Rosito Basani FG110 Installation Manual
Morello Forni
oven range:
-FG
-FGI
-FGR
-FGRI
-FM
-FMR
-FW
-FWR
-PG
-PGI
oven range:
-FG
-FGI
-FGR
-FGRI
-FM
-FMR
-FW
-FWR
-PG
-PGI
ovens manufacturers in Genoa since 1969
MORELLO FORNI RANGE GAS AND WOOD STATIC AND ROTATING
OVEN “FGI - FGRI - FMR - FWR - PGI - PG” FAMILY
INSTALLATION AND OPERATING INSTRUCTION
(V.04-16)
Manufacturer:
Address:
Telephone:
Fax:
e-mail:
Technical Assistance: contact your local dealer or the manufacturer.
The manufacturer reserves the right to change, at any time and without
prior notice, the contents of this instruction manual.
Morello Forni S.a.s.
Via B. Parodi 35, 16014 Ceranesi (GE) Italy
(+) 39. 010 7401194
(+) 39. 010 7492194
info@morelloforni.com
FGRi-FM-FW-PG-USA_v.04_2016
1
MORELLO FORNI S. A. S.
MORELLO FORNI FGI / FGRI / FMR / FWR / PGI RANGE GAS AND WOOD FIRED
ROTATING AND OVEN OPERATING INSTRUCTIONS.
KEEP THIS MANUAL FOR FUTURE REFERENCE.
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT,
WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE
SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL SUP-
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNIT AT MAIN SHUTOFF VALVE AND
CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE
COVERED BY THIS MANUAL.
PLIER.
IMPORTANT
FOR YOUR SAFETY
Do not store or use gasoline or other ammable
vapors or liquid in the vicinity of this oven or any
other appliance.
WARNING:
Improper installation, adjustment, alteration, ser-
vice or maintenance can cause property damage,
injuri or death. Read the installation, operating
and maintenance instructions thoroughly before
installing or servicing this oven.
IMPORTANT
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.
Morello Forni's FGRI Ovens Range have been tested and approved and listed by UL Underwrites
Laboratories and are cUL us approved listed to ANSI Z83.11- CSA 1.8, Standard for Gas Food Service
Equipment, 3rd edition. ULC-S627, Standard for Space Heaters for Use with Solid Fuels. National Fuel
Code, Ansi Z223.1 - NFPA 54, or CAN/CGA-B149.1 (Natural Gas) or CAN/CGA - B149.2 (Propane) as
appropriate.
Ne pas entreposer ni utiliser de'essence ni autre
vapeurs ou liquides inammable á proximité de cet
l'installation, le réglage, la modication, la repara-
tion ou l'entretien incorrect de cet appareil peut
causer des dommages materiels, des blessures
ou la mort. Lire attentivement les instructions
d'installation, de fonctionnement et d'entretien
avant de procéder á son installation ou entretien.
ESURE DE SÉCURITË
four ou de tout autre appareil.
AVERTISSEMENT:
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MORELLO FORNI S. A. S.
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Chapter 1 - FOREWORD & GENERAL OVEN DESCRIPTION
1.1 Oven description ........................................................................................................................................
Chapter. 2 - INSTALLATION
2.1 Unpacking ..................................................................................................................................................
2.2 Trasporting the oven ..................................................................................................................................
2.2 Moving the oven ........................................................................................................................................
2.4 Installing the oven ......................................................................................................................................
2.5 Location .....................................................................................................................................................
2.6 Installation Codes And Standards ..............................................................................................................
2.7 Gas connection ..........................................................................................................................................
STATIC PIZZA OVEN: STANDARD FINISHING DATA SHEET ....................................................................
STATIC PIZZA OVEN: CUPOLA FINISHING DATA SHEET .........................................................................
ROTATING PIZZA OVEN: STANDARD FINISING DATA SHEET..................................................................
ROTATING PIZZA OVEN: CUPOLA FINISHING DATA SHEET ...................................................................
2.8 Air supply ...................................................................................................................................................
2.9 Flue connection ..........................................................................................................................................
2.10 Electrical connection ..................................................................................................................................
2.11 Ajustment ...................................................................................................................................................
Chapter. 3 - OPERATING INSTRUCTION
3.1 Oven Operating Instructions .....................................................................................................................
3.2 Break in procedure ....................................................................................................................................
3.3 Oven ignition ..............................................................................................................................................
3.4 Using wood models ( FW - FWR OVENS ) ................................................................................................
3.5 Using gas and wood models ( FM - FMR COMBINED OVENS) ...............................................................
FGI INTERNAL CONFIGURATION DESCRIPTION ....................................................................................
FGRI INTERNAL CONFIGURATION DESCRIPTION .................................................................................
FMR / FWR INTERNAL CONFIGURATION DESCRIPTION .......................................................................
3.6 Using gas models ( FG - FGR OVENS ) ......................................................................................................
3.7 Using gas models ( PG OVENS ) ..............................................................................................................
3.9 Switching off the oven (ALL MODELS) ......................................................................................................
3.10 Cooking Hints .............................................................................................................................................
Chapter. 4 - OVEN PROGRAMMING AND CONTROL SYSTEM "INTELTOUCH - MF10"
4.1 Oven command and interface ......................................................................................................................
Chapter. 5 CLEANING AND MAINTENACE
5.1 Cleaning the oven ......................................................................................................................................
5.2 Maintenance ...............................................................................................................................................
5.3 Troubleshooting ..........................................................................................................................................
TECHNICAL DATA SHEETS
Table 1 - Oven ratings ........................................................................................................................................
Table 2 - Nozzles and Air Settings ......................................................................................................................
Table 3 - Air combustion and exhaust - Natural Gas ..........................................................................................
Table 4 - Air combustion and exhaust - LP Gas .................................................................................................
Wiring Diagram ...................................................................................................................................................
5.4 Testing and warranty ...................................................................................................................................
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PGI INTERNAL CONFIGURATION DESCRIPTION ....................................................................................
PG INTERNAL CONFIGURATION DESCRIPTION .....................................................................................
3.8 Using gas and wood models ( FGI - FGRI - PGI HYBRID OVENS ) ......................................................... Pag. 23
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ROTATING BEDPLATE MODEL FMR ........................................................................................................
ROTATING BEDPLATE MODEL FWR .......................................................................................................
STATIC BEDPLATE MODELS FG - FGI .....................................................................................................
Switching on the oven ( ALL MODELS ) ......................................................................................................
ROTATING BEDPLATE MODELS FGR - FGRI ..........................................................................................
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STATIC BEDPLATE MODELS PG - PGI ....................................................................................................
STATIC BEDPLATE MODEL FM ................................................................................................................
Pag. 39 STATIC BEDPLATE MODEL FW ................................................................................................................
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MORELLO FORNI S. A. S.
CHAPTER 1
FOREWORD & GENERAL OVEN DESCRIPTION
1.1 OVEN DESCRIPTION
This manual provides the instructions for a correct installation, operation and maintenance of the oven; it is suggested
that you thorougly read this manual and carefully follow all of the instructions provided.
Morello pizza ovens are produced with quality workmanship and materials. Proper installation, use and maintenance
of your pizza oven will result in many years of satisfactory performance.
Standard features include an external body in steel painted sheet housing a heavy composite hearth in refractory material heated by wood, wood and gas, gas only, by means of digitally controlled gas burners (FIG.1).
The oven is intended for indoor commercial use.
Pages 14 , 15, 16 and 17, show the layout of the different oven models with the installation heights and dimensions in
centimeters, weight in Kgs.
GENERAL SAFETY WARNINGS
BEFORE TURNING THE OVEN ON, PLEASE READ THE INSTRUCTIONS PROVIDED IN THE
OPERATION SECTION OF THIS MANUAL; IF THIS MANUAL BECOMES UNREADABLE OR
DAMAGED, PLEASE REQUEST AN EXTRA COPY TO THE MANUFACTURER SPECIFYING
THE MODEL, SERIAL NUMBER AND DATE OF PURCHASE OF THE OVEN.
ALWAYS COMPLETE THE RECOMMENDED INSTALLATION PROCEDURE BEFORE TURNING ON THE OVEN.
DO NOT INSERT SCREWDRIVERS OR OTHER OBJECTS IN THE PROTECTION GRILLES
OF THE OVEN OR BETWEEN MOVING PARTS
DO NOT ALLOW CHILDREN OR UNSKILLED PEOPLE TO USE OVEN.
ALWAYS DISCONNECT THE OVEN FROM THE POWER SUPPLY BEFORE CLEANING OR
SERVICING IT.
IN THE EVEN OF PERMANENT AND/OR TEMPORARY FAILURE ALWAYS TURN THE OVEN
OFF AND DO NOT ATTEMP ANY REPAIRS UNLESS OPERATED BY QUALIFIED TECHNICIANS.
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MORELLO FORNI S. A. S.
NOTES:
-The manufacturer disclaims any resposability for damages caused by improper and incorrect
use of the oven or by failure to comply with the instructions provided in this manual.
-This manual should be stored in an accessible location know by all Users, Installer and Technicians responsible for maintenance.
1
2
12
11
10
3
4
5
6
7
8
9
1) Oven ue collar position.
2) Hood cover.
3) Oven door.
4) Natural stone oven shelf.
5) Bedplate burner control window.
6) Touch-screen Control Panel.
7) Oven controls case.
8) Motor-gear box.
9) Oven stand.
10) Gas inlet manifold 3/4” NPT.
11) Removable ash drawer.
12) External metal cover.
13) Oven label ( next page )
14) Main ON/OFF switch ( next page )
15) Junction Box ( next page )
16) Flue collar ( next page )
17) Power line fuses blocks ( next page )
18) Debris collection drawer ( Rotary models only )
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MORELLO FORNI S. A. S.
FIG.1
5
14
13
18
15
17
Have a licenced electrician connecting the oven
to the appropriate circuit.
Electrical diagram is located inside the control
F1
F2
case and in this manual at the end page.
Oven is rated 208 V AC, 60 Hz, 4.5 A
A connection box (15) is provided with the oven.
The connection box is suitable for connection to
a 1/2" conduit.
During installation be sure to leave enough free
space around the connection box to get access
to the terminal bar inside.
On the terminal bar are placed the power line
fuses holder (F1) and (F2)
The connection box is designed to accept a 1/2"
connectors.
13
The oven label(13) is located at the right side of
the oven control case and contains data regarding gas and electric rating factory settings.
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MORELLO FORNI S. A. S.
16
The ue collar (16) is located on oven top front position (1) to provide a secure connection to the
chimney. Depending on the oven model two different ue collars, 8 or 10 inch nominal diameter
collars are provided. See tables pages 14 - 17.
The oven ue collar is designed to be connected to chimney listed to UL-103HT.
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MORELLO FORNI S. A. S.
CHAPTER 2
INSTALLATION
WARNING
BEFORE INSTALLATION, VERIFY THAT THE ELECTRICAL VOLTAGE AND GAS SUPPLY ARE
CONSISTENT WITH THE SPECIFICATIONS ON THE RATING PLATE LOCATED ON THE LEFT
SIDE OF THE APPLIANCE.
SHOULD THEY NOT MATCH, DO NOT PROCEED WITH THE INSTALLATION AND CONTACT
YOUR DEALER OR MORELLO FORNI
WARNING
FOR YOUR SAFETY, IT IS STRONGLY RECOMMENDED THIS OPERATION TO BE PERFOR-
MED BY QUALIFIED PERSONNEL ONLY.
THE CENTER OF GRAVITY OF THE OVEN IS LOCATED IN A HIGH POSITION ABOVE THE
GROUND.
2.1 UNPACKING
This pizza oven is shipped completely assembled and has been manufactured with with the utmost care and inspected before leaving the factory.
Transportation must be handled very carefully by the carrier. All handling operations must be performed with efcient and appropriated unloading and moving equipment suitable to suppport its
weight.
Carefully place it in a work-accessible area as near to its nal installed position as possible, unpack the pizza oven and immediately check for possible shipping damage. If the pizza oven is
found to be damaged and contact the carrier immediately.
Carefully move the oven to its dedicated nal position.
APPLICABLE STANDARDS
• ANSI Z83.11- CSA 1.8, Standard for Gas Food Service Equipment, 3rd edition.
• ULC-S627, Standard for Space Heaters for Use with Solid Fuels.
The units are permanently connectted to the gas supply according to:
• National Fuel Code, Ansi Z223.1 - NFPA 54, or CAN/CGA-B149.1 (Natural Gas)
or
• CAN/CGA - B149.2 (Propane) as appropriate.
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MORELLO FORNI S. A. S.
2.2 TRANSPORTING THE OVEN
Always ensure the oven to platform during transportation (see FIG.1) below
FIG.1
L
oven packing with fastening points
P
Front view:
L
L
L
oven packing with fastening points
The rigging chains (P) are provided to ensure proper
rigging during transportation.
It is strongly recommended to use (L) lashes (FIG.2) to
prevent oven from capsizing.
P
Side view:
L
FIG.2
2.3 MOVING THE OVEN
The steel frame of the oven is designed with reinforced HANDLING AND LIFTING POINT to allow the oven be
handled and lifted with a suitable fork lift or transpallet as shown below (FIG.3).
WARNING
FOR YOUR SAFETY IT IS STRONGLY RECOMMENDED THIS OPERATION TO BE PER-
FORMED BY QUALIFIED PERSONNEL ONLY.
THE CENTER OF GRAVITY OF THE OVEN IS LOCATED IN A HIGH POSITION ABOVE THE
GROUND
FIG.3
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MORELLO FORNI S. A. S.
WARNING
THE OVEN SHOULD NEVER BE ROTATED ON ITS SIDE!
Forks lenght min 1,8 mt.
FOR YOUR SAFETY, IT IS STRONGLY RECOMMENDED THIS OPERATION
TO BE PERFORMED BY QUALIFIED PERSONNEL ONLY.
THE CENTER OF GRAVITY OF THE OVEN IS LOCATED IN A HIGH POSITION
ABOVE THE GROUND.
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MORELLO FORNI S. A. S.
2.4 INSTALLING THE OVEN
This oven must be installed in a ventilated area in accordance with local regulations.
Always remember that gas burners can be serviced only from down below the oven, removing the protecting grilles
next to the internal burner location. Always leave that area around the burners accessible for maintenance and free
from obstructions that could prevent the correct circulation of the air required for a safe operation of the oven.
• The area below the control panel must be left clear in order to prevent the obstruction of the air ow to the oven
burners air intake.
• The area next to the lower part of the dome burner must be left clear to allow the natural ventilation of the burner
and provide easy access for maintenance (FIG. 4).
• The oven, except the front part can be coated with several materials, the control case area must be left free, as
shown in the layout below and (FIG. 5).
Oven Front Area
12"
12"
12"
2"
12"
FIG. 5
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MORELLO FORNI S. A. S.
2.5 LOCATION
The equipment area must kept free and clear of combustible substances.
When installed, minimum clearances from combustible and non-combustible construction must be 2" at the sides and
rear.
• The oven is suitable for indoor installation on combustible oor.
• Above the oven and around the Oven Front Area the intergral clearance must be of 12 inches as showed (FIG. 5)
• The installation location must allow adequate clearances for servicing and proper operation.
• A minimum front clearance of 36" is required.
• Do not obstruct the ow of combustion and ventilation air. Adequate clearance for air opening into the combustion
chamber must be provided.
• Do not permit fans to blow directly at the pizza oven. Wherever possible, avoid open windows next to the pizza
oven. Avoid wall-type fans which create air cross currents within the room.
WARNING
ATTENTION! THE OBSTRUCTION, THOUGH PARTIAL, OF THIS AREA
MAY AFFECT THE OPERATION OF BURNERS AND THEIR SAFETY.
FIG. 4
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MORELLO FORNI S. A. S.
2.6 INSTALLATION CODES AND STANDARDS
These ovens must be installed in accordance with:
• State and local codes.
• National Fuel Gas Code, ANSI-Z223.1 (latest edition). Copies may be obtained from The American Gas Associa-
tion, Inc., 1515 Wilson Blvd., Arlington, VA 22209.
• National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
2.7 GAS CONNECTION
The ovens come preset to work with the gas supply characteristics specied in the purchase order and reported in the
oven plate; to change Gas type it is necessary to replace gas nozzles and adjust combustion air adequately; specic
instructions for these operations are provided in our “Oven range FGRi Standard and FGI Standard instructions for
gas burners adjustment to Natural or GPL gas” booklet, provided separately.
WARNING
ALWAYS CHECK THE GAS SUPPLY PRESSURE AND PROVIDE A PRESSURE REGULATOR IF NECESSARY.
ALWAYS INSTALL A CHECK VALVE ON THE ARRIVING GAS SUPPLY HARD PIPE AND MAKE THE CONNEC-
TION TO THE APPLIANCE USING A BRAND SUITABLE CERTIFIED FLEXIBLE METAL PIPE.
The inlet manifold (10) for connection to the main gas supply is a ¾ “ NPT, located underneath the front panel, left
side. When connecting ttings to the inlet manifold hold back on this pipe with a back-up wrench to relief any excess
strain on the internal oven piping.
The drop in gas pressure with all appliances in operation should not exceed 1/2" water column prior to the regulator.
Be sure the meter has sufcient capacity for all appliances on the line when all are in operation.
NOTE: When checking Supply pressure be sure that all the other equipment on the same gas line are on.
WARNING
PRIOR TO LIGHTING, CHECK ALL GAS CONNECTION JOINTS AND FITTINGS FOR LEAKS. USE A NON COR-
ROSIVE LEAK DETECTION FLUID. DO NOT USE AN OPEN FLAME TESTING THE GAS SUPPLY SYSTEM
10
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MORELLO FORNI S. A. S.
STATIC PIZZA OVEN: STANDARD FINISHING DATA SHEET
MORELLO FORNI S.A.S
Via B. Parodi 35
16014 Ceranesi (GE) ITALY
Phone: +39.010.7401194
Fax : +39.010.7492194
E-mail : info@morelloforni.com
REFERENCE:
OVEN MODEL:
DESCRIPTION:
F
G
E
O
N
L
M
A
B
C
D
I
Ø H
FGI - FG - PG - PGI - FM - FW
Static Hybrid gas and wood, combined or wood
REV. 03.16
Oven Model
A B C D E F G Ø H I L M N O
Weight (Kg)
FGI110 - FG110
PGI110 - PG110
FM110 - FW110
166 177 102 30 94 100 94 25 110 90 122 25 55
1700
FGI130 - FG130
PGI130 - PG130
FM130 - FW130
186 196 112 30 104 100 94 25 115 90 122 25 65
2100
FGI150 - FG150
PGI150 - PG150
FM150 - FW150
212 212 122 30 114 100 94 25 125 90 122 25 75
2500
FGI180 - FG180
PGI180 - PG180
FM180 - FW180
230 245 122 30 114 126 94 25 160 90 122 25 82
3700
PICTURE SHOWS OVEN FGI130
STANDARD OPERATING ON GAS AND WOOD.
All Rights reserved.
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MORELLO FORNI S. A. S.
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