Rosemount Analytical PowerVUE 6x10 Specifications
PowerVUE™
November 2011
Product Data Sheet
PDS 102-222.A01
Fan/Damper Actuators with Optional
FoundationTM fieldbus Communications
n Combines the power and reliability of the
Hagan Pneumatic Drive with the accuracy and
features of the Fisher DVC5000/6000 Digital
Valve Controller
n Integral I/P: FOUNDATION™ fieldbus input or
4-20mA HART® input
n Reliable, closed loop positioning
n Double acting piston – no vanes
n Optional “fail-in-place” upon loss of plant air
n Manual operator
n ValveLink Diagnostics/AMS
n Suitable for hazardous area service;
explosion-proof, flameproof or intrinsically safe
Product description
Hagan Pneumatic Power Positioners have defined the standard
of excellence in fan and damper actuation for more than 70
years.
These actuators convert the linear motion from a pneumatic
piston into an 80° rotation of a drive arm. With few moving
parts, the pneumatic power positioner remains the simplest,
most reliable and most cost-effective method of actuation.
Torque ranges are offered from 400 ft-lbs to 4,600 ft.-lbs.
The PowerVUE design uses the same rugged Hagan actuator and frame construction, combined with the accuracy and
reliability of the Fisher FieldVUE DVC5000/6000 Digital Valve
Controller.
The DVC5000 controller, using the HART or FOUNDATION
fieldbus communications protocols, gives easy access to
information that is critical to process operation.
These instruments use two-wire loop power for low-cost
replacement of existing instruments. The two-wire design
avoids cost of separate power and signal wiring.
Self-diagnostic capabilities allow you to check fan/damper
actuator performance in place. You can compare the present
signature (load, friction, etc.) against stored signatures to
discover performance changes before they cause problems.
Field maintenance of these instruments is easy. Repair consists
of quick replacement of a single master module without
disconnecting wires or tubing. Troubleshooting of the master
module is fast and easy in the instrument shop.
Applications
Fan/Damper actuation for:
n Utilities
The controller uses feedback from the actuator travel position
to diagnose not only the instrument, but the actuator as well.
The information from the DVC5000/6000 can be integrated
into control systems or be received for a single loop.
n Steel mills
n Refineries
n Pulp and paper
n Wastewater (aeration blowers)
PowerVUE™
November 2011
Theory of operation
Product Data Sheet
PDS 102-222.A01
Traditional positioners use a mechanical force/balance concept,
whereby a pneumatic input signal forces a diaphragm down,
actuating a valve which ports air into one side of a piston and
vents the other side. A feedback spring provides a
counterbalancing force as the actuator approaches setpoint.
Mechanical positioners have worked well for many years, but
are subject to sticking as mechanical components become
soiled, resulting in a situation where the actuator “hunts” for
the proper position. The process variable is always above or
below setpoint, providing poor control that costs significant
money and causes excessive wear on the actuator/linkage/
dampers system.
The FieldVUE DVC5000/6000 Digital Valve Controller directly
receives a 4-20 mA or fieldbus input signal. An independent
feedback transducer provides an actuator position input,
ensuring that the PowerVUE drive always moves to the setpoint
demanded by the control system. Fieldbus versions of the
DVC5000/6000 also offer PID loop control capability.
Options
Air Lock - mechanically locks the drive in place upon the loss of
plant air.
Valvelink advanced
diagnostics
In addition to the standard features, advanced diagnostic features provide additional capabilities to diagnose
problems with the DVC5000, the actuator, and even in
the damper/ linkage systems. Actuator can be tested
as it is put into service, and this data compared to an “as
found” condition after years in service. Maintenance
can be scheduled based upon actual need vs. traditional
“time in service” criteria.
Manual Operator - handwheel/lever arm permits manual
adjustment of drive.
Limit Switches - proof of position for purge/lightoff conditions
may be accomplished by traditional mechanical microswitches.
Electric Position Transmitter - provides a 4-20 mA feedback
signal representing actuator position. (HART versions only.)
Digital communications
4-20mA HART versions:
All operator information for setup and diagnostics is transmitted digitally via HART communications. A Rosemount 375
Hand-held or similar communicator may be used or a laptop
computer with ValveLink Software. Emerson’s AMS offers the
ValveLink software as an optional “snap-on” application.
Instruments may be accessed individually or multiplexed
through an “interchange” unit, providing continuous access to
any number of Emerson’s instruments.
FOUNDATION fieldbus versions:
All operator interface is via the host computer console.
A hand-held device is available.
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www.EmersonProcess.com
PowerVUE™
November 2011
Product Data Sheet
PDS 102-222.A01
Performance Curves
Typical
arrangement
Set of characteristic curves for a typical air-operated power
cylinder. Piston displacement and time are plotted for suddenly
applied full-range positioning inputs to the cylinder. The linear
sections of the curves correspond to steady speed.
Note: Stall torques are specified for all models. Emerson recommends that a 60% factor be applied to ensure fast control response.
Rosemount Analytical power positioners are not recommended for reversing loads or heavy mass loads.
www.EmersonProcess.com
A typical cylinder-thrust vs. speed characteristic. The curve of
relative horsepower output is also shown.
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PowerVUE™
November 2011
4 X 5 torque type floor mounted
features, accessories and options
Features
n Digitally-controlled positioner system with HART® or
FOUNDATION™ fieldbus communications
Product Data Sheet
PDS 102-222.A01
n Repeatability better than ±0.5%
n Direct 4-20 mA signal input – integral I/P
n Characterizable
n Reverse or direct acting
n Standard rotation – counterclockwise
Accessories
Clevis and pin are included P/N 174469
Air filter/regulator included P/N 4505C21G03
Options
n Mechanical air lock upon loss of plant air supply
n 4-20 mA position feedback signal – 4-20 mA
HART versions only
n Manual lock
n Limit switches
n Minimum limit stop
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www.EmersonProcess.com
PowerVUE™
November 2011
4 X 5 torque type floor mounted
specifications
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Product Data Sheet
PDS 102-222.A01
Specifications
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Actuator
Repeatability
±0.5% of full stroke or better
No load full stroke time
3 sec.
Stall torque
400 ft.-lbs. (542 N•m) with 100 psig (689 kPa gage) air supply
Maximum friction load
50% of control torque.
Maximum weight load
140 ft.-lbs. (189 N•m)
Maximum allowable cylinder air pressure
100 psig (689 kPa gage)
Power air consumption
10 scfm steady state.
Stroke length
5 in. (127 mm), 80° rotation.
Relative humidity
Operable up to 100% RH
Electronics
See DVC5000/6000 specifications
Pneumatic
Operating air supply pressure
45 to 100 psig (310 to 689 kPa gage)
Recommended air supply pressure
100 psig (689 kPa gage)
Electrical Optional heater power consumption
150 watts
Signal requirements
Control signal inputs
4-20 mA signal with HART® or FOUNDATION™ fieldbus
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Specifications are subject to change without notification. Our policy is
one of continuous improvement, and we reserve the right to change
specifications.
Physical characteristics
Weight
80 lbs. (36 kg) typical
Air supply and signal air input fittings
1/4 inch NPT female connections
Environmental requirements actuator
Ambient temperature
Without heater:
40° to 122°F (4,44° to 50°C), 140°F
(60°C) with increased maintenance
With heater
-10° to 122°F (-23,3° to 50°C) 140°F (60°C) with increased
maintenance
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