Rotary SM30, RFL25 Installation Instructions Manual

SM30/RFL25
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RFL25 Capacity 25,000 lbs. (12,500 lbs. per axle)
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© July 2018 by Vehicle Service Group. CO10598.0 IN20490
Rev. J 7/24/2018
LP20460
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Required Clearances
WARNING
Estimation Shim Requirements
Dimension at highest position minus other
APPROACH
Rear Clearance
Rear Clearance (Min. 5'-6" for SM30's, 8'-6" for RFL25's) = rear overhang of longest vehicle + required work space
Fig. 1
Read and understand Installation Instructions completely before starting with lift installation.
1. Lift Location: Use architects plan when available to locate lift. Fig. 1 shows dimensions of a typical bay layout. For power unit at right front, rotate lift 180°, leaving ramp/chocks and wheel stops in original position. Lift floor area should be level.
DO NOT install on asphalt or other similar unstable surfaces. Columns are supported only by anchors in floor.
Note: If runway extensions are used, an additional 3’–0” of clearance must be added to end with extensions.
Left Runway
Right Runway
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L
8'–0" Min. To
Nearest
Obstruction
8'–0" Min. To
Nearest
Obstruction
Front Clearance
Front Clearance = front overhang of longest vehicle + required work space
2. Ceiling or overhead clearance must be 80” plus height of tallest vehicle.
3. Estimating Column Shim requirements:
In the following section, the terms “highest” and
“lowest” refer to elevation of floor.
A. Mark locations where lift columns will be positioned in bay. B. Place target at column positions and record
readings, Fig. 2.
C. Find the highest of the four (4) locations. Find the
difference between the reading at each of the remaining three (3) columns and the highest reading.
D. The difference is the estimated amount of shim
thickness needed at each column.
FRONTREAR
Fig. 2
Transit
Target
position = shim thickness required
2
Cable Seating in Sheave Grooves
Fron (V
Right Rear
IMPORTAN T
Feed Cable Ends Through Yoke End
Ramp/Chock
Ramp/chock
Wheel Stop
Flange Nuts
Cable (#4)
Left Rear Cable (#3)
Right Front Cable (#2)
Left Front Cable (#1)
t
iewed from front)
E. Maximum shim thickness of 2” is possible by using shims
and anchors provided with lift. If more shimming is required, consult factory for different shim package including longer anchor bolts.
4. Runway and Yoke Assembly: A. Determine direction of approach in bay. B. Position left runway in bay with hydraulic cylinder hose
connection to rear of bay. Cables and sheaves are pre­assembled in runway. Runway needs to be up off floor so shipping restraints can be removed from cable ends, air and hydraulic lines, and cylinder rod. Pull cables, air and fluid lines out for assembly. Make sure cables are in proper sheave grooves, Fig. 3.
C. Position front and rear yokes at respective ends of
runway, Fig. 1. Feed cable ends through yoke end, Fig. 4. Do not assemble sheaves in yoke ends at this time.
Be sure cables are not crossed inside yoke.
Cotter Pin Should Be On Outside Of Runway
Bolts
Runway
Right Rear
Left Rear
Cable (#4)
Cable
Rear (Viewed from rear)
(#3)
Fig. 3
Right Front Column
Permanent Wheel Stop
Alignment Holes
For Runway Adjustment
Right Runway
Fig. 4
D. Lay right runway in place on yoke. Slide right runway toward
outside of lift until holes in yoke and runway line up, Fig. 4. Hold runway in place and bolt on ramp/chock and wheel stops to runway using ten 5/8” x 2 1/2” bolts and flange nuts. Square up yokes with runways using four 3/4”-10NC x 2” lg. bolts, 3/4” flat washers, 3/4” lock washers, and shims. Ramp/ chocks go on rear, Fig. 5. and Fig. 6. Repeat for left runway.
E. Insert each end of the left runway’s 1/4” air line into the Tee’s
connecting the locking latch air cylinders in each yoke, Fig. 7.
Fig. 5
Flange Nuts
Shim
3/4" x 2" lg. Bolts 3/4" Lock Washers 3/4" Flat Washers
Permanent Wheel Stop
Bolts
3/4" x 2" lg. Bolts 3/4" Lock Washers
3
Shim
3/4" Flat Washers
Runway
Fig. 6
5. Columns:
IMPORTAN T
Note: Columns are not interchangeable. They must be set at their respective corner of the lift. Column double return bend is always to inside of lift, Fig. 9. Place the power unit column at the left rear corner of the lift. The point where the hydraulic hose passes through side of left runway should be visible from this corner. Insert alignment stud through hole in yoke end and thread into base plate of column, Fig. 8. Repeat for other columns.
The yoke/column alignment studs MUST be used for proper centering of columns to yokes, Fig. 8. A gap of 5/16” must be maintained between column and yoke. See step 6 B. Note: It may be necessary to remove Plastic Slider from Column Stop on yoke end, Fig. 10, before aligning yoke in column. After yoke is in column, reinstall Plastic Slider and secure with 5/16” button head screw.
Fig. 7
Tee
Air Line To Lift
Tee
Left Runway
Air Line in Runway
Tee
Right Runway
Alignment Stud
Column
Latch Bar
Alignment Stud
Yoke Assembly
Fig. 8
5
/
" REF. Between Yoke End and Latch Bar
16
IMPORTANT
1
Ears Of Spacer
2
Use Yoke Spacer As Shown To Maintain 5/16" Of Gap From End Of Yoke To Front Of Latch Bar. Be Sure To Remove Spacer After Installation.
4
Fig. 8a
Power Unit Column
Tapping
Plastic Slider
Plastic Slider
Check Lift Dimensions
Double Return Bend always
to the Inside of Lift.
RFL25 ....... 177 1/8" Ref.
SM30S ........ 249 1/8" Ref.
SM30L ........ 285 1/8" Ref.
SM30EL......321 1/8" Ref.
Between Columns
Width and length measurements are made from column
sides, NOT column base plate. Diagonals are measured from
inside corner of column.
Left Front
Column
APPROACH
Right Rear Column
Left Runway
Column Stop
Diagonals Within
Right Runway
1
133 1/4" Ref.
/ 4 "
Fig. 9
Right Front Column
1
/4"
Screw
Fig. 10
5
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