Ross Controls INTEGRATED FILTER-REGULATOR User Manual

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BANTAM Modular Integrated Filter/Regulator

Ports: 1/8 & 1/4

Flow to 24 scfm

Tube Fittings

FEATURES:

• Filter and regulator consolidated in a single assembly

• Modular assembly and mounting

• Threaded ports or quick-connect ttings for tubing up to 10 mm in diameter

• 5-micron rated polyethylene lter element

• High-strength polycarbonate plastic lter bowl; optional metal bowl

psi

bar

100

7.0

5.6

4.2

2.8

1.4

OUTLET PRESSURE

bar

psi

7.0

100

5.6

4.2

2.8

1.4

OUTLET PRESSURE

scfm

FLOW

l/s

Inlet Pressure: 91 psig (6.3 bar)

0 02

510152025

1 6 0

BAR

100 x kPa

psi

FLOW CHARTS

PISTON

DIAPHRAGM

4 6 8 12

• Internal automatic drain; optional manual drain

• Piston-type regulator diaphragm-type

• Self-relieving regulator; optional non-relieving

• Pressure gauge

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature:

Polycarbonate plastic bowl: 40° to 125°F (4° to 52°C). Metal bowl: 40° to 150°F (4° to 66°C).

Body, Dome and Knob: Acetal. Bowl: 2-ounce (60-ml) capacity polycarbonate plastic;

optional aluminum bowl.

Filter Drain: Internal automatic drain; optional manual drain. Filter Element: 5-micron rated polyethylene. Fluid Media: Compressed air. Inlet Pressure:

For automatic drain model: With polycarbonate plastic bowl: 15 to150 psig (1.0 to 10.3 bar). With metal bowl: 15 to 200 psig (1.0 to 13.8 bar). For manual drain model: With polycarbonate plastic bowl: 0 to 150 psig (0 to 10.3 bar). With metal bowl: 0 to 200 psig (0 to 13.8 bar).

Outlet Pressure: Adjustable up to 100 psig (6.9 bar). Pressure Gauge: 0 to 160 psig (0 to 11.0 bar);

1/8 NPT gauge ports front and rear.

Panel Mounting: 1-3/16 inch (30 mm) hole required. Seals: Nitrile. Threads: NPT standard, BSPP. For BSPP threads, add a

“C” preﬁx to the model number, e.g., C5D01C0110.

ISO Symbol

Filter/Regulator

Automatic Drain

Self-relieving

Port

DIMENSIONS inches (mm)

Weight †

Size A B* C Depth † lb (kg)

No Port 1.7 (43) 3.6 (92) 2.6 (67) 1.8 (45) 0.31 (0.15)

1/8, 1/4 3.0 (76) 3.6 (92) 2.6 (67) 1.8 (45) 0.53 (0.24)

Models below have quick-connect ﬁttings for tubing.

1/4 3.4 (86) 3.6 (92) 2.6 (67) 1.8 (45) 0.51 (0.23) 3/8 3.9 (99) 3.6 (92) 2.6 (67) 1.8 (45) 0.51 (0.23) 4 mm 3.4 (86) 3.6 (92) 2.6 (67) 1.8 (45) 0.51 (0.23) 6 mm 3.4 (86) 3.6 (92) 2.6 (67) 1.8 (45) 0.51 (0.23) 8 mm 3.1 (79) 3.6 (92) 2.6 (67) 1.8 (45) 0.51 (0.23)

10 mm 3.9 (99) 3.6 (92) 2.6 (67) 1.8 (45) 0.51 (0.23)

*Dimension with plastic ﬁlter bowl; with metal bowl is 3.8 (97). † Less gauge.

CONSOLIDATED FILTER & REGULATOR (piston type)

Automatic Drain Models Manual Drain Models

Port Plastic Metal Plastic Metal Size Bowl Bowl Bowl Bowl

THREADED (Piston Type) 1/8 5D01C0110 5D01C0210 5D01C0310 5D01C0410

1/4 5D02C0110 5D02C0210 5D02C0310 5D02C0410

FITTINGS FOR TUBING

1/4 5D03C0110 5D03C0210 5D03C0310 5D03C0410 3/8 5D04C0110 5D04C0210 5D04C0310 5D04C0410 4mm 5D05C0110 5D05C0210 5D05C0310 5D05C0410 6mm 5D06C0110 5D06C0210 5D06C0310 5D06C0410 8mm 5D07C0110 5D07C0210 5D07C0310 5D07C0410

10mm 5D08C0110 5D08C0210 5D08C0310 5D08C0410

FITTINGS FOR TUBING (Diaphragm Type)

1/4 5D03C0120 5D03C0220 5D03C0320 5D03C0420 3/8 5D04C0120 5D04C0220 5D04C0320 5D04C0420 4mm 5D05C0120 5D05C0220 5D05C0320 5D05C0420 6mm 5D06C0120 5D06C0220 5D06C0320 5D06C0420 8mm 5D07C0120 5D07C0220 5D07C0320 5D07C0420 10mm 5D08C0120 5D08C0220 5D08C0320 5D08C0420

REPLACEMENT FILTER ELEMENT KIT

Element Rating/Type Kit Number

0.5-µm polyethylene - Standard 933K77

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

FLOW CHARTS

MINIATURE Integrated Filter/Regulator

Ports: 1/8 & 1/4

Flow to 24 scfm

BAR

100 x kPa

psi

FEATURES:

• Filter and regulator consolidated in a single assembly

• Inline mounting

• 5-micron rated polyethylene lter element; optional sintered bronze elements

• High-strength polycarbonate plastic lter bowl; optional aluminum bowl

• Internal automatic drain; optional manual drain

• Piston-type regulator or diaphragm-type

• Self-relieving regulator; non-relieving optional

• Pressure gauge

• Regulator adjusting knob removable for tamper-resistance

16 0

ISO Symbol

Filter/Regulator

Automatic Drain

Self-relieving

bar

psi

7.0

100

5.6

4.2

2.8

1.4

OUTLET PRESSURE

bar

psi

7.0

100

5.6

4.2

2.8

1.4

OUTLET PRESSURE

scfm

FLOW

l/s

0 0 2

Inlet Pressure: 91 psig (6.3 bar)

DIAPHRAGM

510152025

4 6 8 12

PISTON

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature:

Polycarbonate plastic bowl: 40° to 125°F (4° to 52°C). Metal bowl: 40° to 150°F (4° to 66°C).

Body: Aluminum. Bowl: 2-ounce (60-ml) capacity polycarbonate plastic; optional

aluminum bowl.

Dome and Knob: Acetal. Filter Drain: Internal automatic drain; optional manual drain. Filter Element: 5-micron rated polyethylene. Fluid Media: Compressed air.

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

DIMENSIONS inches (mm)

Weight †

Bowl Ports A B C Depth † lb (kg)

Plastic 1/8, 1/4 1.6 (41) 3.6 (92) 2.6 (65) 1.6 (41) 0.53 (0.24) Metal 1/8, 1/4 1.6 (41) 4.3 (109) 2.6 (65) 1.6 (41) 0.53 (0.24)

† Less gauge.

Automatic Drain Models Manual Drain Models

Port Plastic Metal Plastic Metal Size Bowl Bowl Bowl Bowl

CONSOLIDATED FILTER & REGULATOR (piston type)

1/8 5321C1032 5322C1031 5321C1002 5322C1001 1/4 5321C2032 5322C2031 5321C2002 5322C2001

CONSOLIDATED FILTER & REGULATOR (diaphragm type)

1/8 5321C1042 5322C1041 5321C1022 5322C1021 1/4 5321C2042 5322C2041 5321C2022 5322C2021

REPLACEMENT FILTER ELEMENT KIT

Element Rating/Type Kit Number 5-µm polyethylene - Standard 933K77

Inlet Pressure:

Outlet Pressure: Adjustable up to 100 psig (6.9 bar). Pressure Gauge: 0 to 160 psig (0 to 11.0 bar);

1/8 NPT gauge ports front and rear.

Panel Mounting: 1-3/16 inch (30 mm) hole required. Seals: Nitrile. Threads: NPT standard, BSPP. For BSPP threads, add a “C”

preﬁx to the model number, e.g., C5321C1032.

www.rosscontrols.com 51

MID-SIZE Modular Integrated Filter/Regulator

FLOW CHARTS

Ports: 1/4, 3/8, 1/2

Flow to 105 scfm

120

160

BAR

100 x kPa

psi

bar

100

7.0

5.6

4.2

2.8

1.4

OUTLET PRESSURE

bar

psi

7.0

100

5.6

4.2

2.8

1.4

OUTLET PRESSURE

bar

psi

7.0

100

5.6

4.2

2.8

1.4

OUTLET PRESSURE

scfm

FLOW

l/s

010

0 0 5

Inlet Pressure: 91 psig (6.3 bar)

20 30 40 50 60 70 80 90 100 110

10 15 20 25 30 35 40 45 50

1/4 Ports

3/8 Ports

1/2 Ports

FEATURES:

• Filter and regulator consolidated in a single assembly

• Modular or inline mounting

• 5-micron rated polyethylene lter element

• High-strength polycarbonate plastic lter bowl with zinc shatterguard;

optional zinc bowl

• Internal automatic drain; optional manual drain

• Self-relieving piston-type regulator; non-relieving optional

• Pressure gauge

• Adjusting knob removable for tamper resistance

ISO Symbol

Filter/Regulator

Automatic Drain

Self-relieving

DIMENSIONS inches (mm) Weight †

Bowl A B* C** Depth † lb (kg)

Polycarbonate 2.7 (68) 4.6 (116) 3.3 (83) 2.4 (60) 1.44 (0.65) Metal 2.7 (68) 4.9 (123) 3.3 (83) 2.4 (60) 1.50 (0.68)

* Bowl removal clearance: add 3.1 (79). ** Dome removal clearance: add 0.63 (16).

† Less gauge.

CONSOLIDATED FILTER & REGULATOR

Automatic Drain Models Manual Drain Models

Port Plastic Metal Plastic Metal Size Bowl Bowl Bowl Bowl

1/4 5321B2052 5322B2051 5321B2062 5322B2061 3/8 5321B3052 5322B3051 5321B3062 5322B3061 1/2 5321B4052 5322B4051 5321B4062 5322B4061

REPLACEMENT FILTER ELEMENT KIT

Element Rating/Type Kit Number 5-µm polyethylene - Standard 936K77

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature:

Polycarbonate plastic bowl: 40° to 125°F (4° to 52°C). Metal Bowl: 40° to 175°F (4° to 79°C).

Body: Zinc. Bowl: 4-ounce (120-ml) capacity polycarbonate plastic with zinc

shatterguard; optional zinc bowl.

Dome and Knob: Acetal. Filter Drain: Internal automatic drain; optional manual drain. Filter Element: 5-micron rated polyethylene. Fluid Media: Compressed air.

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

Inlet Pressure:

Outlet Pressure: Adjustable up to 100 psig (6.9 bar). Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge

ports front and rear.

Panel Mounting: 1-9/16 inch (40 mm) hole required. Seals: Nitrile. Threads: NPT standard, BSPP, SAE. For BSPP threads, add a

“C” preﬁx to the model number, e.g., C5321B2052.

0 16

32 48 64

FLOW CHARTS

FULL-SIZE Integrated Filter/Regulator

Ports: 1/4, 3/8, 1/2, 3/4

Flow to 180 scfm

120

1 60

BAR

100 x kPa

psi

FEATURES:

• Filter and regulator consolidated in a single assembly

• Modular assembly and mounting

• 5-micron rated polyethylene lter element

• High-strength polycarbonate plastic lter bowl with steel shatterguard; optional

metal bowl with clear nylon sight glass

• Internal automatic drain; optional manual drain or external automatic drain

• Self-relieving diaphragm-type regulator; optional non-relieving

• Pressure adjustment locking key

• Pressure gauge

ISO Symbol

Filter/Regulator

Automatic Drain

Self-relieving

DIMENSIONS inches (mm) Weight †

Bowl A B * C ** Depth † lb (kg)

psi

bar

100

7.0

5.6

4.2

2.8

1.4

OUTLET PRESSURE

bar

psi

7.0

100

5.6

4.2

Inlet Pressure: 100 psig (6.9 bar)

1/4 Ports 3/8 Ports

1/2 Ports 3/4 Ports

Polycarbonate 3.5 (89) 5.8 (146) 5.8 (146) 3.5 (89) 2.50 (1.15) Metal 3.5 (89) 6.4 (163) 5.8 (146) 3.5 (89) 2.55 (1.17)

* Bowl removal clearance: add 3.1 (79). ** Dome removal clearance: add 0.63 (16). † Less gauge.

CONSOLIDATED FILTER & REGULATOR

Automatic Drain Models Manual Drain Models

Port Air Flow Plastic Metal Plastic Metal

Size scfm (l/s) Bowl Bowl Bowl Bowl

1/4 80 (38) 5321B2072 5322B2071 5321B2012 5322B2011 3/8 90 (42) 5321B3072 5322B3071 5321B3012 5322B3011 1/2 170 (80) 5321B4072 5322B4071 5321B4012 5322B4011 3/4 180 (85) 5321B5072 5322B5071 5321B5012 5322B5011

2.8

1.4

OUTLET PRESSURE

scfm

FLOW

STANDARD SPECIFICATIONS (for products on this page):

20 40 60 80 100 120 140 160 180 200

l/s

Ambient/Media Temperature:

Polycarbonate plastic bowl: 40° to 125°F (4° to 52°C). Metal Bowl: 40° to 175°F (4° to 79°C).

Body: Zinc. Bowl: 8-ounce (240-ml) capacity polycarbonate plastic with steel

shatterguard; optional zinc bowl with clear nylon sight glass.

Dome: Nylon. Filter Drain: Internal automatic drain; optional manual drain or

external automatic drain.

Filter Element: 5-micron rated polyethylene. Fluid Media: Compressed air.

REPLACEMENT FILTER ELEMENT KIT

Element Rating/Type Kit Number 5-µm polyethylene - Standard 939K77

Inlet Pressure:

Knob: Acetal. Outlet Pressure: Adjustable up to 125 psig (8.6 bar). Pressure Adjustment Locking Key: Removable. Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge

ports front and rear.

Panel Mounting: 2-1/16 inch (52 mm) hole required. Seals: Nitrile. Threads: NPT standard, BSPP, SAE. For BSPP threads, add a

“C” preﬁx to the model number, e.g., C5321B2072.

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

www.rosscontrols.com 53

MD4TM Modular Integrated Filter/Regulator

FLOW CHARTS

Ports: 3/8, 1/2, 3/4

Flow to 230 scfm

ISO Symbol

Filter/Regulator

1 2

160

200

BAR

100 x kPa

psi

• Polycarbonate plastic bowl with steel shatterguard; optional metal bowl with

sight glass

• Internal automatic drain; optional manual drain and other drain types

• Self-relieving diaphragm-type regulator; optional non-relieving

• Pressure adjustment locking key; tamper-resistant pressure setting

DIMENSIONS inches (mm) Weight †

Bowl A B * C ** Depth † lb (kg)

Polycarbonate 3.5 (88) 7.7 (195) 5.4 (137) 2.9 (73) 3.69 (1.68) Metal 3.5 (88) 7.6 (193) 5.4 (137) 2.9 (73) 3.69 (1.68)

* Bowl removal clearance: add 3.1 (79). ** Dome removal clearance: add 0.63 (16). † Less gauge.

MD4 53P B A B 5 B B –

BOWL SIZE

53P - 9 oz Polycarbonate Bowl 53M - 9 oz Metal Bowl

ELEMENT TYPE

A - 40 Micron B - 5 Micron (standard)

BOWL DRAIN

A - Auto Drain M - Manual Drain E - Electronic Drain - available in metal bowl drain version only H - Automatic External Drain - available in metal bowl version only

Automatic Drain

Self-relieving

FEATURES:

• Filter and regulator consolidated into a single

space-saving assembly

• Modular or inline mounting

• Pressure gauge included; two gauge ports

• Add on L-O-X

valve – optional

• 5-micron rated polyethylene lter element;

optional 40-micron element

HOW T O ORDER

PIPE SIZE

3 - 3/8 NPTF 4 - 1/2 NPTF 5 - 3/4 NPTF C - 3/8 BSPP

ADJUSTMENT RANGE

A - 0-175 psig (0-12.1 bar) B - 0-125 psig (0-8.6 bar),standard C - 0-50 psig (0-3.4 bar) D - 0-20 psig (0-1.4 bar)

D - 1/2 BSPP E - 3/4 BSPP F - 3/4-16 SAE G - 7/8-14 SAE

psi

bar

100

7.0

5.6

4.2

2.8

1.4

OUTLET PRESSURE

psi

bar

100

7.0

5.6

4.2

2.8

1.4

OUTLET PRESSURE

psi

bar

7.0

100

5.6

4.2

2.8

1.4

OUTLET PRESSURE

scfm

FLOW

l/s

020

0 010

Inlet Pressure: 100 psig (6.9 bar)

3/8 Ports

1/2 Ports

3/4 Ports

40 60 80 100 120 140 160 180 200 220

20 30 40 50 60 70 80 90 100

REPLACEMENT FILTER ELEMENT KITS

Element Rating/Type Kit Number 5-µm polyethy l e n e - Standard R-A115-106PE5 40-µm R-A115-106PE3

ADD ON L-O-X

1 - Outlet Side 2 - Inlet Side 3 - L-O-X® with EEZ-ON® on Outlet Side 4 - L-O-X® with EEZ-ON® on Inlet Side

- Blank for no L-O-X

GAUGE

A - No Gauge B - 0-200 psig (0-14 bar) C - 0-60 psig (0-4 bar) D - No Gauge with Panel Mount Nut E - 0-200 psig (0-14 bar) Gauge with Panel Mount Nut F - 0-60 psig (0-4 bar) Gauge with Panel Mount Nut

240

110

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature:

Polycarbonate plastic bowl: 40° to 125°F (4° to 52°C). Metal bowl: 40° to 175°F (4° to 79°C).

Body: Zinc. Bonnet: Nylon; aluminum with optional 0 to 175 psig (0 to 12.1 bar)

spring. Bowl: 9-ounce (270-ml) polycarbonate plastic with steel shatterguard; optional aluminum bowl with clear nylon sight glass. Bowl Drain: Internal automatic drain; optional manual drain and other drain types.

Fluid Media: Compressed air. Filter Element: 5-micron rated polyethylene; optional 40-micron.

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

Inlet Pressure:

Outlet Pressure: Adjustable up to 125 psig (8.6 bar); optional adjusting springs.

Pressure Adjustment Locking Key: Removable. Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge

ports front and rear.

Panel Mounting: 2.05-inch (52.1-mm) hole required. Seals: Nitrile. Valve: Brass. Cap Color: Black. Threads: NPT, BSPP, SAE.

Ross Controls INTEGRATED FILTER-REGULATOR User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual