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REMOTE PILOT REGULATORS
User Manual
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Ross Controls REMOTE PILOT REGULATORS User Manual

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FLOW CHARTS
MD4TM Modular Remote Pilot Regulators
A
Ports: 3/8, 1/2, 3/4
Flow to 190 scfm
0 4
psi
bar
100
7.0
5.6
80
4.2
60
2.8
40
1.4
20
OUTLET PRESSURE
00
bar
psi
7.0
100
5.6
80
4.2
60
Inlet Pressure: 91 psig (6.3 bar)
FEATURES:
• Modular or inline mounting
• Diaphragm-type design
12
0
80
68
4
10
1 6 0
2
12
0
14
200
BAR
0
100 x kPa
psi
C
B
3/8 Ports
DIMENSIONS inches (mm)
A B C Depth † lb (kg)
3.5 (87) 2.4 (62) 1.6 (41) 2.9 (73) 2.20 (1.0)
† Less gauge.
1/2 Ports
MD4 52K 1 B 5 G A
• Self-relieving
• Pressure gauge
ISO Symbol
Regulator
HOW T O ORDER
Weight †
2.8
40
1.4
20
OUTLET PRESSURE
bar
7.0
00
psi
100
5.6
80
4.2
60
2.8
40
1.4
20
OUTLET PRESSURE
00
scfm
scfm
020
0
l/s
l/s
0 10
0
3/4 Ports
40 60 80 100 120 140 160 180
20 30 40 50 60 70 80
STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 175°F (4° to 79°C). Body and Dome: Zinc. Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum. Outlet Pressure: Adjustable 0 to 250 psig (0 to 17.2 bar). Pilot Ports: 1/4 NPTF.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
90
200
RELIEF OPTION
1- Relieving (standard) 2 - Non-relieving
A - No Gauge B - 0-200 psig (0-14) Gauge
PIPE SIZE
3 - 3/8 NPTF 4 - 1/2 NPTF 5 - 3/4 NPTF C - 3/8 BSPP D - 1/2 BSPP E - 3/4 BSPP F - 3/4-16 SAE
COLOR
G - Gray Y - Yellow R - Red B - Blue 2 - Gold (standard)
G - 7/8-14 SAE
Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports front and rear.
Seals: Nitrile. Valve: Brass. Valve Cap: Nylon. Cap Color: Gold standard; optional gray, yellow, red, blue.
Threads: NPT standard, BSPP, SAE.
www.rosscontrols.com 41
FULL-SIZE High-Relief Remote Pilot Regulators
FLOW CHARTS
Ports: 1/4, 3/8, 1/2, 3/4
Flow to 150 scfm
A
120
80
68
4
10
40
2
12
0
14
200
BAR
0
100 x kPa
psi
High-Relief regulators separate control air from exhaust air.
FEATURES:
• Modular or inline mounting
• Diaphragm-type design
• Self-relieving
C
160
• Pressure gauge
B
psi
bar
7.0
5.6
4.2
2.8
100
80
60
40
Inlet Pressure: 91 psig (6.3 bar)
1/4 Ports
ISO Symbol
Regulator
DIMENSIONS inches (mm)
A B C Depth † lb (kg)
Weight †
3.5 (89) 2.4 (62) 1.3 (33) 2.8 (71) 2.06 (0.92)
† Less gauge.
Port Size Part Number
1/4 5X00B2037
3/8 5X00B3025 1/2 5X00B4040 3/4 5X00B5035
STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 175°F (4° to 79°C). Body and Dome: Zinc. Fluid Media: Compressed air. Inlet Pressure: 300 psig (21 bar) maximum. Outlet Pressure: Adjustable 0 to 200 psig (0 to 13.8 bar). Pilot Ports: 1/4 NPTF.
1.4
20
OUTLET PRESSURE
00
bar
psi
7.0
100
5.6
80
4.2
2.8
1.4
OUTLET PRESSURE
bar
psi
7.0
100
5.6
4.2
2.8
1.4
OUTLET PRESSURE
scfm
scfm
FLOW
FLOW
60
40
20
00
80
60
40
20
00
l/s
l/s
020
0 0 10
0
40 60 80 100 120 140 160 180
20 30 40 50 60 70 80
Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports front and rear.
Seals: Nitrile; optional Viton seals. Valve: Brass. Valve Cap: Nylon. Threads: NPT standard, BSPP. For BSPP threads, add a “C”
prefix to the model number, e.g., C5X00B2037.
1/2 Ports
3/4 Ports
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
42 © 2012, ROSS CONTROLS.
All Rights Reserved.
High-Relief Remote Pilot Regulators
A
Ports: 1/4, 3/8, 1/2, 3/4, 1, 1¼
Flow to 400 scfm
FEATURES:
• Inline mounting
• Diaphragm design
• High relief characteristics up to 200 scfm (94.4 l/s)
• Self-relieving
• Pressure gauge
RELIEF CHARTS
psig
bar
90
6.2 80
5.6 70
4.9 60
4.2 50
3.5 40
2.8 30
2.1 20
1.4
OUTLET PRESSURE
10
0.7
0
0
scfm
RELIEF FLOW
RELIEF FLOW
l/s
bar
psig
6.2
90
805.6
4.9
70
4.2
60
3.5
50
2.8
40
2.1
30
1.4
20
OUTLET PRESSURE
0.7
10 0
0
scfm
l/s
P ort Model Air Flow Dimensions inches (mm) Weight
120
80
8
6
10
160
4
12
2
bar
14
0
200
LBS./
SQ.IN.
B
C
Size Number scfm (I/s) A B C Depth* lb (kg) 1/4 5216A2007 100 (47.2) 4.18 (106) 1.54 (39.1) 3.52 (89.3) 4.18 (106) 4.84 (2.2)
3/8 5216A3007 120 (56.6) 4.18 (106) 1.54 (39.1) 3.52 (89.3) 4.18 (106) 4.84 (2.2) 1/2 5216A4007 150 (70.8) 4.18 (106) 1.54 (39.1) 3.52 (89.3) 4.18 (106) 4.84 (2.2) 3/4 5216A5007 325 (153.4) 4.18 (117) 1.87 (47.5) 3.99 (101.3) 4.18 (106) 6.44 (3.0) 1 5216A6007 400 (188.8) 4.18 (117) 1.87 (47.5) 3.99 (101.3) 4.18 (106) 6.44 (3.0)
1¼ 5216A7007 400 (188.8) 4.18 (117) 1.87 (47.5) 3.99 (101.3) 4.18 (106) 6.44 (3.0)
* Less Gauge.
Inlet Pressure: 91.3 psi (6.3 bar)
1/4, 3/8 and 1/2 Ports
0 50 100 150 200 250 0
0 50 100 150 200 250 0
25 50 75 100
3/4, 1, 1-1/4 Ports
25 50 75 100
With conventional pilot regulator
psig
bar
5.6
4.9
4.2
3.5
2.8
2.1
1.4
OUTLET PRESSURE
0.7 0
FLOW
bar
5.6
4.9
4.2
3.5
2.8
2.1
1.4
OUTLET PRESSURE
0.7 0
FLOW
1/4 Ports 3/8 Ports 1/2 Ports
80 70
60 50 40 30 20 10
0
0 20 40 60 80 100 120 140 160
scfm
l/s
0
10 20 30 40 50 60 70
psig
3/4 Ports 1 Ports 1-1/ 2 Ports
80 70
60 50 40 30 20 10 0
0 50 100 150 200 250 300 350 450
scfm
l/s
0
25 75 100 125 150 175
ISO Symbol
Self-Relieving
FLOW CHARTS
Inlet Pressure: 91.3 psi (6.3 bar)
50
400
200
STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 0° to 158°F (-18° to 70°C).
Body and Dome: Zinc. Fluid Media: Compressed Air. Inlet Pressure: 400 psig (27.6 bar) Maximum. Outlet Pressure: Adjustable up to 250 psig (17.2 bar). Pressure Gauge: 0 to 200 psig (0 to 14 bar) standard, 1/4-NPTF
(1/4 BSPP) gauge ports front and rear; 0 to 600 psig (0 to 40 bar) optional.
Pilot/Gauge Ports:
1/4-NPT Inlet/Outlet Ports, 1/4-NPT gauge Ports 3/8-NPT Inlet/Outlet Ports, 3/8-NPT gauge Ports 1/2-NPT Inlet/Outlet Ports, 1/2-NPT gauge Ports 3/4-NPT Inlet/Outlet Ports, 1/2-NPT gauge Ports 1-NPT Inlet/Outlet Ports, 1/2-NPT gauge Ports 1¼-NPT Inlet/Outlet Ports, 1/2-NPT gauge Ports
Seals: Nitrile. Valve: Brass. Valve Cap: Glass filled Nylon. Threads: NPT standard, BSPP. For BSPP threads, add a “C”
prefix to the model number, e.g., C5216A2007.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
www.rosscontrols.com 43
HIGH-CAPACITY High-Relief Remote Pilot Regulators
FLOW CHARTS
A
Ports: 3/4, 1, 1¼, 1½
Flow to 700 scfm
High-Relief regulators separate control air from exhaust air.
FEATURES:
• Inline mounting
• Diaphragm-type design
• Self-relieving
• Pressure gauge
bar
psi
5.6
C
120
0
8
68
4
10
1 6 0
40
2
12
0
14
200
BAR
0
100 x kPa
psi
B
4.2
2.8
1.4
bar
5.6
4.2
Inlet Pressure: 91 psig (6.3 bar)
80
60
40
20
00
psi
80
60
3/4 Ports
1 Ports
ISO Symbol
Regulator
Port
DIMENSIONS inches (mm)
Weight †
Size A B C Depth † lb (kg)
3/4, 1 4.4 (111) 4.6 (112) 2.4 (62) 2.8 (71) 1.88 (0.85) 1¼, 1½ 4.9 (124) 5.1 (129) 2.1 (54) 2.8 (71) 2.25 (1.02)
† Less gauge.
Port Air Flow
Size scfm (l/s) Part Number
3/4 400 (188.8) 5X00B5046
1 550 (259.6) 5X00B6039 1¼ 600 (283.2) 5X00B7021 1½ 650 (306.8) 5X00B8049
STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 175°F (4° to 79°C). Body: Aluminum. Dome: Zinc. Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum. Outlet Pressure: 0 to 200 psig (0 to 13.8 bar). Pilot Ports: 1/4 NPTF.
Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge
ports front and rear.
Seals: Nitrile. Valve: Brass. Valve Cap: Nylon. Threads: NPT standard, BSPP. For BSPP threads, add a “C”
prefix to the model number, e.g., C5X00B5046.
2.8
1.4
40
20
00
bar
psi
5.6
4.2
2.8
1.4
80
1-1/4 Ports
60
40
20
00
bar
psi
5.6
80
1-1/2 Ports
4.2
2.8
1.4
FLOW
60
40
20
OUTLET PRESSURE
00
scfm
0 100
l/s
0 050
0
200 300 400 500 600 700 800
100
150 200 250 300 350
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
44 © 2012, ROSS CONTROLS.
All Rights Reserved.
FLOW CHART
HIGH-CAPACITY Remote Pilot Regulators
A
Ports: 3/4, 1, 1¼, 1½
Flow to 740 scfm
FEATURES:
• Inline mounting
• Diaphragm-type design
• Self-relieving
• Pressure gauge
C
120
0
8
68
4
10
1 6 0
40
2
12
0
14
200
BAR
0
100 x kPa
psi
B
ISO Symbol
Regulator
bar
7
6
psig
100
80
Inlet Pressure: 100 psig (6.9 bar)
3/4 1-1/4, 1-1/2 1
5
60
4 3
40
2
20
1
OUTLET PRESSURE
FLOW
scfm
l/s
0
0
0
200 300 400 500 600 700 800
100
100 150 200 250 300 350
50
STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 175°F (4° to 79°C). Body: Aluminum. Dome: Zinc. Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum. Outlet Pressure: 0 to 200 psig (0 to 13.8 bar).
NOTE: Outlet pressure depends on the adjustment of the pilot regulator.
Port
DIMENSIONS inches (mm)
Weight †
Size A B C Depth † lb (kg)
3/4, 1 4.4 (111) 4.6 (112) 2.4 (62) 2.8 (71) 1.88 (0.85) 1¼, 1½ 4.9 (124) 5.1 (129) 2.1 (54) 2.8 (71) 2.25 (1.02)
† Less gauge.
Port Air Flow
Size scfm (l/s) Part Number
3/4 400 (188.8) 5211D5006
1 500 (236.0) 5211D6007 1¼ 600 (283.2) 5211D7007 1½ 600 (283.2) 5211D8007
Pilot Ports: 1/4 NPTF. Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge
ports front and rear.
Seals: Nitrile. Valve: Brass. Valve Cap: Nylon. Threads: NPT standard, BSPP. For BSPP threads, add a “C”
prefix to the model number, e.g., C5211D5006.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
www.rosscontrols.com 45
FLOW CHART
250 500 750 1000 1250 1500 1750 2000 22500
FLOW CHART
HIGH-CAPACITY Remote Pilot Regulators
Ports: 1½, 2 & 3
Flow to 4000 scfm
Port Size 1½ & 2
Port Size 3
A
1
20
0
8
68
4
10
0
4
2
12
0
14
200
BAR
0
100 x kPa
OUTIN
psi
A
IN OUT
FEATURES:
• Inline mounting
• Piston-type design
C
16 0
• Self-relieving
• Pressure gauge
B
ISO Symbol
Regulator
Port
DIMENSIONS inches (mm)
Weight †
Size A B C Depth † lb (kg)
1½, 2 6.4 (162) 5.0 (127) 3.0 (76) 2.8 (71) 8.94 (4.06) 3 8.4 (214) 7.36 (187) 3.74 (95) 8.0 (203) 21.77 (9.88)
C
† Less gauge.
Port Air Flow
Size scfm (l/s) Model Number
B
1½ 850 (401.1) 5211B8027 2 850 (401.1) 5211B9007 3 4000 (1887.8) 5211B9008 – Nitrile Seals
3 4000 (1887.8) 5X00B9021 – Viton Seals
Inlet Pressure: 91 psig (6.3 bar)
1-1/2 & 2 Ports
bar
psig
80
5
60
4 3
40
2
20
1 0
FLOW
0
OUTLET PRESSURE
scfm
0 100
l/s
050 100 150 200 250 300
200 300 400 500 600 700 800 900
350 400
STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 175°F (4° to 79°C). Body and Dome: Aluminum. Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum. Outlet Pressure: 0 to 200 psig (0 to 13.8 bar).
NOTE: Outlet pressure depends on the selection of the pilot regulator.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
bar
psig
80
5
70 60
4
Inlet Pressure: 91 psig (6.3 bar)
3 Port
50
3
40 30
2
20
1
10
OUTLET PRESSURE PSI
0
scfm
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
FLOW
l/s
Pilot Ports: 1/4 NPTF. Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge
ports front and rear.
Seals: Nitrile; optional Viton. Valve: 1½” to 2” Ports - Brass; 3” P ort - Aluminum. Valve Cap: Aluminum. Threads: NPT standard, BSPP. For BSPP threads, add a “C”
prefix to the model number, e.g., C5211B8027.
46 © 2012, ROSS CONTROLS.
All Rights Reserved.
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