Rosemount Analytical TUpH 396, TUpH 396P, TUpH 396R Product Data Sheet

Retraction/Submersion/Insertion pH/ORP Sensor
• MINIMUM SENSOR MAINTENANCE due to patented TUpH reference technology1which ensures steady pH signal when sensor is coated.
• OPTIMUM VERSATILITY by providing various mounting options. Also can be used with all Rosemount Analytical and other manufacturers’ instruments.
• FIELD PROVEN ACCUGLASS
2
pH glass formulations minimize glass cracking, resulting
in enhanced performance and increased life.
• MAXIMUM SENSOR LIFE because of secondary helical reference pathway
3
which hinders
reference poisoning.
Product Data Sheet
PDS 71-TUpH
September 1999
Models 396/396P/396R
MODEL 396:
A LARGE SELF CLEANING OPTIONAL FLAT OR STANDARD HEMI glass bulb electrode in a stain­less steel body, completely sealed by EPDM to eliminate process intrusion.
MODEL 396P:
A RUGGED THREADED POLYPROPYLENE BODY for maximum chemi­cal resistance and completely sealed to eliminate process intrusion.
MODEL 396R:
A TITANIUM RETRACTABLE BODY for insertion depths up to 27 inch­es and easy sensor removal under pressure without process shut­down (ball valve kit shown can be purchased separately).
1
May be protected by U.S. Patent No. 5,152,882, Foreign Patent Pending.
2
ACCUGLASS and TUpH are trademarks of Rosemount Analytical.
3
U.S. and Foreign Patents Pending.
NOW OFFERING MAXIMUM PRESSURE SPECIFICATIONS
of 150 psig (1136 kPa) at 100°C (212°F) ON ALL THREE MODELS
OPTIONAL FLAT BULB
STANDARD HEMI BULB
2 Rosemount Analytical
FEATURES AND APPLICATIONS
Rosemount Analytical sets a new industry standard for the life expectancy of pH and ORP sensors with the introduction of our TUpH Sensors. These low maintenance, disposable sensors offer long life and high performance in the measurement of pH in aque­ous solutions in pipelines, open tanks or ponds.
The TUpH Sensors feature a patented large area polypropylene reference junction for maximum resist­ance to process coatings, generally found in dirty, high solid applications. In addition, the patented secondary helical reference pathway serves as added protection from poisoning ions.
Our TUpH Sensors also feature a standard 1 in. outer diameter for versatile mounting in flow through, inser­tion or submersion pH and ORP applications.
The Model 396 Sensor is specifically designed for improved life in harsh, dirty, and abrasive applications such as lime slurry waste treatment, paper machine headbox and pigment/dye applications, where large quantities of suspended solids are present.
The Model 396 is available with custom glass elec­trodes, optional flat or standard hemi glass pH bulb, to best meet your application needs. Flat glass is advantageous in abrasive or coating applications that etch or build up on glass respectively. In coating appli­cations, such as slurries, the flat surface allows the process flow to act as a scrubbing agent to reduce coating and maintenance whereas in abrasive appli­cations pitting from silicates and other similar materi­als is minimized by the flat surface to provide longer life. The hemi bulb is ideal for general purpose use and for those processes requiring greater accuracy over the entire pH range.
The sensor is housed in a stainless steel body with EPDM seals. The simplified construction, designed with user convenience in mind, does not require elec­trolyte replenishment or any component replace­ment. The Model 396 also features a large glass bulb for increased resistance to high temperature and other effects of aging for longer life.
The Model 396 is not available with an integral pre­amplifier. The preamplifier must be in a remote loca­tion or integral to the analyzer/transmitter. Therefore, the Model 396 is compatible with all Rosemount Analytical and other manufacturers’ instruments.
The Model 396P Sensor is specifically designed for improved life in harsh, dirty applications, such as sour water waste treat­ment and scrubbers, where a high performance, low maintenance, disposable sensor is required.
The sensor is available in two configurations: the stan­dard shrouded tip, in which the pH glass is completely recessed within the reference junction for abrasive or rough applications, and the optional slotted tip with a partially exposed pH glass for viscous or low flow applications.
The Model 396P features a titanium solution ground, constructed in an annular design around the pH/ORP electrode. The solution ground provides advanced sensor diagnostics for preventative maintenance when used with the Models 54 pH/ORP analyzer, 1054B pH/ORP analyzer, and 3081 pH/ORP transmitter. In addition, the Model 396P sensor can be used with most non-diagnostic Rosemount Analytical and other manufacturers’ instruments.
The sensor is housed in a molded polypropylene body with EPDM seals, making it virtually indestructible and chemically resistant. Complete encapsulation elimin­ates leakage or high humidity problems traditionally found in other pH/ORP designs. The simplified con­struction, designed with user convenience in mind, does not require electrolyte (KCl) replenishment or any high maintenance troubleshooting procedures.
The Rosemount Analytical Model 396P is available with an optional integral preamplifier to convert the high impedance pH or ORP mV signal into a stable, noise-free signal with transmission capability of up to three miles.
Percent Linearity
396 396 396P 396R
pH Range GPHT Hemi GPHT Flat GPLR Hemi GPLR Hemi
0-2 pH 94% 95% 94% 94%
2-12 pH 99% 99% 97% 97%
12-13 pH 97% 96% 98% 98%
13-14 pH 92% _ 98% 98%
The Model 396R Sensor is specifically
designed for improved life in harsh, dirty appli­cations where a sepa­rate sample stream is difficult to provide and greater insertion depths are required. It is designed for use with a 1-1/4 in. or 1-1/2 in. ball valve for hot tap installation.
The Model 396R is constructed of molded polyprop­ylene housed in a titanium tube with EPDM seals to provide maximum chemical resistance. The sensor also features a titanium solution ground for advanced sensor diagnostics when used with the Model 54 or Model 3081 pH/ORP Analyzer/Transmitter. These
Rosemount Analytical 3
advanced sensor diagnostics provide preventative maintenance by notifying the operator of the need for replacement and cleaning of an aged or fouled sensor, thus allowing continuous optimum performance.
The sensor also features a slotted tip for protection from breakage while allowing the process to flow by the glass electrode for accurate and reliable pH measurement.
The Model 396R is only available without an integral preamplifier and has 15 ft or 9.5 in. of integral high qual­ity 9 conductor cable. The preamplifier must be housed in a remote location or in a junction box kit for attach­ment at the rear, cable end of the sensor (order sepa­rately) or must be integral to the Analyzer/Transmitter. The Model 396R is compatible with all Rosemount Analytical and other manufacturers’ instruments.
SPECIFICATIONS
MODEL 396 MODEL 396P MODEL 396R
Measurements and Ranges pH: 0-14 pH: 0-14 pH: 0-14
ORP: -1500 to 1500 mv ORP: -1500 to 1500 mv
Available pH ACCUGLASS GPHT hemi bulb or GPLR hemi bulb GPLR hemi bulb
Types GPHT flat bulb
Wetted Materials 316 SST, Polypropylene, Titanium, Polypropylene, Titanium, Polypropylene,
EPDM, glass EPDM, glass: EPDM, glass:
platinum (ORP only) platinum (ORP only)
Process Connection None, use 1 in. NPT process 1 in. MNPT front and rear None, use 1-in. process connector
connector, PN 23166-00 or facing threads or ball valve kit (1-1/2 in. 23166-01 (sold separately) or - 1/4 in.) (sold separately)
Temperature Range 0-100°C (32-212°F) 0-100°C (32-212°F) 0-100°C (32-212°F)
Pressure Range-
100-1136 kPa (0-150 psig) 100-1136 kPa (0-150 psig) 100-1136 kPa (0-150 psig)
Hemi bulb
Pressure Range-
100-790 kPa (0-100 psig)
Flat bulb
Maximum Pressure at Not Applicable Not Applicable Code 21: 542 kPa (64 psig)
Retraction or Insertion Code 25: 343 kPa (35 psig)
Minimum Conductivity 75 µS/cm, nominal 75 µS/cm, nominal 75 µS/cm, nominal
100 µS/cm 100 µS/cm 100 µS/cm
Integral Cable 15 ft coaxial with BNC Code 01: 25 ft 11 Standard 15 ft coaxial
conductor Code 60: 9.5 in. coaxial
Code 02: 15 ft coaxial with BNC
Code 61: 9.5 in. coaxial
Preamplifier Options Remote Remote or Integral Remote
Weight/Shipping Weight 0.45 kg/0.9 kg (1 lb/2 lb) 0.45 kg/0.9 kg (1 lb/2 lb) Sensor: Code 21:
0.9 kg/1.40 kg (2.0 lb/3.0 lb) Code 25: 1.40 kg/1.80 kg
(3.0 lb/4.0 lb)
Ball Valve PN 23240-00:
2.25 kg/3.20 kg (5.0 lb/7.0 lb) Junction box; 1.40 kg/1.80 kg
(3 lb/4 lb)
DIMENSIONAL DRAWINGS: Model 396P
4 Rosemount Analytical
DIMENSIONAL DRAWINGS: Model 396 with Optional Connector
168.28
6.63
28.7
1.13
25.4
1.0
53.98
2.13
108
4.25
OPTIONAL CONNECTOR ASSY P.N. 23166-00/-01
CAUTION LABEL
INSERTION
SUBMERSION
Standard Hemi-bulb pH ELECTRODE
Standard Hemi-bulb pH electrode with slotted tip
Optional Flat Bulb pH Electrode
O.D. RETRACTION STOP COLLAR
O.D.
HOUSING STAINLESS STEEL TYP.
CAUTION LABEL
1”1” NPT MALE CONNECTOR
HEX NUT 316 SST TYP.
CABLE
CABLE
MILLIMETER
INCH
MILLIMETER
INCH
Metal Process Connector PN 23166-xx (xx = 00 for 316 SST and xx = 01 for titanium) can be used for insertion or submersion Model 396 sensor connection to 1-inch tee fittings. It also must be used to connect Model 396R to ball valve PN 23240-00 or directly to the process.
The metal process connector gives the sensor various inser­tions depths, depending on where the user locates the com­pression fitting. Also the threads can be switched to face the cable end of the sensor for connection to submersion pipes.
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