Ross Controls 5599 II User Manual

234

Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65

5/2 Valves – Single Solenoid Pilot Controlled, Spring Return

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6576A2401 1.0 6.3 (161) 1.6 (41) 2.7 (69) 1.5 (0.7)

14

5

2 3/8 - 1/2 W6576A3401 2.3 7.3 (186) 2.1 (52) 2.8 (71) 2.0 (1.0)
3 1/2 - 3/4 W6576A4401 3.4 8.5 (216) 2.6 (67) 3.1 (78) 3.5 (1.6)

1

* Sub-base not included. See page 11-17 for sub-bases, manifolds and accessories.

5/2 Valves – Double Solenoid Pilot Controlled, Detented

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6576A2407 1.0 8.8 (224) 1.6 (41) 2.7 (69) 2.0 (1.0)

14

2

345

1

2 3/8 - 1/2 W6576A3407 2.3 9.0 (228) 2.1 (52) 2.8 (71) 2.5 (1.2)

12

3 1/2 - 3/4 W6576A4407 3.4 10.0 (254) 2.6 (67) 3.1 (78) 4.0 (1.9)
* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

Length Width Height lb (kg)

V

Length Width Height lb (kg)

V

5/3 Valves – Double Solenoid Pilot Controlled

2

14

4

5

3

1

Power Center

12

14

Closed Center

2

4

12

14

ISO Port Valve Model Number* Avg.

Size Size Power Center Closed Center Open Center CV

1

1/4 - 3/8 W6577A2902 W6577A2401 W6577A2407 1.0 8.8 (224) 1.6 (41) 2.7 (69) 2.0 (1.0)

Dimensions inches (mm) Weight

Length Width Height lb (kg)

2 3/8 - 1/2 W6577A3901 W6577A3401 W6577A3407 2.3 9.0 (228) 2.1 (52) 2.8 (71) 2.5 (1.2)
3 1/2 - 3/4 W6577A4900 W6577A4401 W6577A4407 3.4 10.0 (254) 2.6 (67) 3.1 (78) 4.0 (1.9)

* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

The W65 Series has a base electrical connector whic h eliminates the need to disconnect wires to remove the valve. This eliminates dr op cords,
simplifies maintenance and connection to Serial Data Communication systems. For more information, refer to Bulletin 379B (form number A10090).

STANDARD SPECIFICATIONS (for valves on this page):
Solenoids: Rated for continuous duty.
Standard V oltages: 100-110 volts, 50 Hz; 100-120 volts, 60

Hz; 24 volts DC; 110 volts DC. For other voltages, consult
ROSS.
Power Consumption: Each solenoid. 6.5 VA holding on 50
or 60 Hz; 3.5 watts on DC (at 10 bar).

Ambient Temperature: 40° to 120°F (4° to 50°C).
Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air; 5 micron recommended.

Standard Inlet Pressure:

Size 1 models: 2-10 bar; Size 2 & 3 models: 1-10 bar.
All sizes also available up to 16 bar.
Pilot Supply: Internal/external supply selected automatically.
Required pressure at least 30 psig (2 bar).

Certification / Approval: CSA
Materials of Construction:

End Caps & Valve Body: Die Cast Aluminum
Fasteners: Zinc Plated Steel
Spool & Sleeve: Stainless Steel
Coils: Thermoset Plastic

234

5

1

Open Center

12

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

8 © 2012, ROSS CONTROLS

®

. All Rights Reserved.

Spool and Sleeve Valves for ISO Sub-Bases (5599/II) Series W65



2



5/2 Valves – Single Pressure Controlled, Spring Return

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6556A2411 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)













2 3/8 - 1/2 W6556A3411 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7)
3 1/2 - 3/4 W6556A4411 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)



* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

5/2 Valves – Double Pressure Controlled, Detented

ISO Port Valve Model Avg. Dimensions inches (mm) Weight

Size Size Number* C

1 1/4 - 3/8 W6556A2417 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)



2 3/8 - 1/2 W6556A3417 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7)









3 1/2 - 3/4 W6556A4417 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)



* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

V

V

A B C lb (kg)

A B C lb (kg)

5/3 Valves – Double Pressure Controlled





Power Center

ISO Port Valve Model Number* Avg.
Size Size Power Center Closed Center Open Center CV

1
2 3/8 - 1/2 W6557A3901 W6557A3411 W6557A3417 2.3 5.8 (148) 2.1 (52) 2.8 (71) 1.5 (0.7)
3 1/2 - 3/4 W6557A4900 W6557A4411 W6557A4417 3.4 7.0 (178) 2.6 (67) 3.1 (78) 3.0 (1.4)

* Sub-base not included. See pages 11-17 for sub-bases, manifolds and accessories.

STANDARD SPECIFICATIONS (for valves on this page):
Ambient/Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air; 5 micron recommended.
Standard Inlet Pressure:

Size 1 models: 2-10 bar;
Size 2 & 3 models: 1-10 bar.

All sizes also available up to 16 bar.

1/4 - 3/8 – W6557A2411 W6557A2417 1.0 4.8 (121) 1.6 (41) 2.7 (69) 0.8 (0.4)



14

12

345

1

234

5

1

Closed Center Open Center

Dimensions inches (mm) Weight

A B C lb (kg)

Pilot Supply: Internal/external supply selected automatically.
Required pressure at least 30 psig (2 bar).

Materials of Construction:

End Caps & Valve Body: Die Cast Aluminum
Fasteners: Zinc Plated Steel
Spool & Sleeve: Stainless Steel

1214

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover.

9www.rosscontrols.com

Plug-in, Series W65 (5599-2)

Size 1, 2, & 3 Manifold / Sub-Base Kits

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

R PS4011 55 M C P

Basic Series

Size 1 PS4011
Size 2 PS4111
Size 3 PS4211

Note:

When using the Enclosure / Lead Length “J” or “M” option:

12 volts DC - Maximum number of coils is 13
24 volts DC - Maximum number of coils is 21
120 volts AC - Coils limited by the number of pins available in the connector
(25-Pin D-Sub = 24 coils, 19-Pin Brad Harrison = 16, 12-Pin M23 = 8)
240 volts AC - Must use “A” or “C” Option, Lead Wires or Terminal Blocks

Mounting Base Style / Port Size

Sub-base: 3/8 NPT Side Ports 15

Sub-base: 3/8 BSPP Side Ports 16*

Manifold: 3/8 NPT End Ports 55
Manifold: 3/8 NPT End Ports 56*

Size 1

Manifold: 3/8 NPT Bottom / End Port 65
Manifold: 3/8 BSPP Bottom / End Port 66*

* BSPP ISO 1179 Specifications.
† #1 Bottom Port - 1/4".

Sub-base: 1/2 NPT Side Ports 17

Sub-base: 1/2 BSPP Side Ports 18*
Sub-base: 1/2 NPT Bottom / End Port 27
Sub-base: 1/2 BSPP Bottom / End Port 28

Size 2

†

†

Manifold: 1/2 NPT Bottom / End Port 67
Manifold: 1/2 BSPP Bottom / End Port 68*

†

J

†

M

† Not Available with Subbase Kits.

Circuit Board, Single Address

Circuit Board, Double Address

Enclosures / Lead Length

Sub-base: 3/4 NPT Side Ports 19

Sub-base: 3/4 BSPP Side Port 10*
Sub-base: 3/4 NPT Bottom / End Port 29
Sub-base: 3/4 BSPP Bottom / End Port 20

Size 3

Manifold: 3/4 NPT Bottom / End Port 69
Manifold: 3/4 BSPP Bottom / End Port 60*

Sub-Base Kits

Automotive Connectors
Mounted in 1/2" Conduit Port

 • 3-Pin-WiredforSingleSolenoid
 • 4-Pin/5-Pin-WiredforDoubleSolenoid

Manifold Kits

Automotive Connectors
Mounted in Individual Manifold Conduit Cover

• 3-Pin - Wired for Single Solenoid

• 4-Pin / 5-Pin - Wired for Double Solenoid

Size 1

Size 1

Size 2 Size 3

Size 2 Size 3

11www.rosscontrols.com

End Plate Kits, Series W66 & W65
Series W66

Size 00 & 0 End Plate Kits

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

R PS56 20 T1 0 P

Basic Series

ISO 15407, Size 00 (18mm) &
Size 0 (26mm)

End Plate Kit Type

End Plate, Collective Wiring 20

PS56

Series W65

Size 1, 2, & 3 End Plate Kits

HOW T O ORDER

(Choose your options (in red) to configure your valve model number.)

0 NPT

1

Options

T1 16 Outputs
T2 32 Outputs

Thread Type

BSPP “G”

R PS40 20 T1 0 C P

Basic Series

ISO 5599, Size 1 PS40
ISO 5599, Size 2 PS41
ISO 5599, Size 3 PS42

End Plate Kit Type

End Plate, Collective Wiring 20
End Plate, Non-Collective Wiring 31

T1 16 Outputs
T2 32 Outputs

0 NPT

1

Options

12 © 2012, ROSS CONTROLS

Engineering Level

C Current

Thread Type

BSPP “G”

®

. All Rights Reserved.