Ross M35 Series Operating Instructions Manual

M35 Series

Safety Exhaust (Dump)

Control Reliable Double Valves
with or without EEZ-ON® (Soft-Start) Module

Operating Instructions

RC-M35-OI 01.2019 EN

HSM 18017

Sicherheit geprüft

tested safety

√

Declaration of CE Conformity and Certifications available for download at www.rosscontrols.com

M35 Series Operating Instructions

-

M35 Series Dump Valve

Lockout Valve

Dual PO

Controlled Valve

ORDER KEY (Example)

M35 S 40 G A E X AA G A

Series

Soft-Start Function

With Soft-Start S

No Soft-Start X

Port Size

Inlet Outlet Exhaust

1/2 1/2 – Built-in Silencer

3/4 3/4 – Built-in Silencer
1/2 1/2 1 Threaded Exhaust Flange*
3/4 3/4 1 Threaded Exhaust Flange*

* Silencer not included but recommended.

Thread

BSPP G

NPT

Voltage

24 volts DC A

Exhaust Type

N

Monitoring

External E

Communication

None X

Pin Conguration Combinations*

Solenoid Sensor Solenoid Sensor

40

50
46
56

A A

A B
A C

*See Valve

AA

AB
AC

Pinout below.

Revision Level

Pressure Gauge

With Gauge G

No Gauge

X

C C
D B
D C

CC
DB
DC

With EEZ-ON

Solenoid

B

®

(soft-start) module

3

SCHEMATICS

21

Solenoid

A

Without EEZ-ON® (soft-start) module

3

2

Solenoid

B

1

3

Solenoid

A

Pinouts - Solenoid

A

1

4

5

2

+

+

Sol B Sol A

3

Pinouts - Pressure Sensor

A

1

4

5

2

Sensor A Sensor B

Valve with Built-In Exhaust

D

IN

A

SSA

Valve Type

Valve with

Built-In
Exhaust

Valve with

Threaded

Exhaust

Flange

3

PRODUCT LABEL

IDENTIFICATION

Sensor A Sensor B

Model No: M35X40NAEXDBGA

Pressure: 30 to 150 PSIG (2 to 10 bar)
Voltage: 24 VDC

DIMENSIONAL DRAWINGS

With EEZ-ON® module Without EEZ-ON® module

Valve with

Exhaust Flange

C

EXH

G

FL

H

SI (4 LED'S)

EXH
OUT

F

E

B

Flow Rates

C

Port

Size

1/2

3/4

1/2

3/4

Soft-Start

With 4.1

Without 4.3

With 4.1

Without 4.3

With

Without

With

Without

V

1-2 2-3

7.5

4.1

4.3

7.90

4.1

4.3

C

1

Sol B

Sol A

4

5

2

+

3

-

B

+

+

1

+

4

5

2

-

-

3

-

D

1

Sol B

4

5

2

+

3

-

+

2

-

Sensor A Sensor B

www.rosscontrols.com

Valve with Built-In Exhaust

SI (4 LED'S)

D

IN

A

Index

EXH

OUT

with EEZ-ON®

module

C

E

B

Dimensions - Inches (mm)

A

10.31 (261.9) 7.03 (178.5)

B

4.30 (109.3) 4.30 (109.3)

C

3.73 (94.7) 3.73 (94.7)

D

0.64 (16.3) 0.64 (16.3)

1.44 (36.5) 1.44 (36.5)

E

6.39 (162.3) 3.11 (79.0)

F

3.84 (97.6) 3.84 (97.6)

G

6.76 (171.6) 3.28 (83.3)

H

IN

Inlet

OUT

Outlet

EXH Exhaust

SI Status Indicator

SSA Soft-Start Adjustment

EXH FL Threaded Exhaust Flange Exhaust

Sol A

C

+

+

1

4

5

-

3

-

Valve with

Exhaust Flange

G

EXH

FL

H

F

without EEZ-ON®

module

1

Pressure

Sensors

+

-

Sensor ASensor B

2

+

-

Sensor B

1

Pressure

Sensors

+

-

Application Examples

without Soft Start

Pressure

Gauge

L-O-X®

Lockout Valve

L-O-X®

Filter

Pressure

Gauge

Pressure

Regulator

Filter

M35 Series Dump Valve

Pressure

Regulator

with Soft Start

3

3
1

2

21

5/3 Directional

5

1 3

5/2 Solenoid

Pilot Valve

M35 Series Soft Start Adjustment -Flow vs Number of Turns and Inlet Pressure

6000

5000

4000

3000

N Liters/min

2000

1000

0

30 psig (2 bar) 60 psig (4 bar) 90 psig (6 bar) 115 psig (8 bar) 145 psig (10 bar)

Turns (counterclockwise)

Exhaust Time – Normal and Faulted Conditions (s)

Valve with Built-in Silencer Valve with Threaded Exhaust Flange

Volume

3

(L)

ft

0.071
(2)

0.35
(10)

0.71
(20)

1.41
(40)

5.30

(150)

Operating Pressure psig (bar) Operating Pressure psig (bar)

30 (2) 90 (6) 145 (10) 30 (2) 90 (6) 145 (10)

to

to

to

to

to

to

Normal or Faulted

15 (1)

7 (0.5)

15 (1)

7 (0.5)

15 (1)

7 (0.5)

to

15 (1)

N 0.055 0.071 0.094 0.112 0.120 0.135 0.052 0.070 0.093 0.113 0.123 0.142

F 0.072 0.098 0.147 0.183 0.200 0.247 0.065 0.091 0.137 0.175 0.203 0.272

N 0.131 0.208 0.317 0.393 0.424 0.507 0.120 0.191 0.308 0.409 0.437 0.520

F 0.185 0.301 0.533 0.710 0.789 1.024 0.163 0.300 0.503 0.697 0.805 1.048

N 0.226 0.379 0.597 0.746 0.804 0.971 0.204 0.342 0.577 0.779 0.829 0.992

F 0.326 0.555 1.016 1.368 1.526 1.997 0.285 0.562 0.961 1.349 1.558 2.017

N 0.416 0.721 1.155 1.451 1.564 1.899 0.373 0.645 1.115 1.519 1.615 1.937

F 0.608 1.063 1.983 2.685 3.000 3.941 0.530 1.086 1.878 2.655 3.064 3.957

N 1.462 2.604 4.227 5.326 5.743 7.006 1.301 2.310 4.071 5.588 5.934 7.130

F 2.160 3.855 7.298 9.929 11.107 14.635 1.874 3.968 6.919 9.834 11.345 14.622

24

Check Valve

to

7 (0.5)

Flow Control

Flow Control

to

15 (1)

Flow Control

Flow Control

to

7 (0.5)

Sensor A

+

-

220

180

140

100

80

40

0

0186420

to

15 (1)

SCFM

7 (0.5)

2 www.rosscontrols.com

3

2

to

M35 Series Operating Instructions

Dietrich Warmbier

Global Safety Product Manager

(Originalfassung)

CE-Konformitätserklärung

ROSS EUROPA GmbH • Robert-Bosch-Strasse 2 • D-63225 Langen

Telefon: (06103) 7597- 0 • Fax: [phone] • e-mail: [e-mail] • www.rosseuropa.com

Sitz: Langen • AG: Langen, B412 • Geschäftsführer: Ralf W. Dinkel

Unterschrift

-Zwillingsventile der Baureihe M35

®

an Pneumatikanlagen und deren Bauteile

Bevollmächtigter für die Zusammenstellung der technischen Unterlagen:

Klaus Goebel

Fa. ROSS EUROPA

Robert-Bosch-Straße 2

63225 Langen

Zertizierungsstelle der Baumusterprüfung:

DGUV Test

Prüf- und Zertifizierungsstelle Hebezeuge, Sicherheitskomponenten und Maschinen

Fachbereich Holz und Metall

Kreuzstraße 45

40210 Düsseldorf

Tel.: [phone]

Fax: [phone]

[e-mail]

http://www.dguv.de/fb-holzundmetall/pruefstellen/hebezeuge

Kurzzeichen: HSM

Benannte Stelle der EU, Kennnummer: 0393

Hiermit erklären wir,

dass alle ROSS

den einschlägigen Bestimmungen folgender Richtlinien entsprechen:

Maschinenrichtlinie 2006/42/EG

Angewendete harmonisierte Normen:

EN ISO 13849-1:2015: Sicherheit von Maschinen

-Sicherheitsbezogene Teile von Steuerungen Teil 1

EN ISO 13849-2:2012: Sicherheit von Maschinen

-Sicherheitsbezogene Teile von Steuerungen Teil 2

EN60204-1:2006-06: Sicherheit von Maschinen

-Elektrische Ausrüstung von Maschinen Teil 1

EN ISO 4414:2010-11: Fluidtechnik

-Allgemeine Regeln und sicherheitstechnische Anforderungen

(Zertizierung eingeleitet)

Langen, 28. Juli 2017

Dietrich Warmbier

Global Safety Product Manager

Signature

(Translation from German-language Original)

Declaration of CE Conformity

double valve M35

®

Systems and their Components

Authorized person for the compilation of technical documentation:

Klaus Goebel

ROSS EUROPA GmbH

Robert-Bosch-Strasse 2

63225 Langen / Germany

Certication Body for Type Testing:

DGUV Test

Prüf- und Zertifizierungsstelle Hebezeuge, Sicherheitskomponenten und Maschinen

Fachbereich Holz und Metall

Kreuzstraße 45

40210 Düsseldorf

Tel.: [phone]

Fax: [phone]

[e-mail]

http://www.dguv.de/fb-holzundmetall/pruefstellen/hebezeuge

Reference: HSM

Notied Body within the European Union, ID-No.: 0393

ROSS EUROPA GmbH • Robert-Bosch-Strasse 2 • D-63225 Langen

Telefon: (06103) 7597- 0 • Fax: [phone] • e-mail: [e-mail] • www.rosseuropa.com

Sitz: Langen • AG: Langen, B412 • Geschäftsführer: Ralf W. Dinkel

Herewith we declare

that all ROSS

are in full accordance with the following Directive:

Machinery Directive 2006/42/EC

Applied harmonized standards:

EN ISO 13849-1:2015: Safety of Machinery

- Safety related parts of a control system - Part 1

EN ISO 13849-2:2012: Safety of Machinery

- Safety related parts of a control system - Part 2

EN60204-1:2006-06: Safety of Machinery

-Electrical equipment of machines - Part 1

EN ISO 4414:2010-11: Pneumatic Fluid Power

- General Rules and Safety Requirements for Pneumatic

(Certication pending)

Langen, July 28, 2017

www.rosscontrols.com 3