Ross Controls MODULAR GENERAL PURPOSE LEAK TEST SERIES CX User Manual

Page 1
Series CP, CX Solenoid Pilot Controlled Valves
1
1
1
2
2
2
123
2
Single Solenoid Pilot Controlled, Spring Assisted Air Return
2/2 Valves
1/2” & 1” bodies
Normally Closed (NC)
2
1
Normally Open (NO)
2
1/2” & 1” bodies
1½” & 2½” bodies
Normally Closed (NC)
2
1½” & 2½” bodies
Normally Open (NO)
Port Sizes Valve Model Number* Avg.
1 2 NC NO CV
Length Width Height NC Height NO lb (kg)
Dimensions inches (mm) Weight
1/2 3/8 CP14NA37101W CP24NA37101W 3.5 3.83 (97.3) 2.83 (71.9) 2.85 (72.4) 2.85 (72.4) 1.4 (0.6) 1/2 1/2 CP14NA47101W CP24NA47101W 3.5 3.83 (97.3) 2.83 (71.9) 2.85 (72.4) 2.85 (72.4) 1.4 (0.6)
1 3/4 CP16NA57101W CP26NA57101W 12.3 4.16 (105.7) 3.45 (87.6) 5.63 (143.0) 5.63 (143.0) 3.5 (1.6) 1 1 CP16NA67101W CP26NA67101W 12.3 4.16 (105.7) 3.45 (87.6) 5.63 (143.0) 5.63 (143.0) 3.5 (1.6)
11/2 11/4 CP18NA77101W CP28NA77101W 44.9 5.37 (136.6) 5.00 (127.0) 8.52 (216.4) 8.86 (225.0) 10.0 (4.6) 11/2 11/2 CP18NA87101W CP28NA87101W 44.9 5.37 (136.6) 5.00 (127.0) 8.52 (216.4) 8.86 (225.0) 10.0 (4.6)
21/2 2 CP10NA97101W CP20NA97101W 100 6.35 (161.3) 6.75 (171.5) 10.40 (264.1) 10.73 (272.5) 19.5 (8.9) 21/2 21/2 CP10NA07101W CP20NA07101W 100 6.35 (161.3) 6.75 (171.5) 10.40 (264.1) 10.73 (272.5) 19.5 (8.9)
3/2 Valves
3
1
1/2” body
Normally Closed (NC)
1/2” body
Normally Open (NO)
Port Sizes Valve Model Number* Avg.
1 2 NC NO CV
Length Width Height NC Height NO lb (kg)
1/2 3/8 CP34NA37101W CP44NA37101W 3.5 4.57 (116.1) 2.83 (71.9) 2.85 (72.4) 2.85 (72.4) 1.8 (0.8) 1/2 1/2 CP34NA47101W CP44NA47101W 3.5 4.57 (116.1) 2.83 (71.9) 2.85 (72.4) 2.85 (72.4) 1.8 (0.8)
1 3/4 CP36NA57101W CP46NA57101W 12.3 5.00 (127.0) 3.45 (87.6) 6.33 (160.8) 6.99 (177.5) 5.3 (2.4) 1 1 CP36NA67101W CP46NA67101W 12.3 5.00 (127.0) 3.45 (87.6) 6.33 (160.8) 6.99 (177.5) 5.3 (2.4)
13
Normally Closed (NC)
1” body
3
1
1” body
Normally Open (NO)
Dimensions inches (mm) Weight
* For models with external pilot supply, replace shaded “1” in the model number with a “5”, e.g., CP14NA37501W. For BSPP threads, replace “N” in the model number with a “D”, e.g., CP14DA37101W. For 120 volts AC, 50/60 Hz, replace suffix “W” with “Z”, e.g., CP14NA37101Z.
Electrical connectors not included, see page 7 for ordering information.
Models for vacuum, liquid or leak tight construction: for 2/2 valves replace prefix “CP” with “CX”, e.g., CX14NA37101W;
for 3/2 valves, consult ROSS.
STANDARD SPECIFICATIONS:
Standard Voltages: 24 volts DC; 120 volts AC 50/60 Hz. Power Consumption:
2/2 Valves, NC & NO with 1/2” and 1” inlet, 3/2 Valves NC & NO with 1/2” inlet: 3 VA on AC; 2.5 watts on DC. 2/2 Valves NC & NO with ½” and 2½” inlet, 3/2 Valves NC & NO with 1” inlet: 36 VA inrush, 23 VA holding on AC; 15 watts on DC.
Ambient Temperature: 40° to 120°F (4° to 50°C).
Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 145 psig (10 bar), (vacuum service
requires external pilot supply). Pilot Pressure: 30 to 145 psig (2 to 10 bar). Must be equal to or greater than inlet pressure. For vacuum service models requiring external pilot supply, a pilot pressure of at least 30 psig (2 bar) is required. Override: Standard on 2/2 valves, 3/8” thru 1” bodies and 3/2 valves, 3/8” and 1/2” bodies. Non-Locking.
Port Threads: NPT standard, BSPP.
Note: For liquid applications, consult ROSS.
Media Temperature: 40° to 175°F (4° to 80°C).
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
6 © 2010, ROSS CONTROLS®.
All Rights Reserved.
Page 2
Series CP, CX Solenoid Pilot Controlled Valves
3.83 (97.3)
ELECTRICAL CONNECTORS: For Series CP, CX Solenoid Pilot Controlled Valves.
Part Numbers of Electrical Connectors Valve Port Connector Only Connector Pre-wired* Type Size 24 volts DC 110 volts AC 24 volts DC 110 volts AC
2/2 1/2 - 1 2306K77W 2306K77Z 2307K77W 2307K77Z 2/2 1½ - 2½ 936K87W 936K87Z 720K77W 720K77Z
3/2 1/2 2306K77W 2306K77Z 2307K77W 2307K77Z 3/2 NC 1 936K87W 936K87Z 720K77W 720K77Z 3/2 NO 1 267K77W 267K77Z 382K77W 382K77Z
*Pre-wired connectors are lighted and include a 2 meter (6½ ft.) cord.
3/8 & 1/2 3/4 & 1 1¼ & 1½ 2 & 2½
2/2 Valve Dimensions – inches (mm)
Port Sizes: 3/8 & 1/2
Port Sizes : 3/4 & 1
Port Sizes: 1¼ & 1½
2.59
(65.8)
Side Mounting 5/16-24 UNC
1.82
(46.2)
(216.4)
(165.1)
8.52
0.75
(19.1)
6.50
0.92
(23.4)
(18.0)
(117.6)
5.63
(143.0)
0.71
(18.0)
0.71
4.63
2.85
(72.4)
0.73
(18.5)
2
2
2.38 (60.3)
2
1.40
(35.5)
1.63
(41.3)
0.52
(13.2)
0.89
(22.6)
1.25
(31.8)
Pilot Port
10-32 UNF
Pilot Port
1/8-27 NPT
1.72
(43.7)
1.56
(39.6)
Pilot Port
1/8-27 NPT
2.69
(68.3)
1.16
(29.5)
2.72 (69.0)
2.38 (60.4)
3.75 (59.7)
1
1.15
(29.2)
2.31 (58.7)
1
1
X-1
X-1
X-1
0.83
(21.1)
1.80
(45.7)
Ø0.20
Through-Hole
1.50
(38.1)
Ø 0.20
Mounting
Through-Hole
2.83
(71.9)
Ø0.20
Mounting
Through-Hole
3.45
(87.6)
0.32
(8.1)
Mounting
5.00
(127.0)
0.28 (7.1)
2.10
(53.2)
0.41
(10.3)
1.00
(25.4)
2.77
(70.4)
(38.1)
1.50
2.83 (71.9)
1.01
(55.4)
2.18 (55.4)
4.16 (105.7)
3.31 (83.8)
1.31
(33.3)
0.46 (11.7)
2.61 (66.4)
5.37 (136.6)
4.55 (115.6)
1.55
(39.4)
0.88 (22.2)
3.36 (84.4)
1 0 1
0.38 (9.7)
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Page 3
Series CP, CX Solenoid Pilot Controlled Valves
(23.8)
Valve
2/2 Valve Dimensions – inches (mm)
Port Sizes: 2 & 2½
10.40
(264.1)
3/2 Valve Dimensions – inches (mm)
Port Sizes: 3/8 & 1/2
2.59
(65.8)
Side Mounting
5/16-24 UNC
8.37
(212.6)
2.57 (65.3)
0.75
(19.1)
1.25
(31.75)
2
2.85
(72.4)
0.71
(18.0)
3.50 (88.9)
0.73
(18.5)
2
1.40
(35.5)
1.75
(44.5)
3.75
(95.3)
0.52
(13.2)
Pilot Port
1/8-27 NPT
3.00 (76.2)
5.00 (127.0)
Pilot Port
10-32 UNF
1.16
(29.5)
(29.2)
1.15
2.32 (58.9)
1
1 3
1.15
(29.2)
X-1
X-1
2.56
(65.0)
Ø0.20
Through-Hole
0.83
(21.1)
6.75
(171.5)
0.56
(14.3)
5.81
(147.7)
0.94
Mounting
2.10
2.83
(71.9)
(53.2)
0.38 (9.7)
1.50
(38.1)
6.35 (161.3)
5.50 (139.7)
2.50
(63.5)
Ø0.20
Mounting
Through-Hole
4.57 (116.1)
3.58 (90.9)
1.15
(29.2)
0.74 (18.9)
2.93 (74.4)
0.41 (10.3)
1 0 1
Port Sizes: 3/4 & 1
The CP series 3-way valves can be ported from the bottom and attach directly to the rod and cap end a cylinder. The CP series 3-way can also be supplied as a cartridge valve that can be machined directly into the cylinder heads. Both methods increase speed, eliminate line loss, improve cylinder control, and greatly reduce operating cost.
Pilot Port
1/8-27 NPT
4.63
(117.6)
6.33
(160.8)
0.71
(18.0)
PORT
2
1.40
(35.5)
0.89
(22.6)
1.72 (43.7)
1.56
(39.6)
Applications Examples
Air Cylinder
1
(29.5)
1.16
X-1
1.16
(29.5)
3
3.45
(87.6)
2.110 (53.6)
Ø0.20
Mounting
Through-Hole
5.00 (127.0)
4.29 (109.0)
8 © 2010, ROSS CONTROLS®.
All Rights Reserved.
Page 4
Series CX Pressure Controlled Valves
2
Pressure Controlled, Spring Assisted Air Return
2/2 Valves
Port Sizes Valve Model Number* Avg.
1 2 NC C
1/2 3/8 CX14NA35501 3.5 3.19 (81.1) 2.83 (71.9) 2.85 (72.4) 1.4 (0.6)
V
Dimensions inches (mm) Weight
Length Width Height lb (kg)
1/2 1/2 CX14NA45501 3.5 3.19 (81.1) 2.83 (71.9) 2.85 (72.4)
2/2 Normally Closed (NC)
1
1 3/4 CX16NA55501 12.3 3.53 (89.6) 3.45 (87.6) 4.49 (125.5) 3.5 (1.6) 1 1 CX16NA65501 12.3 3.53 (89.6) 3.45 (87.6) 4.49 (125.5) 3.5 (1.6) 1½ 1¼ CX18NA75501 44.9 4.55 (115.6) 5.00 (127.0) 6.88 (174.6) 10.0 (4.6) 1½ 1½ CX18NA85501 44.9 4.55 (115.6) 5.00 (127.0) 6.88 (174.6) 10.0 (4.6) 2½ 2 CX10NA95501 100 5.50 (139.7) 6.75 (171.5) 8.75 (222.2) 19.5 (8.9) 2½ 2½ CX10NA05501 100 5.50 (139.7) 6.75 (171.5) 8.75 (222.2) 19.5 (8.9)
3/2 Valves
Port Sizes Valve Model Number* Avg.
1 2 NC C
1/2 3/8 CX34NA35501 3.5 3.19 (81.1) 2.83 (71.9) 2.85 (72.4) 1.4 (0.6)
V
Dimensions inches (mm) Weight
Length Width Height lb (kg)
1/2 1/2 CX34NA45501 3.5 3.19 (81.1) 2.83 (71.9) 2.85 (72.4)
3/2 Normally Closed (NC)
321
1 3/4 CX36NA55501 12.3 3.53 (89.6) 3.45 (87.6) 4.49 (125.5) 3.5 (1.6) 1 1 CX36NA65501 12.3 3.53 (89.6) 3.45 (87.6) 4.49 (125.5) 3.5 (1.6)
* For BSPP threads, replace “N” in the model number with a “D”, e.g., CX34DA35501.
STANDARD SPECIFICATIONS:
For Series CX Pressure Controlled Valves.
Ambient Temperature: 40° to 120°F (4° to 50°C). Media Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 250 psig (17 bar).
Pilot Pressure: 30 to 145 psig (2 to 10 bar). Must be equal
to or greater than inlet pressure. For vacuum service models requiring external pilot supply, a pilot pressure of at least 30 psig (2 bar) is required.
Port Threads: NPT standard, BSPP.
Note: For liquid applications, consult ROSS.
1.4 (0.6)
1.4 (0.6)
IMPORTANT NOTE: Please read carefully and thoroughly
all of the CAUTIONS on the inside back cover.
2/2 Valve Dimensions – inches (mm)
Port Sizes: 3/8 & 1/2
2.85
0.71
(18.0)
(117.6)
4.94
(125.5)
0.71
(18.0)
(72.4)
4.63
0.73
(18.5)
Port Sizes : 3/4 & 1
1.90
(48.3)
3/8 & 1/2 3/4 & 1 1¼ & 1½
Ø 0.20
Through-Hole
Pilot Port
10-32 UNF
Ø0.20
1.80
(45.6)
Mounting
2.83
(71.9)
(53.2)
0.41
(10.3)
Mounting
Through-Hole
3.45
(87.6)
0.32 (8.1)
2
2
1.40
(35.5)
1.63
(41.3)
0.52
(13.2)
1/8-27 NPT
0.89
(22.6)
Pilot Port
10-32 UNF
1.16
(29.5)
Pilot Port
1.72
(43.7)
1.56
(39.6)
1
1.15
(29.2)
2.31 (58.7)
2.72 (69.0)
X-1
1
Pilot Port
10-32 UNF
0.83
(21.1)
X-1
2.10
1.00
(25.4)
2.77
(70.4)
3.19 (81.1)
2.83 (71.9)
1.01
(55.4)
2.18 (55.4)
3.31 (83.8)
2.61 (66.4)
2 & 2½
3.53 (89.6)
1.31
(33.4)
0.46 (11.7)
0.38 (9.7)
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Page 5
Series CP, CX Pressure Controlled Valves
Mounting
3.94 (100.0)
Pressure Control Signal
2/2 Valve Dimensions – inches (mm)
Port Sizes: 1¼ & 1½
Port Sizes: 2 & 2½
3/2 Valve Dimensions – inches (mm)
8.75
(222.2)
(212.6)
0.75
(19.1)
(165.1)
6.88
(174.6)
0.75
(19.1)
8.37
6.50
2
2.38 (60.3)
2
3.50 (88.9)
Pilot Port
1/8-27 NPT
(68.3)
1.25
(31.8)
Pilot Port 1/8-27 NPT
1.75
(44.5)
2.69
3.75
(95.3)
2.38 (60.3)
3.75 (59.3)
3.00 (76.2)
5.00 (127.0)
Ø0.20
Mounting
Through-Hole
Pilot Port
1/8-27 NPT
5.00
(127.0)
(171.5)
0.56
(14.3)
6.75
0.28 (7.1)
5.81
(147.7)
0.94
(23.8)
1
1
X-1
X-1
1.50
(38.1)
2.56
(65.1)
Pilot Port 1/8-27 NPT
1.50
(38.1)
1.50
(38.1)
4.55 (115.6)
1.55
(39.4)
0.88 (22.2)
3.36 (84.4)
5.50 (139.7)
2.50
(63.5)
Ø0.20 Through-Hole
Port Sizes: 3/8 & 1/2
2.85
2.59
(65.8)
(72.4)
0.71
(18.0)
0.73
(18.5)
Port Sizes: 3/4 & 1
4.68
(118.8)
4.63
(117.6)
0.71
(18.0)
Additional Valve Information
Note: The Dale series pressure controlled valves require
both an external pilot supply and a control signal to operate the valve. When a pressure control signal is applied the valve shifts to the open position.
2
2
1.40
(35.5)
1.40
(35.5)
0.52
(13.3)
Pilot Port
1/8-27 NPT
0.89
(22.6)
Pilot Port
10-32 UNF
1.14
(29.0)
1.72
(43.7)
(39.6)
1
1.15
1.15
(29.2)
(29.2)
2.32 (58.9)
1
1.16
1.56 (29.5)
1
X-1
X-1
3
1.16
(29.5)
X-1
3
3
Mounting
Ø0.20
Through-Hole
2.10
2.83
(71.9)
(53.2)
0.83
(21.1)
0.38 (9.7)
3.45
(87.6)
2.110
(53.6)
Ø0.20
Mounting
Through-Hole
External Pilot Supply
3.58 (90.9)
1.15
(29.2)
0.74 (18.9)
2.93 (74.4)
0.41 (10.3)
5.00 (127.0)
4.29 (109.0)
10 © 2010, ROSS CONTROLS®.
All Rights Reserved.
Page 6
Series CX Leak Test Valves & Manifolds
3.83 (97.3)
Leak Test Valves
2/2 Valves, normally closed (NC) or normally open (NO)
Operator: External pilot, solenoid actuated.
Normally Closed (NC)
2
1
Normally Open (NO)
2
1
Applications: Directional control, Pressure isolation.
The CX 2/2 valve completes the product line with a leak tight high flow 2-way valve that is suitable for any application.
Port Sizes Valve Model Number* Avg.
1 2 NC NO CV
Length Width Height NC Height NO lb (kg)
Dimensions inches (mm) Weight
1/2 3/8 CX14NA37501W CX24NA37501W 3.5 3.83 (97.3) 2.83 (71.9) 2.85 (72.4) 2.85 (72.4) 1.4 (0.6) 1/2 1/2 CX14NA47501W CX24NA47501W 3.5 3.83 (97.3) 2.83 (71.9) 2.85 (72.4) 2.85 (72.4) 1.4 (0.6)
Ø 0.20
Dimensions – inches (mm)
2.59
(65.8)
Side Mounting 5/16-24 UNC
1.82
(46.2)
0.92
(23.4)
(72.4)
0.71
(18.0)
2.85
0.73
(18.5)
2
1.40
(35.5)
0.52
(13.2)
Pilot Port
10-32 UNF
1.16
(29.5)
1
1.15
(29.2)
2.31 (58.7)
X-1
0.83
(21.1)
Mounting
Through-Hole
2.83
(71.9)
0.41
(10.3)
2.10
(53.2)
2.83 (71.9)
1.01
(55.4)
2.18 (55.4)
1 0 1
0.38 (9.7)
Leak Test Manifolds
Complete valves-on-manifold assemblies can be ordered to fit your precise requirements. When ordering the Dale Series CX manifold valves with different valve functions, please see page 16 for ordering information.
Operator: External pilot, solenoid actuated. Applications: Pressure Decay, Bypass Fill and
Pressure isolation.
Dimensions – inches (mm)
Pilot Port
10-32 UNF
1.16
(29.5)
1.15
(29.2)
1
2.31 (58.7)
X1
0.83
(21.1)
2.85
(72.4)
2
2 2 2
Number Of Valves
X 1.46 (37.1)
Port Sizes Valve Model Number* Avg.
1 2 NC NO C
2/2 Solenoid Pilot Controlled
1/2 3/8 CX14NA37511W CX24NA37511W 3.7
1/2 1/2 CX14NA47511W CX24NA47511W 3.7
0.52
(13.2)
2.13
(54.1)
For BSPP threads, replace “N” in the model number with a “D”, e.g., CX14DA37501W. For 120 volts AC, 50/60 Hz, replace suffix “W” with “Z”, e.g., CP14NA37501Z.
Electrical connectors not included, see page 7 for ordering information.
STANDARD SPECIFICATIONS:
For Series CX Solenoid Pilot Controlled Valves.
Pilot Solenoid: DC power. Rated for continuous duty. Standard Voltages: 24 volts DC; 120 volts AC, 50/60 Hz. Power Consumption: Per Solenoid: 3 VA on AC; 2.5 watts on DC. Ambient/Media Temperature: 40° to 120°F (4° to 50°C). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 145 psig (10 bar).
Pilot Pressure: 30 to 145 psig (2 to 10 bar). Must be equal to
or greater than inlet pressure. For vacuum service models a pilot pressure of at least 30 psig (2 bar) is required. Override: Standard on 2/2 valves, 3/8” thru 1” bodies and 3/2 valves, 3/8” and 1/2” bodies. Non-Locking.
Port Threads: NPT standard, BSPP.
Note: For fluid applications, consult ROSS.
1.42
(36.1)
V
2.18
(55.4)
2.83
(71.9)
Ø0.20 Mounting
Through-Hole
3.83
(97.3)
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
www.rosscontrols.com 23
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