Rosemount Analytical PowerVUE 8x14 Operating Manual

Instruction Manual

IB-102-208P Rev. 1.1
November 2001

PowerVUE

Fan/Damper Actuator Torque
Type 8 x 14 with Retrofit Kit
Installation Instructions

http://www.processanalytic.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures and tests its products to meet many national and
international standards. Because these instruments are sophisticated technical products, you
MUST properly install, use, and maintain them to ensure they continue to operate within their
normal specifications. The following instructions MUST be adhered to and integrated into your
safety program when installing, using, and maintaining Rosemount Analytical products. Failure to
follow the proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Rosemount Analytical repre-

sentative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and mainte-

nance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate In-
struction Manual and per applicable local and national codes. Connect all products to the

proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update, program,
and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts
specified by Rosemount. Unauthorized parts and procedures can affect the product’s per­formance, place the safe operation of your process at risk, and VOID YOUR WARRANTY.
Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except
when maintenance is being performed by qualified persons, to prevent electrical shock
and personal injury.

The information contained in this document is subject to change without notice.

Emerson Process Management

Rosemount Analytical Inc.
Process Analytic Division

1201 N. Main St.
Orrville, OH 44667-0901
T [phone]
F [phone]
e-mail: [e-mail]

http://www.processanalytic.com

HIGHLIGHTS OF CHANGES

Effective April, 2001 Rev. 1

PAGE SUMMARY

Throughout Added identity of DVC6000 series digital valve controller where applicable.

1-0 Reidentified digital valve controllers; deleted cam codes in Product Matrix.

1-2

1-3 Updated actuator operation paragraph and illustration for FIELDBUS versions

1-4 Added paragraph 1-5 to reference valve controller specifications.

1-5 and 1-6

2-3 Updated Figure 2-5 to include DVC6000 valve controller identity.

2-4 Updated Figure 2-6 to include dampers.

4-1/4-2 Revised paragraph 4-1 to confine instructions to DVC5000 versions only.

5-1/5-2

7-8

8-4 through 8-6 Added new text of paragraph 8-4, HART Site Programmable Alarm applicable to

I-1/I-2 Updated index.

Added new actuator operation paragraph and illustration for HART versions using
DVC6020 model valve controller.

using DVC5020f model valve controller.

Deleted Table 1-3, DVC5000 valve controller specifications and moved balance of
Section I text forward.

Revised paragraph 5-1 to reference valve controller manuals for troubleshooting
and include new actuator piping diagram (Figure 5-1) for HART versions using
DVC6020 model valve controller. Revised piping diagram (Figure 5-2) for
FIELDBUS versions to save vertical space. Deleted paragraph 5-2 and Table 5-1.

Added new paragraph 7-8 and Figure 7-4; replacement of DVC6000 electronic
unit.

the DVC6000 series controller.

Appendix B

PAGE SUMMARY

1-0 Revised Model Number Matrix.

Appendix A Included revised Appendix A, rev. 1.0.

Added new Appendix B; retrofit instructions to incorporate DVC6000 electronic
unit.

Effective November, 2001 Rev. 1.1

HIGHLIGHTS OF CHANGES

APPENDIX A

Effective November, 2001 Rev. 1.0

Page Summary

iii Added new Model Number Matrix, Table A-1.

iv Relocated Figure A-1 from page A-0 to page iv.

HIGHLIGHTS OF CHANGES

APPENDIX B

Effective November, 2001 Rev. 1.0

Page Summary

iii Added new Model Number Matrix, Table B-1.

iv Relocated Figure B-1 from page B-0 to page iv.

PURPOSE

The purpose of this manual is to provide a comprehensive understanding of the PowerVUE Fan/Damper

Actuator components, functions, installation, and maintenance.

This manual is designed to provide information about the PowerVUE Fan/Damper Actuator. We
recommend that you thoroughly familiarize yourself with the Description and Installation sections before
installing your actuator.

The description presents the basic principles of the actuator along with its performance characteristics
and components. The remaining sections contain detailed procedures and information necessary to install and
service the actuator.

Before contacting Rosemount concerning any questions, first consult this manual. It describes most
situations encountered in your equipment’s operation and details necessary action.

DEFINITIONS

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this
publication.

Highlights an operation or maintenance pro­cedure, practice, condition, statement, etc. If
not strictly observed, could result in injury,
death, or long-term health hazards of per­sonnel.

Highlights an essential operating procedure,
condition, or statement.

: EARTH (GROUND) TERMINAL

: PROTECTIVE CONDUCTOR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION BULLETIN

Highlights an operation or maintenance pro­cedure, practice, condition, statement, etc. If
not strictly observed, could result in damage
to or destruction of equipment, or loss of ef­fectiveness.

NOTE

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration
number. It is not a part number, and is not related to the illustration in any technical manner.

IB-102-208P

i/ii

IMPORTANT

SAFETY INSTRUCTIONS FOR THE WIRING AND

INSTALLATION OF THIS APPARATUS

The following safety instructions apply specifically
to all EU member states. They should be strictly
adhered to in order to assure compliance with the
Low Voltage Directive. Non-EU states should also
comply with the following unless superseded by
local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and external,
where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be
replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.

5. All cable glands used should be of such internal dimensions as to provide adequate
cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only
be made through a circuit breaker which will disconnect all circuits carrying conductors
during a fault situation. The circuit breaker may also include a mechanically operated
isolating switch. If not, then another means of disconnecting the equipment from the
supply must be provided and clearly marked as such. Circuit breakers or switches must
comply with a recognized standard such as IEC947. All wiring must conform with any
local standards.

7. Where equipment or covers are marked with the symbol to the right,
hazardous voltages are likely to be present beneath. These covers
should only be removed when power is removed from the
equipment — and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right,
there is a danger from hot surfaces beneath. These covers should
only be removed by trained service personnel when power is
removed from the equipment. Certain surfaces may remain hot to
the touch.

9. Where equipment or covers are marked with the symbol to the right,
refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following
standards: EN61010-1, IEC417, and ISO3864.

IB-102-208P

iii

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.

De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier
moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low
Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen
tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten,
intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst wor­den. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan
75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd
is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een stroomon­derbreker gevoerd worden (min 10A) welke alle draden van de voeding moet onderbreken.
De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet een andere
mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo
zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erk­ende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er
meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd
worden nadat de voedingsspanning werd afgelegd en enkel door getraind
onderhoudspersoneel.

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar
voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden
door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd
werd. Sommige oppper-vlakken kunnen 45 minuten later nog steeds heet
aanvoelen.

9. Waar toestellen of deksels aangegeven staan met het symbool gelieve het
handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devol­gende standaards: EN61010-1, IEC417 en ISO3864.

IB-102-208P

iv

VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.

Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne
skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU­lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse
forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75° C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflast­ning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring
gennem afbryder (min. 10A), som vil afbryde alle kredsløb med elektriske ledere i fejlsitua­tion. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for
afbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere eller kon­takter skal overholde en kendt standard som IEC947.

7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændinger
normalt forekom-mende bagved. Disse dæksler bør kun afmonteres, når for­syningsspændingen er frakoblet - og da kun af instrueret servicepersonale.

8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes meget
varme overflader bagved. Disse dæksler bør kun afmonteres af instrueret
servicepersonale, når forsyningsspænding er frakoblet. Visse overflader vil
stadig være for varme at berøre i op til 45 minutter efter frakobling.

9. Hvor udstyr eller dæksler er mærket med dette symbol, se da i betjeningsman­ual for instruktion.

10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:­EN61010-1, IEC417 & ISO3864.

IB-102-208P

v

BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat.

Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de
geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden.
Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving
anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te
worden.

2. Na installatie,onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels /kappen
en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven
75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een
adequate verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats
te vinden via een meerpolige automatische zekering (min.10A) die alle spanningvoerende
geleiders verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ook
voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voor­ziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om
de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te voldoen
aan een erkende standaard zoals IEC 947.

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het
volgende symbool, kunnen zich hieronder spanning voerende delen bevinden
die gevaar op kunnen leveren. Deze beschermdeksels/kappen mogen
uitsluitend verwijderd worden door getraind personeel als de spanning is af­geschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het
volgende symbool, kunnen zich hieronder hete oppervlakken of onderdelen
bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan
te raken.

9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het
volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende
standaarden: EN 61010-1, IEC 417 & ISO 3864.

IB-102-208P

vi

TÄRKEÄÄ

Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.

Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudat­taa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopi­vuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät
kansalliset standardit estä sitä.

1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.

2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin pai­koilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.

3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.

4. Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.

5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kun­nolla kiinni.

6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min
10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myös
sisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan
muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai kat­kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.

7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän
takana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaa
jänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vain
alan asian-tuntija.

8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän
takana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kun
jännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumana
jopa 45 mi-nuuttia.

9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita
käyt-töohjekirjasta

10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta
standardeista: EN61010-1, IEC417 & ISO3864.

IB-102-208P

vii

IMPORTANT

Consignes de sécurité concernant le raccordement et l’installation de cet appareil.

Les consignes de sécurité ci-dessous s’adressent particulièrement à tous les états membres
de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire
aux directives concernant la basse tension. Les états non membres de la communauté
européenne doivent également appliquer ces consignes sauf si elles sont en contradiction
avec les standards locaux ou nationaux.

1. Un raccordement adéquat à la terre doit être effectuée à chaque borne de mise à la terre,
interne et externe.

2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terre
doivent être remis en place, toutes les prises de terre doivent être respectées en permanence.

3. Les câbles d’alimentation électrique doivent être conformes aux normes IEC227 ou IEC245

4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à
75°C.

5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câbles
afin d’assurer un serrage correct sur ces derniers.

6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement à
l’alimentation électrique doit être réalisé exclusivement au travers d’un disjoncteur (mini­mum 10A.) isolant tous les conducteurs en cas d’anomalie. Ce disjoncteur doit également
pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire, un autre
système doit être mis en place afin de pouvoir isoler l’appareil et doit être signalisé comme
tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947.

7. Lorsque les équipements ou les capots affichent le symbole suivant, cela
signifie que des tensions dangereuses sont présentes. Ces capots ne doivent
être démontés que lorsque l’alimentation est coupée, et uniquement par un per­sonnel compétent.

8. Lorsque les équipements ou les capots affichent le symbole suivant, cela
signifie que des surfaces dangereusement chaudes sont présentes. Ces capots
ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement
par un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu’à
45 mn.

9. Lorsque les équipements ou les capots affichent le symbole suivant, se reporter
au manuel d’instructions.

10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des
standards suivants: EN61010-1, IEC417 & ISO3864.

IB-102-208P

viii

WICHTIG

Sicherheitshinweise für den Anschluß und die Installation dieser Geräte.

Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen
Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der
Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen
Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.

1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alle Sicherheit­sabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen
darf zu keinem Zeitpunkt gestört sein.

3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.

4. Alle Verdrahtungen sollten mindestens bis 75 °C ihre Funktion dauerhaft erfüllen.

5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so
gewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.

6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung über
mindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet sein, daß die
Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischer
Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung
nicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr
gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcher Mecha­nismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allge­meine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.

7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine
gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen
nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde.
Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.

8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw.
unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nur ent­fernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur
geschultes Personal darf an diesen Geräten Arbeiten ausführen. Bis 45
Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teile
noch über eine erhöhte Temperatur verfügen.

9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei
denen vor dem Eingriff die entsprechenden Kapitel im Handbuch
sorgfältig durchgelesen werden müssen.

10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren
der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.

IB-102-208P

ix

IMPORTANTE

Norme di sicurezza per il cablaggio e l’installazione dello strumento.

Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’Unione
Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del
Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all’Unione Europea,
salvo quanto disposto dalle vigenti normative locali o nazionali.

1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed
esterni, dove previsti.

2. Dopo l’installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi di protezi­one siano stati collocati e le messa a terra siano collegate. L’integrità di ciscun morsetto di
terra deve essere costantemente garantita.

3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245.

4. L’intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore
a 75°C.

5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un
adeguato ancoraggio al cavo.

6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimenta­zione principale dovrà essere eseguita tramite interruttore automatico (min.10A), in grado di
disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovrà inoltre
prevedere un sezionatore manuale o altro dispositivo di interruzione dell’alimentazione, chi­aramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti,
quali IEC947.

7. Il simbolo riportato sullo strumento o sui coperchi di protezione indica prob­abile presenza di elevati voltaggi. Tali coperchi di protezione devono essere
rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione
allo strumento.

8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio
di contatto con superfici ad alta temperatura. Tali coperchi di protezione de­vono essere rimossi esclusivamente da personale qualificato, dopo aver tolto
alimentazione allo strumento. Alcune superfici possono mantenere temperature
elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano
il simbolo, fare riferimento alle istruzioni del manuale
Operatore.

10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti
standard: EN61010-1, IEC417 e ISO3864.

IB-102-208P

x

VIKTIG

Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret.

Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS­avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til
lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert
av lokale- eller nasjonale standarder.

1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse
forefinnes.

2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres.
Jordingsforbindelsene må alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 750C.

5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig
avlastning oppnåes.

6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje
gjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alle elek­triske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekanisk operert
bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det ikke er en mekanisk
operert bryter installert, må det være en annen måte å isolere utstyret fra spenningsforsynin­gen, og denne måten må være tydelig merket. Kretsbrytere eller kontakter skal oppfylle
kravene i en annerkjent standard av typen IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det
sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når
spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate,
er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare
fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet
servicepersonell. Noen overflater kan være for varme til å berøres i opp til 45
minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til
instruksjonsmanualen for instrukser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder:
EN61010-1, IEC417 & ISO3864.

IB-102-208P

xi

IMPORTANTE

Instruções de segurança para ligação e instalação deste aparelho.

As seguintes instruções de segurança aplicam-se especificamente a todos os estados mem­bros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da
Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão
cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a
tiver substituído.

1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.

2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurança
e terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.

3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ou
IEC245.

4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a uma
temperatura ambiente até 75º C.

5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação dos
cabos.

6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo de alimenta­ção eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todos os con­dutores de circuitos durante uma avaria. O disjuntor poderá também conter um interruptor
de isolamento accionado manualmente. Caso contrário, deverá ser instalado qualquer outro
meio para desligar o equipamento da energia eléctrica, devendo ser assinalado conveniente­mente. Os disjuntores ou interruptores devem obedecer a uma norma reconhecida, tipo
IEC947.

7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável a
existência de tensões perigosas. Estas tampas só devem ser retiradas quando a
energia eléctrica tiver sido desligada e por Pessoal da Assistência devidamente
treinado.

8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo de
existência de superfícies quentes. Estas tampas só devem ser retiradas por
Pessoal da Assistência devidamente treinado e depois de a energia eléctrica ter
sido desligada. Algumas superfícies permanecem quentes até 45 minutos de­pois.

9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de
Funcionamento deve ser consultado para obtenção das necessárias instruções.

10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das se­guintes normas: EN61010-1, IEC417 e ISO3864.

IB-102-208P

xii

IMPORTANTE

Instrucciones de seguridad para el montaje y cableado de este aparato.

Las siguientes instrucciones de seguridad , son de aplicacion especifica a todos los miembros
de la UE y se adjuntaran para cumplir la normativa europea de baja tension.

1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en
aquellos terminales previstos al efecto.

2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocar
las cubiertas de seguridad aasi como los terminales de tierra. Se debe comprobar la integri­dad de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.

4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.

5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.

6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de un inter­ruptor magnetotermico ( min 10 A ), el cual desconectara la alimentacion electrica al equipo
en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947
u otra de reconocido prestigio.

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica
peligrosa, dicho alojamiento solamente se abrira una vez que se haya in­terrumpido la alimentacion electrica al equipo asimismo la intervencion
sera llevada a cabo por personal entrenado para estas labores.

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con
alta temperatura, por tanto se abrira una vez que se haya interrumpido la
alimentacion electrica al equipo por personal entrenado para estas labores,
y al menos se esperara unos 45 minutos para enfriar las superficies ca­lientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el
manual de instrucciones.

10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas
EN61010-1, IEC417 & ISO 3864.

IB-102-208P

xiii

VIKTIGT

Säkerhetsföreskrifter för kablage och installation av denna apparat.

Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall
följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU
medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala
eller nationella föreskrifter.

1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så
erfordras.

2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord återplac­eras. Samtliga jordterminaler måste hållas obrutna hela tiden.

3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller
IEC245.

4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC.

5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat
kabelförankring.

6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast
göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när något
fel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett
annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart
framgå genom markering. Säkring eller omkopplare måste överensstämma med en gällande
standard såsom t ex IEC947.

7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för
livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmen
ej är ansluten till utrustningen - och då endast av utbildad servicepersonal.

8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk
för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endast av­lägsnas av utbildad servicepersonal, när strömmen kopplats från utrustningen.
Vissa ytor kan vara mycket varma att vidröra även upp till 45 minuter efter av­stängning av strömmen.

9. När utrustning eller hölje markerats med vidstående symbol bör instruk­tionsmanualen studeras för information.

Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera

10.

av följande föreskrifter:- EN61010-1, IEC417 & ISO3864.

IB-102-208P

xiv

IB-102-208P

xv/xvi

TABLE OF CONTENTS

Section Page

I. DESCRIPTION........................................................................................................................... 1-1

1-1. Component Checklist of Typical System (Package Contents).........................................1-1

1-2. Model Number Matrix.....................................................................................................1-1

1-3. System Overview.............................................................................................................1-1

1-4. Model PVD 814 Specifications .......................................................................................1-4

1-5. Controller Specifications .................................................................................................1-4

1-6. Storage Instructions .........................................................................................................1-6

II. INSTALLATION........................................................................................................................ 2-1

2-1. Overview..........................................................................................................................2-1

2-2. Special Installation Considerations..................................................................................2-1

2-3. Actuator Mounting Instructions.......................................................................................2-2

2-4. Air Supply Installation.....................................................................................................2-3

2-5. Linkage Installation .........................................................................................................2-4

III. DVC5000/6000 ELECTRONICS SETUP ............................................................................... 3-1

3-1. Introduction......................................................................................................................3-1

IV. STARTUP CALIBRATION ..................................................................................................... 4-1

4-1. Reverse Relay Calibration (DVC5000 only) ...................................................................4-1

4-2. DVC5000/6000 Calibration.............................................................................................4-1

V. TROUBLESHOOTING ............................................................................................................. 5-1

5-1. Overview..........................................................................................................................5-1

VI. PERIODIC MAINTENANCE .................................................................................................. 6-1

6-1. Overview..........................................................................................................................6-1

6-2. Maintenance Schedule .....................................................................................................6-1

6-3. General Cleaning and Lubrication...................................................................................6-1

6-4. Cylinder and Piston Cleaning and Lubrication ................................................................6-2

6-5. Air Lock Adjustment.......................................................................................................6-4

6-6. Mechanical Linkage Cleaning and Lubrication...............................................................6-4

VII. CORRECTIVE MAINTENANCE ........................................................................................... 7-1

7-1. Overview..........................................................................................................................7-1

7-2. Cylinder Head Gaskets, Piston, and Rod Packing ...........................................................7-1

7-3. Cylinder Replacement......................................................................................................7-3

7-4. Air Lock Diaphragm........................................................................................................7-4

7-5. Transfer Valve .................................................................................................................7-4

7-6. Reverse Relay..................................................................................................................7-6

7-7. DVC5000 Electronic Unit ...............................................................................................7-7

7-8. DVC6000 Electronic Unit ...............................................................................................7-8

7-9. Shaft Bushings.................................................................................................................7-9

IB-102-208P

xvii

Section Page

VIII. OPTIONS..................................................................................................................................... 8-1

8-1. Overview......................................................................................................................... 8-1

8-2. Limit Switches ................................................................................................................ 8-1

8-3. Heater/Thermostat...........................................................................................................8-3

8-4. HART Site Programmable Alarm (DVC6000 Series Controller only).......................... 8-4

IX. RECOMMENDED SPARE PARTS........................................................................................ 9-1

X. RETURNING EQUIPMENT TO THE FACTORY .......................................................... 10-1

INDEX

APPENDIX A. RETROFIT KIT INSTALLATION INSTRUCTIONS for use with DVC5000 Series

DIGITAL VALVE CONTROLLER

APPENDIX B. RETROFIT KIT INSTALLATION INSTRUCTIONS for use with DVC6000 Series

DIGITAL VALVE CONTROLLER

IB-102-208P

xviii

LIST OF ILLUSTRATIONS

Figure Page

1-1 Typical System Package .........................................................................................................1-1

1-2 Actuator Operation Diagram - HART Versions using DVC6020 ..........................................1-3

1-3 Actuator Operation Diagram - F

1-4 Typical Actuator Installation ..................................................................................................1-4

2-1 Angular Relationship of Drive and Driven Arms ...................................................................2-1

2-2 Clearance Requirements .........................................................................................................2-2

2-3 Actuator Unit Mounting and Installation (Footprint) Drawing...............................................2-2

2-4 8 x 14 Actuator Torque Chart .................................................................................................2-3

2-5 Air Piping Schematic ..............................................................................................................2-3

2-6 Linkage Installation ................................................................................................................2-4

4-1 Reverse Relay Calibration ......................................................................................................4-1

5-1 Actuator Air Piping Diagram - HART Versions using DVC6020..........................................5-1

5-2 Actuator Air Piping Diagram - F

6-1 Lubrication Chart....................................................................................................................6-0

6-2 Cylinder Exploded View.........................................................................................................6-3

6-3 Air Lock Diaphragm...............................................................................................................6-4

6-4 Mechanical Linkage................................................................................................................6-5

7-1 Cylinder Exploded View.........................................................................................................7-2

7-2 Mechanical Air Lock and Transfer Valve...............................................................................7-5

7-3 Reverse Relay and DVC5000 Electronic Unit Replacement ..................................................7-6

7-4 DVC6000 Electronic Unit Replacement.................................................................................7-8

7-5 Shaft Exploded View..............................................................................................................7-9

8-1 Limit Switch Exploded View..................................................................................................8-2

8-2 Heater/Thermostat...................................................................................................................8-3

8-3 Timing Chart for Flame Safety Application ...........................................................................8-6

8-4 Wiring Diagram for Flame Safety Application.......................................................................8-6

OUNDATION

OUNDATION

Fieldbus Versions using DVC5020f................1-3

Fieldbus Versions using DVC5020f ...............5-1

LIST OF TABLES

Table Page

1-1 Model Number Matrix ............................................................................................................1-0

1-2 Specifications for Model PVD 814 Actuator..........................................................................1-5

1-3 Specifications for Recommended Rust Preventative Compound............................................1-6

6-1 Maintenance Schedule ............................................................................................................6-1

9-1 Recommended Spare Parts for PowerVUE Model PVD 814 Fan/Damper Actuator..............9-1

9-2 Recommended Spare Parts for Options

(PowerVUE Model PVD 814 Fan/Damper Actuator Only) ...................................................9-2

IB-102-208P

xix

1

Table 1-1. Model Number Matrix

8 x 14 TORQUE TYPE FLOOR MOUNTED - ORDERING INFORMATION

Select complete model number from the Model Number Matrix.

PVD 814 PowerVUE Drive

Code Basic Assembly Type and Connection Material

01 Standard Brass Assembly

02 Standard Stainless Assembly

03 Mechanical Air Lock Brass Assembly

04 Mechanical Air Lock Stainless Assembly

Code Digital Valve Controller

00

01

02

03

04

(1)

None

(2)

HART

DVC6000

(3)

Fieldbus

Fieldbus

DVC5020f, including Basic Control Suite

(3)

DVC5000f, without Basic Control Suite

Other DVC Style Selected

(4)

Code Limit Switches

01 None

02 2 Std. Limit Switch – SPDT

Code EPT

01 None

02

Digital EPT and 2 Limit Contacts (HART versions only)

Code Heater Option

01 None

02 Heater/Thermostat 115VAC 150 Watt (Not for use in hazardous areas)

PVD 814 01 02 01 01 02 EXAMPLE

NOTES:

1. Digital Valve Controller (DVC5000/6000) may be supplied by
others, but no performance quarantees for accuracy or speeds

DVC5000/6000 Options:

Flameproof cable gland: ½” NPT (aluminum), EExd IIC

Cable entry adaptor (brass): ½” NPT M20 x 1.5 ISO
of response are provided. Warranty for DVC5000/6000 will be
the responsibility of the provider. Tubing is provided, but is not
precut or preformed.

2. Standard arrangement calls for Model DVC6020-516G60,
certified to FM as intrinsically safe, and Division 2. Other
certifications available. Advanced diagnostics provided.

3. Standard arrangement calls for Model DVC5020f-216, certified
to FM as intrinsically safe, and Division 2. Other certifications are
available. Advanced diagnostics provided.

4. Designate other DVC5000 model number as a note on order.

5. Alarm.

Default configuration:

HART Filters

Filter Type Option Number

HF210 (cage clamp – normal) HF21N
HF210 (cage clamp – reversed) HF21R
HF220 (screw terminal – normal) HF22N
HF220 (screw terminal – reversed) HF22R
HF230 (tiered terminal) HF23
HF240 (DIN rail) HF24D
HF240 (DIN rail – pass through – no filter) HF24DP

1 analog output representing actuator travel
3 customer selectable position contacts

1 contact for Field Device Failure
Moore HART SPA may be configured in an intrinsically safe
arrangement through an IS barrier.

(5)

IB-102-208P

1-0

SECTION I. DESCRIPTION

1

1-1. COMPONENT CHECKLIST OF TYPICAL

SYSTEM (PACKAGE CONTENTS). A typical

PowerVUE 8 x 14 fan/damper actuator package
should contain the items shown in Figure 1-1.

1-2. MODEL NUMBER MATRIX. Use model

number matrix, Table 1-1, to verify your style num­ber. The first part of the matrix defines the model.
The last part defines various options and features of
the actuator. Copy the model number from the data
plate located on the side of the actuator into the top
of matrix Table 1-1. Check the model number against
the actuator features and options, making sure op­tions specified by this number are on the unit. Use
this complete model number for any correspondence
with Rosemount.

1-3. SYSTEM OVERVIEW.

a. Scope. This Instruction Bulletin supplies details

needed to install, operate, and service the
PowerVUE 8 x 14 fan/damper actuator.

The standard actuator includes FIELDVUE
DVC5000/6000 Series electronics, air lock

capability, transfer valve, supply air filter, clevis,
and dust cover. Actuator options include digital
electric position transmitter with 2 limit contacts
(for HART versions only), limit switches,
heater/thermostat, minimum limit stop, and a
handwheel/hard mechanical air lock upon loss of
plant air.

b. Actuator Features. The PowerVUE actuator is

usually equipped with the following features:

1. The DVC5000/6000 electronic controller is
a two-wire instrument and is certified in­trinsically safe. It is available with either
HART or FOUNDATION fieldbus com­munications.

2. An optional handwheel/hard mechanical air
lock system provides a means of manually
changing the position of the controlled de­vice (such as dampers, control valves, and
inlet vanes). In the event of plant air loss,



continued operation of the actuator is made
possible by the handwheel.

1. PowerVUE
Model PVD 814 Actuator

2. Air Filter

3. Instruction Bulletin

NOTE: ILLUSTRATED WITH

OPTIONAL HANDWHEEL.

1

2

3

29330003

Figure 1-1. Typical System Package

IB-102-208P

1-1

Part of the option, a two-position transfer
valve, allows simultaneous operation of the
air lock, handwheel, and a pneumatic trip
valve. In the manual position, the air lock
and handwheel are engaged, and the trip
switch opens a pneumatic bypass. In the
automatic position, the air lock and hand­wheel are disengaged and the bypass is
closed.

(a) The air lock allows the operator to

lock the piston and actuator shaft in
any position. Moving the transfer
valve to the manual position cuts off
the air supply to the air lock dia­phragms, allowing a fail-safe air lock
to engage. When the transfer valve is
in the automatic position, air pressure
is returned to the diaphragms, causing
the lock to disengage.

final control element (flow control damper, fan
inlet vanes, ball valve, etc.).

d. Actuator Operation (HART Vesions using

DVC6020). Refer to the actuator operation dia-

gram in Figure 1-2. In a typical control system
operation, the user’s process controller sends a 4­20 mA input signal directly to the DVC6000
electronic unit inside the actuator. The DVC6000
then positions the actuator according to the de­sired position indicated by the input signal by
converting the input current signal to a pneu­matic output pressure. The DVC6000 control
sends the output air pressure to the top and bot­tom of the pneumatic cylinder locking the piston
in place. As the actuator shaft rotates to its new
position, a cam rotates against a feedback sensor
on the DVC6000 electronic unit. The operating
arm of the actuator is directly connected to the
device control linkage through a clevis.

(b) Placing the transfer valve in manual,

or a loss of plant air pressure, will
cause the trip valve to activate the
pneumatic bypass, equalizing air pres­sure across the piston. Manual posi­tioning of the controlled device is then
possible.

3. The supply air filter will remove dispersed
water or oil droplets from the supply air.

4. The clevis and pin provide a connection
from the actuator to linkage, transferring
the output arm movement to the device be­ing controlled.

5. A dust and splash-proof NEMA Type 3 en­closure provides protection to the mechan­ics of the actuator and the DVC5000/6000
electronic unit.

6. The optional heater/thermostat helps pre­vent the moisture in the actuator air lines
from freezing. With the heater/thermostat
installed, the actuator can effectively oper-

ate in temperatures down to -10°F (-23°C).

1. Characterizable Outputs. Customized user
configurable response modes may be incor­porated into the DVC6000 electronic unit.

Refer to FIELDVUE



DVC6000 Series
Digital Valve Controller Instruction Man­ual.

2. Direction of Rotation. The user can con­figure for direct or inverse acting rotation
by switching air tubing on the top and bot­tom of the pneumatic cylinder.

3. Digital Communications. The DVC6000
valve controller uses 4-20 mA HART
communication protocols. All information
for setup and diagnostics is transmitted
digitally via HART communications. A
Rosemount 275 Handheld or similar
communicator may be used or a laptop
computer with ValveLink Software.
Rosemount’s Asset Management Solutions
(AMS) offers the ValveLink software as an
optional “snap-on” application. Instruments
may be accessed individually or
multiplexed through an “Interchange” unit,
providing continuous access to any number
of Rosemount instruments.

c. General Purpose. The PowerVUE 8 x 14

actuator is used to accurately position the user’s

IB-102-208P

4. The actuator’s DVC5000 electronic unit,
pneumatic, and mechanical drive devices
are safely housed inside a NEMA Type 3
enclosure (dust cover).

1-2

AUXILIARY

1

TERMINALS

DRIVE

SIGNAL

I/P

CONVERTER

TERMINAL

BOX

PRINTED

WIRING

BOARD

PNEUMATIC

RELAY

4–20mA

HART

+

INPUT SIGNAL

DVC6000

ELECTRONIC

UNIT

FEEDBACK

SENSOR

OUTPUT AIR PRESSURE

OUTPUT AIR PRESSURE

SUPPLY AIR

PRESSURE

CAM

Figure 1-2. Actuator Operation Diagram - HART Versions using DVC6020

ACTUATOR

SHAFT

35350001

CYLINDER

PISTON

e. Actuator Operation (F

OUNDATION

Fieldbus

Versions using DVC5020f). Refer to the ac-

tuator operation diagram in Figure 1-3. In a typi­cal control system operation, the user’s process
controller sends a fieldbus input signal directly to
the DVC5000 electronic unit inside the actuator.
The DVC5000 then positions the actuator ac­cording to the desired position indicated by the
input signal by converting the input current sig­nal to a pneumatic output pressure. The
DVC5000 control sends the output air pressure

CAM

ACTUATOR

SHAFT

CYLINDER

FEEDBACK

SENSOR

SENSOR FOR

DIAGNOSTICS

PRESSURE

ADVANCED

AUXILIARY

TERMINALS

to the top of the pneumatic cylinder and the
Fairchild reverse relay. The reverse relay then
sends the appropriate inverse air pressure to the
bottom to the pneumatic cylinder locking the
piston in place. As the actuator shaft rotates to its
new position, a cam mounted on the actuator
shaft rotates against a feedback sensor on the
DVC5000 electronic unit. The actuator shaft is
connected to the operating arm on the outside of
the actuator, which is connected to device control
linkage through a clevis.

PRINTED

WIRING BOARD

I/P

4-20 mA

+ FIELDBUS

DVC5000

ELECTRONIC

SUPPLY AIR

PRESSURE

UNIT

INPUT
SIGNAL

OUTPUT AIR

PRESSURE

PISTON

Figure 1-3. Actuator Operation Diagram - F

FAIRCHILD

REVERSE

RELAY

OUNDATION

IB-102-208P

1-3

RELAY

35350002

Fieldbus Versions using DVC5020f

1. Characterizable Outputs. Customized user
configurable response modes may be
incorporated into the DVC5000 electronic

unit. Refer to FIELDVUE



DVC5000
Series Digital Valve Controller Instruction
Manual.

2. Direction of Rotation. The user can con­figure for direct or inverse acting rotation
by switching air tubing on the top and bot­tom of the pneumatic cylinder.

3. Digital Communications. The DVC5000
controller uses F

OUNDATION

fieldbus
communication protocols. All operator
interface is via the host computer console.
A handheld device will be available in the
future.

DAMPERS

BLOWER

CLEVIS

AIR

FLOW

AIR FLOW

LINKAGE

Powe rVUE

ACTUATOR

4. The actuator’s DVC5000 electronic unit,
pneumatic, and mechanical drive devices
are safely housed inside a NEMA Type 3
enclosure (dust cover).

f. System Considerations. Prior to installation of

the PowerVUE 8 x 14 actuator, check that you
have all components necessary to install the sys­tem completely.

Once you have verified that you have all compo­nents, select the mounting location. A typical in­stallation is illustrated in Figure 1-4. Determine
where the actuator will be placed in terms of
serviceability, ambient temperatures, environ­mental considerations, and convenience.

Actuator operating specifications are listed in
Table 1-2. For DVC5000/6000 digital valve
controller specifications refer to the applicable
Digital Valve Controller Instruction Manual. Re­fer to Section II, Installation, before installing the
digital valve controller.

OPERATING

LEVER

AIR

FILTER

SUPPLY

AIR

29330004

Figure 1-4. Typical Actuator Installation

1-4. MODEL PVD 814 SPECIFICATIONS. Table 1-2

contains information about the Model PVD 814 ac­tuator operating characteristics. Use the table to make
sure that available conditions are suitable for the ac­tuator before choosing the mounting location.

1-5. CONTROLLER SPECIFICATIONS. Refer to the

applicable DVC5000 or DVC6000 Series Digital
Valve Controller Instruction Manual for controller
specifications.

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Table 1-2. Specifications for Model PVD 814 Actuator

1

Signal Requirements

Control Signal Inputs.............................................................................................. 4-20 mA signal with HART or fieldbus

Performance

Positioning Repeatability......................................................................................................... +0.5% of full stroke or better

Full Stroke Time (unloaded) ......................................................................................................................................... 8 sec

Stall Torque ...................................................................................................................................... 4600 ft-lbs (6238 N·m)

Maximum Friction Load................................................................................................................... 1100 ft-lbs (1492 N·m)

Maximum Weight Load .................................................................................................................. 1600 ft-lbs (2170 N·m)

Maximum Load Capability of the Manual Operator ................................................................................... 45 psi (310 kPa)

Air Consumption .................................................................................................................................... 10 scfm steady rate

8-in. Stroke ......................................................................................................................................................... 80° rotation

Environmental Requirements

Ambient Temperature Limits ...................................................................................................... 0° to 120°F (-18° to 50°C)

140°F (60°C) with increased maintenance

Electronics

See DVC5000/6000 specifications in applicable Digital Valve Controller Instruction Manual

Air Supply Requirements

Maximum ........................................................................................................................................ 100 psig (689 kPa gage)

Minimum........................................................................................................................................... 45 psig (310 kPa gage)

Recommended ................................................................................................................................. 100 psig (690 kPa gage)

Fisher-Rosemount has satisfied all obligations coming from the European legislation to harmonize the product requirements in Europe. The
PowerVUE actuator is a subcomponent of an actuating system, including user-provided items such as linkages, bearings, and dampers. The user
must ensure that the entire actuating system is in conformity with the provisions of the European Machinery Directive EC Machinery Directive
89/392/EEC, as amended by Directive 91/368/EEC and Directive 93/44/EEC.

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1-6. STORAGE INSTRUCTIONS. Use the following

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0

8

guidelines for actuator unit storage.

a. Storage Environment. Store the actuator in a

warehouse environment that maintains the fol­lowing conditions:

1. Ambient temperatures are above 45°F (7°C).

2. Relative humidity is below 80%.

b. Preparation for Storage.

Keep Tectyl 506 away from heat, sparks,
and open flames. Use with adequate ven­tilation to cure and to prevent an explo­sive atmosphere from forming.

Use only approved thinning methods
when applying rust-preventive com­pounds. Do not apply heat to compound.
Fire or explosion may result. Refer to
manufacturer of rust-preventive com­pound for specific application, thinning,
cleanup, and removal instructions.

Coat all non-painted surfaces and exposed metal
with a rust-preventive compound (Tectyl 506 or
a comparable substitute). If not using Tectyl 506,
compare substitute with specifications for Tec­tyl 506 listed in Table 1-3.

c. Storage Preventive Maintenance. If storing

the actuator unit for more than six months, use
the following preventive maintenance guidelines.

1. Cycle the cylinder and piston, either manu­ally or by air, every 6 months.

2. If there is high humidity, place a bag of
desiccant into the DVC5000/6000 elec­tronic unit.

3. After removing the actuator from storage,
clean and lubricate the unit before installa­tion as follows:

(a) Perform general cleaning and lubrica-

tion per paragraph 6-3.

(b) Clean and lubricate the cylinder and

piston per paragraph 6-4 before in­stalling the actuator.

Table 1-3. Specifications for Recommended Rust Preventive Compound

Approximate air dry time.................................................................................................................................................... 1 hou

Low Temperature Flexibility (90° bend with no flaking or cracking)................................................................. -10°F (-22.5°C

Volatile Organic Content (V.O.C.)................................................................................... 3.24 lbs/U.S. Gallon (400 grams/liter

Accelerated Corrosion Tests: [(5% Salt Spray (Hours)]

ASTM (See Note 1)

B-117 at 1.3 mils (2 x 4 x 1/8 in. polished steel panels)......................................................................................... 200

DIN (See Note 2)

50021 at 32.5 microns (125 x 200 mm DIN 1623 panels)........................................................................................ 16

NOTES: (1) ASTM (American Society for Testing and Materials)

(2) DIN (Deutsche Industrie Normen)

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