Rough Country 1083 User Manual

92108300

Thank you for choosing Rough Country for your Jeep off road needs.

97– 06 TJ FRONT ADJ TRACK BAR KIT FOR 0”-3 1/2” LIFT

Please read all the instructions before beginning the installation.

PRODUCT USE INFORMATION

We will be happy to answer any questions regarding our products by calling us @ 800-222-7023. Rough Country will
not be responsible for any product that is altered. This kit is for use with vehicles lifted 0”- 3” of lift.

TOOLS NEEDED

DRILL MOTOR
13/32” DRILL BIT
15MM SOCKET / WRENCH
18MM SOCKET / WRENCH
19MM SOCKET / WRENCH
9/16” SOCKET / WRENCH
1 1/2” WRENCH

KIT CONTENTS

1-TRACK ROD BRACKET
1-ADJ TRACK ROD BODY & END

1-POLY BAG CONTAINING:

2-7/16” SPACERS
1-7/16” X 2 3/4” BOLT
2-7/16” FLAT WASHERS
1-7/16” LOCK NUT
1-1/2” X 1 3/4” BOLT
1-1/2” FLAT WASHER
1-1/2” LOCK NUT
2-BUSHINGS
1-12MM SLEEVE
1-12MM X 80MM BOLT
1-12MM LOCK NUT
1-3/8” X 2” BOLT
2-3/8” FLAT WASHERS
1-3/8” LOCK NUT
1-3/4” JAM NUT

INSTALLATION INSTRUCTIONS

1. Remove the track rod from the axle and from the frame using a 15mm (axle) & 18mm wrench (frame).

2. Grind the back side of the mount smooth to allow the track rod bracket to be installed. See Photo 1.

3. Install the new track rod bracket on the frame as shown in Photo 2 using the supplied 1/2” x 1 3/4” bolt, washer &
nut in the stock mount. Tighten using a 19mm Socket & wrench. View from the passenger side.

GRIND BRACKET FLAT

PHOTO 1

INSTALL 1/2” X 1 3/4” BOLT , WASHERS NUT

PHOTO 2

4. Using the bracket as a quide, drill the upper hole using a 13/32” drill bit. See Photo 3.

5. Install the supplied 3/8” x 2” bolt in the drilled hole with the washers & nut. Tighten using a 9/16” socket & wrench.

See Photo 4.

PHOTO 3 PHOTO 4

DRILL USING A 13/32” DRILL BIT INSTALL 3/8” X 2” BOLT, WASHERS & NUTS

6. Locate the supplied bushings and install in the track rod body with the supplied 12mm ID sleeve.

7. Install the track rod on the frame with the supplied 12mm x 80mm bolt, washer & nut. Do not tighten at this time. See
Photo 5.

8. Swing up the track rod and adjust as necessary to center the vehicle over the axle and install in the new track rod
bracket with the supplied 7/16” x 2 3/4” bolt and flange nut. Tighten to 55 ft/lbs using a 15mm wrench and snug the
jam nut using a 1 1/2” wrench. See Photo 6. It is important to center the vehicle over the axle to ensure proper

tracking and alignment.

PHOTO 5

INSTALL 12MM X 80MM BOLT, WASHER & NUT

9. Tighten the axle mount to factory specifications using a 15mm wrench.

10. Tighten the frame mount using a 18mm & 19mm wrench.

POST INSTALLATION

INSTALL THE TRACK ROD ON THE AXLE

PHOTO 6

1. Check all fasteners for proper torque. Check to ensure there is adequate clearance between all rotating, mobile,
fixed and heated members. Check steering for interference and proper working order.

2. Re torque all fasteners after 500 miles. Visually inspect components and re torque fasteners during routine vehicle
service.

Thank you for purchasing a Rough Country Suspension Lift Kit.

Please visit our website @ www.roughcountry.com for your off road vehicle needs