Ross Controls W70 User Manual

Page 1
A
C
B
Series W70 Spool & Sleeve Valves for ANSI Bases

A
C
B


B
C
A
1
2
345
12
14
1
234
5
12
14



B
C
A
5/2 Valves – Single Direct Solenoid, Spring Return
Size 1
Size 2, 4
ANSI Range of Valve Model Avg. Dimensions inches (mm) Weight Size Port Sizes Number* C
A B C lb (kg)
V
1 1/4 - 3/8 W7016A2331 1.0 7.0 (177) 2.0 (50) 2.3 (58) 3.5 (1.6)
2.5 3/8 - 1/2 W7016A3331 2.5 8.3 (209) 2.6 (66) 2.6 (66) 3.3 (1.5)
4 3/8 - 3/4 W7016C4331 4.2 10.0 (254) 3.5 (88) 2.8 (70) 4.3 (1.9)
* Base not included. See pages 8-10 for accessories.
5/2 Valves – Double Direct Solenoid, Detented
Size 1
ANSI Range of Valve Model Avg. Dimensions inches (mm) Weight Size Port Sizes Number* C
1 1/4 - 3/8 W7016A2332 1.0 8.9 (226) 2.0 (50) 2.3 (58) 4.5 (2.0)
2.5 3/8 - 1/2 W7016A3332 2.5 10.8 (273) 2.6 (66) 2.6 (66) 5.0 (2.3)
4 3/8 - 3/4 W7016C4332 4.2 13.2 (335) 3.5 (88) 2.8 (70) 5.8 (2.6)
* Base not included. See pages 8-10 for accessories.
A B C lb (kg)
V
5/3 Valves – Double Direct Solenoid
Size 1
Power Center
ANSI Range of Valve Model Number* Avg. Size Port Sizes Power Center Closed Center Open Center CV
1
1/8 - 3/8 W7017A2905 W7017A2331 W7017A2332 1.0 8.9 (226) 2.0 (50) 2.3 (58) 4.5 (2.0)
2.5 3/8 - 1/2 W7017A3331 W7017A3332 2.5 10.8 (273) 2.6 (66) 2.6 (66) 5.0 (2.3)
4 1/2 - 3/4 W7017C4331 W7017C4332 4.2 13.2 (335) 3.5 (88) 2.8 (70) 5.8 (2.6)
*
See pages 8-10 for accessories.
Ambient/Media Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended.
Inlet Pressure: Vacuum to 150 psig (10 bar).
Power Consumption: Each solenoid.
Size 1 models: 140 VA inrush, 30 VA holding on 50 or 60 Hz; 20 watts on DC. All other sizes: 380 VA inrush, 58 VA holding. Indicator Light: Available.
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Closed Center Open Center
Dimensions inches (mm) Weight
A B C lb (kg)
IMPORTANT NOTE
Please read carefully and thoroughly
all of the CAUTIONS on the inside back cover.
3
Page 2
Series W70 Spool & Sleeve Valves for ANSI Bases
A
B
C
1
234
5
14
A
B
C
1
2
345
12
14
A
B
C
1
2
345
12
14
1
234
5
12
14
1
5
3
4
2
12
14
5/2 Valves – Single Solenoid Pilot Controlled, Spring Return
ANSI Range of Valve Model Avg. Dimensions inches (mm) Weight Size Port Sizes
Number*
1 1/4 - 3/8 W7076A2331 1.0 6.4 (163) 2.0 (50) 2.4 (59) 3.0 (1.4)
2.5 3/8 - 1/2 W7076A3331 2.5 7.3 (185) 2.7 (67) 3.6 (91) 3.0 (1.4) 4 3/8 - 3/4 W7076D4331 4.2 8.4 (212) 3.5 (88) 4.0 (101) 5.3 (2.4) 10 3/4 - 1¼ W7076C6331 10 9.8 (249) 3.9 (99) 4.0 (101) 7.3 (3.3)
20 1¼ - 1½ W7076C8331 22 15 (381) 5.6 (142) 4.1 (104) 14.5 (6.5)
* Base not included. See pages 8-10 for accessories.
5/2 Valves – Double Solenoid Pilot Controlled, Detented
ANSI Range of Valve Model Avg. Dimensions inches (mm) Weight Size Port Sizes
1 1/4 - 3/8 W7076A2332 1.0 7.7 (194) 2.0 (50) 2.4 (59) 4.0 (1.8)
2.5 3/8 - 1/2 W7076A3332 2.5 8.8 (224) 2.7 (67) 3.6 (91) 4.0 (1.8) 4 3/8 - 3/4 W7076D4332 4.2 9.8 (249) 3.5 (88) 4.0 (101) 6.5 (2.9) 10 3/4 - 1¼ W7076C6332 10 11.3 (286) 3.9 (99) 4.0 (101) 9.0 (4.1)
20 1¼ - 1½ W7076C8332 22 16.5 (417) 5.6 (142) 4.1 (104) 15.8 (6.8)
* Base not included. See pages 8-10 for accessories.
Number*
C
C
A B C lb (kg)
V
A B C lb (kg)
V
5/3 Valves – Double Solenoid Pilot Controlled
Power Center
Closed Center
ANSI Range of Valve Model Number* Avg. Size Port Sizes Power Center Closed Center Open Center CV
1
1/4 - 3/8 W7077A2906 W7077A2331 W7077A2332 1.0 7.7 (194) 2.0 (50) 2.4 (59) 4.0 (1.8)
Dimensions inches (mm) Weight
A B C lb (kg)
2.5 3/8 - 1/2 W7077A3904 W7077A3331 W7077A3332 2.5 8.8 (224) 2.7 (67) 3.6 (91) 4.0 (1.8) 4 3/8 - 3/4 W7077C4939 W7077D4331 W7077D4332 4.2 9.8 (249) 3.5 (88) 4.0 (101) 6.5 (2.9) 10 3/4 - 1¼ W7077A6920 W7077C6331 W7077C6332 10 12.1 (307) 3.9 (99) 4.0 (101) 8.5 (3.8)
20 1¼ - 1½ W7077A8901 W7077C8331 W7077C8332 22 16.5 (417) 5.6 (142) 4.1 (104) 15.3 (6.9)
*
See pages 8-10 for accessories.
Size 1 models: 10 VA inrush, 9 VA holding on 50 or 60 Hz; 5 watts on DC. All other sizes: 87 VA inrush, 30 VA holding on 50 or 60 Hz; 14 watts on DC.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
4
© 2009, ROSS CONTROLS®. All Rights Reserved.
Indicator Light: Size 4, 10 & 20 models only. Ambient Temperature: 40°F
to 120°F (4°C to 50°C).
Media Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 150 psig (10 bar). Pilot Pressure:
Size 1 & 20 models: At least 30 psig (2 bar). Size 2.5, 4 &10 models: At least 15 psig (1 bar).
Open Center
Page 3
Series W70 Spool & Sleeve Valves for ANSI Bases
A
B
C
A
B
C


1
2
3
4
5
1214
1
2
3
4
5
12
14

A
B
C



5/2 Valves – Single Pressure Controlled, Spring Return
ANSI Range of Valve Model Avg. Dimensions inches (mm) Weight Size Port Sizes
Number*
1 1/4 - 3/8 W7056A2331 1.0 5.1(128) 2.0 (50) 2.3 (58) 2.5 (1.1)
2.5 3/8 - 1/2 W7056A3331 2.5 5.7 (145) 2.6 (66) 2.6 (66) 2.0 (0.9)
4 3/8 - 3/4 W7056B4331 4.2 6.9 (174) 3.5 (88) 2.8 (70) 4.3 (1.9)
10 3/4 - 1¼ W7056A6331 10 8.3 (211) 3.9 (99) 2.7 (68) 6.3 (2.8)
20 1¼ - 1½ W7056A8331 22 13.5 (342) 5.6 (142) 3.0 (76) 13.0 (5.9)
* Base not included. See pages 8-10 for accessories.
5/2 Valves – Double Pressure Controlled, Detented
ANSI Range of Valve Model Avg. Dimensions inches (mm) Weight Size Port Sizes
1 1/4 - 3/8 W7056A2332 1.0 5.1(128) 2.0 (50) 2.3 (58) 2.5 (1.1)
2.5 3/8 - 1/2 W7056A3332 2.5 5.7 (145) 2.6 (66) 2.6 (66) 2.0 (0.9)
4 3/8 - 3/4 W7056B4332 4.2 6.9 (174) 3.5 (88) 2.8 (70) 4.3 (1.9)
10 3/4 - 1¼ W7056A6332 10 8.3 (211) 3.9 (99) 2.7 (68) 6.3 (2.8)
20 1¼ - 1½ W7056A8332 22 13.5 (342) 5.6 (142) 3.0 (76) 13.8 (6.2)
* Base not included. See pages 8-10 for accessories.
Number*
C
C
A B C lb (kg)
V
A B C lb (kg)
V
5/3 Valves – Double Pressure Controlled
Power Center
ANSI Range of Valve Model Number* Avg. Size Port Sizes Power Center Closed Center Open Center CV
1
1/8 - 3/8 W7057A2331 W7057A2332 1.0 5.1(128) 2.0 (50) 2.3 (58) 2.5 (1.1)
Dimensions inches (mm) Weight
A B C lb (kg)
2.5 3/8 - 1/2 W7057A3331 W7057A3332 2.5 5.7 (145) 2.6 (66) 2.6 (66) 2.0 (0.9)
4 1/2 - 3/4 W7057B4331 W7057B4332 4.2 6.9 (174) 3.5 (88) 2.8 (70) 4.5 (2.0)
10 3/4 - 1¼ W7057A6902 W7057A6331 W7057A6332 10 8.3 (211) 3.9 (99) 2.7 (68) 6.3 (2.8)
20 1¼ - 1½ W7057A8331 W7057A8332 22 13.5 (342) 5.6 (142) 3.0 (76) 13.8 (6.2)
* Base not included. See pages 8-10 for accessories.
STANDARD SPECIFICATIONS: For valves on this page. Ambient Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended.
Pilot Pressure:
Size 1 & 20 models: At least 30 psig (2 bar). Size 2.5, 4 & 10 models: At least 15 psig (1 bar).
Inlet Pressure: Vacuum to 150 psig (10 bar).
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
Open CenterClosed Center
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5
Page 4
4
2
Y2 12
A
B
C

Sub-Bases for Series W70 & W74 ANSI Valves

The sub-base numbers shown in the chart below specify pressure ports with NPT threads, and electrical openings with 1/2 NPT threads.
Sub-base for
C
= 4.2 valves illustrated.
V
ANSI SUB-BASES
Type of Sub-Base
Port None One Two C
1/4 500B91 525K91 526K91 0.9 to 1.0 2.8 (72) 1.6 (41) 6.2 (157)
3/8 501B91 527K91 528K91 0.9 to 1.0 2.8 (72) 1.6 (41) 6.2 (157 3/8 474K91 482K91 484K91 2.0 to 2.5 3.6 (91) 1.5 (37) 7.1 (180) 1/2 475K91 483K91 485K91 2.0 to 2.5 3.6 (91) 1.5 (37) 7.1 (180) 3/8 361B91 4.2 3.3 (84) 2.7 (67) 7.2 (183)
Side-Ported
3/4 363B91 4.2 3.3 (84) 2.7 (67) 7.2 (183) 3/4 364B91 10 to 11 5.1 (130) 3.8 (96) 10.5 (266) 1 365B91 10 to 11 5.1 (130) 3.8 (96) 10.5 (266) 1¼ 366B91 10 to 11 5.1 (130) 3.8 (96) 10.5 (266) 1¼ 367B91 22 6.4 (163) 3.7 (94) 12.4 (314) 1½ 368B91 22 6.4 (163) 3.7 (94) 12.4 (314) 1/4 499B91 529K91 530K91 0.9 to 1.0 2.8 (72) 1.5 (37) 6.2 (157)
Side and
Bottom-Ported
1/2 370B91 4.2 3.4 (86) 2.7 (67) 7.2 (183) 3/4 371B91 4.2 3.4 (86) 2.7 (67) 7.2 (183) 3/4 372B91 10 to 11 5.1 (130) 3.9 (99) 10.5 (266) 1 373B91 10 to 11 5.1 (130) 3.9 (99) 10.5 (266)
Bottom-Ported
1¼ 375B91 22 6.4 (163) 3.8 (98) 12.4 (314) 1½ 376B91 22 6.4 (163) 3.8 (98) 12.4 (314)
*NPT port threads. For BSPP threads, add a “D” prefix to the model number; for JIS threads, add a “J” prefix to the model number.
Outlet Indicator Lights in Base* Avg. Dimensions inches (mm)
A B C
V
1/2 362B91 4.2 3.3 (84) 2.7 (67) 7.2 (183)
3/8 476K91 477K91 486K91 2.0 to 2.5 3.6 (91) 1.5 (37) 7.1 (180)
3/8 369B91 4.2 3.4 (86) 2.7 (67) 7.2 (183)
1¼ 374B91 10 to 11 5.1 (130) 3.9 (99) 10.5 (266)
Electrical connection conforming to ANSI standard B93.55M is available.
For more information, refer to ROSS Bulletin 379 (form number A10090).
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
8
© 2009, ROSS CONTROLS®. All Rights Reserved.
Page 5
Manifolds for Series W70 & W74 ANSI Valves
A
B
C
The numbers of the manifold stations shown in the chart below specify pressure ports with NPT threads and electrical openings with 1¼ NPT threads.
All necessary hardware and seals for manifold assembly are included with each manifold station.
Indicator Lights: As shown in the chart below, the smaller sizes of manifolds are available with indicator lights. These lights are located in the end plate covering the electrical cavity.
Manifold Note: The port positions of the solenoid controlled and the pressure controlled manifolds are not the same. For this reason these stations cannot be mixed in the same installation. If both types of valves must be used in the same installation, use only manifold stations for
solenoid controlled valves.
ANSI MANIFOLDS
Type of Manifold
Port None One** Two** C
1/4 502B91 531K91 532K91 0.9 to 1.0 2.3 (57) 2.3 (58) 8.0 (205)
3/8 503B91 533K91 534K91 0.9 to 1.0 2.3 (57) 2.3 (58) 8.0 (205) 3/8 472K91 478K91 480K91 2.0 to 2.5 2.3 (57) 2.3 (57) 8.0 (205) 1/2 473K91 479K91 481K91 2.0 to 2.5 2.3 (57) 2.3 (57) 8.0 (205)
For Solenoid 3/8 377B91 4.2 3.54 (90) 3.7 (94) 9.1 (232) Controlled 1/2 378B91 4.2 3.54 (90) 3.7 (94) 9.1 (232) Valves 3/4 379B91 4.2 3.54 (90) 3.7 (94) 9.1 (232)
3/4 380B91 10 to 11 4.25 (108) 4.1 (104) 13.3 (338) 1 381B91 10 to 11 4.25 (108) 4.1 (104) 13.3 (338) 1¼ 382B91 10 to 11 4.25 (108) 4.1 (104) 13.3 (338) 1/4 359B91 0.9 to 1.0 2.26 (57) 2.3 (58) 6.3 (160) 3/8 360K91 0.9 to 1.0 2.26 (57) 2.3 (58) 6.3 (160)
3/8 468B91 2.0 to 2.5 2.80 (71) 2.7 (69) 6.9 (174)
For Pressure 1/2 469B91 2.0 to 2.5 2.80 (71) 2.7 (69) 6.9 (174) Controlled 3/8 383B91 4.2 3.54 (90) 3.7 (94) 9.2 (232)
Valves 1/2 384B91 4.2 3.54 (90) 3.7 (94) 9.2 (232) 3/4 385B91 4.2 3.54 (90) 3.7 (94) 9.2 (232) 3/4 386B91 10 to 11 4.25 (108) 4.1 (104) 13.3 (338) 1 387B91 10 to 11 4.25 (108) 4.1 (104) 13.3 (338) 1¼ 388B91 10 to 11 4.25 (108) 4.1 (104) 13.3 (338)
*NPT port threads. For BSPP threads, add a “D” prefix to the model number; for JIS threads, add a “J” prefix to the model number. ** Specify voltage on manifold. Standard Voltages: 24 volts DC; 110 volts AC, 50 Hz ; 120 volts AC, 60 Hz; 200 volts AC, 50 Hz; 240 volts AC, 60 Hz. For other voltages, consult ROSS.
Outlet Indicator Lights in Manifold* Avg. Dimensions inches (mm)
V
Typical Manifold Station
A B C
ASSEMBLED MANIFOLDS
Valves and manifold stations can be assembled by ROSS to precise specifications.
The assembly is then ready for integration into your system.
For detailed information about such assemblies, consult your ROSS Distributor or call ROSS
in the U.S.A. at 1-888-TEK-ROSS (835-7677) or 1-706-356-3708.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
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9
Page 6

Accessories

Interposed Pressure Regulators
Both single and double interposed regulators are available for valves with CV ratings up to 4.2. A regulator is bolted to the valve’s sub-base or manifold station, and the valve is then bolted to the regulator. This mounting method allows the valve to be removed and replaced without disturbing the regulator.
Single pressure regulators provide the same regulated pressure at both outlet ports. Double pressure regulators allow the pressure at each outlet port to be set independently.
A locking type knob is used to set the regulated pressure at any point in the range of: 5 to 100 psig (0.3 to 7 bar) for size 1 and 2 models; 5 to 125 psig (0.3 to 8.5 bar) for size = 4.2 models.
Maximum inlet pressure is 150 psig (10 bar). Pressure gauge(s) included.
Order regulators by the part numbers shown at the right.
Single Double * Remote
Single Solenoid Air
C
= 0.9, Size 1 Valves: 840C91 841C91 713C91
V
= 2.0, Size 2.5 Valves: 626C91 627C91 714C91
C
V
= 4.2, Size 4 Valves: 632C91 633C91 715C91
C
V
* Double regulator only for W70 spool valves.
Double interposed regulators will reverse output ports - the 12 solenoid will pressurize the 4 port,
the 14 solenoid will pressurize the 2 port - which may
cause unexpected, potentially dangerous cylinder
WARNING
movement at valve pressurization.
Manual Override Kits for Solenoid Pilot Controlled Valves
FLUSH BUTTON
Locking type ............... Kit 792K87
Flush flexible manual overrides are standard on solenoid pilot controlled valves with CV ratings of 2.0 or larger. Both locking and non-locking metal override buttons are also available for these models.
Each of the override buttons in the kits at the right is made of metal and is spring-returned. The locking type button, however, can be kept in the actuated position by turning the slot in the top of the button with a screwdriver.
Order by the kit numbers shown at the right.
Non-locking type ......... Kit 790K87
EXTENDED BUTTON
Non-locking type...........Kit 791K87
EXTENDED BUTTON WITH PALM ACTUATOR
Non-locking type..........Kit 984H87
10
© 2009, ROSS CONTROLS®. All Rights Reserved.
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