover and Egg Rack and Top

Cover.

Grill

Platen

Figure 4. Grill Platen (ES-600 Shown)

P/N 1010883 REV. L 12/15 9

Page 10

TROUBLESHOOTING

WARNING

To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip-

ment should be performed by qualied service personnel. The unit should be unplugged when servicing.

Problem Possible Cause Corrective Action

Unit fails to operate and control panel lights fail to signal on.

Unit fails to heat. Loose connections. Contact your maintenance person or an

Eggs do NOT cook properly.

Eggs sticking to Platen. Dirty Platen. Clean Platen.

Eggs sticking to Egg Rings. Insucient butter being used. Refer to the Operating section of this manual.

Not signaling on “Bacon” or “Ready”.

No power/low power. Make sure the power is on and the power cord

Inoperable electrical outlet. Plug the power cord into a dierent outlet of same amperage

Inoperable power switch. Contact your maintenance person or an

Inoperable power cord.

Loose connections.

Inoperable Platen.

Low voltage.

Inoperable Hi-Limit Thermostat.

Inoperable Thermocouple.

Inoperable Solid State Relay.

Using refrigerated eggs and TIME 1 button selected.

Using room temperature eggs and TIME 2 button selected.

Incorrect amount of water added to trough in cover.

Platen temperature too low or too high. Check the Platen temperature according to the Maintenance sec-

Loose connections. Contact your Authorized Service Agency.

Unit/table is not level Level the table and unit as necessary.

Insucient butter being used. Refer to the Operating section of this manual.

Dirty Egg Rings. Clean the Egg Rings but do NOT use an

Inoperable Egg Ring. Replace Egg Ring.

Inoperable indicator light or audio signal. Contact your maintenance person or an Authorized Service

Inoperable control board.

Loose connection.

Bacon Timer is disabled. Enable Bacon Timer according to the Operation section of this

is locked into place. Check the main circuit breakers.

rating.

Authorized Service Agency.

Use TIME 2 button when using refrigerated eggs.

Use TIME 1 button when using room temperature eggs.

Fill trough in cover with water before starting time cycle.

tion of this manual.

abrasive scrubbing pad.

Agency.

manual.

P/N 1010883 REV. L 12/1510

Page 11

Control Board LEDs

The control Board has three on board LEDs (Figure 5) to determine the status of the unit and to assist in troubleshooting.

Green (Diagnostic): This LED should be o in normal operation. If any of the 5 potential faults are detected by the Control Board, this LED will repeatedly blink either 1 through 5 times with a 2-second pause in between (see the Green LED Blink Codes section below).

Yellow (Audio): When lit, this LED indicates that the Control Board is supplying approximately 10-15 VDC to the audio signal. The audio signal should sound with this LED is lit.

Red (Heat): When lit, this LED indicates that the Control Board is calling for heat by supplying VDC to terminals 3(+)4(-) of the Solid State Relay. When o, this LED indicates that the grill Platen is up to operating temperature and satised.

NOTE: During heat mode, this Red LED

is very dim, so it may be dicult to verify if the Control Board is or is not calling for heat. It is recommended that you observe the small round green LED on the Solid State Relay (Figure 6) for mode and diagnostic purposes. When the green LED on the Solid State Relay is on, it means that the Control Board is calling for heat. When o, it means that the Control Board is NOT calling for heat. Typically, the VDC at the Solid State Relay will be less than 1.0 VDC when measured, but may vary because of dierent quality VOMs. Therefore, it is recommended that you do NOT attempt to measure the VDC at the Solid State Relay for diagnostic purposes.

YELLOW

BUZZ

STATUS

HEAT

GREEN

RED

R17

CR5

R18

R20

CR3

CR4

Solid State

Relay

LED

TUV

PRODUCT SERVICE

1/L1

Bauart

gapruit

4/A2-

50 AMP 24-280 VAC

Crouzet

84137220

3-32 VDC

Figure 5. Control Board LEDs Figure 6. Solid State Relay

Green LED Blink Codes

Number of Blinks Cause(s) Unit’s State and Resolution

The Green LED blinks on and o 1 time, pauses for 2 seconds, and repeats.

The Green LED blinks on and o 2 times, pauses for 2 seconds, and repeats.

The Green LED blinks on and o 3 times, pauses for 2 seconds, and repeats.

The Green LED blinks on and o 4 times, pauses for 2 seconds, and repeats.

The Green LED blinks on and o 5 times, pauses for 2 seconds, and repeats.

The EEPROM memory on the Control Board is corrupted.

The ambient temperature within the control compartment has exceeded 155 ºF (68 ºC). Verify that there is proper air ventilation all around the unit and that it is not near a signicant heat source.

Open or disconnected Thermocouple.

The supply voltage to the unit is below 160 VAC or above 265 VAC.

The 50/60 Hz signal has been lost due to a disconnected or an open wire harness/ wiring on the AC Isolator Board, or from the AC Isolator Board to the Control Board.

In this state, the unit turns o the control Signal to the Solid State Relay and disables all front buttons and lights. The unit will not heat up. This continues until the defaults are reloaded into memory. To reload defaults, turn the unit o, press and hold the TIME 2 button, turn the unit on, and release the button.

In this state, the unit turns o the control signal to the Solid State Relay and disables all front buttons and lights. The unit will not heat up. This continues until the ambient temperature within the electrical compartment drops below 140°F (60°C) and the unit is turned o and back on.

In this state, the unit turns o the control signal to the Solid State Relay and disables all front buttons and lights. The unit will not heat up. This continues until the Thermocouple is reconnected or replaced, and the unit is turned o and back on.

In this state, the unit turns o the control signal to the Solid State Relay and disables all front buttons and lights. The unit will not heat up. This continues until the supply voltage is within the proper limits and the unit has been turned o and back on.

In this state, the unit turns o the control signal to the Solid State Relay and disables all front buttons and lights. The unit will not heat up. This continues until the 50/60 Hz signal is reapplied and the unit is turned o and back on.

2/T1

+3/A1

P/N 1010883 REV. L 12/15 11

Page 12

WIRING DIAGRAM

SWITCH

MOMENTARY

COOKING

BACON

READY

SSR

ISOLATOR BOARD

P4P3

CORD

POWER

WHT/BLU

BLK/BRN

GRN-YEL

GRN/

HEATER

NOTE: ALL WIRES TO BE 14 GA. TFE-200°C

22 GA. TFE-200°C

UNLESS OTHERWISE SPECIFIED.

# 18 GA. TFE-200°C

T3T4

COUPLE

THERMO-

SWITCH

BOARD

230VAC 12VAC

TRANSFORMER

GRN

GND

THERMOSTAT

HI-LIMIT

TERMINAL

BLOCK

CONTROL

BOARD

BLK

WHT

BLK

WHT

BLK

YEL #

WHT

GRN

ORG

BLK

GRN

BLK

BLUE

BLK

RED

BLK

YEL

BLK

4 5

P/N 1010883 REV. L 12/1512

Page 13

REPLACEMENT PARTS

P/N 1010883 REV. L 12/15 13

Page 14

NOTE: Item 1 for Mfg. No.

9300132 uses a dierent Left Side Panel than other units contained in this manual. This allows the power cord for 9300132 to be located on the Left side of the unit rather than on the front of the unit. The new Left Side Panel part numbers is 0506673.

P/N 1010883 REV. L 12/1514

Page 15

Replacement Parts can be purchased from an authorized dealer. Contact A.J. Antunes & Co. at 1-630-754-1000 or toll free in the United States at 1-800-253-2991.

Item Part # Description Qty.

1 0021327 Nose Piece Weldment 1

2 210K230 Bumper, Recess Leg 1” (Set

of 4 including 4 screws)

3 7000379 Grill Platen 1

7000674 Grill Platen (Mfg. No.

9300593 Only)

4 040P138* Lock-nut, Conduit - 1/2”

NPT

5 040K251 Strain Relief Kit 1

6 2180270 Service Pan (For Mfg. No.

9300530 & 532)

7 2180277 Service Pan (For. Mfg. No.

9300534, 574, & 575

8 0502900 Bracket, Sensor 1

9 7000363 Cover, Rack & Ring

Assembly (Incl. All Shown) ES-1200

10 7000261 Cover, Rack & Ring

Assembly (Incl. All Shown) ES-600

11 7000835 Cover, Rack & Ring

Assembly (Incl. All Shown (ES-604) (except Mfg. No.

9300593)

12 7000690 Cover, Rack & Ring

Assembly (Incl. All Shown) (For Mfg. No. 9300534 only)

13 7000635 Cover, Rack & Ring

Assembly (Incl. All Shown) ES-602

14 7000541 Cover, 12 Egg (Incl. #28, 48,

& 65) ES-1200

15 7000453 Cover, 6 Egg (Incl. #28, 48,

& 65) ES-600

16 7000836 Cover, 4” Egg Rings (Incl.

#28, 48, & 65) ES-604 (except Mfg. No. 9300593)

17 0012204 Cover, 12 Egg (Incl. #28, 48,

65, &74)

18 7000639 Cover, 8” Oval Ring ES-602

(Incl. #28, 48, 65, &74)

19 7000452 Rack, 12 Egg Ring (Incl. #27

& 45) ES-1200

20 7000454 Rack, 6 Egg Ring (Incl. #27

& 45) ES-600

21 7000837 Rack, 4” Egg Rings (Incl.

#27 & 45) ES-604 (except Mfg. No. 9300593)

22 7000640 Rack, 8” Egg Rings (Incl #27

& 45) ES-602

23 0021324 Panel, Base 1

24 0021325 Housing, Main 1

25 0504075 Cover, Insulation 2

26 0021326 Rear Panel Weldment 1

Item Part # Description Qty.

27 2100137 Knob Ball 1

28 2100138 Knob Ball 1

29 0504078 Bracket, Hi-Limit 1

30 0700323 Power Cord Assembly

6-20P

31 1001100 Label, Control 1

31a 1001248 Label, Control (not shown)

(For Mfg. No. 9300534 Only)

31b 1001425 Label, Control (not shown)

(Mfg. No. 9300593 only)

31c 1001641 Label, Control (not shown)

(Mg. No. 9300621 only)

32 210K122 Adj. Leg Kit (Pack of 4) 1

33 210K108 Rubber Tip Kit (Pack of 4) 1

34 2130111 Egg Ring (Single)

ES-600/1200

213K101 Egg Ring (Pack of 6)

ES-600/1200

35 2130176 4” Egg Ring (single) ES-604

(except Mfg. No. 9300593)

213P179 4” Egg Ring (Pack of 6)

ES-604 (except Mfg. No.

9300593)

36 2130183 8” Round Egg Ring (Single)

ES-602

213P183 8” Round Egg Ring (Pack of

2) ES-602

37 306P113* Screw, Mach. #6-32 x 7/8”

Sltrshd

38 306P123* Screw, Mach. #6-32 x 5/8”

Sltrshd

39 306P130* Nut, Hex KEPS #6-32 1

40 308P102 Washer, Int. Tooth #8 1

41 308P104* Scr, Mach. #8-32 x 3/8”

Sltrshd

42 308P143* Nut, Hex KEPS #8-32 1

43 308P157* Screw, Tap #8-32 x 3/8” 1

44 310P102* Washer, Int Tooth Lock #10 1

45 310P09* Scr, Mach #10-32 x 3/8”

Sltrshd

46 310P136* Scr, Mach. #10-32 x 1 1/4”

Slpanhd

47 310P149* Scr, Mach #10-32 x 7/8”

Slpanhd

48 325P101* Stud, 1/4-20 x 1-1/2” 1

49 325P104* Washer, Flat 1/4” S/S 1

50 325P109* Scr, HXCAP 1/4-20 x 3/4” 1

51 4010137 Switch, Rocker (25A-250V) 1

52 4010187 Transformer, Stepdown

(240V/12)

53 4010190 Switch, Momentary 1

6/12

1/2

Item Part # Description Qty.

54 4010193 PC-Board, Switch-Two

Button

55 7000272 Thermostat, Hi-Limit 1

57 7000370 Solid State Relay 1

58 7000137 Terminal Block, 3-pole 1

59 4060362 LED, Snap-in (Green

- Ready)

60 4060363 LED, Snap-in (Yellow

- Cooking)

61 4060385 LED, Snap-in (Blue - Bacon) 1

62 7000520 Control Board 1

62a 7000691 Control Board Kit (For Mfg.

No. 9300534 only)

62b 7001129 Control Board Kit (For Mfg.

No. 9300621 only)

63 7000391 A/C Line Isolator Board 1

64 0400337 Insulation 1

65 2120111 Spacer 1

66 4050214 Thermocouple 1

67 2180111 Plastic Dispensing Bottle

(Not shown)

68 213K115 Spatula, Scraper, and Brush

Kit (Not Shown)

69 0011251 Heat Sink Assembly 1

70 0700648 Wire Set, Main (Not Shown) 1

71 0700655 Wire Harness/PCB-LEDs

(Not Shown)

72 0700656 Wire Harness/PCB-Isolator

BD (Not Shown)

73 0700657 Wire Harness/PCB-2 Button

BD (Not Shown)

74 0021401 Handle Weldment 1

75 300P102* Nut, Speed #8-32 “U” 1

76 7000838 Back Bracket Assembly Kit

(All ES-604 units except Mfg. No. 9300593).

77 7001020 Egg Rack Assembly Kit

3.75” Rings (Mfg. No. 9300593 Only)

78 7001021 Egg Rack & Cover Kit - 3.75”

Rings (Mfg. No. 9300593 Only)

79 7000836 Cover & Hinge Kit (Mfg. No.

9300593 Only)

80 213P188* Egg Ring 3.75” Pkg of Six

(Mfg. No. 9300593 Only)

81 2180259 Scrap Tray (For Mfg. No.

9300593 Only)

*Available in packages of 10 (ten)

P/N 1010883 REV. L 12/15 15

Page 16

LIMITED WARRANTY

Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the nest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the rst 12 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered.

1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specied in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.

2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.

3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.

4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.

5. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty or merchantability or tness for a particular purpose, each of which is hereby expressly disclaimed. the remedies described above are exclusive and in no event shall roundup be liable for special consequential or incidental damages for the breach or delay in performance of this warranty.