Ross Controls 5599 II User Manual

Page 1
234
Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65
5/2 Valves – Single Solenoid Pilot Controlled, Spring Return
ISO Port Valve Model Avg. Dimensions inches (mm) Weight
Size Size Number* C
1 1/4 - 3/8 W6576A2401 1.0 6.3 (161) 1.6 (41) 2.7 (69) 1.5 (0.7)
14
5
2 3/8 - 1/2 W6576A3401 2.3 7.3 (186) 2.1 (52) 2.8 (71) 2.0 (1.0) 3 1/2 - 3/4 W6576A4401 3.4 8.5 (216) 2.6 (67) 3.1 (78) 3.5 (1.6)
1
* Sub-base not included. See page 11-17 for sub-bases, manifolds and accessories.
5/2 Valves – Double Solenoid Pilot Controlled, Detented
ISO Port Valve Model Avg. Dimensions inches (mm) Weight
Size Size Number* C
1 1/4 - 3/8 W6576A2407 1.0 8.8 (224) 1.6 (41) 2.7 (69) 2.0 (1.0)
14
2
345
1
2 3/8 - 1/2 W6576A3407 2.3 9.0 (228) 2.1 (52) 2.8 (71) 2.5 (1.2)
12
3 1/2 - 3/4 W6576A4407 3.4 10.0 (254) 2.6 (67) 3.1 (78) 4.0 (1.9) * Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.
Length Width Height lb (kg)
V
Length Width Height lb (kg)
V
5/3 Valves – Double Solenoid Pilot Controlled
2
14
4
5
3
1
Power Center
12
14
Closed Center
2
4
12
14
ISO Port Valve Model Number* Avg.
Size Size Power Center Closed Center Open Center CV
1
1/4 - 3/8 W6577A2902 W6577A2401 W6577A2407 1.0 8.8 (224) 1.6 (41) 2.7 (69) 2.0 (1.0)
Dimensions inches (mm) Weight
Length Width Height lb (kg)
2 3/8 - 1/2 W6577A3901 W6577A3401 W6577A3407 2.3 9.0 (228) 2.1 (52) 2.8 (71) 2.5 (1.2) 3 1/2 - 3/4 W6577A4900 W6577A4401 W6577A4407 3.4 10.0 (254) 2.6 (67) 3.1 (78) 4.0 (1.9)
* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.
The W65 Series has a base electrical connector whic h eliminates the need to disconnect wires to remove the valve. This eliminates dr op cords, simplifies maintenance and connection to Serial Data Communication systems. For more information, refer to Bulletin 379B (form number A10090).
Hz; 24 volts DC; 110 volts DC. For other voltages, consult ROSS. Power Consumption: Each solenoid. 6.5 VA holding on 50 or 60 Hz; 3.5 watts on DC (at 10 bar).
Ambient Temperature: 40° to 120°F (4° to 50°C). Media Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended.
Standard Inlet Pressure:
Size 1 models: 2-10 bar; Size 2 & 3 models: 1-10 bar. All sizes also available up to 16 bar. Pilot Supply: Internal/external supply selected automatically. Required pressure at least 30 psig (2 bar).
Certification / Approval: CSA Materials of Construction:
End Caps & Valve Body: Die Cast Aluminum Fasteners: Zinc Plated Steel Spool & Sleeve: Stainless Steel Coils: Thermoset Plastic
234
5
1
Open Center
12
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
8 © 2012, ROSS CONTROLS
®
. All Rights Reserved.
Page 2
Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65
2

5/2 Valves – Single Pressure Controlled, Spring Return
ISO Port Valve Model Avg. Dimensions inches (mm) Weight
Size Size Number* C
1 1/4 - 3/8 W6556A2411 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)

2 3/8 - 1/2 W6556A3411 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7) 3 1/2 - 3/4 W6556A4411 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)

* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.
5/2 Valves – Double Pressure Controlled, Detented
ISO Port Valve Model Avg. Dimensions inches (mm) Weight
Size Size Number* C
1 1/4 - 3/8 W6556A2417 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)
2 3/8 - 1/2 W6556A3417 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7)


3 1/2 - 3/4 W6556A4417 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)
* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.
V
V
A B C lb (kg)
A B C lb (kg)
5/3 Valves – Double Pressure Controlled
Power Center
ISO Port Valve Model Number* Avg. Size Size Power Center Closed Center Open Center CV
1 2 3/8 - 1/2 W6557A3901 W6557A3411 W6557A3417 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7) 3 1/2 - 3/4 W6557A4900 W6557A4411 W6557A4417 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)
* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.
STANDARD SPECIFICATIONS (for valves on this page): Ambient/Media Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended. Standard Inlet Pressure:
Size 1 models: 2-10 bar; Size 2 & 3 models: 1-10 bar.
All sizes also available up to 16 bar.
1/4 - 3/8 W6557A2411 W6557A2417 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)

14
12
345
1
234
5
1
Closed Center Open Center
Dimensions inches (mm) Weight
A B C lb (kg)
Pilot Supply: Internal/external supply selected automatically. Required pressure at least 30 psig (2 bar).
Materials of Construction:
End Caps & Valve Body: Die Cast Aluminum Fasteners: Zinc Plated Steel Spool & Sleeve: Stainless Steel
1214
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.
9www.rosscontrols.com
Page 3
Plug-in, Series W65 (5599-2)
Size 1, 2, & 3 Manifold / Sub-Base Kits
HOW T O ORDER
(Choose your options (in red) to configure your valve model number.)
R PS4011 55 M C P
Basic Series
Size 1 PS4011 Size 2 PS4111 Size 3 PS4211
Note:
When using the Enclosure / Lead Length “J” or “M” option:
12 volts DC - Maximum number of coils is 13 24 volts DC - Maximum number of coils is 21 120 volts AC - Coils limited by the number of pins available in the connector (25-Pin D-Sub = 24 coils, 19-Pin Brad Harrison = 16, 12-Pin M23 = 8) 240 volts AC - Must use “A” or “C” Option, Lead Wires or Terminal Blocks
Mounting Base Style / Port Size
Sub-base: 3/8 NPT Side Ports 15
Sub-base: 3/8 BSPP Side Ports 16*
Manifold: 3/8 NPT End Ports 55 Manifold: 3/8 NPT End Ports 56*
Size 1
Manifold: 3/8 NPT Bottom / End Port 65 Manifold: 3/8 BSPP Bottom / End Port 66*
* BSPP ISO 1179 Specifications. † #1 Bottom Port - 1/4".
Sub-base: 1/2 NPT Side Ports 17
Sub-base: 1/2 BSPP Side Ports 18* Sub-base: 1/2 NPT Bottom / End Port 27 Sub-base: 1/2 BSPP Bottom / End Port 28
Size 2
Manifold: 1/2 NPT Bottom / End Port 67 Manifold: 1/2 BSPP Bottom / End Port 68*
J
M
† Not Available with Subbase Kits.
Circuit Board, Single Address
Circuit Board, Double Address
Enclosures / Lead Length
Sub-base: 3/4 NPT Side Ports 19
Sub-base: 3/4 BSPP Side Port 10* Sub-base: 3/4 NPT Bottom / End Port 29 Sub-base: 3/4 BSPP Bottom / End Port 20
Size 3
Manifold: 3/4 NPT Bottom / End Port 69 Manifold: 3/4 BSPP Bottom / End Port 60*
Sub-Base Kits
Automotive Connectors Mounted in 1/2" Conduit Port
• 3-Pin-WiredforSingleSolenoid  • 4-Pin/5-Pin-WiredforDoubleSolenoid
Manifold Kits
Automotive Connectors Mounted in Individual Manifold Conduit Cover
• 3-Pin - Wired for Single Solenoid
• 4-Pin / 5-Pin - Wired for Double Solenoid
Size 1
Size 1
Size 2 Size 3
Size 2 Size 3
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Page 4
End Plate Kits, Series W66 & W65 Series W66
Size 00 & 0 End Plate Kits
HOW T O ORDER
(Choose your options (in red) to configure your valve model number.)
R PS56 20 T1 0 P
Basic Series
ISO 15407, Size 00 (18mm) & Size 0 (26mm)
End Plate Kit Type
End Plate, Collective Wiring 20
PS56
Series W65
Size 1, 2, & 3 End Plate Kits
HOW T O ORDER
(Choose your options (in red) to configure your valve model number.)
0 NPT
1
Options
T1 16 Outputs T2 32 Outputs
Thread Type
BSPP “G”
R PS40 20 T1 0 C P
Basic Series
ISO 5599, Size 1 PS40 ISO 5599, Size 2 PS41 ISO 5599, Size 3 PS42
End Plate Kit Type
End Plate, Collective Wiring 20 End Plate, Non-Collective Wiring 31
T1 16 Outputs T2 32 Outputs
0 NPT
1
Options
12 © 2012, ROSS CONTROLS
Engineering Level
C Current
Thread Type
BSPP “G”
®
. All Rights Reserved.
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