Ross Controls TURCK MODULAR I User Manual

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BULLETIN 600T

ISO Valves and

Serial Bus Communication

with Turck

Modular I/O System

Premium Pneumatic Controls Since 1921

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and Information

Contact a ROSS

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Click on the ROSS Logo to

always return to Home Page

Find the right Electronic Data

Sheet (EDS) ﬁle for your

Serial Network

Standard Warranty and

Cautions

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Standard Deﬁnitions .......................................................................................................................................4

Serial Bus Systems ISO Size 00 & 0 Valves, Series W66 - Ordering Code Plug-in, ISO Size 00 & 0 Valves Series W66 (15407-2) Spool and Sleeve Valves for ISO Sub-Bases Size 1, 2 & 3 Valves, Series W65 (5599/II) Plug-in, Series W66 (15407-2)

Size 00 & 0 Manifold & Sub-Base Kits .....................................................................................................10

Plug-in, Series W65 (5599-2)

Size 1, 2 & 3 Manifold & Sub-Base Kits ...................................................................................................11

End Plate Kits Size 00 & 0, Series W66 End Plate Kits Size 1, 2 & 3, Series W65 Accessories Service & Repair Kits Technical Information

.............................................................................................................................................13-15

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...........................8-9

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TURCK Modular Industrial I/O System BL67

Overview .............................................................................................................................................18-19

Selection Guide .......................................................................................................................................20

Gateways

DeviceNet ...............................................................................................................................................21

Ethernet .............................................................................................................................................22, 23

Proﬁbus-DP .............................................................................................................................................24

CANopen ...........................................................................................................................................25, 26

Modules

Discrete ..............................................................................................................................................29-36

Analog .....................................................................................................................................................42

Serial .......................................................................................................................................................41

Power Feed ..............................................................................................................................................43

Base Modules

Accessories ..................................................................................................................................................42

Standard Cautions TURCK products Warranty, Terms and Conditions ROSS products Standard Warranty Global Locations

...............................................................................................................................................44

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...........................................................................................................................................48

3www.rosscontrols.com

Standard Deﬁnitions

15407-1: Drop-cord Standards

for Size 0 (26mm) & Size 00 (18mm) Wide Valves

15407-2: Plug-in Standards

for Size 0 (26mm) & Size 00 (18mm) Wide Valves

5599-1: Drop-cord Standards for Sizes 1, 2, 3

5599-2: Plug-in Standards for Size 1, 2, 3

F AILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS

WARNING

This document and other information from ROSS CONTROLS®, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users ha ving technical expertise. It is important that you analyze all aspects of your application including consequences of any failure , and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the ﬁnal selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, speciﬁcations, designs, availability and pricing, are subject to change by ROSS CONTROLS and its subsidiaries at any time without notice.

DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

• Centralized Serial Bus system

• Pneumatics and I/O are in close proximity to one another

• I/O density per module = 8

Series W66 18mm

ISO 15407-2 Valves

End Station Kit

• A complete Serial Bus communication offering for all ISO valves

Serial Bus System I/O - Centralized Conﬁguration

• UL, CE, CSA certiﬁcations (as marked)

Adapter

Communication

www.rosscontrols.com

M12, Input or

Output Module

ISO Size 00 & 0 Valves Series W66

HOW T O ORDER

(Choose your options (in red) to conﬁgure your valve model number.)

W66 76 A 0 4 01 W

Function*

4-Way

2-Position

4-Way

3-Position

Dual

3-Way

2-Position

Remote Pilot 56

Solenoid Pilot 76

Remote Pilot 57

Solenoid Pilot 77

Normally Open 70

Normally Closed 75

NC / NO

NC - 14 End

Basic Size

Size 00 (18mm) 0

Size 0 (26mm) 1

* Be sure to choose Options from the correct list. For example, if a Function of 4-Way 2-Position is chosen, then only choose Options from the section listed for that function. See the light gray-shaded columns of the Function and Options lists.

Size 00 (18mm), Single Solenoid (5/2)

Size 00 (18mm), Double Solenoid (5/2)

Size 0 (26mm), Double Solenoid (5/3)

Series W66 (15407-1)

Series W66 (15407-2)

Open Center

Options*

Single

4-Way 2-Position

Double

Closed Center

Power Center

4-Way 3-Position

Open

Center

2-Position

Dual 3-Way

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Plug-In (15407-2)

Drop Cord (15407-1)

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides

Locking Overrides

Non-Locking Overrides Internal Pilot - 07

Locking Overrides Internal Pilot - 17

Non-Locking Overrides Internal Pilot - 67

Locking Overrides Internal Pilot - 77

Internal Pilot - 01

External Pilot - 51

Internal Pilot - 11

External Pilot - 21

Internal Pilot - 61

External Pilot - 81

Internal Pilot - 71

External Pilot - 91

Internal Pilot - 07

External Pilot - 57

Internal Pilot - 17

External Pilot - 27

Internal Pilot - 67

External Pilot - 87

Internal Pilot - 77

External Pilot - 97

Internal Pilot - 01

External Pilot - 51

Internal Pilot - 11

External Pilot - 21

Internal Pilot - 61

External Pilot - 81

Internal Pilot - 71

External Pilot - 91

Internal Pilot - 03

External Pilot - 53

Internal Pilot - 13

External Pilot - 23

Internal Pilot - 63

External Pilot - 83

Internal Pilot - 73

External Pilot - 93

Internal Pilot - 07

External Pilot - 57

Internal Pilot - 17

External Pilot - 27

Internal Pilot - 67

External Pilot - 87

Internal Pilot - 77

External Pilot - 97

Voltage

24 VDC W

120 VAC Z

Size 00 (18mm) & Size 0 (26mm )

Open Center

Closed Center

Plug-in, Series W66 (15407-2)

5/2 Valves – Single Solenoid Pilot

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

Series W66, Size 00

Sol. 14

00 1/8 W6676A0401 0.55 4.43 (113) 0.72 (18) 1.98 (50) 0 1/4 W6676A1401 1.1 5.10 (130) 1.02 (26) 1.98 (50)

* Sub-base not included. See page 10-17 for sub-bases, manifolds and accessories.

5/2 Valves – Double Solenoid Pilot

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

00 1/8 W6676A0407 0.55 4.43 (113) 0.72 (18) 1.98 (50) 0 1/4 W6676A1407 1.1 5.10 (130) 1.02 (26) 1.98 (50)

* Sub-base not included. See page 10-17 for sub-bases, manifolds and

Series W66, Size 00

Sol. 14 Sol. 12

accessories.

5/3 Valves – Double Solenoid Pilot

#12#14

Series W66, Size 00

Series W66, Size 0

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

Closed Center

00 1/8 W6677A0401 0.50 4.43 (113) 0.72 (18) 1.98 (50) 0 1/4 W6677A1401 1.0 5.10 (130) 1.02 (26) 1.98 (50)

00 1/8 W6677A0407 0.50 4.43 (113) 0.72 (18) 1.98 (50) 0 1/4 W6677A1407 1.0 5.10 (130) 1.02 (26) 1.98 (50) Power Center 00 1/8 W6677A0403 0.50 4.43 (113) 0.72 (18) 1.98 (50) 0 1/4 W6677A1403 1.0 5.10 (130) 1.02 (26) 1.98 (50)

* Sub-base not included. See page 10-17 for sub-bases, manifolds and accessories.

Length Width Height lb (kg)

Power Center

#12#14

Length Width Height lb (kg)

Open Center

#12#14

Remote Pressure Control Models Available (2 & 3-Position) – Consult ROSS

STANDARD SPECIFICATIONS (for valves on this page): Solenoids: Bi-polar, surge suppression (standard), indicator

lights.

Standard V oltages: 1.0, 24 volts DC; 2.0 VA, 120 volts AC. Flow Media: Filtered air; 5 micron recommended. Operating Pressure:

Vacuum to 145 psig (9.9 bar).

Minimum Operating Pressure:

2-position : 20 psig (1.37 bar). 3-position: 30 psig (2.07 bar).

Manifolds: Terminal Block Wiring (HA Only). Collective Wiring: 25-Pin' D-Sub; 19-Pin Round; 16 Point Terminal Strip; M23, 12-Pin; Isysnet Field Bus.

Construction:

Valve Body: Die Cast Aluminum. Ens Caps: Polybutylene Terephthalate (PBT). Fasteners: Zinc Plated Steel. Coils: Thermoset Plastic.

Port Threads: NPT, BSPP. For BSPP threads add a “D” preﬁx to the model number, e.g., DW6677A0401. Manifolds: Terminal Block Wiring (HA Only).

7www.rosscontrols.com

234

Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65

5/2 Valves – Single Solenoid Pilot Controlled, Spring Return

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6576A2401 1.0 6.3 (161) 1.6 (41) 2.7 (69) 1.5 (0.7)

2 3/8 - 1/2 W6576A3401 2.3 7.3 (186) 2.1 (52) 2.8 (71) 2.0 (1.0) 3 1/2 - 3/4 W6576A4401 3.4 8.5 (216) 2.6 (67) 3.1 (78) 3.5 (1.6)

* Sub-base not included. See page 11-17 for sub-bases, manifolds and accessories.

5/2 Valves – Double Solenoid Pilot Controlled, Detented

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6576A2407 1.0 8.8 (224) 1.6 (41) 2.7 (69) 2.0 (1.0)

345

2 3/8 - 1/2 W6576A3407 2.3 9.0 (228) 2.1 (52) 2.8 (71) 2.5 (1.2)

3 1/2 - 3/4 W6576A4407 3.4 10.0 (254) 2.6 (67) 3.1 (78) 4.0 (1.9) * Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

Length Width Height lb (kg)

5/3 Valves – Double Solenoid Pilot Controlled

Power Center

Closed Center

ISO Port Valve Model Number* Avg.

Size Size Power Center Closed Center Open Center CV

1/4 - 3/8 W6577A2902 W6577A2401 W6577A2407 1.0 8.8 (224) 1.6 (41) 2.7 (69) 2.0 (1.0)

Dimensions inches (mm) Weight

Length Width Height lb (kg)

2 3/8 - 1/2 W6577A3901 W6577A3401 W6577A3407 2.3 9.0 (228) 2.1 (52) 2.8 (71) 2.5 (1.2) 3 1/2 - 3/4 W6577A4900 W6577A4401 W6577A4407 3.4 10.0 (254) 2.6 (67) 3.1 (78) 4.0 (1.9)

* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

The W65 Series has a base electrical connector whic h eliminates the need to disconnect wires to remove the valve. This eliminates dr op cords, simpliﬁes maintenance and connection to Serial Data Communication systems. For more information, refer to Bulletin 379B (form number A10090).

STANDARD SPECIFICATIONS (for valves on this page): Solenoids: Rated for continuous duty. Standard V oltages: 100-110 volts, 50 Hz; 100-120 volts, 60

Hz; 24 volts DC; 110 volts DC. For other voltages, consult ROSS. Power Consumption: Each solenoid. 6.5 VA holding on 50 or 60 Hz; 3.5 watts on DC (at 10 bar).

Ambient Temperature: 40° to 120°F (4° to 50°C). Media Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended.

Standard Inlet Pressure:

Size 1 models: 2-10 bar; Size 2 & 3 models: 1-10 bar. All sizes also available up to 16 bar. Pilot Supply: Internal/external supply selected automatically. Required pressure at least 30 psig (2 bar).

Certiﬁcation / Approval: CSA Materials of Construction:

End Caps & Valve Body: Die Cast Aluminum Fasteners: Zinc Plated Steel Spool & Sleeve: Stainless Steel Coils: Thermoset Plastic

234

Open Center

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65





5/2 Valves – Single Pressure Controlled, Spring Return

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6556A2411 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)













2 3/8 - 1/2 W6556A3411 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7) 3 1/2 - 3/4 W6556A4411 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)



* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

5/2 Valves – Double Pressure Controlled, Detented

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6556A2417 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)



2 3/8 - 1/2 W6556A3417 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7)









3 1/2 - 3/4 W6556A4417 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)



* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

A B C lb (kg)

5/3 Valves – Double Pressure Controlled





Power Center

ISO Port Valve Model Number* Avg. Size Size Power Center Closed Center Open Center CV

1 2 3/8 - 1/2 W6557A3901 W6557A3411 W6557A3417 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7) 3 1/2 - 3/4 W6557A4900 W6557A4411 W6557A4417 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)

* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

STANDARD SPECIFICATIONS (for valves on this page): Ambient/Media Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended. Standard Inlet Pressure:

Size 1 models: 2-10 bar; Size 2 & 3 models: 1-10 bar.

All sizes also available up to 16 bar.

1/4 - 3/8 – W6557A2411 W6557A2417 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)



345

234

Closed Center Open Center

Dimensions inches (mm) Weight

A B C lb (kg)

Pilot Supply: Internal/external supply selected automatically. Required pressure at least 30 psig (2 bar).

Materials of Construction:

End Caps & Valve Body: Die Cast Aluminum Fasteners: Zinc Plated Steel Spool & Sleeve: Stainless Steel

1214

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

9www.rosscontrols.com

Plug-in, Series W66 (15407-2)

Size 00 & 0 Manifold / Sub-Base Kits

HOW T O ORDER

(Choose your options (in red) to conﬁgure your valve model number.)

R PS5511 13 M P

Basic Series

ISO 15407-2 18mm, Series W66, Size 00

ISO 15407-2 26mm, Series W66, Size 0

PS5611

PS5511

Mounting Style / Port Size

Series W66, Size 00

Manifold with 1/8 NPT End Ports 51

Manifold with 1/8 BSPP End Port 52

Manifold with 1/8 NPT Bottom / End Port 61

Manifold with 1/8 BSPP Bottom / End Port 62

Series W66, Size 0

Subbase with 1/4 NPT Side Ports 13

Subbase with 1/4 BSPP Side Ports 14

Subbase with 1/4 NPT Bottom / Side Port 23

Subbase with 1/4 BSPP Bottom / Side Port 24

Manifold with 1/4 NPT End Port 53

Manifold with 1/4 BSPP End Port 54

Manifold with 1/4 NPT Bottom / End Port 63

Manifold with 1/4 BSPP Bottom / End Port 64

Enclosures / Lead Length

J* Circuit Board, Single Address

M* Circuit Board, Double Address

Sub-Base Kits

Series W66, Size 0 Sub-Base

Series W66, Size 00 Series

2-Station Manifold

Manifold Kits

Series W66, Size 0 Series

2-Station Manifold

Plug-in, Series W65 (5599-2)

Size 1, 2, & 3 Manifold / Sub-Base Kits

HOW T O ORDER

(Choose your options (in red) to conﬁgure your valve model number.)

R PS4011 55 M C P

Basic Series

Size 1 PS4011 Size 2 PS4111 Size 3 PS4211

Note:

When using the Enclosure / Lead Length “J” or “M” option:

12 volts DC - Maximum number of coils is 13 24 volts DC - Maximum number of coils is 21 120 volts AC - Coils limited by the number of pins available in the connector (25-Pin D-Sub = 24 coils, 19-Pin Brad Harrison = 16, 12-Pin M23 = 8) 240 volts AC - Must use “A” or “C” Option, Lead Wires or Terminal Blocks

Mounting Base Style / Port Size

Sub-base: 3/8 NPT Side Ports 15

Sub-base: 3/8 BSPP Side Ports 16*

Manifold: 3/8 NPT End Ports 55 Manifold: 3/8 NPT End Ports 56*

Size 1

Manifold: 3/8 NPT Bottom / End Port 65 Manifold: 3/8 BSPP Bottom / End Port 66*

* BSPP ISO 1179 Speciﬁcations. † #1 Bottom Port - 1/4".

Sub-base: 1/2 NPT Side Ports 17

Sub-base: 1/2 BSPP Side Ports 18* Sub-base: 1/2 NPT Bottom / End Port 27 Sub-base: 1/2 BSPP Bottom / End Port 28

Size 2

†

Manifold: 1/2 NPT Bottom / End Port 67 Manifold: 1/2 BSPP Bottom / End Port 68*

†

† Not Available with Subbase Kits.

Circuit Board, Single Address

Circuit Board, Double Address

Enclosures / Lead Length

Sub-base: 3/4 NPT Side Ports 19

Sub-base: 3/4 BSPP Side Port 10* Sub-base: 3/4 NPT Bottom / End Port 29 Sub-base: 3/4 BSPP Bottom / End Port 20

Size 3

Manifold: 3/4 NPT Bottom / End Port 69 Manifold: 3/4 BSPP Bottom / End Port 60*

Sub-Base Kits

Automotive Connectors Mounted in 1/2" Conduit Port

 • 3-Pin-WiredforSingleSolenoid  • 4-Pin/5-Pin-WiredforDoubleSolenoid

Manifold Kits

Automotive Connectors Mounted in Individual Manifold Conduit Cover

• 3-Pin - Wired for Single Solenoid

• 4-Pin / 5-Pin - Wired for Double Solenoid

Size 1

Size 2 Size 3

11www.rosscontrols.com

End Plate Kits, Series W66 & W65 Series W66

Size 00 & 0 End Plate Kits

HOW T O ORDER

(Choose your options (in red) to conﬁgure your valve model number.)

R PS56 20 T1 0 P

Basic Series

ISO 15407, Size 00 (18mm) & Size 0 (26mm)

End Plate Kit Type

End Plate, Collective Wiring 20

PS56

Series W65

Size 1, 2, & 3 End Plate Kits

HOW T O ORDER

(Choose your options (in red) to conﬁgure your valve model number.)

0 NPT

Options

T1 16 Outputs T2 32 Outputs

Thread Type

BSPP “G”

R PS40 20 T1 0 C P

Basic Series

ISO 5599, Size 1 PS40 ISO 5599, Size 2 PS41 ISO 5599, Size 3 PS42

End Plate Kit Type

End Plate, Collective Wiring 20 End Plate, Non-Collective Wiring 31

T1 16 Outputs T2 32 Outputs

0 NPT

Options

Engineering Level

C Current

Thread Type

BSPP “G”

Blank Stations, Port Isolation , Gaskets Blank Station Kits

Accessories

Size Kit Number 15407-2

RPS5634P RPS5534P

15407-2

Size 00

Size 0

Kit includes: Blank Station Plate, Gasket, and Mounting Bolts.

Manifold Port Isolation Kits

Main Galley (1, 3, 5)

Size 00

Main Galley

Size 0

Main Galley

5599

Size1, 2, 3

Main Galley

Size Kit Number 5599

Size 1 Size 2 Size 3

Kit includes: Blank Station Plate, Gasket, and Mounting Bolts.

RPS4034CP RPS4134CP RPS4234CP

Size Kit Number

Size 00

Size 0 Size 1 Size 2 Size 3

Kit includes: Plugs with O-rings.

RD02BD0

RD01BD0 RPS4032CP RPS4132CP RPS4232CP

Pilot Galley

Size Kit Number

Size1, 2, 3

Pilot Galley

1, 2, & 3

Kit includes: Plugs with O-rings.

Manifold to Manifold Gasket Kits

RPS561AP RPS561CP RPS561DPRPS561BP

RPS4033CP

Size Standard

Size 00

Size 0 Size 1 Size 2 Size 3

15407-2

Blocked

#1 Port

RPS561AP RPS561BP RPS561CP RPS561DP

RPS4013P — — — RPS4113P — — — RPS4213P — — —

Blocked

#1, 3, 5 Ports

Blocked

#3, 5 Ports

13www.rosscontrols.com

Accessories

Size 00 & 0

HOW T O ORDER

(Choose your options (in red) to conﬁgure your valve model number.)

R PS5637 1 6 6 P

Basic Series

Size 00 15407-2, 18mm PS5638 Size 0 15407-2, 26mm PS5538

Regulator Function

Common Pressure Regulator 1 Independent Pressure Regulator 2

#4 Port Regulator / Gauge*

2 2-60 PSIG w/o Gauge 3 5-125 PSIG w/o Gauge 5 2-60 PSIG w/Gauge

6 5-125 PSIG w/Gauge

* For Common Pressure Regulator Option, Regulator Gauge callout must

be the same number for both Port #4 and Port #2. (Example: 166)

* For Common Pressure Regulator Option, Regulator

Gauge callout must be the same number for both Port #4 and Port #2. (Example: 166)

Size 1, 2 , & 3

HOW T O ORDER

(Choose your options (in red) to conﬁgure your valve model number.)

#2 Port Regulator / Gauge*

2 2-60 PSIG w/o Gauge 3 5-125 PSIG w/o Gauge 5 2-60 PSIG w/Gauge

6 5-125 PSIG w/Gauge

Interposed Regulators

Features:

• Remote Air Pilot Operated for hard-to-reach pressure

control

• Unregulated Pilot Pressure to valve for consistent

valve shifting reg ardl ess of pre ssure ad just ment

Size 00 - 18mm

(Dual Interposed Regulator Shown)

Size 0 - 26mm

(Single Interposed Regulator Shown)

R PS4037 1 6 6 C P

Basic Series

Size 1 5599-1 PS4037 Size 1 5599-2 PS4038 Size 2 5599-1 PS4137 Size 2 5599-1 PS4138 Size 3 5599-1 PS4237 Size 3 5599-1 PS4238

Regulator Function

Common Pressure Regulator 1 Independent Pressure Regulator 2

Selector Regulator 3

#4 Port Regulator / Gauge*

0** Line By-Pass Plate

1 1-30 PSIG w/o Gauge 2 2-60 PSIG w/o Gauge 3 5-125 PSIG w/o Gauge 4 1-30 PSIG w/Gauge 5 2-60 PSIG w/Gauge

6 5-125 PSIG w/Gauge

C Air Pilot w/60 PSIG Gauge D Air Pilot w/160 PSIG Gauge

* For Common Pressure Regulator Option, Regulator Gauge callout must

be the same number for both Port #4 and Port #2. (Example: 166)

** Pressure Line By-Pass Option can only be used with Independent and

Selector Regulators (Option 2 & 3 in Interposed Block Function).

0** Line By-Pass Plate

1 1-30 PSIG w/o Gauge 2 2-60 PSIG w/o Gauge 3 5-125 PSIG w/o Gauge 4 1-30 PSIG w/Gauge 5 2-60 PSIG w/Gauge

6 5-125 PSIG w/Gauge

C Air Pilot w/60 PSIG Gauge D Air Pilot w/160 PSIG Gauge

* For Common Pressure Regulator Option, Regulator Gauge callout must

be the same number for both Port #4 and Port #2. (Example: 166)

** Pressure Line By-Pass Option can only be used with Independent and

Selector Regulators (Option 2 & 3 in Interposed Block Function).

Ordering Components

• Manifold or Subbase Kit required

• Interposed Regulator Kit conﬁgured for Internal Pilot as standard

• Order valve as External Pilot

How to Conﬁgure Interposed Regulator / Valve Combinations

Internal Pilot Conﬁguration - Pressure in Base Port 1 feeds regulator conﬁgured for

Internal Pilot which feeds valve conﬁgured for External Pilot.

External Pilot Conﬁguration - Size 1, Size 2, Size 3

An External Pilot pressure in Port 12 or 14 of the base feeds thru the Interposed Regulator 12 or 14 galley directly to the 12/14 pilot of the valve.

This conﬁguration takes an External Pilot from the 12 port of the base and passes it thru

the regulator to feed the 12 galley of the valve.

#2 Port Regulator / Gauge*

Size 1

(Dual Interposed Regulator Shown)

Size 2

(Dual Interposed Regulator Shown)

WARNING

Double interposed regulators will reverse output ports, the 12 solenoid will pressurize the 4 port, the 14 solenoid will pressurize the 2 port which may cause unexpected, potentially dangerous cylinder movement at valve pressurization.

Gauge Adapter Kit

Description Part Number

Gauge Kit RPS5651160P 1/8" Female to 1/8" Female Coupling R207P-2* 1/8" Male to 1/8" Male Long Nipple RVS215PNL-2-15*

* Included in Gauge Kit RPS5651160P

Included with all Size 00 Regulators. Both kits are required on all Size 0 & 00 Regulators when the Regulator is on the last Station on the Right (14) End.

Remote Pilot Access Plates, Exhaust Modules, Air Supply Bases

Accessories

Remote Pilot Access Plate Kits

Size 1 Auxiliary Access Plate Kits

Interposed Supply & Exhaust Modules

Size

Size 1 1/8" RPS401500CP RPS401501CP Size 2 1/8" RPS411500CP RPS411501CP Size 3 1/8" RPS421500CP RPS421501CP

Kit includes: Pilot Port Access Plate, Gasket and Mounting Studs.

Size Port Size

Size 1 1/4" & 3/8" RPS403000CP RPS403001CP

Kit includes: Pilot Port Access Plate, Gasket and Mounting Screws.

•UsedonSize1ManifoldstoprovideauxiliaryaccesstoPorts1,3&5.

•Port1:1/4",Ports3&5:3/8".

Size 00 (15407-2)

Size 0 (15407-2)

Quantity 1

•UsedonSize00&Size0valvestoprovideapressureorexhaust

path to individual valves.

Port Size

Valve Size NPT BSPP “G”

Supply RPS561600P RPS561601P

Exhaust RPS561700P RPS561701P

Supply RPS551600P RPS551601P

Exhaust RPS551700P RPS551701P

Kit Number

NPT BSPP “G”

Kit Number

NPT BSPP “G”

Height: .72 Inch

5599-1 Shown

15407-2 Shown

Interposed Flow Controls

Features:

• Bothadjustmentscrewsarelocatedonthe12endoftheunit.

•

Interposed Flow Contr ol mounts with its own studs, w hich means the valve uses standard bol ts for mo unti ng.

• InterposedFlowControlisnottobeused as a shutoffdevice andisnotbubble

tight when need le s are fully tur ne d d own.

Valve Size Plug-In 5599-2

Size 1 RPS4035CP Size 2 RPS4135CP Size 3 RPS4235CP

A Interposed Flow Control and Common Port Interposed Regulator may be sandwiched together on a manifold or subbase. The Interposed Flow Control MUST be located between the manifold/subbase and the Common Port Interposed Regulator.

Plug-In 5599-2

Size 2 Shown

15www.rosscontrols.com

Service & Repair Kits

Series W65 Replacement Pilot Assembly & Coil

Description Model Number

Pilot Assembly 1149C79

Coil 334B33

Specify Voltage and Hz when ordering.

Manifold Hardware Kits

Valve Size Kit Number

Size 00 RPS5612P

Size 0 RPS5512P Size 1 RPS4012P Size 2 RPS4112P Size 3 RPS4212P

Quantity 12

Valve Bolt Kits

Valve Size Kit Number

Size 00 RPS5687P

Size 0 RPS5587P

Quantity 12

Manifold to Manifold Gasket Kits

15407-2

Size Standard

Size 00

Size 0 Size 1 RPS4013P — — — Size 2 RPS4113P — — — Size 3 RPS4213P — — —

RPS561AP RPS561CP RPS561DPRPS561BP

RPS561AP RPS561BP RPS561CP RPS561DP

Blocked

#1 Port

Blocked

#1, 3, 5 Ports

Blocked

#3, 5 Ports

Regulator & Flow Control Mounting Studs

Type Size 00 Size 0

Flow Control Regulator

Type Size 1 Size 2 Size 3

Flow Control RPS4036P RPS4136P RPS4236P Regulator RPS4040P RPS4140P RPS4240P

Quantity 12

RPS5636P RPS5536P RPS5636P RPS5536P

Regulator Kits

Valve Size Kit Number

Size 1 RPS4039P

Size 2 & 3 RPS4139P

Pilot Select Gasket Kits

Valve Size Kit Number

Size 00 RPS5605P Size 0 RPS5505P

Quantity 10

Indicates External Pilot

Size 00 Shown

Indicates Internal Pilot

Valve to Base Gasket Kits

Valve Size Standard

Size 00 RPS5605P*

Size 0 RPS5505P* Size 1 797B11 Size 2 828B11 Size 3 858B11

Quantity 1, * Quantity 10.

Regulator Gauge Kits – Size 1, 2 & 3

Gauge Type Kit Number

3/4" Face Air - Standard

0-60 PSIG RPS4051060BP

0-160 PSIG RPS4051160BP

1-1/2" Face Air - Large*

0-60 PSIG RPS4053060BP 0-160 PSIG RPS4053160BP

1-1/2" Face Liquid*

0-160 PSIG RPS4052160BP

* Includes brass pipe ﬁtting extensions Quantity 1

Body Service Kits

Valve

Size

Size 00

Size 0 Size 1 1422K77 1423K77 1424K77 1425K77 1424K77 Size 2 1467K77 1468K77 1469K77 1470K77 1469K77 Size 3 1471K77 1472K77 1473K77 1474K77 1473K77

Kit Includes: Spool assembly with seals, all piston seals, return spring, pilot selector gasket, coil to end cap gasket. Quantity 1

Position

Single

RPS5601P RPS5601P RPS5602P RPS5603P RPS5604P RPS5501P RPS5501P RPS5502P RPS5503P RPS5504P

Position

Double

Closed

Center

3-Position

Open

Center

Power

Center

Service & Repair Kits

Regulator Conversion Kits Regulator Spring Range Kits

Valve

Size

Size 1 RPS4045BP RPS4047BP RPS4048BP Size 2 Size 3

Quantity 1

Manual Bonnet

Assembly

(w/o Spring)

RPS4145BP RPS4147BP RPS4148BP

Air Pilot

Bonnet

Assembly

Independent

By-Pass

Plate

Technical Information

Temperature Rating

Size 00, 0, 1, 2, & 3

-15°C to 49°C (5°F to 120°F) Ambient.

Flow Rating (Cv)

Valve Size Port Size 2-Position 3-Position

Size 00 1/8" 0.55 0.50

Size 0 1/4" 1.1 1.0 Size 1 3/8" 1.0 1.0 Size 2 1/2" 2.3 2.3 Size 3 3/4" 3.4 3.4

Cv tested per ANSI / (NFPA) T3.21.3

Spring Range Size 1 Size 2 & 3

0 to 30 PSIG RPS4050030P RPS4150030BP 2 to 60 PSIG RPS4050060P RPS4150060BP

5 to125 PSIG RPS4050125P RPS4150125BP

Quantity 1

Response Time** (ms)

Valve

Size

Port Size

Single Solenoid 2-Position - Air Return / Spring Assist

Size 00 1/8" 28 30 141 154 Size 0 1/4" 24 26 77 124

†

Size 1 Size 2 Size 3

Size 00 (12), Size 0 (25)

** With 100 PSIG supply, time (ms) required to ﬁll from 0 to 90 PSIG and Exhaust

from 100 PSIG to 10 PSIG measured from the instant of energizing or deenergizing 24VDC solenoid.

† For valve response time information for Size 1, 2, & 3 valves, see ROSS Bulletin

379B - form # A10090.

Tested per ANSI / (NFPA) T3.21.8

3/8" — — — —

†

1/2" — — — —

†

3/4" — — — —

0 Cu. In. Chamber ## Cu. In. Chamber

Fill Exhaust Fill Exhaust

Operating Pressure

Size 00, 0, 1, 2, & 3 Maximum: 145 PSIG (1000 kPa)

Minimum:

Internal Pilot

Single Solenoid - 2-Position Double Solenoid- 2-Position Single Remote Pilot - 2-Position ** Vacuum Vacuum Double Remote Pilot - 2-Position** Vacuum Vacuum

Double Solenoid - 3-Position (CC, OC, PC) Double Remote Pilot - 3-Position** (CC, OC, PC) Vacuum Vacuum

Single Solenoid Pilot - 2-Position Air Return / Spring Assist

Single Remote Pilot - 2-Position** Air Return / Spring Assist

PSIG (Min. kPa)

Series W66, Size 00

(207)

(241)

(207)

External Pilot * * *

All Functions Vacuum Vacuum

* External Pilot Pressure / Remote Pilot Supply - 45-145 PSIG (310-1000 kPa). ** Must be equal to or greater than operating pressure.

PSIG (Min. kPa)

Series W66, Size 0

(173)

(241)

(207)

See pages 13 & 14 for

Sizes 1, 2 & 3

17www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

The BL67 Solution

BL67 combines all the ﬂexibility of an in-the-cabinet PLC I/O system with modularity, ruggedness and connectorization.

BL67 complements the AIM™, BL20 and piconet families to meet the needs of unique applications, such as small machine or conveyor systems requiring IP 67 protection.

The BL67 Concept

The BL67 modular concept is a very flexible approach to connectorized I/O. The gateway, base and electronic modules provide many beneﬁts to the user.

• The gateway provides comm unication betw een the ﬁeldbus

and I/O modules; modules are not dependent on the ﬁeldb us protocol.

• DIN-rail or frame mountable base modules are av ailable with

eurofast

(M12), minifast® (7/8-16UN), M23 and picofast®

(M8) connectors.

• Electronic modules are hot swappable.

• Power distribution module (24 volts DC) supplies the

connected I/O signals.

BL67’s openness, flexibility, connectorization, compact housing and ruggedness provide a viable alternative to inthe-cabinet I/O.

Maximum Size of a BL67 Station

BL67 stations consist of a gateway and a maximum of 32 modules (equivalent to 1 m station length). Some high-tech and analog I/O modules may consume or produce large amounts of data, and therefore may limit the number of modules that may be used per system. It is highly recommended that the I/ Oassistant software is used when planning and commissioning BL67 systems. This prog ram allows you to b uild the BL67 node on your computer and verify that all restrictions with regard to power and size are met. The free I/O assistant software is available for download from www.turck.com.

Addressing

As a node on a network, BL67 stations are addressed dependent on the network system being used. Each network gateway has a set of rotary switches used to set the address for the node. DeviceNet™ and CANopen gateways may be addressed between 0 and 63 via two switches (one f or the 10’s digit and one for the 1’ s digit). For e xample, to set the address to 37 you would set the 10’s switch to 3 and the 1’s switch to

7. The third switch on the gateway may be used to set the communication rate of the network interface. PROFIBUS gateways may be set from 1 to 125 by using three switches (one for the 100’s, one for the 10’s and one for the 1’s).

Ethernet gateways allow different addressing schemes depending on the Ethernet addressing method being used in the overall system. Dynamic addressing schemes include BootP and DHCP, while hard-coding a static address is also allowed.

product

-DP

BL67 Power Distribution

Power Overview

The power supply for a BL67 station is fed via the power connector on the PROFIBUS network on the DeviceNet™ gateway. Power feeder modules can be added to the system at any point to provide a fresh isolated supply of power to all I/O connected to its right.

Internal Power Consumption via Module Bus

The amount of BL67 modules that may be supplied via the internal module bus depends on the respective nominal current IMB of the individual modules on the module bus. The sum of the nominal current inputs of the connected BL67 module must not exceed 1.5 A. If the I/O assistant software is used, an error message is generated automatically via the <Station - Verify> as soon as the system supply via the module bus is no longer sufﬁciently guaranteed.

Module

BL67-GW-DPV1 – ≤150 mA BL67-GW-DN – ≤100 mA BL67-PF-24VDC ≤30 mA ≤9 mA BL67-4DI-P ≤30 mA ≤9 mA ≤40 mA BL67-8DI-P ≤30 mA ≤9 mA ≤40 mA BL67-4DO-0.5A-P ≤30 mA ≤9 mA ≤100 mA BL67-4DO-2A-P ≤30 mA ≤9 mA ≤100 mA BL67-8DO-0.5A-P ≤30 mA ≤9 mA ≤100 mA BL67-2AI-V ≤35 mA ≤10 mA ≤12 mA BL67-2AI-I ≤35 mA ≤10 mA ≤12 mA BL67-2AI-TC ≤35 mA ≤10 mA ≤30 mA BL67-2AI-PT ≤45 mA ≤13 mA ≤45 mA BL67-2AO-I ≤40 mA ≤12 mA ≤50 mA BL67-2AO-V ≤60 mA ≤17 mA ≤50 mA BL67-1RS232 ≤100 mA ≤28 mA ≤50 mA BL67-8XSG-PD ≤30 mA ≤9 mA ≤100 mA BL67-1SSI ≤50 mA ≤15 mA ≤50 mA BL67-4DI-PD ≤30 mA ≤9 mA BL67-8DI-PD ≤30 mA ≤9 mA ≤100 mA

To calculate current draw on DeviceNet: Add IMB(24) for all modules. Then add VI and VO f or electronic modules to the left of the ﬁrst power feed module. Next, add the current draw of the I/O devices.

To calculate current draw on PROFIBUS gateway power connector for VI: Add IMB for all modules. Then add VI current for all modules to the left of the ﬁrst power feed module. Next, add the current draw of the input devices.

For V O , add the VO current for all modules to the left of the ﬁrst power feed module. Next, add the current draw of the output devices.

VMB = Module bus power VI = Input power VO = Output power IMB = Module bus current IMB(24) = Effective current dra w from gateway at 24 v olts DC supply

Nominal 1

Current

at 5 V I

gateway or directly from the

MB(24)

Nominal 3

Current

from V

Effective Draw 2 from Gateway at

24 VDC I

Nominal 4

≤100 mA

Current from V

TURCK Modular Industrial I/O System BL 67

Applying Power to BL67

PROFIBUS® , Ethernet and CANopen System

System Power

Isolation

Field Power

< 1.5A

MB(5V)

< 4A

(protected)

IO < 8A

MB(5V)

MB(24V)IMB(24V)

VOV

VI, VO, V

from Power on Gateway

= Module Bus Power = Input Power

= Output Power

MB(5V)

VOV

Isolation of Field Power VI, V

A power feeder module provides a new isolated segment for all modules to its right.

System Power

Field Power

< 1.5A

MB(5V)

< 4A

(protected)

IO < 8A

MB(5V)

MB(24V)IMB(24V)

VOV

VI, VO, V

from DeviceNet™

= Module Bus Power

= Input Power

= Output Power

System

MB(5V)

DeviceNet

Isolation

VOV

Isolation of Field Power VI’ V

A power feeder module provides a new isolated segment for all modules to its right.

19www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

Environmental Conditions

Intended Application Environments

• BL67 does not need an enclosure

• Mount directly on machine or conveyor

•

Rugged design provides protection against dirt, dust and

liquids

Not intended for These Environments

• Continuous submersion

• 100 percent humidity

• High pressure washdown

Note:

For higher le vels of protection consider fully potted AIM stations .

BL 67 Selection Guide

General Environmental

Potential isolation Via optocoupler

Operating temperature 32° to +131°F (0° to +55°C)

Storage temperature -13° to +185°F (-25° to +85°C)

Relative humidity 5 to 95% (indoor), noncondensing

Vibration 1.0 g 5-10 Hz

Shock 15 g

Protection class

Electromagnetic

compatibility (EMC)

Housing material PC-V0 (Lexan), Nickel plated brass

Approvals CE

IP 67, NEMA 1, 3, 4, 12, 13

According to EN 61131-2

UL (pending) CSA (pending)

Gateways Higher Level System Pages

DeviceNet

Ethernet

PROFIBUS-DP

CANopen

22, 23

25, 26

Modules Type I/O Direction Pages

Input 33-34, 36

Discrete

Analog

Serial

Output 29-31, 36

Input & Output 35

Input 40

Output 42

Input & Output 38-39

Power Feed

Base Modules

Accessories

43 44 45

TURCK Modular Industrial I/O System BL 67

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

DeviceNet Gateway

Electrical: • Operating Current: <600 mA from V

BL67-GW-DN

• Supply Current: <8 A to I/O (from DeviceNet)

• Backplane Current: <1.5 A (from DeviceNet)

Mechanical: • Operating Temperature: 0 to +55°C (+32 to +131°F)

• Protection: IP 67

• Vibration: 5 g @ 10-500 Hz

Material: • Housing: PC-V0 (Lexan) Diagnostics (Logical)

• Diagnostic information available through the DeviceNet I/O map

Diagnostics (Physical)

• LEDs to indicate status of DeviceNet and Module Bus communication

3.051 (77.5)

Service Port and Address Switches

(91.0)

5.709

(145.0)

3.583

DeviceNet

2.913 (74.0)

BL67

GW-DN

VCC

MNS

Diagnostic

LEDs

DeviceNet Connector

DeviceNet

1.260 (32.0)

DeviceNet minifast

Pinouts

Male Female

1 = Shield 2 = V+ 3 = V4 = CAN_H 5 = CAN_L

5-Pin 5-Pin

Note: Power feeding modules may be used for I/O current supply to prevent overloading the DeviceNet power supply.

21www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

3.051 (77.5)

Ethernet Pinout

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

ModBus TCP/IP Ethernet Gateways

Ethernet IP Ethernet Gateways

Electrical: • Operating Current: <600 mA from V

BL67-GW-EN

BL67-PG-EN

BL67-GW-EN-IP BL67-PG-EN-IP

• Input Supply Current: <4 A (from VI)

• Output Supply Current: <8 A (from VO)

• Backplane Current: <1.5 A (from V

MB)

Mechanical: • Operating Temperature: -12 to +55°C (-13 to +131°F)

• Protection: IP 67

• Vibration: 5 g @ 10-500 Hz

Material: • Housing: PC-V0 (Lexan) Diagnostics (Logical)

• Diagnostic information available through the DeviceNet I/O map

Diagnostics (Physical)

• LEDs to indicate status of DeviceNet and Module Bus communication

Programmability

• PG in part number designates a programmable gateway

• Progammable according to IEC 61131.3 using CodeSys

(includes ladder logic)

• Use CodeSys to create logic programs to control local I/O

5.709

(145.0)

3.583 (91.0)

Service Port and Address Switches

2.913 (74.0)

ETHERNET

POWER

BL67

GW-EN

VCC

LNK/ACT

1.260 (32.0)

Female

1 = TD+ 2 = RD+

3 = TD-

4 = RD-

4-Pin

Diagnostic LEDs

Ethernet Connector

5-pin minifast ® Power Pinout

Male

Power Connector

1 = Gnd 2 = Gnd 3 = PE 4 = V

5 = V

5-Pin

TURCK Modular Industrial I/O System BL 67

3.051 (77.5)

2.913 (74.0)

Pinout

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

Proﬁnet Ethernet Gateways

BL67-GW-EN-PN

Electrical:

• Operating Current: <600 mA from V

• Input Supply Current: <4 A (from VI)

• Output Supply Current: <8 A (from VO)

• Backplane Current: <1.5 A (from V

MB)

Mechanical: • Operating Temperature: -12 to +55°C (-13 to +131°F)

• Protection: IP 67

• Vibration: 5 g @ 10-500 Hz

Material: • Housing: PC-V0 (Lexan) Diagnostics (Logical)

• Diagnostic information available through the DeviceNet I/O map

Diagnostics (Physical)

• LEDs to indicate status of DeviceNet and Module Bus communication

Service Port and Address Switches

3.583

(91.0)

5.709

(145.0)

ETHERNET

BL67

GW-EN

VCC

LNK/ACT

Diagnostic LEDs

Ethernet Connector

1 = TD+ 2 = RD+ 3 = TD4 = RD-

Ethernet Pinout

Female

4-Pin

Power Connector

POWER

1.260 (32.0)

5-pin minifast

Power

Male

1 = Gnd 2 = Gnd

3 = PE 4 = V 5 = V

I O

5-Pin

23www.rosscontrols.com

2.913 (74.0)

1 = Gnd 2 = Gnd

TURCK Modular Industrial I/O System BL 67

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

PROFIBUS-DP Gateway

Electrical: • Operating Current: <50 mA from V

• Supply Current: <10 A to I/O (from V

• Backplane Current: <1.5 A (from V

BL67-PG-DP

)

I and VO

Mechanical: • Operating Temperature: -25 to +55°C (+32 to +131°F)

BL67-GW-DPV1

• Protection: IP 67

• Vibration: 5 g @ 10-500 Hz

Material: • Housing: PC-V0 (Lexan) Diagnostics (Logical)

• Diagnostic information available through the DeviceNet I/O map

Diagnostics (Physical)

• LEDs to indicate status of DeviceNet and Module Bus communication

Programmability

• PG in part number designates a programmable gateway

• Progammable according to IEC 61131.3 using CodeSys (includes ladder logic)

• Use CodeSys to create logic programs to control local I/O

3.051 (77.5)

Service Port and Address Switches

3.583

(91.0)

5.709

(145.0)

PROFIBUS eurofast ® Pinouts

DP OUT

DP IN

POWER

Male Female

5-Pin 5-Pin

1 = 5 VDC* 2 = BUS _A 3 = Gnd

4 = BUS_B 5 = Shield

* Female connector only

Note: Power feeding modules may be used for I/O current supply to prevent overloading the DeviceNet power supply.

BL67 IO

GW-DP

VCC

DIA

BUS

1.260 (32.0)

Diagnostic LEDs

Profibus-DP Connector

Power Connector

minifast ® Power Pinouts

Male

5-Pin

3 = PE 4 = V

5 = V

I O

TURCK Modular Industrial I/O System BL 67

3.051 (77.5)

2.913 (74.0)

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

CANopen Gateway

Electrical: • Operating Current: <600 mA from V

BL67-GW-CO

• Supply Current: <8 A to I/O (from DeviceNet)

• Backplane Current: <1.5 A (from DeviceNet)

Mechanical: • Operating Temperature: -25 to +55°C (+32 to +131°F)

• Protection: IP 67

• Vibration: 5 g @ 10-500 Hz

Material: • Housing: PC-V0 (Lexan) Diagnostics (Logical)

• Diagnostic information available through the DeviceNet I/O map

Diagnostics (Physical)

• LEDs to indicate status of DeviceNet and Module Bus communication

Service Port and Address

3.583

(91.0)

5.709

(145.0)

Switches

BL67

GW-CO

VCC

Bus

Error

Diagnostic LEDs

CANopen Connector

Power Connector

CANopen eurofast ®Pinouts

Male Female

5-Pin 5-Pin

1 = Shield 2 = V+ 3 = V-

4 = CAN_H 5 = CAN_L

* Female connector only

POWER

1.260 (32.0)

minifast ® Power Pinouts

Male

5-Pin

1 = Gnd 2 = Gnd 3 = PE 4 = V

5 = V

Note: Power feeding modules may be used for I/O current supply to prevent overloading the DeviceNet power supply.

25www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

2.913 (74.0)

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

CANopen Gateway

Electrical: • Operating Current: <600 mA from V

BL67-GW-CO-T

• Supply Current: <8 A to I/O (from DeviceNet)

• Backplane Current: <1.5 A (from DeviceNet)

Mechanical: • Operating Temperature: 0 to +55°C (+32 to +131°F)

• Protection: IP 67

• Vibration: 5 g @ 10-500 Hz

Material: • Housing: PC-V0 (Lexan) Diagnostics (Logical)

• Diagnostic information available through the DeviceNet I/O map

Diagnostics (Physical)

• LEDs to indicate status of DeviceNet and Module Bus communication

3.051 (77.5)

Address

Service

Set

3.583 (91.0)

5.709

(145.0)

Service

Port and

Address Switches

BL67 IO

GW-

VCC

MNS

Diagnostic LEDs

CANopen Connector

CANopen minifast ® Pinouts

Male Female

1 = Shield 2 = V+ 3 = V4 = CAN_H 5 = CAN_L

4 4

5-Pin 5-Pin

POWER

1.260 (32.0)

CANopen Connector

TURCK Modular Industrial I/O System BL 67

A B C

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

4 Discrete Input Modules

Electrical: • Operating Current: <30 mA from V

<40 mA from V

Power Distribution:

• Logic: VMB and V Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

Mating cordset: RK 4.4T-*-RS 4.4T

Mating cordset: RK 4.5T-*-RS 4.5T

BL67-4DI-P with BL67-B-4M12* A 4 0-3 S 1 PNP X 1 BL67-4DI-P with BL67-B-2M12* B 4 0-1 2S 2 PNP X 1

BL67-4DI-P with BL67-B-2M12-P* B 4 0-1 2S 2 PNP X 1

BL67-4DI-P with BL67-B-4M8* D 4 0-3 PI 1 PNP X 1 BL67-4DI-P with BL67-B-1M23* C 4 0 M23-4I 4 PNP X 1 BL67-4DI-N with BL67-B-4M12* A 4 0-3 S 1 NPN X 1 BL67-4DI-N with BL67-B-2M12* B 4 0-1 2N 2 NPN X 1

BL67-4DI-N with BL67-B-2M12-P* B 4 0-1 2N 2 NPN X 1

BL67-4DI-N with BL67-B-4M8* D 4 0-3 PI 1 NPN X 1 BL67-4DI-N with BL67-B-1M23* C 4 0 M23-4I 4 NPN X 1

BK BN

Input (B)

V-(A&B)

Input (A)

+(A&B)

91011

Part Number Drawing

<1 mA from V

• Inputs: V

Input Connectors

V-

Input

1 = Input 2 = Input 3 = Input 4 = Input

Mating cordset: RK 4.4T-*-RS 4.4T Splitter: VBRS 4.4-2RK 4T-*/*

Mating cordset: PSG 3M-*

1 2 3 4

M23-4I

5 = NC

6 = NC 7 = NC 8 = NC

(...-P)

(...-N)

Input (B)

V-(A&B)

Input (A)

+(A&B)

V-

Input

9 = V 10 = V 11 = V 12 = V-

Input

Connectors Pinout

Count

BL67-4DI-P

BL67-4DI-N

3.583 (91.0)

7.677

(195.0)

Shown with

BL67-B-4MB base

1.654 (42.0)

BL67

1.260 (32.0)

5.709

(145.0)

BL67

BL67DD

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

Out

n Data for next discrete modules I-1 I-2 I-3 I-0

n+1 (Data for modules to the right)

Inputs Data

Inputs per Connector

Sensor

Style

Group

Diagnostics

Individual

Diagnostics

Wire-Break

Detection

Diagnostic LEDs

I/O LEDs

I/O Connector

I/O

Map

27www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

DABC

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

8 Discrete Input Modules

Electrical: • Operating Current: <30 mA from V

<40 mA from V

Power Distribution:

• Inputs: V

• Logic: V

<1 mA from V

BL67-8DI-N

(...-P)

(...-N)

Mechanical: • Operating Temperature: 0 to +55°C (+32 to +131°F)

• Protection: NEMA 1,3,4,12,13 / IEC IP 67

• Vibration: 5 g @ 10-500 Hz

Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan) Diagnostics (Logical):

• Diagnostic information available through the ﬁeldbus gateway

Diagnostics (Physical):

• LED to indicate module bus communication status as well as I/O

diagnostics

BL67-8DI-P

• LEDs for each I/O point to indicate on/off status

7.677

(195.0)

3.583 (91.0)

1.654 (42.0)

Shown with

BL67-B-4M12 base

Diagnostic LEDs

I/O LEDs

I/O Connector

Input Connectors

Mating cordset: RK 4.4T-*-RS 4.4T Splitter: VBRS 4.4-2RK 4T-*/*

Mating cordset: RK 4.5T-*-RS 4.5T

Mating cordset: PSG 3M-*

Application:

TURCK splitter box: 8MB12Z-4PZ-CS12 Cable: CSWM CKWM 12-10-*/S101/BL67

Part Number Drawing

BL67-8DI-P with BL67-B-4M12* A 8 0-3 2S 2 PNP X 1

BL67-8DI-P with BL67-B-4M12-P* B 8 0-3 2S 2 PNP X 1

BL67-8DI-P with BL67-B-8M8* B 8 0-7 PI 1 PNP X 1

BL67-8DI-P with BL67-B-1M23 D 8 0 M23-8I 8 PNP X 1

BL67-8DI-N with BL67-B-4M12* A 8 0-3 2N 2 PNP X 1

BL67-8DI-N with BL67-B-4M12-P* B 8 0-3 2N 2 NPN X 1

BL67-8DI-N with BL67-B-8M8* C 8 0-7 PI 1 NPN X 1

BL67-8DI-N with BL67-B-1M23 D 8 0 M23-8I NPN X 1

Input

Connectors Pinout

Count

1.260 (32.0)

1 = Input

2 = Input 3 = Input 4 = Input

91011

0 1 2 3

M23-8I

5 = Input

6 = Input 7 = Input 8 = Input

5 6 7

9 = V 10 = V 11 = V 12 = V-

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

n I-7 I-6 I-5 I-4 I-3 I-2 I-1 I-0

n+1 (Data for modules to the right)

Inputs Data

Inputs per

Connector

Sensor

Style

Group

Diagnostics

Individual

Diagnostics

Wire-Break

Detection

Map

I/O

TURCK Modular Industrial I/O System BL 67

A B C

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

4 Discrete Output Modules

Electrical: • Operating Current: <30 mA from V

<100 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V

• Output Current: <0.5 A per output from V

BL67-4DO-0.5A-P

Shown with

BL67-B-4M12 base

Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

1.654 (42.0)

Outputs Connectors

3.583

(91.0)

7.677

(195.0)

5.709

(145.0)

Mating cordset: RK 4.4T-*-RS 4.4T

Diagnostic LEDs

I/O LEDs

Mating cordset: RK 4.4T-*-RS 4.4T Splitter: VBRS 4.4-2RK 4T-*/*

91011

Part Number Drawing

BL67-4DO-0.5A-P with BL67-B-4M12* A 4 0-3 G 1 0.5 A Source 1 BL67-4DO-0.5A-P with BL67-B-2M12* B 4 0-1 2G 2 0.5 A Source 1

BL67-4DO-0.5A-P with BL67-B-2M12-P* B 4 0-1 2G 2 0.5 A Source 1

BL67-4DO-0.5A-P with BL67-B-4M8* D 4 0-3 PO 1 0.5 A Source 1

BL67-4DO-0.5A-P with BL67-B-1M23* C 4 0 M23-4O 4 0.5 A Source 1

I/O Connector

Mating cordset: PSG 3M-*

1.260 (32.0)

0 1 2 3

M23-4O

5 = NC

6 = NC 7 = NC 8 = NC

9 = V 10 = V 11 = V 12 = V-

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

Out

n Data for next discrete modules 0-3 0-2 0-1 0-0

n+1 (Data for modules to the right)

1 = Output

2 = Output 3 = Output 4 = Output

Outputs Data

Output

Count

Connectors Pinout

Outputs per

Connector

Current Style

Individual

Diagnostics

I/O

Map

29www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

DA B C

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

4 Discrete Output Modules

Electrical: • Operating Current: <30 mA from V

<100 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan) Diagnostics (Logical):

• Diagnostic information available through the ﬁeldbus gateway

Diagnostics (Physical):

• LED to indicate module bus communication status as well as

I/O diagnostics

• LEDs for each I/O point to indicate on/off status

• Output Current: <2 A per output from V

Input Connectors

Mating cordset: RK 4.5T-*-RS 4.5T

BL67-4DO-2A-N

BL67-4DO-2A-P

7.677

(195.0)

3.583 (91.0)

1.654 (42.0)

5.709

(145.0)

Shown with

BL67-B-2M12 base

Diagnostic LEDs

I/O LEDs

Mating cordset: RK 4.4T-*-RS 4.4T Splitter: VBRS 4.4-2RK 4T-*/*

91011

Part Number Drawing

BL67-4DO-2A-P with BL67-B-4M12* A 4 0-3 H 1 2 A Source 1

Mating cordset: PSG 3M-*

M23-4O

1 = Output 2 = Output 3 = Output 4 = Output

0 1 2 3

5 = NC

6 = NC 7 = NC 8 = NC

Output

Count

9 = V

10 = V

11 = V

12 = V-

Connectors Pinout

1.260 (32.0)

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

Out

n Data for next discrete modules 0-3 0-2 0-1 0-0

n+1 (Data for modules to the right)

Outputs Data

Outputs per

Connector Current

Style

Individual

Diagnostics

BL67-4DO-2A-P with BL67-B-2M12* B 4 0-1 2H 2 2 A Source 1

BL67-4DO-2A-P with BL67-B-2M12-P* C 4 0-1 2H 2 2 A Source 1

BL67-4DO-2A-P with BL67-B-4M8* D 4 0-3 PO 1 2 A Source 1

BL67-4DO-2A-P with BL67-B-1M23* C 4 0 M23-4O 4 2 A Source 1 BL67-4DO-2A-N with BL67-B-4M12* A 4 0-3 H 1 2 A Sink 1 BL67-4DO-2A-N with BL67-B-2M12* B 4 0-1 2H 2 2 A Sink 1

BL67-4DO-2A-N with BL67-B-2M12-P* C 4 0-1 2H 2 2 A Sink 1

BL67-4DO-2A-N with BL67-B-4M8* D 4 0-1 PO 1 2 A Sink 1

BL67-4DO-2A-N with BL67-B-1M23*

C 4 0 M23-4O 4 2 A Sink 1

I/O Connector

I/O

Map

TURCK Modular Industrial I/O System BL 67

DABC

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

8 Discrete Output Modules

Electrical: • Operating Current: <30 mA from V

<100 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V Material: • Connectors: Nickel-plated brass

• Output Current: <0.5 A per output from V

BL67-8DO-0.5A-P

BL67-B-8MB base

• Housing: PC-VO (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

1.654 (42.0)

Outputs Connectors

3.583

(91.0)

Shown with

Diagnostic LEDs

I/O LEDs

Mating cordset: RK 4.4T-*-RS 4.4T Splitter: VBRS 4.4-2RK 4T-*/*

1 = Output

2 = Output 3 = Output 4 = Output

91011

Application:

TURCK splitter box: 8MB12Z-4PZ-CS12 Cable: CSWM CKWM 12-10-*/S101/BL67

Mating cordset: PSG 3M-*

M23-8O

0 1 2 3

5 = Output

6 = Output 7 = Output 8 = Output

5 6 7

9 = VI+ 10 = V 11 = V 12 = V-

7.677

(195.0)

1.260 (32.0)

I/O Connector

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

Out

n 0-7 0-6 0-5 0-4 0-3 0-2 0-1 0-0

n+1 (Data for modules to the right)

Outputs Data

Part Number Drawing

BL67-8DO-0.5A-P with BL67-B-4M12* A 8 0-3 2G 2 0.5 A Source 1

BL67-8DO-0.5A-P with BL67-B-4M12-P* B 8 0-3 2G 2 0.5 A Source 1

Output

Count

Connectors Pinout

Outputs per

Connector

Current Style

Individual

Diagnostics

I/O

Map

BL67-8DO-0.5A-P with BL67-B-8M8* C 8 0-7 PO 1 0.5 A Source 1

BL67-8DO-0.5A-P with BL67-B-1M23 D 8 0 M23-4O 4 0.5 A Source 1

31www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

M23-16O

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

16 Discrete Output Modules

Electrical: • Operating Current: <30 mA from V

<100 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V Material: • Connectors: Nickel-plated brass

• Output Current: <0.5 A per output from V

BL67-16DO-0.1A-P

BL67-8-1M23 base

• Housing: PC-VO (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

1.654 (42.0)

Outputs Connectors

15 6

4 14

1 = Output 2 = Output 3 = Output 4 = Output 5 = Output 6 = V7 = Output 8 = Output 9 = Output

14 10 6 3 2

1 5 9

10 = Output

11 = Output 12 = PE 13 = Output 14 = Output 15 = Output 16 = Output 17 = Output 18 = Output 19 = VI+

3.583

5.709

(145.0)

(91.0)

11 7 0 4 8 15

Shown with

Diagnostic LEDs

I/O LEDs

I/O Connector

1.260 (32.0)

Application:

•SMCValveBlocks;CSMDB2519-17-*/SMC

•MACValveBlocks;CSMDBK2519-17-*/MAC

•16MB12-4P2-CS191;CSMCKM19-19-0-*/S101

* Indicates lenght in meters. 1 Splitter box, refer to Connectivity Catalog for more information

Note: TURCK cannot guarantee pinout pinout of connecting de vices. Please verify pinout is correct for your application.

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

n 0-7 0-6 0-5 0-4 0-3 0-2 0-1 0-0

Out

n+1 0-15 0-14 0-13 0-12 0-11 0-10 0-9 0-8 n+2 (Data for modules to the right)

I/O Data Map 1

Outputs Data

Part Number Drawing

Output

Count

Connectors Pinout

BL67-16DO-0.1-P with BL67-B-1M23-19 A 16 0 M23-16O 16 0.1 A Source 1

Outputs per

Connector

Current Style

Individual

Diagnostics

Map

I/O

TURCK Modular Industrial I/O System BL 67

A B C

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

Deluxe 4 Discrete Input Modules

Electrical: • Operating Current: <30 mA from V

<100 mA from V Power Distribution: • Inputs: V

• Logic: VMB and V

BL67-4DI-PD

Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan) Diagnostics (Logical):

• Diagnostic information available through the ﬁeldbus gateway

Diagnostics (Physical):

• LED to indicate module bus communication status as well as I/O diagnostics

• LEDs for each I/O point to indicate on/off status

1.654 (42.0)

3.583 (91.0)

5.709

(145.0)

Shown with

BL67-B-4M8 base

Diagnostic LEDs

I/O LEDs

Input Connectors

7.677

(195.0)

Mating cordset: RK 4.4T-*-RS 4.4T

1.260 (32.0)

I/O Data Map 1

Mating cordset: RK 4.4T-*-RS 4.4T Splitter: VBRS 4.4-2RK 4T-*/*

Part Number Drawing

BL67-4DI-PD with BL67-B-4M12* A 4 0-3 S 1 PNP X X 1 BL67-4DI-PD with BL67-B-2M12* B 4 0-1 2S 2 PNP X 1

BL67-4DI-PD with BL67-B-2M12-P* C 4 0-1 2S 2 PNP X 1

BL67-4DI-PD with BL67-B-4M8* D 4 0-3 PI 1 PNP X 1

Mating cordset: PSG 3M-*

Input

Count

Connectors Pinout

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

n Data for next discrete modules I-3 I-2 I-1 I-0

n+1 (Data for modules to the right)

Note: I/O faults can be reported in the I/O map. Consult the product user manual for details.

Inputs Data

Inputs per Connector

Sensor

Style

Individual

Diagnostics

Wire-Break

Detection

I/O Connectors

I/O

Map

33www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

ABC

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

Deluxe 8 Discrete Input Modules

Electrical: • Operating Current: <30 mA from V

<100 mA from V Power Distribution: • Inputs: V

• Logic: VMB and V

BL67-8DI-PD

Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan) Diagnostics (Logical):

• Diagnostic information available through the ﬁeldbus gateway

Diagnostics (Physical):

• LED to indicate module bus communication status as well as I/O diagnostics

• LEDs for each I/O point to indicate on/off status

Input Connectors

3.583

(91.0)

1.654 (42.0)

Shown with

BL67-B-4M12 base

Diagnostic LEDs

I/O LEDs

7.677

(195.0)

Mating cordset: RK 4.4T-*-RS 4.4T Splitter: VBRS 4.4-2RK 4T-*/*

Mating cordset: PSG 3M-*

1.260 (32.0)

I/O Connectors

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

Input

Count

Connectors Pinout

Part Number Drawing

BL67-8DI-PD with BL67-B-4M12* A 8 0-3 2S 2 PNP X X 1

BL67-8DI-PD with BL67-B-4M12-P* B 8 0-3 2S 2 PNP X 1

BL67-8DI-PD with BL67-B-8M8* C 8 0-7 PI 1 PNP X 1

n I-7 I-6 I-5 I-4 I-3 I-2 I-1 I-0

n+1 (Data for modules to the right)

Note: I/O faults can be reported in the I/O map. Consult the product user manual for details.

Inputs Data

Inputs per Connector

Sensor

Style

Individual

Diagnostics

Wire-Break

Detection

I/O

Map

TURCK Modular Industrial I/O System BL 67

CAB

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

Discrete Input/Output Module

Electrical: • Operating Current: <30 mA from V

<100 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V

• Output Current: <0.5 A per output from V

Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

Input/Output Connectors

Mating cordset: RK 4.4T-*-RS 4.4T Splitter:

VBRS 4.4-2RK 4T-*/*

Mating cordset: PSG 3M-*

BL67-8XSG-PD

7.677

(195.0)

3.583 (91.0)

Shown with

BL67-B-4M12 base

1.654 (42.0)

BL67-8XSG-P

Diagnostic LEDs

I/O LEDs

Diagnostic LEDs

I/O LEDs

I/O Connectors

I/O Data Map 1

1 = Output

2 = Output 3 = Output 4 = Output

91011

0 1 2 3

M23

5 = Output

6 = Output 7 = Output 8 = Output

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

n I-7 I-6 I-5 I-4 I-3 I-2 I-1 I-0

n+1 (Data for modules to the right)

4 5 6 7

9 = VI+ 10 = V 11 = V 12 = V-

1.260 (32.0)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

Out

n 0-7 0-6 0-5 0-4 0-3 0-2 0-1 0-0

n+1 (Data for modules to the right)

Note: I/O faults can be reported in the I/O map. Consult the product user manual for details.

Inputs Outputs Data

Part Number

Drawing

Connectors

Input Count

Pinout

Sensor

Inputs per

Connector

Style

+ Avail.

Current

Individual

Detection

Wire-Break

Diagnostics

Connectors

Output Count

Pinout

Current

Connector

Outputs per

Individual

Diagnostics

I/O

Detection

Wire-Break

Map

BL67-8XSG-PD with BL67-B-4M12* A 8 0-3 2X 2 PNP X 8 0-3 2X 2 0.5 A X 1

BL67-8XSG-PD with BL67-B-8M8* B 8 0-7 PI 1 PNP X 8 0-7 PO 1 0.5 A X 1 BL67-8XSG-PD with BL67-B-1M23 C 8 0 M23 8 PNP

BL67-8XSG-PD with BL67-B-1M23-VI* C 8 0 M23 8 PNP

80 mA

each

total

8 0 M23 8 0.5 A X 1

35www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

BAC

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

Deluxe 4 Discrete Input

BL67-4DI4DO-PD

4 Discrete Output Module

Electrical: • Operating Current: <30 mA from V

<100 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V

• Output Current: <0.5 A per output from V

Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical):

• LED to indicate module bus communication status as well as I/O diagnostics

• LEDs for each I/O point to indicate on/off status

Input/Output Connectors

Mating cordset: RK 4.4T-*-RS 4.4T

Splitter: VBRS 4.4-2RK 4T-*/*

Mating cordset:

RK 4.4T-*-RS 4.4T

Splitter: VBRS 4.4-2RK 4T-*/*

1.654 (42.0)

3.583 (91.0)

7.677

(195.0)

Shown with

BL67-B-4M12 base

Diagnostic LEDs

I/O LEDs

I/O Connectors

Diagnostic LEDs

I/O LEDs

I/O Connectors

1.260 (32.0)

I/O Data Map 1

Mating cordset: PSG 3M-*

Mating cordset:

RK 4.4T-*-RS 4.4T

Splitter:

VB2-RS 4.4T-1/2RK 4.4T-*/*/S651

M23

1 = Input 2 = Input 3 = Input 4 = Input

Part Number

BL67-4DI4DO-PDwith BL67-B-4M12-P* A 4 0-1 2S 2 PNP X 4 2-3 2G 2 0.5 A X 1

BL67-4DI4DO-PD with BL67-B-4M12* B 4 0-3 C 1 PNP X 4 0-3 C 1 0.5 A X 1

BL67-4DI4DO-PD with BL67-B-8M8* C 4 0-3 PI 1 PNP X 4 4-7 PO 1 0.5 A X 1 BL67-4DI4DO-PD with BL67-B-1M23* D 4 0 M23 4 PNP 80 mA each 4 0 M23 4 0.5 A 1 BL67-4DI4DO-PD with BL67-B-1M23* D 4 0 M23 4 PNP 4 a total 4 0 M23 4 0.5 A

0 1 2 3

5 = Output 6 = Output 7 = Output 8 = Output

Drawing

Input Count

9 = VI+

10 = V 11 = V 12 = V-

I+ I+

1 2 3

Inputs Outputs Data

Pinout

Connectors

Style

Sensor

Inputs per

Connector

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data for modules to the left)

n Data for next discrete modules I-3 I-2 I-1 I-0

n+1 (Data for modules to the right)

n-1 (Data for modules to the left)

Out

n Data for next discrete modules 0-3 0-2 0-1 0-0

n+1 (Data for modules to the right)

Note: I/O faults can be reported in the I/O map. Consult the product user manual for details.

+ Avail.

Current

Group

Diagnostics

Detection

Individual

Wire-Break

Connectors

Output Count

Pinout

Current

Connector

Outputs per

Individual

Wire-Break

Diagnostics

Detection

I/O Map

TURCK Modular Industrial I/O System BL 67

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

CANopen Interface Module

Electrical: • Operating Current: <30 mA from V

(SSI)

BL67-1CVI

<50 mA from V (all)

Power Distribution: • Inputs: V

• Logic: VMB and V

Material:

• Connectors: Nickel-plated brass

<100 mA from V supply

BL67-B-4M12 base

• Housing: PC-VO (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

Functional Description: • Connect up to 8 CANopen slaves to this module

 • Map the slaves into any available ﬁeldbus

Input Connectors

3.583 (91.0)

1.654 (42.0)

Shown with

Mating cordset: RK 4.4T-*-RS 4.4T Splitter: VBRS 4.4-2RK 4T-*/*

1.260 (32.0)

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1 Slave 2 Slave 1

2 Slave 4 Slave 3 3 Slave 6 Slave 5 4 Slave 7 Slave 8 5 Slave 2 Slave 1

Out

6 Slave 4 Slave 3 7 Slave 6 Slave 5 8 Slave 7 Slave 8

Inputs Data

BL67-1CVI with BL67-B-1M12 A 8 0 2S 1 X X 1

Part Number Drawing Slaves Connectors Pinout Bytes/Slaves Max. Baud Rate

Group

Diagnostics

I/O Map

37www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

CBA

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

BL67-1RS485/422

Serial Communication Modules

BL67-1RS232

BL67-1SSI

Electrical: • Operating Current: <140 mA from V

<60 mA from V

Power Distribution:

• Inputs: V

<50 mA from V <50 mA from V (all)

(RS232)

(RS485/422)

(SSI)

• Logic: VMB and V Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

1.654 (42.0)

5.709

(145.0)

3.583 (91.0)

Diagnostic LEDs

I/O LEDs

Diagnostic LEDs

I/O LEDs

I/O Connectors

1.260 (32.0)

Inputs Outputs Data

Part Number

Drawing

Connectors

Input Count

Pinout

Inputs per

Connector

Style

Sensor

Groups

Diagnostics

Count

Output

Connectors

Pinout

Connectors

Outputs per

BL67-1RS485/422 with BL67-B-1M12* A 1 0 B4 1 RS 485/422 X 0 B4 1 1 1

BL67-1RS485/422 with BL67-B-1M12-8* B 1 0 B4-8 1 RS 485/422 X 0 B4-8 1 1 1

BL67-1RS232 with BL67-B-1M12* A 1 0 B2 1 RS 232 X 0 B2 1 1 1

BL67-1RS232 with BL67-B-1M12-8* B 1 0 B2-8 1 RS 232 X 0 B2-8 1 1 1

BL67-1SSI with BL67-B-1M23* C 1 0 SSI-23 1 SSI X 0 SSI-23 1 2 2

BL67-1SSI with BL67-B-1M12-8* B 1 0 SSI 1 SSI X 0 SSI 1 2 2

I/O

Map

TURCK Modular Industrial I/O System BL 67

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

BL67-1RS485/422

Serial Communication Modules

Input/Output Connectors

BL67-1RS232

BL67-1SSI

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Out

n-1

n n+1 n+2 n+3 n+4 n+5

n+6

n+7

n+8 n-1

n n+1 n+2 n+3 n+4 n+5

n+6

n+7

n+8

Buf Ovﬂ

STAT

Res

Frame

TX_CNT_

RX_CNT_

ACK

(Data from modules to the left)

Data Byte 5 (MSB)

Data Byte 4 Data Byte 3 Data Byte 2 Data Byte 1

Data Byte o (LSB)

HndSh

Err

ACK

ErrHWFailure

RX_CNT

(Data from modules to the right)

(Data from modules to the left)

Data Bytes 5 (MSB)

Data Bytes 4 Data Bytes 3 Data Bytes 2 Data Bytes 1

Data Bytes 0 (LSB)

Reserved

TX_

CNT

(Data from modules to the right)

Prm

Err

Reserved

RX_BYTE_

CNT

TX_BYTE_

CNT

RxBuf

Flush

TxBuf Flush

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Out

n-1

STOP X X

n+1

UP DN

REG WR

n+2

ACPT

REG RD

n+3

ABRT

n+4 n+5 n+6 n+7 n+8

n-1

STOP X X X X X X X

n+1 n+2

n+3 n+4 n+5 n+6 n+7 n+8

X X X

REG WR X REG_WR_ADR

X X REG_WR_ADR

(Data from modules to the left)

ERR

UFLW OFLW

PARA

REL

FLAG

CMP2

REG WR

ACK

X REG_RD_ADR

X X

REG_RD_DATA, Byte 0 REG_RD_DATA, Byte 1 REG_RD_DATA, Byte 2 REG_RD_DATA, Byte 3

(Data from modules to the right)

(Data from modules to the left)

REG_WR_DATA, Byte 0 REG_WR_DATA, Byte 1 REG_WR_DATA, Byte 2 REG_WR_DATA, Byte 3

(Data from modules to the right)

STS

CMP2

SSI STS3

CLR

CMP2ENCMP2

REL

CMP1 SSI

STS2

ERR

SSI

DIAG

FLAG

STS

CMP1

SSI

STS1

STS0

CLR

CMP1ENCMP1

1 = NC 2 = TxD 3 = Gnd 4 = RxD 5 = Shield

1 = Tx 2 = Tx+ 3 = Rx4 = Rx+ 5 = Shield

1 = V2 = VI+ 3 = CLK+ 4 = CLK-

ISO

SSI

5 = DATA+ 6 = DATA7 = NC 8 = Shield

1 = RxD 2 = TxD 3 = RTS 4 = CTS

1 = Rx+ 2 = Tx+ 3 = Tx4 = NC

1 = V2 = V

3 = CLK+ 4 = CLK-

B2-8

5 = Gnd 6 = NC 7 = NC 5 = Shield

B4-8

5 = Rx6 = Gnd 7 = NC 5 = Shield

SSI-23

5 = DATA+

6 = DATA7 = NC 8 = Shield

ISO

9 = NC 10 = NC 11 = NC 12 = NC

39www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

B-AI

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

BL67-2AI-V

2 Analog Input Modules

BL67-2AI-I

BL67-4AI-V/I

Electrical: • Operating Current: <35 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V

<12 mA from V

Material: • Connectors: Nickel-plated brass

• Housing: PC-VO (Lexan) Diagnostics (Logical):

• Diagnostic information available through the ﬁeldbus gateway

Diagnostics (Physical):

• LED to indicate module bus communication status as well as I/O diagnostics

• LEDs for each I/O point to indicate on/off status

Input Connectors

Loop Powered (Isolated) DeviceNet Powered Transducer

5.709

(145.0)

3.583 (91.0)

1.654 (42.0)

1.260 (32.0)

BL67-2AI-V/I

Diagnostic LEDs

I/O LEDs

(195.0)

I/O Connectors

7.677

3.583 (91.0)

1.654 (42.0)

1.260 (32.0)

I/O Data Map 1

Mating cordset:

Isolated Loop: RK 4.5T-*M-RS 4.5T/S653 Loop Powered: RK 4.5T-*M-RS 4.5T/LPS/S653

Applications:

TURCK Sensors: LU; RK 4.4T-*-RS 4.4T/S1118 LI; RK 4.4T-*-*RS 4.4T/S1120

Part Number

BL67-2AI-V with BL67-B-2M12* 2 0-1 B-AI 1 -10/0 to 10 V 1

BL67-2AI-I with BL67-B-2M12*

BL67-4AI-V/I with BL67-B-4M12*

Input

Count

Connectors Pinout

2 0-1 B-AI 1 0/4 to 20 mA 1 4 0-3 B-AI 1 -10/0 to 10 V, 0/4 to 20 mA 2

Inputs per Connector

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data from modules to the left)

n Channel 0, LSB n+1 Channel 0, MSB n+2 Channel 1, LSB

n+3 Channel 1, MSB n+4 Channel 2, MSB n+5 Channel 2, MSB n+6 Channel 3, MSB n+7 Channel 3, MSB n+8 (Data from modules to the right)

Inputs Data

Sensor

Style

Group

Diagnostics

Individual

Diagnostics

I/O Map

Detection

Wire-Break

TURCK Modular Industrial I/O System BL 67

1.654 (42.0)

RTD

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

2 Temperature Input Module

Electrical: • Operating Current: <35 mA from V

<45 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V

• Thermocouples Types: B, E, J, K, N, R, S AND T (TC)

<30 mA from V (all)

MB MB

(TC) (PT)

BL67-2AI-TC

BL67-2AI-PT

• RTD Types: PT100, PT200, PT500, PT1000, Ni100, Ni1000 (PT) Material: • Connectors: Nickel-plated brass

• Housing: PC-V0 (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

Input Connectors

Diagnostic LEDs

Mating Connector (ﬁeld wireable): WAS5-THERMO (includes cold junction compensation) Isolated Loop: RK 4.5T-*M-RS 4.5T/S653 Loop Powered: RK 4.5T-*M-RS 4.5T/LPS/S653

Mating cordset: RK 4.5T-*-RS 4.5T Isolated Loop: RK 4.5T-*M-RS 4.5T/S653 Loop Powered: RK 4.5T-*M-RS 4.5T/LPS/S653

5.709

(145.0)

3.583 (91.0)

1.260 (32.0)

I/O LEDs

I/O Connectors

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data from modules to the left)

n Channel 0, LSB

n+1 Channel 0, MSB

n+2 Channel 1, LSB n+3 Channel 1, MSB n+4 (Data from modules to the right)

Inputs Data

BL67-2AI-TC with BL67-B-2M12* 2 0-1 TC 1 TC 1

Part Number

Input

Count

Connectors Pinout

Inputs per Connector

Sensor

Style

Group

Diagnostics

Individual

Diagnostics

Wire-Break

Detection

BL67-2AI-PT with BL67-B-2M12* 2 0-1 RTD 1 RTD 1

I/O Map

41www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

B-AOV

B-AOI

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

2 Analog Output Modules

Electrical: • Operating Current: <60 mA from V

<40 mA from V

Power Distribution: • Inputs: V

• Logic: VMB and V

<50 mA from VI (all)

MB MB

(V) (I)

BL67-2AO-V

BL67-2AO-I

Material: • Connectors: Nickel-plated brass

• Housing: PC-V0 (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

1.654 (42.0)

Input Connectors

3.583 (91.0)

Diagnostic LEDs

I/O LEDs

5.709

(145.0)

Mating cordset:

RK 4.5T-*-RS 4.5T

1.260 (32.0)

I/O Connectors

I/O Data Map 1

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n-1 (Data from modules to the left)

DeviceNet Powered Transducer

Mating cordset:

RK 4.5T-*-RS 4.5T

Outputs Data

Part Number

BL67-2AO-V with BL67-B-2M12* 2 0-1 B-AOV 1 -10/0 to 10V 1

BL67-2AO-I with BL67-B-2M12* 2 0-1 B-AOI 1 0/4 to 20 mA 1

Output

Count

Connectors Pinout

n Channel 0, LSB

n+1 Channel 0, MSB

Out

n+2 Channel 1, LSB n+3 Channel 1, MSB n+4 (Data from modules to the right)

Outputs per

Connector

Type

Individual

Diagnostics

Wire-Break

Detection

I/O Map

TURCK Modular Industrial I/O System BL 67

1.654 (42.0)

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

Power Feeding Module

Electrical: • Operating Current: <30 mA from V

• Output Current: <10 A for downstream I/O

BL67-PF-24VDC

Power Distribution: • Accepts 24 VDC supply to provide V1 and VO for downstream modules Material: • Connectors: Nickel-plated brass

• Housing: PC-V0 (Lexan)

Diagnostics (Logical): • Diagnostic information available through the ﬁeldbus gateway Diagnostics (Physical): • LED to indicate module bus communication status as well as I/O diagnostics

 • LEDs for each I/O point to indicate on/off status

Diagnostic LEDs

1 = Gnd 2 = Gnd 3 = PE 4 = V

5 = V

5.709

(145.0)

3.583 (91.0)

1.260 (32.0)

Status LEDs

Power Connectors

Pinouts

minifast ® Pinoutsminifast ® Pinouts

Male

5-Pin

1 = VO, V 2 = NC 3 = NC 4 = Gnd

Male

4-Pin

When used with BL67-B-1RSM base module. When used with BL67-B-1RSM-4 base module.

43www.rosscontrols.com

TURCK Modular Industrial I/O System BL 67

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

Base Modules for BL67 I/O

Two eurofast ® Connectors

BL67-B-2M12

Base module with two eurofast connectors. When used with 4 input or 4 output modules each

connector has 2 I/O points.

Four eurofast

Connectors

BL67-B-4M12

Base module with four eurofast connectors. When used with 8 input or 8 output modules

each connector has 2 I/O points.

One eurofast

Connector (5-pin)

BL67-B-1M12

Two eurofast

Connectors with P aired I/O

BL67-B-2M12-P

Base module with two eurofast connectors. Each connector has 2 I/O points, paired so consecutive

points are on the same connector.

Four eurofast ® Connectors with Paired I/O

BL67-B-4M12-P

Base module with four eurofast connectors. Each connector has 2 I/O points, paired so

consecutive points are on the same connector.

One eurofast

Connector (8-pin)

BL67-B-1M12-8

Base module with one eurofast 5-pin connector . Typically used with serial I/O modules.

Four picofast

Connectors

BL67-B-4M8

Base module with four picofast connectors. T ypically used with 4-input or 4-output modules.

Base module with one eurofast 8-pin connector. Typically used with serial I/O modules.

Eight picofast ® Connectors

BL67-B-8M8

Base module with eight picofast connectors. Typically used with 8-input or 8-output modules.

TURCK Modular Industrial I/O System BL 67

Modular I/O • Fieldbus Independent Conﬁguration • IP 67 Protection • Various I/O Styles

Base Modules for BL67 I/O

One M23 Connector (12-pin)

BL67-B-1M23

Base module with one 12-pin M23 connector. Typically used with 8-output or SSI modules.

One M23 Connector (19-pin)

BL67-B-1M23-19

Base module with one 19-pin M23 connector. For use with the 16-output module.

One minifast

BL67-B-1RSM-4

Connector (4-pin)

BL67-B-1M23-VI

Base module that allows full 4 A available from V+ pins.

One minifast ® Connector (5-pin)

BL67-B-1RSM

Base module with one 5-pin minifast connector. For use with the power feeding module, ﬁve wire power scheme.

Base module with one 4-pin minifast connector. For use with the power f eeding module, four wire power scheme.

Labels for labeling electronic modules

BL67-Label/DIN-A4-50-PCS

DIN A4 sheet size

Programming Cable For connecting the BL20/BL67 system to the I/O Assistant software XN-PS2-CABLE

45www.rosscontrols.com

TURCK Products Warranty Terms and Conditions

RISK OF LOSS

Delivery of the equipment to a common carrier shall constitute delivery to

the Purchaser and the risk of loss shall transfer at that time to Purchaser. Should delivery be delayed due to an act or omission on the part of the Purchaser, risk of loss shall transfer to the Purchaser upon notiﬁcation by TURCK Inc. that the order is complete and ready for shipment.

WARRANTIES

TURCK INC. (hereinafter “TURCK”) offers ﬁve (5) WARRANTIES to cover

all products sold. They are as follows:

1) The 12-MONTH WARRANTY is available f or the products listed - generally those not covered by LIFETIME, 5-YEAR, 24-MONTH or 18-MONTH warranty. No registration required.

2) The 18-MONTH WARRANTY is available f or the products listed - generally those not covered by LIFETIME or 5-YEAR WARRANTY. No registration is required.

3) The 24-MONTH WARRANTY is available for the products listed - gener ally those not covered by LIFETIME, 5-YEAR or 18-MONTH. No registration is required.

4) The 5-YEAR WARRANTY is available generally for the products listed. No registration is required.

5) A LIFETIME W ARRANTY is av ailable f or the products listed. It becomes effective when the accompanying TURCK LIFETIME WARRANTY REGISTRATION is completed and returned to TURCK.

GENERAL TERMS AND CONDITIONS FOR ALL WARRANTIES

•12-MONTHSTANDARDWARRANTY

•18-MONTHSTANDARDWARRANTY

•24-MONTHSTANDARDWARRANTY

•5-YEARWARRANTY

•LIFETIMEWARRANTY

TURCK warrants the Products covered by the respective WARRANTY

AGREEMENTS to be free from defects in material and workmanship under normal and proper usage for the respective time periods listed above from the date of shipment from TURCK. In addition, certain speciﬁc terms apply to the various WARRANTIES.

THESE EXPRESS WARRANTIES ARE IN LIEU OF ANDEXCLUDE ALL

OTHER REPRESENT ATIONSMADE - BOTH EXPRESSEDANDIMPLIED.

THERE ARE NO W ARRANTIES OF MERCHANT ABILITY OR OF FITNESS

FOR A P ARTICULAR PURPOSE FOR PRODUCTS CO VERED BY THESE TERMS AND CONDITIONS.

TURCK warrants that the goods sold are as described, but no promise,

description, afﬁrmation of fact, sample model or representation, oral or written shall be part of an order, unless set forth in these terms and conditions, or are in writing and signed by an authorized representative of TURCK. These WARRANTIES do not apply to an y Product which has been subject to misuse, negligence, or accident -or to any Product which has been modiﬁed or repaired, improperly installed, altered, or disassembled

-except according to TURCK’s written instructions.

These WARRANTIES are subject to the following conditions:

1) These WARRANTIES are limited to the electronic and mechanical performance only, as expressly detailed in the Product speciﬁcations and NOT to cosmetic performance.

2) These WARRANTIES shall not apply to any cables attached to, or integrated with the Product. However, the 18-MONTH WARRANTY shall apply to cables sold separately by TURCK.

3) These WARRANTIES shall not apply to any Products which are stored, or utilized, in harsh environmental or electrical conditions outside TURCK’ s written speciﬁcations.

4) The WARRANTIE S are applicable only to Products shipped from TURCK subsequent to January 1, 1988.

ADDITIONAL SPECIFIC TERMS FOR (12-MONTH STANDARD WARRANTY) for Linear Displacement

Transducers and RFID products.

(18-MONTH STANDARD WARRANTY) FOR ULTRASONIC SENSORS,

CABLES AND ALL NON-SENSING PRODUCTS SOLD BY TURCK INC. INCLUDING MUL TI-SAFE, MUL TI-MODUL, MUL TI-CART AND RELA TED AMPLIFIER PRODUCTS, RELAYS AND TIMERS.

(24-MONTH STANDARD WARRANTY) FOR ENCODERS. 5-YEAR WARRANTY FOR INDUCTIVE AND CAPACITIVE PROXIMITY SENSORS: The periods covered for the above WARRANTIES and Products shall be 12 MONTHS, 18-MONTHS, 24-MONTHS and 5-YEARS,

respectively, from the date of shipment from TURCK.

LIFETIME WARRANTY (OPTIONAL - REGISTRATION REQUIRED)

FOR INDUCTIVE, INDUCTIVE MA GNET OPERATED AND CAPA CITIVE PROXIMITY SENSORS SOLD TO THE ORIGINAL PURCHASER FOR THE LIFETIME OF THE ORIGINAL APPLICATION.

The following terms apply to the LIFETIME WARRANTY in addition to

the General Terms:

1) This WARRANTY shall be eff ective only when the LIFETIME W ARRANTY REGISTRATION has been completed, signed by the End User and an authorized TURCK Representative or Distributor and has been received by TURCK no later than six (6) months after installation in the End User’s Plant, or two (2) years from the date product was shipped from TURCK, whichever is sooner.

2) This warranty is available only to TURCK’s authorized Representatives, Distributors and to the Original User. (The term “Original User” means that person, ﬁrm, or corporation which ﬁrst uses the Product on a continuous basis in connection with the operation of a production line, piece of machinery, equipment, or similar de vice .) In the e vent the o wnership of the product is transferred to a

person, ﬁrm or corporation other than the Original User, this WARRANTY

shall terminate.

3) This WARRANTY is applicable only to the Original Application. In the event the machinery, equipment, or production line to which the Product is connected, or on which it is installed, is substituted, changed, moved or replaced, the WARRANTY shall terminate.

4) This W ARRANTY shall be valid only if the Product w as purchased by the Original User from TURCK, or from an authorized TURCK Distributor, or was an integral part of a piece of machinery and equipment obtained by the Original user from an Original Equipment Manufacturer, which itself, was purchased directly from TURCK or from an authorized Distributor.

PURCHASER’S REMEDIES

This Remedy shall apply to all W ARRANTIES. If a TURCK Distributor desires to make a W ARRANTY Claim, the Distributor shall, if requested by TURCK, ship the Product to TURCK’s factory in Minneapolis, Minnesota, postage or freight prepaid. If the User desires to make a WARRANTY Claim, they shall notify the authorized TURCK Distributor from whom it was purchased or, if such Distributor is unknown, shall notify TURCK. TURCK shall, at its option, take any of the following tw o courses of action for any products which TURCK determines are defective in materials or workmanship.

1) Repair or replace the Product and ship the Product to the Original

Purchaser or to the authorized TURCK Distributor, postage or freight prepaid; or

2) Repay to the Original Purchaser that price paid by the Original Purchaser;

provided that if the claim is made under the LIFETIME WARRANTY, and such Product is not then being manufactured by TURCK, then the amount to be repaid by TURCK to the Original Purchaser shall be reduced according to the following schedule:

Number of Years Since Date Percent of Original Purchase of Purchase by Original Purchaser Price To Be Paid by TURCK

10 50% 15 25% 20 10% More than 20 5%

PURCHASER’S REMEDIES SHALL BE LIMITED EXCLUSIVELY T O THE RIGHT OF REPLACEMENT, REPAIR OR REPAYMENT AS PROVIDED AND DOES NOT INCLUDE ANY LABOR COST OR REPLA CEMENT AT ORIGINAL PURCHASER’S SITE. TURCK SHALL NOT BE LIABLE FOR ANY CONSEQUENTIALDAMAGES RESULTINGFROM ANY BREACH OF ANY WARRANTY, EXPRESSEDORIMPLIED, APPLICABLETOTHE PRODUCT, INCLUDING WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM PROPERTY DAMAGE, PERSONAL INJURY OR BUSINESS INTERRUPTION.

CONSIDER SAFETY AND PROTECTION PRECAUTIONS TURCK takes great care to design and build reliable and dependable

products, however, some products can fail eventually. You must take precautions to design your equipment to prevent property damage and personal injury in the unlikely event of failure . As a matter of policy, TURCK does NOT recommend the installation of electronic controls as the sole device FOR THE PROTECTION OF PERSONNEL

in connection with power driven presses, brakes, shears and similar equipment and, therefore, the customer should build in redundancy or dual control using approved safety devices for these applications.

STANDARD CAUTIONS

PRE-INSTALLATION or SERVICE

1. Before servicing a valve or other pneumatic component, be sure that all sources of energy are turned off, the entire pneumatic system is shut off and exhausted, and all power sources are locked out (ref: OSHA 1910.147, EN 1037).

2. All ROSS products, including service kits and parts, should be installed and/or serviced only by persons having training and experience with pneumatic equipment. Because any installation can be tampered with or need servicing after installation, persons responsible for the safety of others or the care of equipment must check every installation on a regular basis and perform all necessary maintenance.

3. All applicable instructions should be read and complied with before using any ﬂuid power system in order to prevent harm to persons or equipment. In addition, overhauled or serviced valves must be functionally tested prior to installation and use.

4. Each ROSS product should be used within its speciﬁcation limits. In addition, use only ROSS parts to repair ROSS products. Failure to follow these directions can adversely affect the performance of the product or result in the potential for human injury or damage to property.

FILTRATION and LUBRICATION

5. Dirt, scale, moisture, etc. are present in virtually every air system. Although some valves are more tolerant of these contaminants than others, best performance will be realized if a ﬁlter is installed to clean the air supply, thus preventing contaminants from interfering with the proper performance of the equipment. ROSS recommends a ﬁlter with a 5-micron rating for normal applications.

6. All standard ROSS ﬁlters and lubricators with polycarbonate plastic bowls are designed for compressed air applications only. Do not fail to use the metal bowl guard, where provided, to minimize danger from high pressure fragmentation in the event of bowl failure.

Do not expose these products to certain ﬂuids, such as alcohol or liqueﬁed petroleum gas, as they can cause bowls to rupture, creating a combustible condition, hazardous leakage, and the potential for human injury or damage to property. Immediately replace a crazed, cracked, or deteriorated bowl. When bowl gets dirty, replace it or wipe it with a clean dry cloth.

7. Only use lubricants which are compatible with materials used in the valves and other components in the system. Normally, compatible lubricants are petroleum based oils with oxidation inhibitors, an aniline point between 180°F (82°C) and 220°F (104°C), and an ISO 32, or lighter, viscosity. Avoid oils with phosphate type additives which can harm polyurethane components, potentially leading to valve failure which risks human injury, and/or damage to property.

AVOID INTAKE/EXHAUST RESTRICTION

8. Do not restrict the air ﬂow in the supply line. To do so could reduce the pressure of the supply air below the minimum requirements for the valve and thereby cause erratic action.

9. Do not restrict a valve’s exhaust port as this can adversely affect its operation. Exhaust silencers must be resistant to clogging and must have ﬂow capacities at least as great as the exhaust capacities of the valves. Contamination of the silencer can result in reduced ﬂow and increased back pressure.

ROSS expressly disclaims all warranties and responsibility for any unsatisfactory performance or injuries caused by the use of the wrong type, wrong size, or an inadequately maintained silencer installed with a ROSS product.

ENERGY ISOLATION/EMERGENCY STOP

11. Per speciﬁcations and regulations, ROSS L-O-X L-O-X® valves with EEZ-ON® operation are deﬁned as energy

isolation devices, NOT AS EMERGENCY STOP DEVICES.

valves and

ROSS PRODUCTS STANDARD WARRANTY

All products sold by ROSS CONTROLS are warranted for a one-year period [with the exception of all Filters, Regulators and

Lubricators (“FRLs”) which are warranted for a period of seven years] from the date of purchase to be free of defects in material and workmanship. ROSS’ obligation under this warranty is limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided such product is returned to ROSS freight prepaid and upon examination by ROSS is found to be def ective. This w arr anty becomes void in the event that product has been subject to misuse, misapplication, improper maintenance, modiﬁcation or tampering.

THE W ARRANTY EXPRESSED ABO VE IS IN LIEU OF AND EXCLUSIVE OF ALL O THER W ARRANTIES AND ROSS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ROSS MAKES NO WARRANTY WITH RESPECT TO ITS PRODUCTS MEETING THE PROVISIONS OF ANY GOVERNMENTAL OCCUPATIONAL SAFETY AND/OR HEALTH LAWS OR REGULATIONS. IN NO EVENT IS ROSS LIABLE T O PURCHASER, USER, THEIR EMPLO YEES OR OTHERS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A BREACH OF THE WARRANTY DESCRIBED ABOVE OR THE USE OR MISUSE OF THE PRODUCTS. NO STA TEMENT OF ANY REPRESENTATIVE OR EMPLOYEE OF ROSS MAY EXTEND THE LIABILITY OF ROSS AS SET FORTH HEREIN.

47www.rosscontrols.com

GLOBAL Reach with a LOCAL Touch

ROSS CONTROLS

Troy, MI., U.S.A. Telephone: + 1-248-764-1800 Fax: + 1-248-764-1850 In the United States:

Customer Service: 1-800-GET ROSS (438-7677) Technical Service: 1-888-TEK-ROSS (835-7677)

www.rosscontrols.com

ROSS EUROPA GmbH

Langen, Germany Telephone: + 49-6103-7597-0 Fax: + 49-6103-74694 Email: info@rosseuropa.com www.rosseuropa.com

ROSS ASIA K.K.

Kanagawa, Japan Telephone: + 81-427-78-7251 Fax: + 81-427-78-7256 www.rossasia.co.jp

ROSS UK Ltd.

Birmingham, United Kingdom Telephone: + 44-121-559-4900 Fax: + 44-121-559-5309 Email: sales@rossuk.co.uk

ROSS CONTROLS INDIA Pvt. Ltd.

Chennai, India Telephone: + 91-44-2624-9040 Fax: + 91-44-2625-8730 Email: rossindia@airtelmail.in

ROSS SOUTH AMERICA Ltda.

São Paulo, Brazil CEP 09725-020 Telephone: + 55-11-4335-2200 Fax: + 55-11-4335-3888 Email: vendas@ross-sulamerica.com.br

DIMAFLUID s.a.s.

Saint Ouen, France Telephone: + 33-01-49-45-65-65 Fax: + 33-01-49-45-65-30 Email: dimaﬂuid@dimaﬂuid.com www.dimaﬂuid.com

ROSS CONTROLS (CHINA) Ltd.

Shanghai, China Telephone: + 86-21-6915-7951 Fax: + 86-21-6915-7960

www.rosscontrolschina.com

Your local ROSS distributor is:

There are ROSS Distributors Throughout the World

To meet your requirements across the globe, ROSS distributors are located throughout the world. Through ROSS or its distributors, guidance is available for the selection of ROSS products, both for those using pneumatic components for the ﬁrst time and those designing

complex pneumatic systems. This catalog presents an overview of the extensive ROSS product line. Other literature is

available for engineering, maintenance, and service requirements. If you need products or speciﬁcations not shown here, please contact ROSS or your ROSS distributor. They will be happy to assist you in selecting the best product for your application.

Printed in the U.S.A. - Rev. 02/12

ControlNet

PROFIBUS

DeviceNet

CANopen

Form A10309T

Ross Controls TURCK MODULAR I User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

ISO Size 00 & 0 Valves Series W66

Size 00 (18mm) & Size 0 (26mm )

Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65

Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65

Size 00 & 0 Manifold / Sub-Base Kits

Size 1, 2, & 3 Manifold / Sub-Base Kits

Accessories

Service & Repair Kits

TURCK Modular Industrial I/O System BL 67

BL 67 Selection Guide

DeviceNet Gateway

PROFIBUS-DP Gateway

CANopen Gateway

4 Discrete Input Modules

8 Discrete Input Modules

4 Discrete Output Modules

4 Discrete Output Modules

8 Discrete Output Modules

16 Discrete Output Modules

Deluxe 4 Discrete Input Modules

Deluxe 8 Discrete Input Modules

Discrete Input/Output Module

CANopen Interface Module

Serial Communication Modules

Serial Communication Modules

2 Analog Input Modules

2 Temperature Input Module

2 Analog Output Modules

Power Feeding Module

Base Modules for BL67 I/O

TURCK Products Warranty Terms and Conditions