Rotary R1200 Service Manual

www.rotarywheelservice.com
PREMIUM CENTER LOCKING CHANGER
AUTOMATIC LEVERLESS TIRE CHANGER WITH SYNCHRONIZED DUAL BEAD BREAKING ROLLERS
HUB MOUNTED, DUAL ROLLER SYSTEM REQUIRES NO TOOLS
There’s no metal-to-metal contact with patented leverless mount / demount tool. Demount and mount the most challenging tire and wheel combinations.
0-15 RPM VARIABLE SPEED TURNTABLE MOTOR
Exclusive invert er regulates rotational speed and slows as the stress on the bead increases, avoiding any damage to the tire.
STANDARD with THE R1200
• Integrated pneumatic wheel lift
• 3-position pedestal with self-locking plate
- handle wheels with a 10” to 30” diameter
• Quick-lock rim clamping device with guard
• Easy to use 2-button controls
• Centering adapter / double conic
• Rubber turntable guard
• Pin protectors for centering pulling unit
• Power-assisted press arm seats bead to rim
• Foot pedal controls for inflation, rotation and wheel lift
• Inflation station
• Storage cabinet
• Tire paste lubricant and brush
OPTIONAL ACCESSORIES
VSG1000A158
Universal flange for reverse, and Chrome Clad wheels
VSG1000A152
Light truck adapter for centering locking
tire changer - 19.5” wheels
VSG1000A102
5 stud kit 110mm long for reverse rims.
Used on VSG1000A87
EASY TIRE MOUNTING
with plastic tool, dual rollers and power-assisted top bead press arm.
VSG1000A86
Re-positionable side mirror
SCAN CODE FOR PRODUCT VIDEO
DUAL BEAD­BREAKING ROLLERS
Accurate and easy positioning and oper­ation of both rollers and mount /demount tool.
R1200 LEVERLESS PRO services:
Optional equipment may be required
TECHNICAL DATA
Handle wheels from* 10”-26”/ 12”-28”/ 14”-30”
Maximum wheel width 19”
Maximum wheel diameter 45”
Bead breaker power (each arm)
Bead breaker movement Automatic / Manual indent
Rotation motor 2Hp / 1,5 Kw invemotor
Recommended air supply 115-145 PSI / 8-10 bar
Power supply
* 3-position base can be adjusted to fit larger wheels up to 30”
R1200
2,645 Ft/L lbs
220v / 1Ø / 60 Hz
LEVERLESS, HUB MOUNTING CHANGER REQUIRES NO TIRE TOOL
Service the most challenging tire and wheel combinations - low profiles, runflats, exotic rims and other specialty jobs. No metal to metal contact with leverless mount / demount tool.
Change difficult light truck combinations such as 17.5” and 19.5” super duty wheels using optional centering adapter VSG1000A152.
0-15 RPM VARIABLE SPEED TURNTABLE MOTOR
Exclusive invert er regulates rotational speed and slows as the stress on the bead increases, avoiding any damage to the tire.
STANDARD with THE R1150
• Quick locking wheel centering adapter
• Locking system suitable for reverse rims
• Easy to 2-button controls for roller position
• Integrated pneumatic wheel lift
• Full range of bead clamps and adapters
• Double cone
• Tire paste lubricant and brush
OPTIONAL ACCESSORIES
VSG1000A158
Universal flange for reverse, and Chrome Clad wheels
VSG1000A152
Light truck adapter for centering locking tire changer - 19.5” wheels
VSG1000A102
5 stud kit 110mm long for reverse rims. Used on VSG1000A87
EASY TIRE MOUNTING
with plastic tool, roller
and rotating helper arm.
VSG1000A118
Match mounting roller
VSG1000A135
Bead breaker
VSG1000A86
Reposition-able mirror
EASY ROLLER BEAD­BREAKING FEATURE
Automatic roller side­movement with memorized position for bead breaking lower side of tire.
R1150 LEVERLESS services:
Optional equipment may be required
TECHNICAL DATA
Handle wheels from* 10”-26”/ 12”-28”/14”-30”
Maximum tire width 15”
Maximum tire diameter 45”
Bead breaker power (each arm)
Bead breaker movement Automatic
Rotation motor 2Hp / 1,5 Kw invemotor
Recommended air supply 115-145 PSI / 8-10 bar
Power supply**
* 3-position base can be adjusted to fit larger wheels up to 30”
**SHIPS WITH NEMA L6 - 20 PLUG
SCAN CODE FOR PRODUCT VIDEO
R1150
2,645 Ft/L lbs
220v / 1Ø / 60 Hz
HIGH VOLUME SWING ARM CHANGER
Easy to use center post mounting design increases productivity and reduces the risk of wheel damage. Comes standard with metal and plastic mounting and demounting heads.
The double-acting bead breaker cylinder is designed to work on low-profile and large steel or alloy rims.
VARIABLE SPEED CONTROL INVERTER
Avoid any tire damage by slowing rotational speed as the stress on the bead increases.
FEATURES
• Quick locking wheel centering system
• Integrated wheel lift
• Lower bead lifting roller
• Pneumatic top bead pressing tool
• Hand controlled side bead breaker
• Powerful 220v drive motor
• Storage cabinet
• Tire paste lubricant and brush
OPTIONAL ACCESSORIES
VSG1000A158
Universal flange for reverse, and Chrome Clad wheels
VSG1000A152
Light truck adapter for centering locking tire changer - 19.5” wheels
VSG1000A102
5 stud kit 110mm long for reverse rims. Used with VSG1000A87
VSG1000A11
Bead tire lever
VSG1000A18
Bead pushing roller
STANDARD PLASTIC TOOL HEAD
VSG800A60
Tool with support
INTEGRATED WHEEL LIFT
R247D.CL services:
Optional equipment may be required
TECHNICAL DATA
Rim clamping 10”-30”
Maximum rim width 15”
Maximum tire diameter 47”
Max. bead breaker opening 15”
Bead breaker cylinder power at 145 psi
Rotation motor 2Hp / 1,5 Kw invemotor
Recommended air supply 115-145 PSI / 8-10 bar
Power supply* 220v / 1Ø / 60 Hz
*SHIPS WITH NEMA L6 - 20 PLUG
R247D.CL
VARIABLE SPEED
6,745 LBS
AUTOMATIC TILTBACK CHANGER
High performance, top-of-the-range tire changers model with double-acting bead breaker cylinder.
Designed for low-profile and large-sized steel or alloy rims. Works easily on any wheel up to a maximum width of 17”.
FEATURES
• 2 position centering lock / 10”- 26” range
• Hand controlled bead breaker
• Double synchronization for load distribution
• Adjustable tool guide for alloy rim protection
• Bolt caps to prevent hooking of air hoses
• Integrated helper arm included
• Lower bead lifting roller
• Pneumatic top bead pressing tool
• Filter / Tire paste lubricant and brush
Invemotor 0-16 Variable Speed Control Feature
Designed with an innovative electrical motor inverter, techs are able to regulate the chucking table rotation speed to reduce the stress on the bead to avoid any damage to the tire. 220V drive motor.
STANDARD ACCESSORIES
VSG800A117 (2 x kit) Tool protection kit for metal
mount / demount head
VSG800A6 (24” - 26”) Clamp Protectors (4 pcs)
VSG800A26
Blade with adjustment inclination. Allows to break the bead at the correct angle. 145D Model.
VSG800A11 Qty. of 1 Bead breaker protection VSG800A11K Qty. of 5
OPTIONAL ACCESSORIES
VSG800A107 Fast Fit Motorcycle Adapters
+ 5” from outside
SMALL WHEEL ADAPTER VSG800A111
Reduces clamping capacity to 8” for ATVs and lawn equipment tires.
- requires VSG800A107 wheel clamps
STANDARD
PLASTIC
TOOL HEAD
VSG800A126
Tool with support
SCAN CODE FOR
PRODUCT VIDEO
TILTBACK CHANGER
with helper arm
R145DR services:
Optional equipment may be required
TECHNICAL DATA
Chuck rotation speed (rev/min)
Maximum torque to chuck
Self-centring lock: external 10”- 26”
Self-centring lock: internal 12”- 28,5”
Tool working span 8”- 32”
Maximum tire diameter 45” (1143mm)
Maximum tire width 17” (431mm)
Bead breaker cylinder power at 145 psi
Power supply* (Model 145DR) Motor
*SHIPS WITH NEMA L6 - 20 PLUG
R145 / R145DR
0-16 rpm / 7,3 rpm (D version)
7,3 rpm (110v version)
885 Ft/L bs (1200 Nm)
6,745 Ft/L lbs (3060 kg)
220v / 1Ø / 60 Hz /
1 Hp
HIGH PERFORMANCE / EXTRA-HEIGHT SPEEDCHANGER
The hand controlled R146RP SUPER includes an air-driven PLUS91SA HELPER ARM. This bead top pressing and tire lifting device for large and special tires features a lower bead lifting roller and pneumatic top bead pressing tool.
NOTE: PLUS91SA IS NOT INSTALLED PRIOR TO DELIVERY
FEATURES
• Hand controlled, double-acting bead breaker
• Extra large 46” frame
• 110v drive motor supplies needed torque
• Air tank located in column
• Gear box is supported by steel plates to avoid flex
• Removable pedal assembly for easy maintenance
• Valve tray
• Tire paste lubricant and brush
STANDARD R146R SUPER ACCESSORIES
BEAD PUSHING ROLLER VSG800A59
For PLASTIC mount / demount head
BEAD PUSHING ROLLER VSG800A18
For METAL mount / demount head
STORAGE TRAY VSG800A77
Column mounted
STANDARD R146R SERIES ACCESSORIES
PLASTIC TOOL HEAD VSG800A60 Tool head with support
VSG800A117 Tool protection kit for metal
mount / demount head (2 x kit)
VSG800A6 Clamp Protectors / 24” - 26” (4 pcs)
VSG800A11 Bead breaker protection / Qty. of 1 VSG800A11K / Qty. of 5
OPTIONAL ACCESSORIES
VSG800A107 Motorcycle Adapters
+ 5” from outside
SHOWN: PLUS91SA HELPER ARM
Demounting lower bead
WHEEL LIFT ATTACHMENT VSG800A69
Works with PLUS91SA helper arm to safely lift tire and wheel assemblies
SHOWN:
R146RPS
ADDITIONAL R146 SERIES SWINGARM MODELS
R146R Base Model / Electric Motor R146RA Base Model / Air Motor R146RP Base Model / Electric Motor with Helper Arm R146RAP Base Model / Air Motor with Helper Arm R146RAPS Base Model / Air Motor with Helper Arm
with additional super accessories package
SCAN CODE FOR
R146 PRODUCT
VIDEO
SMALL WHEEL ADAPTER VSG800A111KIT
Reduces clamping capacity to 8” for ATVs and lawn equipment tires.
- requires VSG800A107 wheel clamps
SHOWN:
R146R
R146R Series services:
Optional equipment may be required
TECHNICAL DATA
External clamping 10”- 26”
Maximum torque to chuck
Internal clamping 12” - 28.5”
Max. tire diameter 45” (1143 mm)
Max. tire width 15” (380 mm)
Max. bead breaker opening 15” (380 mm)
Bead breaker cylinder power at 145 psi 6,745 Ft/L lbs (3060 kg)
Power supply 110v / 1Ø / 60 Hz
R146 SERIES
885 Ft/L bs (1200 Nm)
TOP QUALITY / ENTRY LEVEL PRICE
Heavy duty swing arm structure with exclusive 110v single speed motor provides needed torque and the rigid self-centering chuck with wide clamping range handles a variety of needs. Equipped with galvanized, double-operating bead breaker cylinder.
OPTIONAL ACCESSORIES
MOTORCYCLE WHEEL CLAMPS
VSG800A99
+ 5” from the outside for 20” - 22” tables
VSG800A111 SMALL WHEEL ADAPTER
Reduces clamping capacity to 8” for ATVs and lawn equipment tires. Use with rim clamp tire changers only - requires VSG800A99 wheel clamps.
FEATURES
• Tire Diameters of 40”
• 22” Outside Clamping 24” Inside Clamping
• Removable pedal assembly for easy maintenance
• Tire paste lubricant and brush
OPTIONAL UPGRADE
PLUS91N HELPER ARM
Bead top pressing and tire lifting device for large and special tires.
HEAVY DUTY CHANGERS
STANDARD PLASTIC TOOL HEAD
VSG800A60
Tool head with support
R140i Series services:
Optional equipment may be required
TECHNICAL DATA
External clamping 11” - 22”
Internal clamping 13”- 24.5”
Max. tire diameter 40.5” (1030 mm)
Max. tire width 12” (305 mm)
Max. bead breaker opening 15” (380 mm)
Bead breaker force 6,745 Ft/L lbs (3060 kg)
Rotation speed 7.3 rpm
Max. torque turntable 885 Ft/L lbs (1200 Nm)
Power supply 110v / 1Ø / 60 Hz
R140i
HYDRAULIC
CLAMPING
4” (90mm)
Min. clamping
13” (330mm)
Min. height
SUPER FAST TIRE CHANGER
Dismount and mount a truck tire in 30 seconds with 4 roller system
Simple tire dismounting: front bead-breakers
keep the bead in the drop center while rear breakers continue their course until dismounting is complete.
Four roller system positioned on both sides of the wheel in opposite positions are supported by two
separately controlled arms and each has two rollers
- one conical which pushes on the bead and one cylindrical which pushes the side of the tire.
FEATURES
• Adjustable arm position
• Quick loading
• Hydraulic clamping / chucking table
• Stand-by function - no noise when not in operation
• Hydraulic controls
• Tire paste lubricant and brush
STANDARD CLAMP PROTECTOR
VSG108A2
Protects aluminum wheels / 4x kit
VSG108A3 Tire Lever
OPTIONAL ACCESSORIES
VSG90A6
Aluminum rim clamp
VSG108A22
Disc for wheels with lock ring
SERVICE TIRE
DIAMETERS
UP TO 52”
SCAN CODE FOR PRODUCT VIDEO
R501 PLUS services:
Optional equipment may be required
TECHNICAL DATA
Chucking unit rotation motor
Hydraulic drive unit motor
Maximum tire diameter
Max. tire width
Bead breaker power
Maximum assembly weight
Chuck rotation speed (rev/min) 8
Max. torque to chuck
Power supply 220v / 3Ø / 60 Hz
R501PLUS
2.7 Hp / 2 kW
1 Hp / 1.5 kW
52” (1320mm)
21” (540mm)
13,300 Ft /Llbs / 18000 N
2,645 lbs / 1200 kg
585 Ft/L lbs / 2600 Nm
WORKSHOP SERVICE
Easy to use changer.
This easy-to-use changer is de­signed for closed vans or small workshops. Controls are protect­ed on changer console and the hydraulic clamping and chucking table are suitable for agricultur­al tires with optional VSG108A22 wheel disc.
FEATURES
STANDARD ROLLER for tubeless tires
• Hydraulic clamping / chucking table
• Hydraulic up / down movement
• 4” minimum clamping - 13” minimum height
• Tire paste lubricant and brush
STANDARD CLAMP PROTECTOR
VSG108A2
Protects aluminum wheels / 4x kit
STANDARD BEAD LEVER VSG108A3 Tire Lever
SCAN CODE FOR PRODUCT VIDEO
SUPER DUTY CHANGER
SERVICE TRUCK, BUS, SUPER SINGLE, AGRICULTURAL and LOCK RING
The operating dimensions of the clamping unit and the head-tool carriage of this changer allows it to service a wide range of wheels. The controls enable users to regulate the speed of the tool holding carriage with lever type hydraulic distributions.
TECHNICAL DATA
Chucking unit rotation motor
Hydraulic drive unit motor
Rim diameter 11”- 27”
Maximum tire diameter
Max. tire width 37.4” (950mm)
Bead breaker power
Maximum assembly weight
Chuck rotation speed (rev/min) 8
Max. torque to chuck
Power supply* 220v / 1Ø / 60 Hz
R560
1.5 Hp / 1.1 kW
2.7 Hp / 2 kW
51” (1300mm)
3,597 Ft/L lbs / 16000 N
2,645 lbs (1200 kg)
1253 Ft/Lbs (
1700 Nm
SERVICE
TIRE DIAMETERS
UP TO 51”
R560 services:
Optional equipment may be required
OPTIONAL ACCESSORIES
VSG90A6
Aluminum rim
)
clamp
QUICK MANUAL ROTATION
VSG108A22
Disc for wheels with lock ring
FEATURES
• Rotational control on portable wired stand
• Cable control unit
• Quick locking manual rotation tool
• Patented VSG108A3 bead lever
• Tire paste lubricant and brush
R511 services:
Optional equipment may be required
TECHNICAL DATA
Chucking unit rotation motor
Hydraulic drive unit motor
Rim diameter 11”- 27”
Maximum tire diameter 64” (1640mm)
Maximum tire width 36.4” (925mm)
Chuck rotation speed (rev/min) 8
Power supply* 220v / 1Ø / 60 Hz
R511
3 Hp / 2.2 kW
1 Hp / .75 kW
HYDRAULIC CLAMPING
4” (90mm) Min. clamping 13” (330mm) Min. height
SERVICE TIRE DIAMETERS UP TO 64”
VSG108A2
Standard clamp protections for alloy rims / 4 x kit
STANDARD BEAD LEVER
VSG108A3 Tire Lever
SINGLE CARRIAGE MOVEMENT
ELECTRO-HYDRAULIC CHANGER FOR TRUCKS, AGRICULTURAL AND EARTHMOVING VEHICLES
The two-speed rotation chucking table can accommodate rims up to 44” and up to 56” with VSG108A12 extensions set.
HYDRAULIC ARM MOVEMENT
FEATURES
• Double ratcheting locking arm
• Rotational control on portable stand
• Tire paste lubricant and brush
VSG108A2
Standard clamp protections for alloy rims / 4 x kit
VSG108A3 Tire Lever
R541 services:
SERVICE TUBE and TUBELESS TIRES
SERVICE TIRE DIAMETERS UP TO 90”
SPECIAL ORDER TIRE CHANGER FOR EXTREME WHEEL DIMENSIONS
ELECTRO-HYDRAULIC CHANGER FOR TRUCKS, AGRICULTURAL AND EARTHMOVING VEHICLES
HIGH BEAD BREAKING FORCE
Easy tire mounting and demounting
MULTIPLE ADJUSTABLE GUIDES
Control rotation to avoid tire damage
STAND-BY FUNCTION
After 5 seconds the motor will turn off if not in use
Optional equipment may be required
TECHNICAL DATA
Chucking unit rotation motor
Hydraulic drive unit motor
Rim diameter With VSGA108A12 adapters
Maximum tire diameter 90.5” (2300mm)
Maximum tire width 51” (1300mm)
Chuck rotation speed (rev/min) 4-8
Power supply 220v / 3Ø / 60 Hz
R541
1.75 Hp / 1-1.3 kW
2.95 Hp / 2.2 kW
11”- 43” 44’ - 56”
AUTOMATIC LIFTING
and ROTATION
FEATURES
• Console cable control unit with metal sheath
• Double speed table rotation
• Quick locking manual rotation tool
• VSB530800 long bead lifting lever
• VSG108A25 clamp for earthmoving wheels
• Tire paste lubricant and brush
VSG108A2
Standard clamp protections for alloy rims / 4 x kit
OPTIONAL ACCESSORIES VSG108A13 Rings Lever
VSG108A3 Tire Lever
OPTIONAL COMMERCIAL HD TIRE CHANGER ACCESSORIES
DIAMETERS UP TO 106”
HYDRAULIC CLAMPING
4” (90mm) min. clamping
13” (330mm) min. height
Service 19” and 22.5”
Oversized chucking dimension allows reach to
50” wheels without extensions. Access wheels from 51” to 60” with optional VSG108A39 adapter extensions kit.
R573BT
Communicates via Bluetoothtransmission
SPECIAL ORDER ONLY / Contact factory for details
VSG90A6 Clamp for alloy wheels
truck wheels
Cordless Controls
VSG108A25 Clamp for steel wheels
VSGB5308000
Long bead lifting lever
SERVICE TIRE
R573 services:
Optional equipment may be required
TECHNICAL DATA
Chucking unit rotation motor
Hydraulic drive unit motor
Rim diameter With VSGA108A39 adapters
Maximum tire diameter 106” (2700mm)
Maximum tire width 69” (1750mm)
Chuck rotation speed (rev/min) 1- 5 - 10
Power supply 220v / 3Ø / 60 Hz
VSG108A34
Pneumatic bead pushing device
Portable, rotational control stand
R573
2.95 Hp / 2.2 kW
3.35 Hp / 2.5 kW
11”- 50”
51” - 60”
TIRE
CHANGERS
WHEEL
BALANCERS
ALIGNMENT
RUNWAY LIFTS
ALIGNMENT
SYSTEMS
Rotary’s line of premium equipment is manufactured to the highest standards of quality and durability to help you perform the job right the first time, every time.
Offer your customers top quality tire and wheel service by putting Rotary to work for you.
Rotary Wheel Service Equipment
2700 Lanier Drive / Madison, IN 47250, USA
www.rotarywheelservice.com
Sales:
1.812.273.1622 / 800.445.5438 insidesales@vsgdover.com
Government Sales:
800.445.5438 X5655
For additional information:
rotarylift.com/Government-Purchasing-Assistance/
Contract No. 061015-RRL
Tech. Support:
800.445.5438 technicalsupport@rotarylift.com
Lit# Rotary Wheel Service Changers Brochure.2021.12
©2021 VEHICLE SERVICE GROUP
Unless otherwise indicated, ROTARY, all other trademarks are property of Dover Corporation and its affiliates.
Product specifications, part numbers, images and component descriptions are subject to change without notice or liability.
FSS Contract No. GS07F294AA
SM
, Printed in U.S.A., All Rights Reserved.
VEHICLE SERVICE GROUP
Contract No. 05316
SM
, DOVER and
All Rotary Wheel
Service Equipment
carries an industry-
leading 3 year warranty.
See website for details.
Loading...