Rosito Basani CPG1 Installation Manual
PASTA COOKER
COISEUR À PÂTES
GB
FR
80.000 BTU/Hr
GB
The manufacturer reserves the right to modify the appliances presented in this publication without notice.
FR
Le fabricant se réserve le droit de modifier sans préavis les caractéristiques des appareil présentés dans
cette publication.
ENGLISH
1. INDEX
1. INDEX ................................................................................................................................................. 1
2. ANALYTICAL INDEX .......................................................................................................................... 1
3. SAFETY .............................................................................................................................................. 2
4. REGULATIONS AND GENERAL INSTRUCTIONS ........................................................................... 3
4.1. General Information .................................................................................................................. 3
4.2. Warranty ................................................................................................................................... 3
4.3. Description of the Appliance .................................................................................................... 4
4.4. Safety Devices ......................................................................................................................... 4
4.5. Features Plate .......................................................................................................................... 4
4.6. Replacement of Parts ............................................................................................................... 5
5. USE AND FUNCTIONING .................................................................................................................. 5
5.1. Description of the Controls. ...................................................................................................... 5
5.2. Burner Ignition .......................................................................................................................... 6
5.3. Filling the Cooking Tank ........................................................................................................... 6
5.4. Draining the Cooking Tank ....................................................................................................... 6
5.5. Recommendations for Use ....................................................................................................... 7
6. CLEANING AND MAINTENANCE ..................................................................................................... 7
6.1. Recommendations for Cleaning and Maintenance .................................................................. 7
6.2. Routine Maintenance ............................................................................................................... 7
7. FAULTS .............................................................................................................................................. 8
8. INSTALLATION .................................................................................................................................. 8
8.1. Packaging and Unpacking ....................................................................................................... 8
8.2. Installation ................................................................................................................................ 9
8.3. Water Connection ................................................................................................................... 10
8.4. Gas Connection ...................................................................................................................... 10
8.5. Inspection ............................................................................................................................... 11
8.6. Power Supply Transformation ................................................................................................ 11
9. ADJUSTMENTS ............................................................................................................................... 12
9.1. Check The Supply Pressure .................................................................................................. 12
9.2. Adjusting Burner Cock Minimum ............................................................................................ 13
9.3. Replacing Burner Nozzle ....................................................................................................... 13
9.4. Replacing Burner Pilot Light Nozzle ....................................................................................... 14
9.5. Check the output power of the burner .................................................................................... 14
ATTACHMENTS ....................................................................................................................................... I
GB
2. ANALYTICAL INDEX
A
Adjusting Burner Cock Minimum; 14
B
Burner Ignition; 7
C
Check The Supply Pressure; 13
D
Description of the Appliance; 5
Description of the Controls; 6
Draining the Cooking Tank; 7
F
FAULTS; 9
Features Plate; 5
Filling the Cooking Tank; 7
G
Gas Connection; 11
General Information; 4
I
Inspection; 12
Installation; 10
P
Packaging and Unpacking; 9
Power Supply Transformation; 12
R
Recommendations for Cleaning and Maintenance;
8
Recommendations for Use; 8
Replacement of Parts; 6
Replacing Burner Nozzle; 14
Replacing Burner Pilot Light Nozzle; 15
Routine Maintenance; 8
S
SAFETY; 3
Safety Devices; 5
1
ENGLISH
GB
W
Warranty; 4
3. SAFETY
It is recommended to carefully
read the instructions and warnings
contained in this manual before using
the appliance. The information
contained in the manual is for the
safety of use and for machine
maintenance.
! Keep this manual carefully to be able to refer
to it in every case of need.
Keep appliance area clean and clear from
combustibles.
The place where the machine is to be installed
must be enough aerated, this is in order to supply
the necessary air for combustion, to prevent
reaching too high percentages of gas and to aid
evacuation of the products of combustion.
Installation must be conform with local codes, or
in absence of it, with the National Fuel Gas Code,
ANSI Z 223.1 or with the Natural Gas Installation
Code CAN/CGA-B149.1
The appliance and its individual shutoff valve
must be disconnected from the gas supply
piping system during any pressure testing of
that system at test pressures in excess of ½
psig (3.45 kPa).
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shutoff valve during any pressure
testing of that system at test pressures equal
to or less than ½ psig (3.45 kPa).
Make certain that the air intake openings in the
bottom of the appliance are not obstructed. They
are essential for proper combustion and operation
of appliance.
Maintain adequate clearance in front of unit for
servicing and proper operation. NOTE: All
servicing can be done through front door.
! This equipment is to be installed to comply
with the appliance Federal State or local plumbing
codes having jurisdiction.
THIS APPLIANCE IS EQUIPPED FOR
NATURAL GAS, with orifices sized for o peration
with natural gas.
Water Connection; 11
Leave in front view the labels containing the
following warnings:
! WARNING: improper installation,
adjustment, alteration, service or
maintenance can cause property
damage, injury or death.
Read the installation, operating and
maintenance instructions thoroughly
before installing or servicing this
equipment.
FOR YOUR SAFETY: do not store
or use gasoline or other flammable
vapours or liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS.
Do not try to light appliance.
Do not touch any electric switch
Do not use any phone in the
building.
Immediately call your gas supplier
from a neighbours’ phone.
Follow the gas supplier’s
instructions.
If you cannot reach your gas
supplier call the fire department.
In the design and construction phase, the
manufacturer has paid particular attention to the
aspects that can cause risks to safety and health
of persons that interact with the appliance.
Carefully read the instructions stated in the
manual and those applied directly to the machine,
and particularly respect those regarding safety.
Do not tamper with, evade, eliminate or by-pass
the installed safety devices. Failure to comply with
this requisite can lead to serious risks for personal
health and safety.
After having been appropriately documented, on
commissioning, if necessary, simulate some test
manoeuvres to identify the controls, in particular
those relative to switch-on and switch-off and their
main functions.
2
ENGLISH
The appliance is only destined for the use for
which it has been designed; any other use must
be considered improper. The manufacturer
declines all liability for any damage to objects or
injury to persons owing to improper or incorrect
use.
All maintenance interventions that require precise
technical skill or particular ability must be
performed exclusively by qualified staff.
In order to guarantee hygiene and protect the
foodstuffs from contamination, the elements that
come into direct or in direct contact with the
foodstuffs must be cleaned very well along with
the surrounding areas. These operations must
only be performed using detergents that can be
used with foodstuffs, avoiding inflammable
products or those that contain substances that are
harmful to personal health.
At the end of use, ensure that the burners are
switched off, with the control knobs deactivated
and the connection lines disconnected.
In the case of prolonged inactivity, as well as
disconnecting all the supply lines, it is necessary
to accurately clean all internal and external parts
of the appliance.
4. REGULATIONS AND GENERAL INSTRUCTIONS
4.1. General Information
This manual has been designed by the
manufacturer to provide the necessary information
to those who are authorised to interact with the
appliance.
It is advisable for the receivers of the information
to read it carefully and apply it strictly.
Reading the information contained in this
document will allow the user to prevent risks to
personal health and safety.
Keep this manual for the entire operating life of
the appliance in a place which is well-known and
easily accessible, so that it is always available
when its consultation becomes necessary.
4.2. Warranty
The warranty of the appliance and the
components we produce has duration of 2 (two)
year from the date of delivery and translates into
the supply, free of charge, of parts that we
consider to be faulty.
These faults must, however, be independent from
incorrect use of the product in compliance with the
indications stated in the manual.
Particular symbols have been used to highlight
some parts of the text that are very important or to
indicate some important specifications. Their
meanings are given below.
! Indicates important information
regarding safety. Behave appropriately so as
not to risk the health and safety of persons or
cause damage.
Indicates particularly important technical
information that must not be ignored.
Fees deriving from labour, journeys and transport
are excluded from the warranty.
The materials replaced under warranty are our
property and must therefore be returned under the
responsibility and expense of the customer.
GB
3
GB
ENGLISH
4.3. Description of the Appliance
The appliance defined as a pasta cooker has
been designed and manufactured for cooking
pasta in water for professional use in the catering
industry. On the basis of requirements, one or two
tanks are available.
1) Cooking tanks.
2) Inspection hatch.
3) Adjustable feet.
4) Gas connection.
5) Exhaust vent : evacuation of combustion
flue gases.
6) Water loading knob: loads and regulates
the quantity of water in the tank.
7) Power adjustment knob: regulates
burner power (minimum maximum).
8) Burner ignition : piezoelectric burner
ignition.
9) Water distributor: water input in tank.
10) Minimum and maximum water levels in
tank.
4.4. Safety Devices
The appliance is equipped with safety systems.
The illustration shows the positioned of the
devices.
A) Gas supply cock; to open and close
connection to the gas power supply line.
B) Safety thermocouple; blocks the gas power
supply in the event that the flame goes out.
10
9
ID 01
1
6
7
2
3
5
8
4
Safety
Device
B
!Check daily that the safety devices are
installed correctly and efficient.
4.5. Features Plate
The identification plate
shown is applied directly
onto the appliance. It states
the references and all
indications indispensable for
working in safety.
1) Gas type and
pressure
2) Appliance model
3) Serial number
4) Declared power
5) Clearance
2
Model N° / Modéle N°
GAS / GAZ :
Manifold pressure / Pres sion d'aliment ation :
1
Manifold pressure / Pres sion d'aliment ation :
GAS / GAZ :
Back / Arrière 0 in 6 in
Right S ide / A droit 0 in 6 in
Left Side / A gauche 0 in 6 in
80.000 BTU/Hr
CPG1
Intended for other than hous ehol d use
Pas destiné à l 'us age dom estique
Suit abl e for ins tallati on on combustible floors
Convient à l'ins tallati on sur un plancher c om bust i ble
Natu r al / Nat u r el
LP Gas
CLEA RANCE / DEGAG EMENTS
Non combustible
Construction
Paroi non inf amable Paroi infamabl e
Serial N° / N°de S éri e
Input Burner / Bruleur
4 i.w.c.
Input Burner / Bruleur
11 i.w.c.
Combustible
Construction
XXXX.XXXX
80.000 BTU/h r
80.000 BTU/h r
3
4
5
4
g
4.6. Replacement of Parts
! Before carrying out any replacement
intervention, activate all envisioned safety
devices.
In particular, close the gas supply cock and
prevent access to all the devices which, if
activated, could lead to unexpected dangerous
situations putting personal safety and health at
risk.
5. USE AND FUNCTIONING
5.1. Description of the Controls.
On the appliance instrument panel, there are the
controls for activating the main functions.
A) Burner control knob: to switch on and
off and adjust the main burner.
ENGLISH
When worn components must be replaced, only
use original spare parts.
All responsibility is declined for injury to
persons or damage to components deriving from
the use of non-original spare parts and
interventions which could modify the safety
requisites, without authorisation of the
manufacturer.
B) Water loading knob: to fill the cooking
tank.
C) Piezoelectric ignition: to switch the
burner pilot light on and off.
GB
Minimum
power
symbol
A B
Pilot
li
ht
Maximum
power
symbol
Water
loading
knob
Piezoelectric
C
ignition
5
GB
ENGLISH
5.2. Burner Ignition
SWITCH-ON
A) Press and turn the knob in an anti-
clockwise direction (position 1); at the
same time, press the button (B) to switch
on the pilot light. The ignition of the pilot
light can also be carried out manually
through the cover positioned on the
bottom (C).
B) Hold down the knob for about 10 seconds
in order to heat then release the knob.
C) Turn the knob in an anti-clockwise
direction to switch-on the burner (position
2).
D) Adjust burne r power (position 3).
SWITCH-OFF
A) Turn the knob in a clockwise direction to
switch off the burner (position 1); the pilot
light stays on.
C
B) Turn the knob in a clockwise direction to
switch off the pilot light (position 0).
C) Wait five (5) minutes to clear out any gas
before relighting.
Pos 1 Pos 2 Pos 3Pos 0
5.3. Filling the Cooking Tank
Turn the water loading knob to fill the tank up to
the desired level. Once the maximum level has
been reached, it is possible to switch on the
burner.
After having filled the tank, it is necessary to close
the cock to avoid dangerous overflowing.
OPEN
CLOSE
5.4. Draining the Cooking Tank
B
If the water level drops blow the minimum value,
remember to open the cock.
! Do not use the appliance when the water
level is lower than the minimum level marked on
the tank.
Maximum
level
Minimum
level
6
The waste water must be evacuated through a
suitable manifold, which is resistant to a
temperature of at least 212°F (100°C). To drain
the water from the tank, turn the cock handle (A)
downwards.
! Before filling the tank, check that the drain
cock (A) is closed.
ENGLISH
A
ID 05
5.5. Recommendations for Use
If the appliance remains inactive for a long period,
proceed as follows:
1. close the gas supply cock;
2. clean the appliance and surrounding areas
thoroughly;
3. spread a layer of cooking oil onto the stainless
steel surfaces;
4. carry out all maintenance operations;
5. leave the appliance uncovered and the
cooking room open.
! Always drain the cooking tank after use.
In order to ensure correct use of the appliance, it
is advisable to apply the following
recommendations:
use only accessories indicated by the
manufacturer;
use the cooking baskets in an appropriate
way;
Cock CLOSED
Check that the drain cock is closed before
filling the cooking tank;
Check that the water level never drops below
the minimum marked on the tank.
Cock OPEN
! Never use the appliance without water in the
tank. This could jeopardise the structure of the
appliance itself irreparably.
Periodically, have the following operations carried
out by specialised personnel:
check the system pressure and sealing
check the efficiency of the thermocouples
check the correct operation of the exhaust
vent and clean if necessary
check the gas taps and grease if necessary.
GB
6. CLEANING AND MAINTENANCE
6.1. Recommendations for Cleaning and Maintenance
activated, could lead to unexpected dangerous
! Before carrying out any maintenance
operations, activate all envisioned safety devices.
In particular, close the gas supply cock and
prevent access to all the devices which, if
6.2. Routine Maintenance
Routine maintenance consists of daily cleaning of
all the parts which can come into contact with
foodstuffs and the periodic maintenance of the
burners, nozzles and draining pipes. Correct
maintenance allows the user to maximise
performance levels and operating life and
constantly maintain safety requirements.
Do not spray the appliance with direct jets of
water or high pressure appliances.
When cleaning stainless steel, do not use iron
wool, brushes or scrapers as ferrous particles
could be deposited which, on oxidising, could lead
to rust. To remove hardened residues, use
situations putting personal safety and health at
risk.
wooden or plastic spatulas or abrasive rubber
pads.
During long periods of inactivity, spread a
protective layer on all stainless steel surfaces by
wiping them with a cloth soaked in Vaseline oil
and airing the rooms periodically.
! Do not use products which contain
substances which are harmful and dangerous for
personal health (solvents, petrol etc.).
7
ENGLISH
7. FAULTS
GB
The information shown below aims to help with
the identification and correction of any anomalies
and malfunctions which could occur during use.
Some of these problems can be resolved by the
Problem Causes Solutions
Smell of gas.
The pilot light does not ignite.
The pilot light does not stay on.
The flame is yellow. The burner is dirty or wet.
Difficulty in turning the burner
control knob.
Occasional leak due to flame
going out.
The spark ignition system does
not work
Presence of air in the pipes
after prolonged inactivity.
The thermocouple is not hot
enough.
Cock malfunction.
user. For the other, precise competency is
required and they must therefore only be carried
out by qualified personnel.
Close the gas supply cock and air
the room.
Check the efficiency of the ignition
devices. Ignite the pilot light
manually.
Contact the after-sales
centre.
Prolong the ignition operation.
Clean the burner and let it dry.
If the problem persists,
contact the after-sales centre.
Contact the after-sales
centre.
8. INSTALLATION
8.1. Packaging and Unpacking
Move and install the appliance respecting the
information provided by the manufacturer, shown
directly on the packaging, on the appliance and in
this manual.
The lifting and transportation system of the
packaged product envisages the use of a fork-lift
truck or a pallet stacker, using which particular
attention must be paid to balancing the weight n
order to prevent the risk of overturning (avoid
excessive tilting!).
! ATTENTION : When inserting the lifting
device, pay attention to the gas supply pipe and
the position of the feet.
The packaging is made of cardboard and the
pallet of wood. A series of symbols is printed on
the cardboard packaging which highlights, in
accordance with international standards, the
provisions which the appliances must be subject
to during loading, unloading, transportation and
storage.
TOP
On delivery, check that the packaging is intact and
has not suffered any damage during
transportation.
Any damage must be notified to the transportation
company immediately.
The appliance must be unpacked as soon as
possible to check that it is intact and undamaged.
Do not cut the cardboard with sharp tools in order
to prevent damage to the steel panels
underneath.
Pull the cardboard packaging upwards.
After having unpacked the appliance, check that
the features correspond to those requested in the
order;
For any anomalies, connect the dealer
immediately.
FRAGILE
HANDLE WITH
CARE
KEEP DRY
8
! Packaging elements (nylon bags,
polystyrene foam, staples …) must not be left
within reach of children.
8.2. Installation
All the installation phases must be considered,
from the moment of creation of the general plan.
The installation area must be equipped with all
power supply and production residue drainage
connections and must be suitably lit and respect
current laws regarding hygiene and sanitary
requirements.
Proceed with machine levelling, adjusting the
individual feet.
! Installation must be carried out by following
the instructions contained in this handbook and
only by a licensed tradesman in accordance with
local codes, or in absence of it, with the National
Fuel Gas Code, ANSI Z 223.1 or with the Natural
Gas Installation Code CAN/CGA-B149.1. The
manufacturer cannot be held liable for any
damage caused by faulty installation.
The place where the machine is to be installed
must have aeration equal to at least that given
in table 1.1, this is in order to supply the
necessary air for combustion, to prevent reaching
too high percentages of gas and to aid evacuation
of the products of combustion.
The installation room must be in conformity with
the current fire regulations.
The unit must operate in a level position. Slight
floor irregularities can be conpensated by turning
the adjustable feet of the cooker either clockwise
or counter clockwise.
Clearances from combustible and noncombustible construction are given in table 1.2
ENGLISH
Remove the protective PVC film from the internal
and external walls, avoiding the use of metal
tools.
Model
CPG1 80.000 780
CPG2 160.000 1560
Table 1.1 Minimum change of air in relation to the
thermal power installed.
Clearances
Side
Rear
Floor
Ceiling
Table 1.2 Clearances from combustible and noncombustible construction.
Figure 1 – Removable top flue grid assembly
Power
(BTU/hr)
Combustible
construction
6.0 ” 0 “
6.0 ” 0 “
6.0 ” 0 “
48.0 ”
Air flow
(m3/h)
Non combustibile
construction
GB
9
GB
ENGLISH
8.3. Water Connection
The unit should be connected to your water
supply by way of a water faucet. The water
pressure should fall between 14.5 and 72.5 PSI. If
the water pressure is excessive, a pressure
regulator must be installed.
To carry out connection, connect the mains pipe
to the appliance connection pipe, interposing a
shut-off cock (A) to interrupt the water supply
when necessary.
The pipe used to discharge the water must be
heat resistant and allow for the free flow of the
discharge water. A funnel may be used between
the unit discharge pipe and the floor drain but you
should never restrict or reduce the diameter of the
discharge pipe.
The following operations are to be carried out only
by specialized technical personnel.
1. Clear the pipe of any ferrous waste by letting
a certain amount of water flow through.
2. Place the cooker in the desired position and
close to the water-main.
3. Position the appliance level, adjusting the feet
of the cooker.
4. Connect mains pipe to machine pipe using a
mechanical filter and an interception cock.
5. Connect machine outlet pipe (fig. 1) to a
suitable manifold that withstands high
temperatures.
! Having verified that available water system
is adequate you can go ahead and make
connection:
8.4. Gas Connection
Before connecting up the gas consult the
gas board, all the installation and maintenance
operations should be carried out by the gas board
or by authorized fitters.
Make sure the data of the rating plate correspond
to the mains values. The rating plate is located at
the bottom of the screen-door panel.
Having verified that the gas supply system
available is adequate you can go ahead with the
connection:
To carry out connection, connect the mains pipe
to the appliance connection pipe, interposing a
shut-off cock to interrupt the water supply when
necessary.
1. Connect the mains pipe to the machine pipe
(see fig.) using a quick closing interception
cock which is easy to reach. You must use a
pressure regulator to set the manifold
pressure (see chapter 9.1)
2. Go ahead with setting up and adjusting.
3. Make all the checks listed below.
After connection, check that there are no gas
leaks.
! Never use flames to search for gas leaks.
10
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