Ross Controls EXPLOSION-PROOF VALVES SERIES 27 User Manual

Explosion-Proof
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New Product
Information
Solenoid Pilot Controlled
2/2 Valves
Normally Closed (NC) Normally Open (NO)
3/2 Valves
Normally Closed (NC)
12
4/2 Valves
Normally Open (NO)
Solenoid Pilot Poppet Valves
for Line Mounting
2/2, 3/2 & 4/2
Normally Closed & Normally Open
Series 27
STANDARD SPECIFICATIONS:
Solenoids: AC or DC power. Standard Voltages: 24 volts DC. Power Consumption: 4.6 watts. Ambient Temperature: 40° to 120°F (4° to 50°C). Media Temperature: 40° to 175°F (4° to 80°C). Solenoid Temperature: -4° to 140°F (-20° to 60°C). Flow Media: Filtered air. Inlet Pressure:
1/4 to 1½ Port Sizes: 15 to 150 psig (1 to 10 bar); 1½ to 2½ Port Sizes: 30 to 150 psig (2 to 10 bar).
Threads: NPT, BSPP port threads.
CSA APPROVED, for use in the following hazardous locations:
CLASS I, Zone 1 CLASS I, Div. 1, Group A, B, C and D CLASS I, Div. 2, Group A, B, C and D CLASS II, Group E, F and G CLASS III Ex m II, T4
GENERAL:
Explosion-proof solenoid pilot controlled valves are ideal for applications in a wide range of industries and environments where safety from electrical ignition of flammable gases, vapors, flammable liquids, combustible dust, or easily ignitable fibers is a concern.
FEATURES:
• Solenoidpilotcontrolled
• Poppet construction for near zero leakage & high dirt tolerance
• Self-cleaning
• Wear compensating
• Repeatability throughout the life of the valve
External pilot supply option available, consult ROSS.
Explosion-Proof solenoid pilot valves for use
in High Temperature and Low Temperature Service
also available, consult ROSS.
For additional information consult your ROSS distributor or call ROSS Technical Services
in the U.S.A. at 1-888-TEK-ROSS (835-7677).
www.rosscontrols.com
2/2 Valves
Single Solenoid Pilot Controlled
B
3/2 Valves
B
Port Valve Model Number* Avg. CV Dimensions inches (mm)
Size NC NO NC NO A B C lb (kg)
Weight
1/4 2771B2002 2772B2002 2.3 2.3 3.6 (91) 3.2 (79) 9.0 (229) 3.0 (1.4)
3/8 2771B3002 2772B3002 3.8 3.3 3.6 (91) 3.2 (79) 9.0 (229) 3.0 (1.4)
C
1/2 2771B4012 2772B4012 4.0 3.5 3.6 (91) 3.2 (79) 9.0 (229) 3.0 (1.4) 1/2 2771B4002 2772B4002 7.7 6.5 4.6 (116) 3.2 (79) 9.0 (229) 3.6 (1.6)
3/4 2771B5002 2772B5002 9.0 7.3 4.6 (116) 3.2 (79) 9.0 (229) 3.6 (1.6) 1 2771B6012 2772B6012 9.0 7.9 4.6 (116) 3.2 (79) 9.0 (229) 3.6 (1.6)
1 2771B6002 2772B6002 24 21 6.7 (169) 4.1 (104) 12.0 (305) 7.5 (3.4) 1¼ 2771B7002 2772B7002 29 20 6.7 (169) 4.1 (104) 12.0 (305) 7.5 (3.4) 1½ 2771B8012 2772B8012 29 21 6.7 (169) 4.1 (104) 12.0 (305) 7.5 (3.4)
A
1½ 2771B8002 2772B8002 49 49 8.7 (219) 5.2 (131) 13.0 (330) 16.0 (7.3) 2 2771B9002 2772B9002 57 57 8.7 (219) 5.2 (131) 13.0 (330) 16.0 (7.3) 2½ 2771B9012 2772B9012 64 72 8.7 (219) 5.2 (131) 13.0 (330) 16.0 (7.3)
* NPT pressure port threads, for BSPP threads add a “D” prefix to the model number e.g., D2771B2002.
Port Sizes Valve Model Number Avg. CV Dimensions inches (mm)
Weight
In-Out Exh. NC NO NC NO A B C lb (kg) 1/4 1/2 2773B2002 2774B2002 2.8 2.5 3.6 (91) 3.2 (79) 9.0 (229) 2.5 (1.2)
3/8 1/2 2773B3002 2774B3002 4.0 3.0 3.6 (91) 3.2 (79) 9.0 (229) 2.5 (1.2) 1/2 1/2 2773B4012 2774B4012 3.8 3.0 3.6 (91) 3.2 (79) 9.0 (229) 2.5 (1.2)
1/2 1 2773B4002 2774B4002 7.8 7.2 4.6 (116) 3.6 (92) 9.0 (229) 3.3 (1.5) 3/4 1 2773B5002 2774B5002 9.4 7.2 4.6 (116) 3.6 (92) 9.0 (229) 3.3 (1.5)
C
1 1 2773B6012 2774B6012 10 7.2 4.6 (116) 3.6 (92) 9.0 (229) 3.3 (1.5) 1 1½ 2773B6002 2774B6002 29 21 6.7 (169) 4.9 (123) 12.0 (305) 7.0 (3.2)
1¼ 1½ 2773B7002 2774B7002 31 22 6.7 (169) 4.9 (123) 12.0 (305) 7.0 (3.2) 1½ 1½ 2773B8012 2774B8012 31 21 6.7 (169) 4.9 (123) 12.0 (305) 7.0 (3.2)
1½ 2½ 2773B8002 2774B8002 69 58 8.7 (219) 6.4 (161) 13.0 (330) 16.5 (7.4)
A
2 2½ 2773B9002 2774B9002 70 60 8.7 (219) 6.4 (161) 13.0 (330) 16.5 (7.4) 2½ 2½ 2773B9012 2774B9012 71 55 8.7 (219) 6.4 (161) 13.0 (330) 16.5 (7.4)
* NPT pressure port threads, for BSPP threads add a “D” prefix to the model number e.g., D2773B2002.
4/2 Valves
Port Sizes Valve Model Avg. Dimensions inches (mm) Weight In-Out Exh. Number C
1/4 1/2 2776B2002 2.5 4.0 (100) 3.9 (97) 8.0 (203) 1.9 (0.9) 3/8 1/2 2776B3002 3.6 4.0 (100) 3.9 (97) 8.0 (203) 1.9 (0.9) 1/2 1/2 2776B4002 3.7 4.0 (100) 3.9 (97) 8.0 (203) 1.9 (0.9)
C
1/2 1 2776B4002 6.9 4.7 (118) 5.3 (135) 10.0 (254) 4.2 (1.9) 3/4 1 2776B5002 8.2 4.7 (118) 5.3 (135) 10.0 (254) 4.2 (1.9) 1 1 2776B6012 8.9 4.7 (118) 5.3 (135) 10.0 (254) 4.2 (1.9)
B
1 1½ 2776B6002 23 6.5 (166) 8.3 (211) 1¼ 1½ 2776B7002 24 6.5 (166) 8.3 (211)
A
1½ 1½ 2776B8012 25 6.5 (166) 8.3 (211)
* NPT pressure port threads, for BSPP threads add a “D” prefix to the model number e.g., D2771B2002.
2 ROSS CONTROLS
V
A B C lb (kg)
12.0 (305)
12.0 (305)
12.0 (305)
®
11.0 (5.0)
11.0 (5.0)
11.0 (5.0)
Technical Drawings Specifications
2/2 Solenoid Pilot Controlled Models
Port Sizes 1/4 to 1 OT (Overtap)
B
2X O 0.34 (8.0)
B
Port 1(inlet)
[Port 2 (outlet
on opposite site]
A
C
A
Port Sizes 1 to 2½
2X O 0.53 (13)
Port 1(inlet)
[Port 2 (outlet
on opposite site]
C
3/2 Solenoid Pilot Controlled Models
Port Sizes 1/4 to 1 OT (Overtap)
Port Sizes 1 to 2½
Port 3
(exhaust)
Port 3
(exhaust)
B
A
2X O 0.34 (8.0)
Port 1(inlet)
[Port 2 (outlet
on opposite site]
C
B
A
2X O 0.53 (13)
Port 1(inlet)
[Port 2 (outlet
on opposite site]
C
4/2 Solenoid Pilot Controlled Model
Port Sizes 1/4 to 1 OT (Overtap)
Port 2 (outlet)
Port 3 (exhaust)
2X O 0.34 (8.0)
B
B
Port Sizes 1 to 2½
Port 3
(exhaust)
2X O 0.34 (8.0)
Port 2 (outlet)
Port 4 (outlet)
Port 1 (inlet)
A
C
A
Port 4
(outlet)
Port 1
(inlet)
C
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Conversion Kit
ROSS Controls standard poppet solenoid pilot controlled valves for line mounting can be easily field-converted into an explosion-proof solenoid pilot poppet valve.
Listed on the right are the conversion kit part numbers to replace the obsolete ROSS explosion proof pilot, or to convert a standard in-line valve to an explosion-proof valve.
Applicable Requirements
C22.2 No. 0-10 - General Requirements - Canadian Electrical Code, Part II CSA C22.2 No. 25-1966 - Enclosures for use in Class II Groups E, F and G Hazardous Locations CSA C22.2 No. 142-M1987 - Process Control Equipment C22.2 No. 213-M1987 - Non-Incendive Electrical Equipment for Use in Class I, Division 2 Hazardous Locations CAN/CSA E79-0-95 - Electrical apparatus for explosive atmospheres, Part 0: General requirements CAN/CSA E79-18-95 - Electrical apparatus for explosive atmospheres, Part 18: Encapsulation "m"
Part Number
1/4" - 1" OT (Overtap) 2370K77W
1" - 2½" 2371K77W
Referenced Standards
All standards are subject to revision. Parties are encouraged to investigate and apply the most recent editions of the standards indicated below.
Various Safety-related Standards that Apply to Air Systems:
ANSI/ASSE Z244.1-2003 (R2008) – Lockout/Tagout Control of Hazardous Energy
OSHA 29 CFR 1910.147, ANSI B11.0-2010, RIA 15.06, ISO13849 – Machine Safeguarding
ANSI/PMMI B155.1-2010 – Safety Requirements for Packaging Machinery
ANSI B11.1 – Safety Requirements for Mechanical Power Presses
ANSI B11.2 – Safety Requirements for Hydraulic Power Presses
ANSI B11.3 – Safety Requirements for Power Press Brakes
ANSI B11.19-2010 – Performance Requirements for Safeguarding (Stop Time)
ANSI B11.TR6-2010 – Safety Control Systems for Machine Tools
OSHA 29 CFR 1910.211-219 – Safeguarding Mechanical Power Presses
®
ROSS UK Ltd.
United Kingdom
Fax: 44-121-559-5309
sales@rossuk.co.uk
WARRANTY and CAUTIONS
Standard ROSS warranty and cautions apply, available upon request or at
www.rosscontrols.com
ROSS CONTROLS® INDIA Pvt. Ltd.
India
Fax: 91-44-2625-8730
rossindia@airtelbroadband.in
ROSS SOUTH AMERICA Ltda.
Brazil
Fax: 55-11-4335-3888
vendas@ross-sulamerica.com.br
DIMAFLUID s.a.s.
France
Fax: 33-01-4945-6530
dimafluid@dimafluid.com
ROSS CONTROLS (CHINA) Ltd.
China
Fax: 86-21-6915-7960
alvinzhurong@vip.163.com
ROSS EUROPA GmbH
Germany
Fax: 49-6103-74694
info@rosseuropa.com
ROSS CONTROLS
Customer Svs. 1-800-GET-ROSS Technical Svs. 1-888-TEK-ROSS
ROSS ASIA® K.K.
Fax: 81-427-78-7256
custsvc@rossasia.co.jp
U.S.A.
www.rosscontrols.com
Japan
Printed in the U.S.A. – Rev. 10/12 © 2012 ROSS CONTROLS®. All Rights Reserved. Form NPS035
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