Ross Controls GENERAL PURPOSE REGULATORS User Manual

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FLOW CHARTS

BANTAM Modular General Purpose Regulators

Ports: 1/8, 1/4, 3/8

Flow to 23 scfm

160

BAR

100 x kPa

psi

ISO Symbol

Regulator

Self-Relieving Non-Relieving

FEATURES:

• Modular assembly and mounting

• Threaded ports or quick-connect ttings for tubing up to 10 mm in diameter

• Piston-type or diaphragm-type

• Self-relieving; optional non-relieving

• Pressure gauge

• NPTF port threads; optional BSPP threads or ttings for tubing up to 10 mm

• Adjusting knob is removable for tamper resistance

Port

Size A B C Depth † lb (kg)

DIMENSIONS inches (mm)

Weight †

No Port 1.7 (43) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09) 1/8, 1/4 3.0 (76) 2.6 (67) 0.5 (13) 1.8 (45) 0.43 (0.19) Models below have quick-connect ﬁttings for tubing.

1/4 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09) 3/8 3.9 (99) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09) 4 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18) 6 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18) 8 mm 3.1 (79) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)

10 mm 3.9 (99) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)

† Less gauge.

Inlet Pressure 100 psig (6.9 bar)

psig

bar

100

4 3

OUTLET PRESSURE

0510 15 20 25 30

scfm

FLOW

l/s

0 246810 12 14

Piston

Diaphragm

Regulated Piston T ype Models Diaphragm T ype Models

Port Pressure* Pipe Tube Pipe Tube

Size psig (bar) Ports Fittings Ports Fittings

1/8 0-100 (0-6.9) 5B01C0010 — 5B01C0020 — 1/4 0-100 (0-6.9) 5B02C0010 5B03C0010 5B02C0020 5B03C0020 3/8 0-100 (0-6.9) — 5B04C0010 — 5B04C0020 4mm 0-100 (0-6.9) — 5B05C0010 — 5B05C0020 6mm 0-100 (0-6.9) — 5B06C0010 — 5B06C0020 8mm 0-100 (0-6.9) — 5B07C0010 — 5B07C0020 10mm 0-100 (0-6.9) — 5B08C0010 — 5B08C0020

*For other regulated pressure ranges, change the next to last digit in the model number as indicated below: 0-50 psig (0-3.4 bar): Piston type: Change 1 to 3 Diaphragm type: Change 2 to 4 0-125 psig (0-8.6 bar): Piston type: Change 1 to 5 Diaphragm type: Change 2 to 6

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 125°F (4° to 52°C). Body: Acetal. Dome and Knob: Acetal Fluid Media: Compressed air. Inlet Pressure: 150 psig (10.3 bar) maximum.

Pressure Gauge: 0 to 160 psig (0 to 11 bar); 1/8 gauge ports

front and rear.

Panel Mounting: 1-3/16 inch (30 mm) hole required. Seals: Nitrile. Threads: NPT standard, BSPP. For BSPP threads, add a “C”

preﬁx to the model number, e.g., C5B01C0010.

Outlet Pressure: Adjustable up to 100 psig (6.9 bar).

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

www.rosscontrols.com 33

MINIATURE Regulators & Relief Valves

ENERAL RE

ULATOR

68 10

12 14

FLOW CHARTS

PRECISION REGULATOR

120

Ports: 1/8 & 1/4

Flow to 40 scfm

FEATURES:

Inline mounting

•

• Piston-type or diaphragm-type

• Self-relieving; optional non-relieving

• Pressure gauge

• Adjusting knobs are removable making

the regulators tamper-resistant

Inlet Pressure 100 psig (6.9 bar)

psi g

bar

7 6 5 4 3 2 1

scf m

FLOW

psi g

bar

3. 5 3

2. 5 2

1. 5 1

0. 5

scf m

FLOW

25 20

15 10

RELIEF FLOW l/s

RELIEF VALVE

INLET PRESSURE

RELIEF FLOW scfm

5 0

psi g

bar

100

80 60 40 20

OUTLET PRESSURE

05 10 15 20 25 30

l/s

Inlet Pressure 91 psig (6.3 bar)

50 40 30 20 10

OUTLET PRESSURE

0123456

l/s

0 0. 41 .2 2.0 2.8

50 40 30 20 10

01 02 03 04 05 06 0 0

Piston

Diaphragm

1 2 3 4

1 6

BAR

100 x kPa

psi

General Purpose

Regulator

120

160

200

BAR

100 x kPa

psi

Precision Regulator

70 80 90 100 11 0

5 6 7 8

ISO Symbol

Regulator

Self-Relieving Non-Relieving

Port DIMENSIONS inches (mm) Weight †

Size A B C Depth † lb (kg)

1/8 1.6 (41) 2.6 (65) 0.4 (10) 1.6 (41) 0.24 (0.11) 1/4 1.8 (44) 3.4 (86) 0.4 (10) 1.8 (44) 0.38 (0.16)

† Less gauge.

Regulated

Port Flow Rating** Pressure Piston Diaphragm Size Service scfm (l/s) psig (bar) Type Models Type Models

1/8 General 20 (9.4) 0-50 (0-3.4) 5212C1004 5212C1005 General 20 (9.4) 0-100 (0-6.9) 5211C1004 5211C1005 General 20 (9.4) 0-125 (0-8.6) 5213C1004 5213C1005

Precision* 4 (1.9) 0-50 (0-3.4)* — 5212C1006 Relief 40 (18.9) 1-140 (0.07-9.6) — 5210B1001

Relief 40 (18.9) 1-15 (0.07-1.0) — 5210B1002

Relief 40 (18.9) 1-30 (0.07-2.1) — 5210B1003 Relief 40 (18.9) 1-50 (0.07-3.4) — 5210B1004

1/4 General 20 (9.4) 0-50 (0.07-3.4) 5212C2004 5212C2005

General 20 (9.4) 0-100 (0.07-6.9) 5211C2004 5211C2005 General 20 (9.4) 0-125 (0.07-8.6) 5213C2004 5213C2005

Precision* 4 (1.9) 0-50 (0.07-3.4)* — 5212C2006 Relief 40 (18.9) 1-140 (0.07-9.6) — 5210B2001

Relief 40 (18.9) 1-15 (0.07-1.0) — 5210B2002 Relief 40 (18.9) 1-30 (0.07-2.1) — 5210B2003 Relief 40 (18.9) 1-50 (0.07-3.4) — 5210B2004

** For comparison with ﬁlters and lubricators. * For 0-5 psig (0-0.34 bar), 0-10 psig (0-0.7 bar), 0-20 psig (0-1.4 bar), and 0-60 psig (0-4.1 bar) ranges, consult ROSS.

Precision Regulators have a small valve seat and a large diaphragm area, a combination that allows greater precision, sensitivity, adjustment resolution, and less variation in regulated pressure.

Relief Valves ha ve maximum relief ﬂo ws of 10 to 20 scfm (4.7 to 9.4 l/s). For models with increased sensitivity at lower pressure, consult ROSS.

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 125°F (4° to 52°C).

Body: Aluminum. Dome and Knob: Acetal. Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum. Outlet Pressure: Adjustable up to 100 psig (6.9 bar).

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

Pressure Gauge: 0 to 160 psig (0 to 11 bar); 1/8 NPT gauge

ports front and rear.

Panel Mounting: 1-3/16 inch (30 mm) hole required. Seals: Nitrile. Threads: NPT standard, BSPP. For BSPP threads, add a “C”

preﬁx to the model number, e.g., C5212C1004.

FLOW CHART

Ports: 1/4, 3/8, 1/2

Flow to 100 scfm

120

160

BAR

100 x kPa

psi

MID-SIZE Regulators

FEATURES:

• Modular or inline mounting

• Piston-type design

• Self-relieving; optional non-relieving

• Pressure gauge

• Adjustment knob is removable for tamper-resistance

Reverse-Flow Regulators are also available. They provide regulated in-to-out pressure control, plus quick exhausting from out-to-in.

Used for downstream pressure regulation of weld guns and other applications requiring quick exhausting through the regulator.

Available with adjustment knob or T-handle.

ISO Symbol

Regulator

Self-Relieving Non-Relieving

Inlet Pressure 100 psig (6.9 bar)

psig

bar

7 6

1/43/8 1/2

100

4 3

OUTLET PRESSURE

scfm

FLOW

020406080 100 120

l/s

0 8162432404856

DIMENSIONS inches (mm)

Weight †

A B C Depth † lb (kg)

2.7 (68) 3.3 (83) 1.3 (33) 2.1 (52) 1.0 (0.46)

† Less gauge.

REGULATORS — General Purpose

Port Flow Rating* 0-50 psig 0-100 psig 0-150 psig

Size scfm (l/s) (0-3.4 bar) (0-6.9 bar) (0-10.3 bar)

1/4 45 (21.2) 5212B2015 5211B2015 5213B2015 3/8 65 (30.7) 5212B3015 5211B3015 5213B3015 1/2 75 (35.4) 5212B4015 5211B4015 5213B4015

* For comparison with ﬁlters and lubricators.

REGULATORS — Reverse Flow Regulated Pressure Range 0-100 psig (0-6.9 bar)

Port Flow Rating* Knob T-Handle

Size scfm (l/s) Adjustment Adjustment 1/4 65 (30.7) 5X00B2035 5X00B2039 3/8 65 (30.7) 5X00B3024 5X00B3021 1/2 75 (35.4) 5X00B4023 5X00B4041

* For comparison with ﬁlters and lubricators.

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 125°F (4° to 52°C). Body: Zinc. Cap: Nylon. Dome and Knob: Acetal. Fluid Media: Compressed air. Inlet Pressure: 250 psig (17.2 bar) maximum.

Outlet Pressure: Adjustable up to 100 psig (6.9 bar). Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports

front and rear.

Panel Mounting: 1-9/16 inch (40 mm) hole required. Seals: Nitrile. Threads: NPT standard, BSPP. For BSPP threads, add a “C”

preﬁx to the model number, e.g., C5212B2015.

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

www.rosscontrols.com 35

FULL-SIZE Regulators

FLOW CHARTS

psi g

1/4, 3/ 81 /2

bar

PRECISION

psi g

l/s

0 1 0 20 30 40 50 60

REMOTE PILOTED

Ports: 1/4, 3/8, 1/2, 3/4

Flow to 155 scfm

Type A B* C** Depth † lb (kg)

Gen. Purp.Reg. 3.5 (89) 5.8 (146) 1.3 (33) 2.8 (71) 2.06 (0.92)

FEATURES:

• Modular or inline mounting

• Diaphragm-type design

• Self-relieving; optional non-relieving

• Pressure gauge

Precision Reg. 3.5 (89) 4.2 (106) 1.3 (33) 2.8 (71) 2.06 (0.92) Rem. Pilot Reg. 3.5 (89) 2.4 (62) 1.3 (33) 2.8 (71) 2.06 (0.92)

* Dome removal clearance: add 0.63 (16). ** Cap removal clearance: add 0.5 (13). † Less gauge.

• Pressure adjustment locking key

• Reverse ow optional

Precision internal Pilot Regulators provide improv ed torque control for pneumatic tools; diaphragm type. Pressure settings held within 3 psig (0.2 bar).

Remote Pilot Regulators use any small regulator to provide remote adjustment and to ensure accurate pressure control. Diaphragm type .

Reverse-Flow Regulators provide regulated in-to-out pressure control, plus quick exhausting from out-to-in. Used for applications, such as weld guns, requiring quick exhausting through the regulator.

0 8

160

200

BAR

100 x kPa

ISO Symbol

Regulator

Self-Relieving Non-Relieving

psi

bar

5.6

4.2

2.8

1.4

OUTLET PRESSURE

psi

bar

100

7.0

5.6

4.2

2.8

1.4

OUTLET PRESSURE

bar

psi

7.0

100

5.6

4.2

2.8

1.4

OUTLET PRESSURE

scfm

FLOW

Inlet Pressure: 91 psig (6.3 bar)

20 00

Inlet Pressure: 100 psig (6.9 bar)

20 00

1/4 Ports

3/8 Ports

20 00

20 40 60 80 100 120 140 160 180 200

l/s

0 16

32 48 64

1/2 Ports 3/4 Ports

General

Purpose

Regulator

Precision

Internal

Pilot

Regulator

Remote

Pilot

Regulator

7 6 5 4 3 2 1 0

INTERNALLY PILOTED

FLOW

psi

120

160

BAR

100 x kPa

psi

120

160

200

BAR

100 x kPa

psi

100

80 60 40 20

OUTLET PRESSURE

scf m

020406080 100 120 140 160 0 15 30 45 60 75

l/s

DIMENSIONS inches (mm)

Weight †

REGULATORS — General Purpose

Port Flow Rating* 0-50 psig 0-125 psig 0-175 psig

Size scfm (l/s) (0-3.4 bar) (0-8.6 bar) (0-12.1 bar)

1/4 70 (33.0) 5212B2017 5211B2017 5213B2017 3/8 80 (37.7) 5212B3017 5211B3017 5213B3017 1/2 145 (68.4) 5212B4017 5211B4017 5213B4017 3/4 155 (73.1) 5212B5027 5211B5027 5213B5027

REGULATORS — Precision Internal Pilot

Port Flow Rating* 15-200 psig 15-250 psig

Size scfm (l/s) (1.0-13.8 bar) (1.0-17.2 bar)

1/4 75 (35.4) 5213C2018 5214C2018 3/8 75 (35.4) 5213C3018 5214C3018 1/2 130 (61.3) 5213C4018 5214C4018 3/4 155 (73.1) 5213C5018 5214C5018

REGULATORS — Remote Pilot and Reverse-Flow

Flow Remote Pilot Reverse Flow Port Rating*

Size scfm (l/s) (0-13.8 bar) Knob T-Handle

1/4 50 (23.6) 5211C2007 – – 1/4 50 (23.6) – 5X00B2010 – 3/8 105 (49.6) 5211C3007 – – 3/8 105 (49.6) – 5X00B3004 5X00B3012 1/2 130 (61.3) 5211C4007 – – 1/2 130 (61.3) – 5X00B4004 5X00B4047 3/4 155 (73.1) 5211C5007 – – 3/4 155 (73.1) – 5X00B5034 5X00B5044

*For comparison with ﬁlters and lubricators.

3/ 4

0-200 psig

bar

120

100

7 6 5 4 3 2 1

OUTLET PRESSURE

scfm

FLOW

0-125 psig (0-8.6 bar)

1/ 43 /8 1/ 2

80 60 40 20

02 04 06 08 0 100 120 140

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature:

General Purpose and Remote Pilot: 40° to 175°F (4° to 79°C). Precision Internal Pilot: 40° to 125°F (4° to 52°C).

Body: Zinc. Dome: Nylon; aluminum with optional 0 to 175 psig (0 to 12.1 bar)

spring.

Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum.

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

Knob: Acetal. Outlet Pressure: Adjustable up to 125 psig (8.6 bar). Pressure Adjustment Locking Key: Removable. Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports

front and rear.

Panel Mounting: 2-1/16 inch (52 mm) hole required. Seals: Nitrile. Valve: Brass. Valve Cap: Nylon. Threads: NPT standard, BSPP . For BSPP threads , add a “C” preﬁx

to the model number, e.g., C5212B2017.

FLOW CHARTS

MD4TM Modular General Purpose Regulators

Ports: 3/8, 1/2, 3/4

Flow to 220 scfm

120

6 0

200

BAR

100 x kPa

psi

FEATURES:

• Modular or inline mounting; modular mounting allows regulators to be

positioned at increments of 45° for ease in adjustment

• Self-relieving diaphragm design, with large diaphragm sensing ratio

• Non-relieving - optional

• Pressure adjustment locking key; tamper-resistant pressure setting

• Reverse ow - optional

ISO Symbol

Regulator

Self-Relieving Non-Relieving

psi

bar

100

7.0

5.6

4.2

2.8

1.4

OUTLET PRESSURE

bar

psi

7.0

100

5.6

4.2

2.8

1.4

OUTLET PRESSURE

psi

bar

100

7.0

5.6

4.2

2.8

1.4

OUTLET PRESSURE

scfm

FLOW

l/s

Inlet Pressure: 100 psig (6.9 bar)

020

40 60 80 100 120 140 160 180 200 220

0 10

20 30 40 50 60 70 80 90 100

3/8 Ports

1/2 Ports

3/4 Ports

DIMENSIONS inches (mm)

A B* C** Depth † lb (kg)

3.5 (87) 5.6 (142) 1.6 (40) 2.9 (73) 2.56 (1.16)

* Dome removal clearance: add 0.625 (16). ** Cap removal clearance: add 0.50 (13). † Less gauge.

HOW T O ORDER

MD4 52K B S B 5 2 B

ADJUSTMENT TYPE

52K - Knob (standard) 52T - Tee Handle

ADJUSTMENT RANGE

A - 0-175 psig (0-12.1 bar) B - 0-125 psig (0-8.6 bar) standard C - 0-50 psig (0-3.4 bar) D - 0-20 psig (0-1.4 bar)

PIPE SIZE

3 - 3/8 NPTF 4 - 1/2 NPTF 5 - 3/4 NPTF C - 3/8 BSPP D - 1/2 BSPP E - 3/4 BSPP F - 3/4-16 SAE G - 7/8-14 SAE

GAUGE

A - No Gauge B - 0-200 psig (0-14 bar) C - 0-60 psig (0-4 bar) D - No Gauge with Panel Mount Nut E - 0-200 psig (0-14 bar) Gauge with Panel Mount Nut F - 0-60 psig (0-4 bar) Gauge with Panel Mount Nut

COLOR

G - Gray

110

240

FLOW OPTIONS

R - Reverse Flow S - Standard (standard)

Y - Yellow R - Red B - Blue 2 - Gold (standard)

Weight †

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 175°F (4° to 79°C).

Body: Zinc. Dome: Nylon; aluminum with optional 0 to 175 psig (0 to 12.1 bar)

spring.

Cap Color: Gold standard; optional gray, yellow, red, blue. Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum. Knob: Acetal.

Pressure Adjustment Locking Key: Removable. Pressure Gauge: 0 to 200 psig (0 to 14 bar);

1/4 NPT gauge ports front and rear.

Panel Mounting: 2-1/16 inch (52 mm) hole required. Seals: Nitrile. Self-relieving: Non-relieving optional, consult ROSS. Valve: Brass. Valve Cap: Nylon. Threads: NPT standard, BSPP, SAE.

Outlet Pressure: Adjustable up to 125 psig (8.6 bar); optional

adjusting springs.

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

www.rosscontrols.com 37

HIGH-CAPACITY Regulators

FLOW CHARTS

Ports: 3/4, 1, 1¼, 1½

Flow to 800 scfm

FEATURES:

• Inline mounting

• Piston-type design

• Self-relieving; optional non-relieving

• Pressure gauge

• Pressure adjustment locking key

Reverse-ﬂow regulators provide regulated in-to-out pressure control, plus

120

160

BAR

100 x kPa

psi

Self-Relieving Non-Relieving

Port

DIMENSIONS inches (mm)

Size A B * C ** Depth † lb (kg)

3/4, 1 4.4 (111) 6.1 (154) 2.4 (62) 2.8 (71) 2.19 (0.99) 1¼, 1½ 4.9 (124) 6.4 (162) 2.1 (54) 2.8 (71) 2.50 (1.14)

* Dome removal clearance: add 0.63 (16). ** Cap removal clearance: add 0.65 ((16.5). † Less gauge.

REGULATORS – General Purpose; Piston Type

Regulated Pressure Range

Port 0–100 psig 0–50 psig Size (0–6.9 bar) (0–3.4 bar)

3/4 5211D5017 5212D5017

1 5211D6017 5212D6017 1¼ 5211C7017 5212C7017 1½ 5211C8017 5212C8017

REGULATORS – Reverse Flow; Piston Type; 0–100 psig (0-6.9 bar) Knob T-Handle

3/4 5X00B5049 5X00B5050 1 5X00D6003 5X00B6038 1¼ 5X00C7003 5X00B7016 1½ 5X00C8001 5X00B8024

quick exhausting from out-to-in. Used for applications, such as weld guns, requiring quick exhausting through the regulator. Piston type design.

ISO Symbol

Regulator

Weight †

bar

psig

Inlet Pressure: 91 psig (6.3 bar)

4 3

OUTLET PRESSURE

psig

bar

4 3

OUTLET PRESSURE

scfm

FLOW

bar

5 4 3 2 1

bar

5 4 3 2 1

FLOW

0 100 200 300 400 500 600 700

l/s

0 50 100 150 200 250 300

psig

80 60 40 20

OUTLET PRESSURE

psig

80 60 40 20

OUTLET PRESSURE

scfm

0 100 200 300 400 500 600 700 800

l/s

0 50 100 150 200 250 300 350

Inlet Pressure: 91 psig (6.3 bar)

3/4 Ports

1 Ports

1-1/4 Ports

1-1/2 Ports

900

400

STANDARD SPECIFICATIONS (for products on this page): Ambient/Media Temperature: 40° to 175°F (4° to 79°C).

Body: Aluminum. Dome: Nylon; aluminum with optional 0 to 150 psig (0 to 10.3 bar)

spring.

Fluid Media: Compressed air. Inlet Pressure: 300 psig (20.7 bar) maximum. Knob: Acetal Outlet Pressure: Adjustable up to 100 psig (6.9 bar).

Pressure Adjustment Locking Key: Removable. Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports

front and rear.

Panel Mounting: 2-1/16 inch (52 mm) hole required. Seals: Nitrile. Valve: Brass. Valve Cap: Nylon. Threads: NPT standard, BSPP . For BSPP threads , add a “C” preﬁx

to the model number, e.g., C5211D5017.

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

Ross Controls GENERAL PURPOSE REGULATORS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual