Ross Video HDC-8223-R2 Users Manual

HDC-8223
HD-Down Converter and Distribution Amplifier
User Manual

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David Ross CEO, Ross Video
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Ross Video Code of Ethics
Any company is the sum total of the people that make things happen. At Ross, our employees are a special group. Our employees truly care about doing a great job and delivering a high quality customer experience every day. This code of ethics hangs on the wall of all Ross Video locations to guide our behavior:
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HDC-8223 User Manual
Ross Part Number: 8223DR-004-01
Release Date: February 27, 2014.
Copyright
© 2014 Ross Video Limited. Ross®, openGear®, and any related marks are trademarks or registered trademarks of Ross Video Ltd. All other trademarks are the property of their respective companies. PATENTS ISSUED and PENDING. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior written permission of Ross Video. While every precaution has been taken in the preparation of this document, Ross Video assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.
Patents
Patent numbers 4,205,346; 5,115,314; 5,280,346; 5,561,404; 7,034,886; 7,508,455; 7,602,446; 7,834,886; 7,914,332; 8,499,019 B2; 2039277; 1237518; 1127289 and other patents pending.
Important Regulatory and Safety Notices to Service Personnel
Before using this product and nay associated equipment, refer to the “Important Safety Instructions” listed below to avoid personnel injury and to prevent product damage.
Product may require specific equipment, and/or installation procedures to be carried out to satisfy certain regulatory compliance requirements. Notices have been included in this publication to call attention to these specific requirements.
Symbol Meanings
This symbol on the equipment refers you to important operating and maintenance (servicing) instructions within the Product Manual Documentation. Failure to heed this information may present a major risk of damage to persons or equipment.
Warning — The symbol with the word “Warning” within the equipment manual indicates a
potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution — The symbol with the word “Caution” within the equipment manual indicates a
potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Notice — The symbol with the word “Notice” within the equipment manual indicates a
potentially hazardous situation, which, if not avoided, may result in major or minor equipment damage or a situation which could place the equipment in a non-compliant operating state.
ESD Susceptibility — This symbol is used to alert the user that an electrical or electronic
device or assembly is susceptible to damage from an ESD event.
Important Safety Instructions
Caution — This product is intended to be a component product of the DFR-8300 and
OG3-FR series frames. Refer to the DFR-8300 and OG3-FR Series Frame User Manual for important safety instructions regarding the proper installation and safe operation of the frame as well as its component products.
Warning — Certain parts of this equipment namely the power supply area still present a
safety hazard, with the power switch in the OFF position. To avoid electrical shock, disconnect all A/C power cords from the chassis’ rear appliance connectors before servicing this area.
Warning — Service barriers within this product are intended to protect the operator and
service personnel from hazardous voltages. For continued safety, replace all barriers after any servicing. This product contains safety critical parts, which if incorrectly replaced may present a risk of fire or electrical shock. Components contained with the product’s power supplies and power supply area, are not intended to be customer serviced and should be returned to the factory for repair. To reduce the risk of fire, replacement fuses must be the same time and rating. Only use attachments/accessories specified by the manufacturer.
EMC Notices
United States of America FCC Part 15
This equipment has been tested and found to comply with the limits for a class A Digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
Notice — Changes or modifications to this equipment not expressly approved by Ross Video
Limited could void the user’s authority to operate this equipment.
CANADA
This Class “A” digital apparatus complies with Canadian ICES-003.
Cet appariel numerique de la classe “A” est conforme a la norme NMB-003 du Canada.
EUROPE
This equipment is in compliance with the essential requirements and other relevant provisions of CE Directive 93/68/EEC.
INTERNATIONAL
This equipment has been tested to CISPR 22:1997 along with amendments A1:2000 and A2:2002, and found to comply with the limits for a Class A Digital device.
Notice — This is a Class A product. In domestic environments, this product may cause radio
interference, in which case the user may have to take adequate measures.
Maintenance/User Serviceable Parts
Routine maintenance to this openGear product is not required. This product contains no user serviceable parts. If the module does not appear to be working properly, please contact Technical Support using the numbers listed under the “Contact Us” section on the last page of this manual. All openGear products are covered by a generous 5-year warranty and will be repaired without charge for materials or labor within this period. See the “Warranty and Repair Policy” section in this manual for details.
Environmental Information
The equipment that you purchased required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment.
To avoid the potential release of those substances into the environment and to diminish the need for the extraction of natural resources, Ross Video encourages you to use the appropriate take-back systems. These systems will reuse or recycle most of the materials from your end-of-life equipment in an environmentally friendly and health conscious manner.
The crossed out wheelie bin symbol invites you to use these systems.
If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration.
You can also contact Ross Video for more information on the environmental performance of our products.
Company Address
Ross Video Limited Ross Video Incorporated
8 John Street P.O. Box 880
Iroquois, Ontario, K0E 1K0 Ogdensburg, New York
Canada USA 13669-0880
General Business Office: (+1) 613 • 652 • 4886
Fax: (+1) 613 • 652 • 4425
Technical Support: (+1) 613 • 652 • 4886
After Hours Emergency: (+1) 613 • 349 • 0006
E-mail (Technical Support): techsupport@rossvideo.com
E-mail (General Information): solutions@rossvideo.com
Website: http://www.rossvideo.com

Contents

Introduction 1
Overview.............................................................................................................................. 1-2
Video Subsystem Overview................................................................................................. 1-3
Audio Overview................................................................................................................... 1-5
Simplified Block Diagrams ................................................................................................. 1-6
Documentation Terms and Conventions.............................................................................. 1-8
Rear Modules......................................................................................................... 1-3
Input Select............................................................................................................ 1-3
Video Processor..................................................................................................... 1-3
Scaler Function...................................................................................................... 1-3
Closed Captioning Processor................................................................................. 1-3
Timecode Processor............................................................................................... 1-4
Audio Down Mix Function ................................................................................... 1-5
R2-8223 Overview ................................................................................................ 1-6
R2C-8223 Rear Module ........................................................................................ 1-7
Installation 2
Before You Begin ................................................................................................................2-2
Static Discharge..................................................................................................... 2-2
Unpacking.............................................................................................................. 2-2
Installing the HDC-8223...................................................................................................... 2-3
Rear Modules for the HDC-8223 .......................................................................... 2-3
Installing a Rear Module ....................................................................................... 2-3
Installing the HDC-8223 ....................................................................................... 2-4
Cabling for the HDC-8223 .................................................................................................. 2-5
Audio Cabling ....................................................................................................... 2-6
User Controls 3
Control and Monitoring Features......................................................................................... 3-2
Status LEDs........................................................................................................... 3-2
Operation 4
Control and Display Descriptions........................................................................................ 4-2
Function Submenu/Parameter Submenu Overview............................................... 4-2
Using DashBoard.................................................................................................................4-3
Ancillary Data Line Number Locations and Ranges........................................................... 4-4
Timecode ............................................................................................................................. 4-6
Examples Cases A, B ............................................................................................ 4-6
Example Case C .................................................................................................... 4-7
Closed Captioning................................................................................................................ 4-8
Troubleshooting..................................................................................................... 4-8
Reticules............................................................................................................................... 4-9
Overview ............................................................................................................... 4-9
Output Audio Routing Controls......................................................................................... 4-10
HDC-8223 User Manual (Iss. 01) Contents • i
Firmware Upgrades............................................................................................................4-12
Firmware Upgrade Controls ................................................................................4-12
Operational Notes...............................................................................................................4-13
Video Payload ID ................................................................................................4-13
Scaler ................................................................................................................... 4-13
DashBoard Menus 5
Status Tabs ........................................................................................................................... 5-2
Status Tab .............................................................................................................. 5-2
Product Info Tab ....................................................................................................5-2
Input Video Tab ................................................................................................................... 5-3
Output Video Tab................................................................................................................. 5-4
Output Routing Tab ...............................................................................................5-4
Analog Video Tab.................................................................................................. 5-4
Scaler Tab............................................................................................................................. 5-5
Video Alignment Tab........................................................................................................... 5-6
Timecode Tab.......................................................................................................................5-7
Video Payload ID Tab........................................................................................................ 5-10
Proc Control Tab ................................................................................................................5-11
Closed Captioning Tab....................................................................................................... 5-12
Reticules Tabs .................................................................................................................... 5-13
Basic Tab .............................................................................................................5-13
Advanced Tab...................................................................................................... 5-14
Output Audio Routing/Controls Tab.................................................................................. 5-15
Embedded Output Tab.........................................................................................5-15
Analog Output Tab .............................................................................................. 5-15
Downmixer Tab ...................................................................................................5-16
Audio Delay Tab.................................................................................................. 5-16
Presets/Firmware Upgrade Tab.......................................................................................... 5-17
Log Status Tab ................................................................................................................... 5-18
Troubleshooting 6
Error and Failure Indicator Overview ..................................................................................6-2
DashBoard Status/Error Indicators and Displays.................................................................6-3
Basic Troubleshooting Checks.............................................................................................6-4
Processing Error Troubleshooting........................................................................................6-5
Troubleshooting Network/Remote Control Errors...............................................................6-6
Specifications 7
Technical Specifications ......................................................................................................7-2
Service Information 8
Troubleshooting Checklist ...................................................................................................8-2
Warranty and Repair Policy .................................................................................................8-3
ii • Contents HDC-8223 User Manual (Iss. 01)

Introduction

In This Chapter
This chapter contains the following sections:
Overview
Video Subsystem Overview
Audio Overview
Simplified Block Diagrams
Documentation Terms and Conventions
A Word of Thanks
Congratulations on choosing an openGear HDC-8223 HD Down Converter and Distribution Amplifier. Your HDC-8223 is part of a full line of products within the openGear Terminal Equipment family of products, backed by Ross Video's experience in engineering and design expertise since 1974.
You will be pleased at how easily your new HDC-8223 fits into your overall working environment. Equally pleasing is the product quality, reliability and functionality. Thank you for joining the group of worldwide satisfied Ross Video customers!
Should you have a question pertaining to the installation or operation of your HDC-8223, please contact us at the numbers listed on the back cover of this manual. Our technical support staff is always available for consultation, training, or service.
HDC-8223 User Manual (Iss. 01) Introduction • 1–1

Overview

The HDC-8223 is a monitoring quality down-converter that also offers optional audio support. The down-converted SDI and analog composite signals are selected through four, 2:1 crosspoints allowing any combination of SD-SDI or analog composite (CVBS) outputs on the four card processed video outputs. With the R2C-8223 full rear module, four analog audio channels are available.
The HDC-8223 also provides ARC processing and timecode/closed-captioning conversion from packet-based timecode formats and CEA608/708 HD formats to SD VITC-based (waveform) timecode and line 21 closed captioning (available on both SDI and analog video outputs).
The HDC-8223 provides the following inputs and outputs:
HD/SD SDI IN A / SDI IN B – two dual-rate HD/SD-SDI inputs (GUI-selectable or basic
failover)
PROCESSED VIDEO OUT (1-4) – via four independent 2:1 GUI-selectable crosspoints,
each of the four BNC outputs can independently be set as SD-SDI or analog composite (CVBS) outputs
RLCK OUT (1-4) – four HD/SD-SDI reclocked buffered video outputs
AN-AUD OUT (1-4) – four balanced analog audio outputs (R2C-8223 rear module only)
1–2 • Introduction HDC-8223 User Manual (Iss. 01)

Video Subsystem Overview

The HDC-8223 features a downconverting scaler, video proc, and user-adjustable aspect ratio control and zoom control. The HDC-8223 video subsystem also provides the functions described below.

Rear Modules

The HDC-8223 physically interfaces to system video connections at the rear of its frame using a rear module.
All inputs and outputs shown in Figure 1.3 enter and exit the card via the card edge backplane connector. The rear module breaks out the HDC-8223 card edge connections to BNC and other connections that interface with other components and systems in the signal chain.
For More Information on...
the required rear modules, refer to the section “Rear Modules for the HDC-8223” on page 2-3.

Input Select

The HDC-8223 can select from either of two HD/SD-SDI inputs using either manual control, or settings that provide failover to the alternate secondary input. (Failover is simple signal presence check only.)

Video Processor

The HDC-8223 provides full color processing control (luma gain and lift, chroma saturation, and color phase) of the output video.

Scaler Function

The scaler function provides down-conversion to SD from multiple standard SD and HD video formats and multiple frame rates, with auto-format detect/down-conversion of SMPTE 292/259M formats. Color framing is preserved on CVBS outputs for all conversions.
The scaler function also provides aspect ratio conversion that provides a choice from several standard aspect ratios. User-defined settings allow custom user-defined H and V aspect ratio control, as well as pan/tilt control. Reticule insertion provides safe action area marking as well as other reticule functions and patterns.

Closed Captioning Processor

This function provides support for closed captioning setup. When receiving HD-SDI, both CEA 608 and CEA 708 are supported, with CEA 608 and CEA 708 (containing CEA 608 packets) converted to line 21 closed captioning on outputs down-converted to SD.
HDC-8223 User Manual (Iss. 01) Introduction • 1–3

Timecode Processor

HD/SD-SDI
PRIORITY /
SELECT
SDI VITC
DETECT/EXTRACT
SDI ATC_VITC
DETECT/EXTRACT
SDI ATC_LTC
DETECT/EXTRACT
SDI
VIDEO
IN
INSERT
CONTROL
LINE NUMBER
CONTROL
VITC WAVEFORM
TIMECODE
PROC / EMBED
ATC_VITC TIMECODE
PROC / EMBED
VIDEO OUTPUT (TO SDI DA AND VIDEO DAC)
BUFFER /
FORMAT
As illustrated in Figure 1.1, this function provides for extraction of timecode data from the input video, and in turn re-insertion of timecode data into the output SDI or analog composite. In this manner, timecode data can be preserved, even after format conversion. The function can monitor the SDI video input of the card for supported timecode formats and convert the timecode to either or both ATC_VITC or VITC waveform (with selectable odd/even field line number control). ATC_VITC and VITC waveform outputs are available on SD-SDI outputs; VITC waveform only is available on CVBS outputs.
Figure 1.1 Timecode Processor
1–4 • Introduction HDC-8223 User Manual (Iss. 01)

Audio Overview

The audio processor operates as an internal audio router. This function chooses from the following inputs:
16 channels of embedded audio from the SDI video input (1-to-1 routing to SDI output)
16 discrete tone generators (with ascending frequencies of 100Hz to 16 kHz; default
-20dBFS level)
Downmix L/R
The router function provides the following audio outputs:
16 channels of embedded audio on SDI processed outputs
4 channels of balanced analog audio on four 3-wire balanced analog audio outputs
Output audio crosspoints allow any of these sources to be routed to any of the 16 embedded output channels or the four analog audio outputs. Each output channel has a mute control and phase invert control. Peak-responding DashBoard bar graph level meters are also provided.
The processor function provides group enable/disable and de-embedding of the 16-channel embedded audio SDI input. A bulk delay control allows lip sync correction by offsetting the audio from video by up to 3000msec.

Audio Down Mix Function

The Audio Down Mixer function provides a downmix to Left only/Right only (Lo/Ro). Any five embedded channels can be selected for Left (L), Right (R), Center (C), Left Surround (Ls), and Right Surround (Rs) individual signal to be down-mixed into stereo pair Down Mix Left (DM-L) and Down Mix Right (DM-R). The resulting stereo pair DM-L and DM-R can in turn be routed to any embedded audio pair as desired (or de-embedded to an analog audio output). (Figure 1.2.)
EMBED CH 1 - CH16
EMBEDDED CH 3 L
EMBEDDED CH 5 R
EMBEDDED CH 6 C
EMBEDDED CH 9 Ls
EMBEDDED CH 11 Rs
Figure 1.2 Audio Down Mix Functional Block Diagram with Example Sources
DM-L
DM-R
HDC-8223 User Manual (Iss. 01) Introduction • 1–5

Simplified Block Diagrams

EQ /
RECLOCK
HD/SD
SDI In A
EQ /
RECLOCK
HD/SD
SDI In B
RCLK Copy 1
RCLK Copy 2
RCLK Copy 3
RCLK Copy 4
DESERIALIZE
AUDIO
DE-EMBED
AUDIO
ROUTING /
BULK
DELAY
OFFSET
DOWN MIXER
AUDIO
EMBED
DOWNCONVERT
/ SYNC GEN
VIDEO
PROCESSING
ARC/ RETICULE
/ OVERLAY
VITC Waveform/ATC-VITC Timecode
VANC CC
CC
PROCESSING
SDI/CVBS OUT 1
SDI/CVBS OUT 2
SDI/CVBS OUT 3
SDI/CVBS OUT 4
SDI SERIALIZER
/ 4 x DA
SD VIDEO DAC
/ 4 x DA
TC
PROCESSING
This sections provides functional block diagrams of the HDC-8223 based on the rear module that the card is installed in.

R2-8223 Overview

Figure 1.3 outlines the workflow of the HDC-8223 when installed with the R2-8223 full rear module.
Figure 1.3 Functional Block Diagram — R2-8223 Rear Module
1–6 • Introduction HDC-8223 User Manual (Iss. 01)

R2C-8223 Rear Module

EQ /
RECLOCK
HD/SD
SDI In A
EQ /
RECLOCK
HD/SD
SDI In B
RCLK Copy 1
RCLK Copy 2
DESERIALIZE
AUDIO
DE-EMBED
AUDIO
ROUTING /
BULK
DELAY
OFFSET
DOWN MIXER
AUDIO
EMBED
AUDIO
DAC
ANLG Out 1
ANLG Out 3
ANLG Out 4
ANLG Out 2
DOWNCONVERT
/ SYNC GEN
VIDEO
PROCESSING
ARC/ RETICULE
/ OVERLAY
VITC Waveform/ATC-VITC Timecode
VANC CC
CC
PROCESSING
SDI/CVBS OUT 1
SDI/CVBS OUT 2
SDI SERIALIZER
/ 4 x DA
SD VIDEO DAC
/ 4 x DA
TC
PROCESSING
Figure 1.4 outlines the workflow of the HDC-8223 when installed with the R2C-8223 full rear module.
Figure 1.4 Functional Block Diagram — R2C-8223 Rear Module
HDC-8223 User Manual (Iss. 01) Introduction • 1–7

Documentation Terms and Conventions

The following terms and conventions are used throughout this manual.

Terms

The following terms are used:
•“Board”, and “Card” refer to openGear terminal devices within openGear frames, including all components and switches.
•“DashBoard” refers to the DashBoard Control System.
•“DFR-8321 series frame” refers to all versions of the DFR-8321 series frames and any available options unless otherwise noted.
•“OG3-FR series frame” refers to the OG3-FR series frames and any available options unless otherwise noted.
•“openGear frame” refers to the DFR-8321 series and OG3-FR series frames and any available options unless otherwise noted.
•“Operator” and “User” refer to the person who uses HDC-8223.
•“R2-8223” refers to the full rear module that provides four reclocked outputs and four processed outputs.
•“R2C-8223” refers to the full rear module that provides two reclocked outputs, two processed outputs, and four analog outputs.
•“SAA” refers to Safe Action Area.
•“STA” refers to Safe Title Area.
•“System” and “Video system” refer to the mix of interconnected production and terminal equipment in your environment.

Conventions

The following conventions are used:
The “Operating Tips” and “Note” boxes are used throughout this manual to provide additional user information.
1–8 • Introduction HDC-8223 User Manual (Iss. 01)

Installation

In This Chapter
This chapter provides instructions for installing the Rear Module(s) for the HDC-8223, installing the card into the openGear frame, and cabling details.
The following topics are discussed:
Before You Begin
Installing the HDC-8223
Cabling for the HDC-8223
HDC-8223 User Manual (Iss. 01) Installation • 2–1

Before You Begin

Before proceeding with the instructions in this chapter, ensure that your openGear frame is properly installed according to the instructions in its manual.

Static Discharge

Throughout this chapter, please heed the following cautionary note:
ESD Susceptibility — Static discharge can cause serious damage to sensitive
semiconductor devices. Avoid handling circuit boards in high static environments such as carpeted areas and when synthetic fiber clothing is worn. Always exercise proper grounding precautions when working on circuit boards and related equipment.

Unpacking

Unpack each HDC-8223 you received from the shipping container and ensure that all items are included. If any items are missing or damaged, contact your sales representative or Ross Video directly.
2–2 • Installation HDC-8223 User Manual (Iss. 01)

Installing the HDC-8223

Screw Hole
Module Seating Slots
This section outlines how to install a rear module and HDC-8223 in an openGear frame. The same procedure applies regardless of the rear module.

Rear Modules for the HDC-8223

The R2-8223 Full Rear Module or the R2C-8223 Full Rear Module can be used.

Installing a Rear Module

If the Rear Module is already installed, proceed to the section “Installing the HDC-8223” on page 2-4.
To install a rear module in the openGear frame
1. Locate the card frame slots on the rear of the frame.
2. Remove the Blank Plate from the slot you have chosen for the HDC-8223 installation. If
there is no Blank Plate installed, proceed to the next step.
3. Install the bottom of the Rear Module in the Module Seating Slot at the base of the
frame’s back plane. (Figure 2.1)
HDC-8223 User Manual (Iss. 01) Installation • 2–3
Figure 2.1 Rear Module Installation in an openGear Frame (HDC-8223 not shown)
4. Align the top hole of the Rear Module with the screw on the top-edge of the frame back
plane.
5. Using a Phillips screwdriver and the supplied screw, fasten the Rear Module to the back
plane of the frame. Do not over tighten.
6. Ensure proper frame cooling and ventilation by having all rear frame slots covered with
Rear Modules or Blank Plates.

Installing the HDC-8223

This section outlines how to install the HDC-8223 in an openGear frame. If the HDC-8223 is to be installed in any compatible frame other than a Ross Video product, refer to the frame manufacturer’s manual for specific instructions.
To install the card in an openGear frame
1. Locate the Rear Module you installed in the procedure “Installing a Rear Module” on
page 2-3.
Notice — Heat and power distribution requirements within a frame may dictate specific slot
placements of cards. Cards with many heat-producing components should be arranged to avoid areas of excess heat build-up, particularly in frames using convectional cooling.
2. Hold the HDC-8223 by the edges and carefully align the card-edges with the slots in the
frame.
3. Fully insert the card into the frame until the rear connection plus is properly seated in the
Rear Module.
4. Verify whether your label is self-adhesive by checking the back of the label for a thin,
wax sheet. You must remove this wax sheet before applying the label to the rear module surface.
5. Affix the supplied Rear Module Label to the BNC area of the Rear Module.
2–4 • Installation HDC-8223 User Manual (Iss. 01)
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