Ross Controls REVERSE FLOW REGULATORS User Manual

FLOW CHART
Ports: 1/4, 3/8, 1/2
Flow to 100 scfm
A
120
80
68
4
10
160
40
2
12
0
14
20
BAR
0
0
100 x kPa
psi
MID-SIZE Regulators
FEATURES:
• Modular or inline mounting
• Piston-type design
• Self-relieving; optional non-relieving
• Pressure gauge
• Adjustment knob is removable for tamper-resistance
C
Reverse-Flow Regulators are also available. They provide regulated in-to-out pressure control, plus quick exhausting from out-to-in.
B
Used for downstream pressure regulation of weld guns and other applications requiring quick exhausting through the regulator.
Available with adjustment knob or T-handle.
ISO Symbol
Regulator
Self-Relieving Non-Relieving
Inlet Pressure 100 psig (6.9 bar)
psig
bar
7 6
1/43/8 1/2
100
80
5
60
4 3
40
2
20
1
OUTLET PRESSURE
0
scfm
FLOW
020406080 100 120
l/s
0 8162432404856
DIMENSIONS inches (mm)
Weight
A B C Depth lb (kg)
2.7 (68) 3.3 (83) 1.3 (33) 2.1 (52) 1.0 (0.46)
† Less gauge.
REGULATORS — General Purpose
Port Flow Rating* 0-50 psig 0-100 psig 0-150 psig
Size scfm (l/s) (0-3.4 bar) (0-6.9 bar) (0-10.3 bar)
1/4 45 (21.2) 5212B2015 5211B2015 5213B2015 3/8 65 (30.7) 5212B3015 5211B3015 5213B3015 1/2 75 (35.4) 5212B4015 5211B4015 5213B4015
* For comparison with filters and lubricators.
REGULATORS — Reverse Flow Regulated Pressure Range 0-100 psig (0-6.9 bar)
Port Flow Rating* Knob T-Handle
Size scfm (l/s) Adjustment Adjustment 1/4 65 (30.7) 5X00B2035 5X00B2039 3/8 65 (30.7) 5X00B3024 5X00B3021 1/2 75 (35.4) 5X00B4023 5X00B4041
* For comparison with filters and lubricators.
STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 125°F (4° to 52°C). Body: Zinc. Cap: Nylon. Dome and Knob: Acetal. Fluid Media: Compressed air. Inlet Pressure: 250 psig (17.2 bar) maximum.
Outlet Pressure: Adjustable up to 100 psig (6.9 bar). Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports
front and rear.
Panel Mounting: 1-9/16 inch (40 mm) hole required. Seals: Nitrile. Threads: NPT standard, BSPP. For BSPP threads, add a “C”
prefix to the model number, e.g., C5212B2015.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
www.rosscontrols.com 35
FULL-SIZE Regulators
FLOW CHARTS
psi g
1/4, 3/ 81 /2
bar
PRECISION
psi g
l/s
0 1 0 20 30 40 50 60
REMOTE PILOTED
A
Ports: 1/4, 3/8, 1/2, 3/4
Flow to 155 scfm
Type A B* C** Depth lb (kg)
Gen. Purp.Reg. 3.5 (89) 5.8 (146) 1.3 (33) 2.8 (71) 2.06 (0.92)
FEATURES:
Modular or inline mounting
• Diaphragm-type design
• Self-relieving; optional non-relieving
• Pressure gauge
Precision Reg. 3.5 (89) 4.2 (106) 1.3 (33) 2.8 (71) 2.06 (0.92) Rem. Pilot Reg. 3.5 (89) 2.4 (62) 1.3 (33) 2.8 (71) 2.06 (0.92)
* Dome removal clearance: add 0.63 (16). ** Cap removal clearance: add 0.5 (13). † Less gauge.
• Pressure adjustment locking key
• Reverse ow optional
Precision internal Pilot Regulators provide improv ed torque control for pneumatic tools; diaphragm type. Pressure settings held within 3 psig (0.2 bar).
Remote Pilot Regulators use any small regulator to provide remote adjustment and to ensure accurate pressure control. Diaphragm type .
Reverse-Flow Regulators provide regulated in-to-out pressure control, plus quick exhausting from out-to-in. Used for applications, such as weld guns, requiring quick exhausting through the regulator.
A
1
20
0
8
68
C
4
10
160
40
2
12
0
14
200
BAR
0
100 x kPa
ISO Symbol
Regulator
Self-Relieving Non-Relieving
psi
bar
5.6
4.2
2.8
1.4
OUTLET PRESSURE
psi
bar
100
7.0
5.6
4.2
2.8
1.4
OUTLET PRESSURE
bar
psi
7.0
100
5.6
4.2
2.8
1.4
OUTLET PRESSURE
scfm
scfm
FLOW
FLOW
Inlet Pressure: 91 psig (6.3 bar)
80
60
40
20 00
Inlet Pressure: 100 psig (6.9 bar)
80
60
40
20 00
1/4 Ports
3/8 Ports
80
60
40
20 00
0
0
20 40 60 80 100 120 140 160 180 200
l/s
l/s
0 16
0
32 48 64
1/2 Ports 3/4 Ports
80
96
General
Purpose
Regulator
Precision
Internal
Pilot
Regulator
Remote
Pilot
Regulator
7 6 5 4 3 2 1 0
INTERNALLY PILOTED
FLOW
psi
B
A
120
80
68
C
4
10
160
40
2
12
0
14
20
BAR
0
0
100 x kPa
psi
B
120
80
68
C
4
10
160
40
2
12
0
14
200
BAR
0
100 x kPa
psi
B
100
80 60 40 20
OUTLET PRESSURE
0
scf m
020406080 100 120 140 160 0 15 30 45 60 75
l/s
DIMENSIONS inches (mm)
Weight
REGULATORS — General Purpose
Port Flow Rating* 0-50 psig 0-125 psig 0-175 psig
Size scfm (l/s) (0-3.4 bar) (0-8.6 bar) (0-12.1 bar)
1/4 70 (33.0) 5212B2017 5211B2017 5213B2017 3/8 80 (37.7) 5212B3017 5211B3017 5213B3017 1/2 145 (68.4) 5212B4017 5211B4017 5213B4017 3/4 155 (73.1) 5212B5027 5211B5027 5213B5027
REGULATORS — Precision Internal Pilot
Port Flow Rating* 15-200 psig 15-250 psig
Size scfm (l/s) (1.0-13.8 bar) (1.0-17.2 bar)
1/4 75 (35.4) 5213C2018 5214C2018 3/8 75 (35.4) 5213C3018 5214C3018 1/2 130 (61.3) 5213C4018 5214C4018 3/4 155 (73.1) 5213C5018 5214C5018
REGULATORS — Remote Pilot and Reverse-Flow
Flow Remote Pilot Reverse Flow Port Rating*
Size scfm (l/s) (0-13.8 bar) Knob T-Handle
1/4 50 (23.6) 5211C2007 1/4 50 (23.6) – 5X00B2010 – 3/8 105 (49.6) 5211C3007 – 3/8 105 (49.6) 5X00B3004 5X00B3012 1/2 130 (61.3) 5211C4007 – 1/2 130 (61.3) 5X00B4004 5X00B4047 3/4 155 (73.1) 5211C5007 – 3/4 155 (73.1) 5X00B5034 5X00B5044
*For comparison with filters and lubricators.
3/ 4
0-200 psig
bar
120
8
100
7 6 5 4 3 2 1
OUTLET PRESSURE
scfm
FLOW
0-125 psig (0-8.6 bar)
1/ 43 /8 1/ 2
80 60 40 20
0
02 04 06 08 0 100 120 140
STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature:
General Purpose and Remote Pilot: 40° to 175°F (4° to 79°C). Precision Internal Pilot: 40° to 125°F (4° to 52°C).
Body: Zinc. Dome: Nylon; aluminum with optional 0 to 175 psig (0 to 12.1 bar)
spring.
Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum.
36 © 2012, ROSS CONTROLS.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
Knob: Acetal. Outlet Pressure: Adjustable up to 125 psig (8.6 bar). Pressure Adjustment Locking Key: Removable. Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports
front and rear.
Panel Mounting: 2-1/16 inch (52 mm) hole required. Seals: Nitrile. Valve: Brass. Valve Cap: Nylon. Threads: NPT standard, BSPP. F or BSPP threads, add a “C” prefix
to the model number, e.g., C5212B2017.
All Rights Reserved.
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