Ross Controls TURCK MODULAR I User Manual

BULLETIN 600T

ISO Valves and

Serial Bus Communication

with Turck

Modular I/O System

Premium Pneumatic Controls Since 1921

TM

ControlNet

TM

PROFIBUS

®

DeviceNet

TM

CANopen

ROSS' website is the most complete and up-to-date source for product research and documentation.

Search results produce downloadable documentation or request for quote (RFQ).

Additional product information or CAD files are easily requested from Technical Service Team.

Additional information such as certifications, links and associations is also available.

Search for Products by Model Number,

descriptions or Search Repair Kits

by Product Model Number

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by Part Number

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published articles, applications, and product

selection for specific industry segments

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find T echnical Documentation

and Information

Contact a ROSS

Inside Sales Team member

Sign Up for ROSS' e-News,

a Monthly Newsletter

Click on the ROSS Logo to

always return to Home Page

Find the right Electronic Data

Sheet (EDS) file for your

Serial Network

Standard Warranty and

Cautions

www.rosscontrols.com

2 © 2012, ROSS CONTROLS

®

. All Rights Reserved.

Table of Contents

Standard Definitions .......................................................................................................................................4

Serial Bus Systems
ISO Size 00 & 0 Valves, Series W66 - Ordering Code
Plug-in, ISO Size 00 & 0 Valves Series W66 (15407-2)
Spool and Sleeve Valves for ISO Sub-Bases Size 1, 2 & 3 Valves, Series W65 (5599/II)
Plug-in, Series W66 (15407-2)

Size 00 & 0 Manifold & Sub-Base Kits .....................................................................................................10

Plug-in, Series W65 (5599-2)

Size 1, 2 & 3 Manifold & Sub-Base Kits ...................................................................................................11

End Plate Kits Size 00 & 0, Series W66
End Plate Kits Size 1, 2 & 3, Series W65
Accessories
Service & Repair Kits
Technical Information

.............................................................................................................................................13-15

........................................................................................................................................5

..................................................................................6

.................................................................................7

...........................8-9

.......................................................................................................12

.....................................................................................................12

...................................................................................................................................16

....................................................................................................................................17

TURCK Modular Industrial I/O System BL67

Overview .............................................................................................................................................18-19

Selection Guide .......................................................................................................................................20

Gateways

DeviceNet ...............................................................................................................................................21

Ethernet .............................................................................................................................................22, 23

Profibus-DP .............................................................................................................................................24

CANopen ...........................................................................................................................................25, 26

Modules

Discrete ..............................................................................................................................................29-36

Analog .....................................................................................................................................................42

Serial .......................................................................................................................................................41

Power Feed ..............................................................................................................................................43

Base Modules

Accessories ..................................................................................................................................................42

Standard Cautions
TURCK products Warranty, Terms and Conditions
ROSS products Standard Warranty
Global Locations

...............................................................................................................................................44

.......................................................................................46

..............................................................................................................47

...........................................................................................................................................48

3www.rosscontrols.com

Standard Definitions

!

15407-1: Drop-cord Standards

for Size 0 (26mm) & Size 00 (18mm) Wide Valves

15407-2: Plug-in Standards

for Size 0 (26mm) & Size 00 (18mm) Wide Valves

5599-1: Drop-cord Standards for Sizes 1, 2, 3

5599-2: Plug-in Standards for Size 1, 2, 3

F AILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS

WARNING

This document and other information from ROSS CONTROLS®, its subsidiaries and authorized distributors provide product
and/or system options for further investigation by users ha ving technical expertise. It is important that you analyze all aspects
of your application including consequences of any failure , and review the information concerning the product or system in the
current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user,
through its own analysis and testing, is solely responsible for making the final selection of the products and systems and
assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are
subject to change by ROSS CONTROLS and its subsidiaries at any time without notice.

DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.

4 © 2012, ROSS CONTROLS

®

. All Rights Reserved.

TM

• Centralized Serial Bus system

• Pneumatics and I/O are in close proximity to one another

• I/O density per module = 8

Series W66 18mm

ISO 15407-2 Valves

End Station Kit

• A complete Serial Bus communication offering for all ISO valves

Serial Bus System I/O - Centralized Configuration

• UL, CE, CSA certifications (as marked)

Adapter

Communication

www.rosscontrols.com

M12, Input or

Output Module

5

ISO Size 00 & 0 Valves Series W66

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

W66 76 A 0 4 01 W

Function*

4-Way

2-Position

4-Way

3-Position

Dual

3-Way

2-Position

Remote Pilot 56

Solenoid Pilot 76

Remote Pilot 57

Solenoid Pilot 77

Normally Open 70

Normally Closed 75

NC / NO

NC - 14 End

78

Basic Size

Size 00 (18mm) 0

Size 0 (26mm) 1

* Be sure to choose Options from the correct list. For example,
if a Function of 4-Way 2-Position is chosen, then only choose
Options from the section listed for that function. See the light
gray-shaded columns of the Function and Options lists.

Size 00 (18mm), Single Solenoid (5/2)

Size 00 (18mm), Double Solenoid (5/2)

Size 0 (26mm), Double Solenoid (5/3)

Series W66 (15407-1)

Series W66 (15407-2)

Series W66 (15407-2)

Open Center

Options*

Single

4-Way 2-Position

Double

Closed
Center

Power
Center

4-Way 3-Position

Open

Center

2-Position

Dual 3-Way

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides Internal Pilot - 07

Locking Overrides Internal Pilot - 17

Non-Locking Overrides Internal Pilot - 67

Locking Overrides Internal Pilot - 77

Internal Pilot - 01

External Pilot - 51

Internal Pilot - 11

External Pilot - 21

Internal Pilot - 61

External Pilot - 81

Internal Pilot - 71

External Pilot - 91

Internal Pilot - 07

External Pilot - 57

Internal Pilot - 17

External Pilot - 27

Internal Pilot - 67

External Pilot - 87

Internal Pilot - 77

External Pilot - 97

Internal Pilot - 01

External Pilot - 51

Internal Pilot - 11

External Pilot - 21

Internal Pilot - 61

External Pilot - 81

Internal Pilot - 71

External Pilot - 91

Internal Pilot - 03

External Pilot - 53

Internal Pilot - 13

External Pilot - 23

Internal Pilot - 63

External Pilot - 83

Internal Pilot - 73

External Pilot - 93

Internal Pilot - 07

External Pilot - 57

Internal Pilot - 17

External Pilot - 27

Internal Pilot - 67

External Pilot - 87

Internal Pilot - 77

External Pilot - 97

Voltage

24 VDC W

120 VAC Z

6 © 2012, ROSS CONTROLS

®

. All Rights Reserved.

Size 00 (18mm) & Size 0 (26mm )

Open Center

Closed Center

Plug-in, Series W66 (15407-2)

5/2 Valves – Single Solenoid Pilot

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

Series W66, Size 00

Sol. 14

42

1

53

00 1/8 W6676A0401 0.55 4.43 (113) 0.72 (18) 1.98 (50)
0 1/4 W6676A1401 1.1 5.10 (130) 1.02 (26) 1.98 (50)

* Sub-base not included. See page 10-17 for sub-bases, manifolds and
accessories.

5/2 Valves – Double Solenoid Pilot

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

00 1/8 W6676A0407 0.55 4.43 (113) 0.72 (18) 1.98 (50)
0 1/4 W6676A1407 1.1 5.10 (130) 1.02 (26) 1.98 (50)

* Sub-base not included. See page 10-17 for sub-bases, manifolds and

Series W66, Size 00

42

Sol. 14 Sol. 12

1

53

accessories.

5/3 Valves – Double Solenoid Pilot

42

#12#14

53

1

Series W66, Size 00

Series W66, Size 0

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

Closed Center

00 1/8 W6677A0401 0.50 4.43 (113) 0.72 (18) 1.98 (50)
0 1/4 W6677A1401 1.0 5.10 (130) 1.02 (26) 1.98 (50)

00 1/8 W6677A0407 0.50 4.43 (113) 0.72 (18) 1.98 (50)
0 1/4 W6677A1407 1.0 5.10 (130) 1.02 (26) 1.98 (50)
Power Center
00 1/8 W6677A0403 0.50 4.43 (113) 0.72 (18) 1.98 (50)
0 1/4 W6677A1403 1.0 5.10 (130) 1.02 (26) 1.98 (50)

* Sub-base not included. See page 10-17 for sub-bases, manifolds and
accessories.

Length Width Height lb (kg)

V

Length Width Height lb (kg)

V

Power Center

42

#12#14

53

1

Length Width Height lb (kg)

V

Open Center

42

53

1

#12#14

Remote Pressure Control Models Available (2 & 3-Position) – Consult ROSS

STANDARD SPECIFICATIONS (for valves on this page):
Solenoids: Bi-polar, surge suppression (standard), indicator

lights.

Standard V oltages: 1.0, 24 volts DC; 2.0 VA, 120 volts AC.
Flow Media: Filtered air; 5 micron recommended.
Operating Pressure:

Vacuum to 145 psig (9.9 bar).

Minimum Operating Pressure:

2-position : 20 psig (1.37 bar).
3-position: 30 psig (2.07 bar).

Manifolds: Terminal Block Wiring (HA Only).
Collective Wiring: 25-Pin' D-Sub; 19-Pin Round; 16 Point
Terminal Strip; M23, 12-Pin; Isysnet Field Bus.

Construction:

Valve Body: Die Cast Aluminum.
Ens Caps: Polybutylene Terephthalate (PBT).
Fasteners: Zinc Plated Steel.
Coils: Thermoset Plastic.

Port Threads: NPT, BSPP. For BSPP threads add a “D” prefix to
the model number, e.g., DW6677A0401.
Manifolds: Terminal Block Wiring (HA Only).

7www.rosscontrols.com

234

Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65

5/2 Valves – Single Solenoid Pilot Controlled, Spring Return

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6576A2401 1.0 6.3 (161) 1.6 (41) 2.7 (69) 1.5 (0.7)

14

5

2 3/8 - 1/2 W6576A3401 2.3 7.3 (186) 2.1 (52) 2.8 (71) 2.0 (1.0)
3 1/2 - 3/4 W6576A4401 3.4 8.5 (216) 2.6 (67) 3.1 (78) 3.5 (1.6)

1

* Sub-base not included. See page 11-17 for sub-bases, manifolds and accessories.

5/2 Valves – Double Solenoid Pilot Controlled, Detented

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6576A2407 1.0 8.8 (224) 1.6 (41) 2.7 (69) 2.0 (1.0)

14

2

345

1

2 3/8 - 1/2 W6576A3407 2.3 9.0 (228) 2.1 (52) 2.8 (71) 2.5 (1.2)

12

3 1/2 - 3/4 W6576A4407 3.4 10.0 (254) 2.6 (67) 3.1 (78) 4.0 (1.9)
* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

Length Width Height lb (kg)

V

Length Width Height lb (kg)

V

5/3 Valves – Double Solenoid Pilot Controlled

2

14

4

5

3

1

Power Center

12

14

Closed Center

2

4

12

14

ISO Port Valve Model Number* Avg.

Size Size Power Center Closed Center Open Center CV

1

1/4 - 3/8 W6577A2902 W6577A2401 W6577A2407 1.0 8.8 (224) 1.6 (41) 2.7 (69) 2.0 (1.0)

Dimensions inches (mm) Weight

Length Width Height lb (kg)

2 3/8 - 1/2 W6577A3901 W6577A3401 W6577A3407 2.3 9.0 (228) 2.1 (52) 2.8 (71) 2.5 (1.2)
3 1/2 - 3/4 W6577A4900 W6577A4401 W6577A4407 3.4 10.0 (254) 2.6 (67) 3.1 (78) 4.0 (1.9)

* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

The W65 Series has a base electrical connector whic h eliminates the need to disconnect wires to remove the valve. This eliminates dr op cords,
simplifies maintenance and connection to Serial Data Communication systems. For more information, refer to Bulletin 379B (form number A10090).

STANDARD SPECIFICATIONS (for valves on this page):
Solenoids: Rated for continuous duty.
Standard V oltages: 100-110 volts, 50 Hz; 100-120 volts, 60

Hz; 24 volts DC; 110 volts DC. For other voltages, consult
ROSS.
Power Consumption: Each solenoid. 6.5 VA holding on 50
or 60 Hz; 3.5 watts on DC (at 10 bar).

Ambient Temperature: 40° to 120°F (4° to 50°C).
Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air; 5 micron recommended.

Standard Inlet Pressure:

Size 1 models: 2-10 bar; Size 2 & 3 models: 1-10 bar.
All sizes also available up to 16 bar.
Pilot Supply: Internal/external supply selected automatically.
Required pressure at least 30 psig (2 bar).

Certification / Approval: CSA
Materials of Construction:

End Caps & Valve Body: Die Cast Aluminum
Fasteners: Zinc Plated Steel
Spool & Sleeve: Stainless Steel
Coils: Thermoset Plastic

234

5

1

Open Center

12

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

8 © 2012, ROSS CONTROLS

®

. All Rights Reserved.

Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65



2



5/2 Valves – Single Pressure Controlled, Spring Return

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6556A2411 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)













2 3/8 - 1/2 W6556A3411 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7)
3 1/2 - 3/4 W6556A4411 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)



* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

5/2 Valves – Double Pressure Controlled, Detented

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6556A2417 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)



2 3/8 - 1/2 W6556A3417 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7)









3 1/2 - 3/4 W6556A4417 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)



* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

V

V

A B C lb (kg)

A B C lb (kg)

5/3 Valves – Double Pressure Controlled





Power Center

ISO Port Valve Model Number* Avg.
Size Size Power Center Closed Center Open Center CV

1
2 3/8 - 1/2 W6557A3901 W6557A3411 W6557A3417 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7)
3 1/2 - 3/4 W6557A4900 W6557A4411 W6557A4417 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)

* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

STANDARD SPECIFICATIONS (for valves on this page):
Ambient/Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air; 5 micron recommended.
Standard Inlet Pressure:

Size 1 models: 2-10 bar;
Size 2 & 3 models: 1-10 bar.

All sizes also available up to 16 bar.

1/4 - 3/8 – W6557A2411 W6557A2417 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)



14

12

345

1

234

5

1

Closed Center Open Center

Dimensions inches (mm) Weight

A B C lb (kg)

Pilot Supply: Internal/external supply selected automatically.
Required pressure at least 30 psig (2 bar).

Materials of Construction:

End Caps & Valve Body: Die Cast Aluminum
Fasteners: Zinc Plated Steel
Spool & Sleeve: Stainless Steel

1214

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

9www.rosscontrols.com

Plug-in, Series W66 (15407-2)

Size 00 & 0 Manifold / Sub-Base Kits

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

R PS5511 13 M P

Basic Series

ISO 15407-2 18mm,
Series W66, Size 00

ISO 15407-2 26mm,
Series W66, Size 0

PS5611

PS5511

Mounting Style / Port Size

Series W66, Size 00

Manifold with 1/8 NPT End Ports 51

Manifold with 1/8 BSPP End Port 52

Manifold with 1/8 NPT Bottom / End Port 61

Manifold with 1/8 BSPP Bottom / End Port 62

Series W66, Size 0

Subbase with 1/4 NPT Side Ports 13

Subbase with 1/4 BSPP Side Ports 14

Subbase with 1/4 NPT Bottom / Side Port 23

Subbase with 1/4 BSPP Bottom / Side Port 24

Manifold with 1/4 NPT End Port 53

Manifold with 1/4 BSPP End Port 54

Manifold with 1/4 NPT Bottom / End Port 63

Manifold with 1/4 BSPP Bottom / End Port 64

Enclosures / Lead Length

J* Circuit Board, Single Address

M* Circuit Board, Double Address

Sub-Base Kits

Series W66, Size 0 Sub-Base

10 © 2012, ROSS CONTROLS

Series W66, Size 00 Series

2-Station Manifold

Manifold Kits

®

. All Rights Reserved.

Series W66, Size 0 Series

2-Station Manifold

Plug-in, Series W65 (5599-2)

Size 1, 2, & 3 Manifold / Sub-Base Kits

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

R PS4011 55 M C P

Basic Series

Size 1 PS4011
Size 2 PS4111
Size 3 PS4211

Note:

When using the Enclosure / Lead Length “J” or “M” option:

12 volts DC - Maximum number of coils is 13
24 volts DC - Maximum number of coils is 21
120 volts AC - Coils limited by the number of pins available in the connector
(25-Pin D-Sub = 24 coils, 19-Pin Brad Harrison = 16, 12-Pin M23 = 8)
240 volts AC - Must use “A” or “C” Option, Lead Wires or Terminal Blocks

Mounting Base Style / Port Size

Sub-base: 3/8 NPT Side Ports 15

Sub-base: 3/8 BSPP Side Ports 16*

Manifold: 3/8 NPT End Ports 55
Manifold: 3/8 NPT End Ports 56*

Size 1

Manifold: 3/8 NPT Bottom / End Port 65
Manifold: 3/8 BSPP Bottom / End Port 66*

* BSPP ISO 1179 Specifications.
† #1 Bottom Port - 1/4".

Sub-base: 1/2 NPT Side Ports 17

Sub-base: 1/2 BSPP Side Ports 18*
Sub-base: 1/2 NPT Bottom / End Port 27
Sub-base: 1/2 BSPP Bottom / End Port 28

Size 2

†

†

Manifold: 1/2 NPT Bottom / End Port 67
Manifold: 1/2 BSPP Bottom / End Port 68*

†

J

†

M

† Not Available with Subbase Kits.

Circuit Board, Single Address

Circuit Board, Double Address

Enclosures / Lead Length

Sub-base: 3/4 NPT Side Ports 19

Sub-base: 3/4 BSPP Side Port 10*
Sub-base: 3/4 NPT Bottom / End Port 29
Sub-base: 3/4 BSPP Bottom / End Port 20

Size 3

Manifold: 3/4 NPT Bottom / End Port 69
Manifold: 3/4 BSPP Bottom / End Port 60*

Sub-Base Kits

Automotive Connectors
Mounted in 1/2" Conduit Port

 • 3-Pin-WiredforSingleSolenoid
 • 4-Pin/5-Pin-WiredforDoubleSolenoid

Manifold Kits

Automotive Connectors
Mounted in Individual Manifold Conduit Cover

• 3-Pin - Wired for Single Solenoid

• 4-Pin / 5-Pin - Wired for Double Solenoid

Size 1

Size 1

Size 2 Size 3

Size 2 Size 3

11www.rosscontrols.com

End Plate Kits, Series W66 & W65
Series W66

Size 00 & 0 End Plate Kits

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

R PS56 20 T1 0 P

Basic Series

ISO 15407, Size 00 (18mm) &
Size 0 (26mm)

End Plate Kit Type

End Plate, Collective Wiring 20

PS56

Series W65

Size 1, 2, & 3 End Plate Kits

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

0 NPT

1

Options

T1 16 Outputs
T2 32 Outputs

Thread Type

BSPP “G”

R PS40 20 T1 0 C P

Basic Series

ISO 5599, Size 1 PS40
ISO 5599, Size 2 PS41
ISO 5599, Size 3 PS42

End Plate Kit Type

End Plate, Collective Wiring 20
End Plate, Non-Collective Wiring 31

T1 16 Outputs
T2 32 Outputs

0 NPT

1

Options

12 © 2012, ROSS CONTROLS

Engineering Level

C Current

Thread Type

BSPP “G”

®

. All Rights Reserved.

Blank Stations, Port Isolation , Gaskets
Blank Station Kits

Accessories

Size Kit Number 15407-2

RPS5634P
RPS5534P

15407-2

Size 00

Size 0

Kit includes: Blank Station Plate, Gasket,
and Mounting Bolts.

Manifold Port Isolation Kits

Main Galley (1, 3, 5)

2

4

2

4

Size 00

Main Galley

Size 0

Main Galley

5599

Size1, 2, 3

Main Galley

Size Kit Number 5599

Size 1
Size 2
Size 3

Kit includes: Blank Station Plate, Gasket,
and Mounting Bolts.

RPS4034CP
RPS4134CP
RPS4234CP

Size Kit Number

Size 00

Size 0
Size 1
Size 2
Size 3

Kit includes: Plugs with O-rings.

RD02BD0

RD01BD0
RPS4032CP
RPS4132CP
RPS4232CP

Pilot Galley

Size Kit Number

Size1, 2, 3

Pilot Galley

1, 2, & 3

Kit includes: Plugs with O-rings.

Manifold to Manifold Gasket Kits

RPS561AP RPS561CP RPS561DPRPS561BP

RPS4033CP

Size Standard

Size 00

Size 0
Size 1
Size 2
Size 3

15407-2

Blocked

#1 Port

RPS561AP RPS561BP RPS561CP RPS561DP

RPS4013P — — —
RPS4113P — — —
RPS4213P — — —

Blocked

#1, 3, 5 Ports

Blocked

#3, 5 Ports

13www.rosscontrols.com

Accessories

Size 00 & 0

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

R PS5637 1 6 6 P

Basic Series

Size 00 15407-2, 18mm PS5638
Size 0 15407-2, 26mm PS5538

Regulator Function

Common Pressure Regulator 1
Independent Pressure Regulator 2

#4 Port Regulator / Gauge*

2 2-60 PSIG w/o Gauge
3 5-125 PSIG w/o Gauge
5 2-60 PSIG w/Gauge

6 5-125 PSIG w/Gauge

* For Common Pressure Regulator Option, Regulator Gauge callout must

be the same number for both Port #4 and Port #2. (Example: 166)

* For Common Pressure Regulator Option, Regulator

Gauge callout must be the same number for both
Port #4 and Port #2. (Example: 166)

Size 1, 2 , & 3

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

#2 Port Regulator / Gauge*

2 2-60 PSIG w/o Gauge
3 5-125 PSIG w/o Gauge
5 2-60 PSIG w/Gauge

6 5-125 PSIG w/Gauge

Interposed Regulators

Features:

• Remote Air Pilot Operated for hard-to-reach pressure

control

• Unregulated Pilot Pressure to valve for consistent

valve shifting reg ardl ess of pre ssure ad just ment

Size 00 - 18mm

(Dual Interposed Regulator Shown)

Size 0 - 26mm

(Single Interposed Regulator Shown)

R PS4037 1 6 6 C P

Basic Series

Size 1 5599-1 PS4037
Size 1 5599-2 PS4038
Size 2 5599-1 PS4137
Size 2 5599-1 PS4138
Size 3 5599-1 PS4237
Size 3 5599-1 PS4238

Regulator Function

Common Pressure Regulator 1
Independent Pressure Regulator 2

Selector Regulator 3

#4 Port Regulator / Gauge*

0** Line By-Pass Plate

1 1-30 PSIG w/o Gauge
2 2-60 PSIG w/o Gauge
3 5-125 PSIG w/o Gauge
4 1-30 PSIG w/Gauge
5 2-60 PSIG w/Gauge

6 5-125 PSIG w/Gauge

C Air Pilot w/60 PSIG Gauge
D Air Pilot w/160 PSIG Gauge

* For Common Pressure Regulator Option, Regulator Gauge callout must

be the same number for both Port #4 and Port #2. (Example: 166)

** Pressure Line By-Pass Option can only be used with Independent and

Selector Regulators (Option 2 & 3 in Interposed Block Function).

0** Line By-Pass Plate

1 1-30 PSIG w/o Gauge
2 2-60 PSIG w/o Gauge
3 5-125 PSIG w/o Gauge
4 1-30 PSIG w/Gauge
5 2-60 PSIG w/Gauge

6 5-125 PSIG w/Gauge

C Air Pilot w/60 PSIG Gauge
D Air Pilot w/160 PSIG Gauge

* For Common Pressure Regulator Option, Regulator Gauge callout must

be the same number for both Port #4 and Port #2. (Example: 166)

** Pressure Line By-Pass Option can only be used with Independent and

Selector Regulators (Option 2 & 3 in Interposed Block Function).

Ordering Components

• Manifold or Subbase Kit required

• Interposed Regulator Kit configured for Internal Pilot as standard

• Order valve as External Pilot

How to Configure Interposed Regulator / Valve Combinations

Internal Pilot Configuration - Pressure in Base Port 1 feeds regulator configured for

Internal Pilot which feeds valve configured for External Pilot.

External Pilot Configuration - Size 1, Size 2, Size 3

An External Pilot pressure in Port 12 or 14 of the base feeds thru the Interposed
Regulator 12 or 14 galley directly to the 12/14 pilot of the valve.

This configuration takes an External Pilot from the 12 port of the base and passes it thru

the regulator to feed the 12 galley of the valve.

#2 Port Regulator / Gauge*

Size 1

(Dual Interposed Regulator Shown)

Size 2

(Dual Interposed Regulator Shown)

WARNING

Double interposed regulators will reverse output ports, the 12 solenoid will pressurize the 4 port, the 14 solenoid will
pressurize the 2 port which may cause unexpected, potentially dangerous cylinder movement at valve pressurization.

14 © 2012, ROSS CONTROLS

®

. All Rights Reserved.

Gauge Adapter Kit

Description Part Number

Gauge Kit RPS5651160P
1/8" Female to 1/8" Female Coupling R207P-2*
1/8" Male to 1/8" Male Long Nipple RVS215PNL-2-15*

* Included in Gauge Kit RPS5651160P

Included with all Size 00 Regulators. Both kits are
required on all Size 0 & 00 Regulators when the
Regulator is on the last Station on the Right (14) End.

Remote Pilot Access Plates, Exhaust Modules, Air Supply Bases

Accessories

Remote Pilot
Access Plate Kits

Size 1
Auxiliary
Access Plate Kits

Interposed Supply &
Exhaust Modules

Size

Size 1 1/8" RPS401500CP RPS401501CP
Size 2 1/8" RPS411500CP RPS411501CP
Size 3 1/8" RPS421500CP RPS421501CP

Kit includes: Pilot Port Access Plate, Gasket and Mounting Studs.

Size Port Size

Size 1 1/4" & 3/8" RPS403000CP RPS403001CP

Kit includes: Pilot Port Access Plate, Gasket and Mounting Screws.

•UsedonSize1ManifoldstoprovideauxiliaryaccesstoPorts1,3&5.

•Port1:1/4",Ports3&5:3/8".

Size 00
(15407-2)

Size 0
(15407-2)

Quantity 1

•UsedonSize00&Size0valvestoprovideapressureorexhaust

path to individual valves.

Port
Size

Valve Size NPT BSPP “G”

Supply RPS561600P RPS561601P

Exhaust RPS561700P RPS561701P

Supply RPS551600P RPS551601P

Exhaust RPS551700P RPS551701P

Kit Number

NPT BSPP “G”

Kit Number

NPT BSPP “G”

Height: .72 Inch

5599-1 Shown

15407-2 Shown

Interposed Flow Controls

Features:

• Bothadjustmentscrewsarelocatedonthe12endoftheunit.

•

Interposed Flow Contr ol mounts with its own studs, w hich means the valve uses
standard bol ts for mo unti ng.

• InterposedFlowControlisnottobeused as a shutoffdevice andisnotbubble

tight when need le s are fully tur ne d d own.

Valve Size Plug-In 5599-2

Size 1 RPS4035CP
Size 2 RPS4135CP
Size 3 RPS4235CP

A Interposed Flow Control and Common Port Interposed Regulator may be
sandwiched together on a manifold or subbase. The Interposed Flow Control
MUST be located between the manifold/subbase and the Common Port
Interposed Regulator.

Plug-In 5599-2

Size 2 Shown

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