Rosemount Analytical Oxymitter 5000 Operating Manual
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
Oxygen Transmitter
http://www.raihome.com
HIGHLIGHTS OF CHANGES
Effective September, 2006 Rev 2.0
Page Summary
General Reformatted entire manual from a two column layout. Replaced SPS 4000 information
with SPS 4001B information. Removed all references to JIS specifications. Added
information pertaining to the Local Operator Interface (LOI). Added information pertaining
to the remote electronics option.
Cover Updated photo.
Page TOC-4 Removed List of Illustrations and List of Tables from the table of contents in Rev 1.6.
Page i Moved from backside of cover in Rev 1.4.
Page 1-2 Updated Figure 1-1, Typical System Package to show SPS 4001B and remote electronics.
Page 1-5 Updated Figure 1-2, Oxymitter 5000 AutoCalibration System Options to show the SPS
4001B.
Page 1-6 Added Figure 1-3, Membrane Keypad and Figure 1-4, Local Operator Interface (LOI).
Added step 4 under System Features.
Page 1-7 Removed step 6 under System Features from Rev 1.6.
Page 1-10 Added Figure 1-7, Typical System Installation – Oxymitter 5000 with Remote Electronics.
Page 1-11 Removed Figure 1-5, SPS 4000 from Rev 1.6.
Page 1-14 Updated Figure 1-11, Abrasive Shield Assembly.
Page 1-15 thru 1-16 Updated the specifications table.
Page 1-17 thru 1-18 Updated Table 1-1, Product Matrix.
Page 1-19 Removed Table 1-5, Single Probe Autocalibration Sequencer Coding from Rev 1.6.
Page 2-1 Added second and third Warning.
Page 2-3 Removed Figure 2-2, Oxymitter 5000 Installation (with SPS 4000) from Rev 1.6.
Page 2-4 Added Figure 2-2, Oxymitter 5000 Remote Electronics Installation.
Page 2-10 Added remote electronics information and Figure 2-8, Remote Electronics Mounting.
Page 2-11 Added both Notes and fourth W arning.
Page 2-12 Removed Figure 2-9, Terminal Block from Rev 1.6.
Page 2-13 Added Figure 2-10, Electrical Installation - Oxymitter 5000 with Integral Electronics.
Page 2-14 Removed information under Electrical installation (For Oxymitter 5000 with SPS 4000),
along with Figures 2-9 and 2-10 from Rev 1.6.
Page 2-14 thru 2-15 Added information under Electrical Installation (with Remote Electronics).
Page 2-16 Added Figure 2-11, Electrical Installation - Oxymitter 5000 with Remote Electronics.
Page 2-17 Added information regarding the installation of the interconnecting cable.
page 2-19 Added body text under IMPS 4000 Connections and SPS 4001B Connections.
Page 3-1 Revised procedural steps under Terminal Block Wiring.
HIGHLIGHTS OF CHANGES (CONTINUED)
Effective September, 2006 Rev 2.0 (Continued)
Page Summary
Page 3-2 Added Caution.
Page 4-1 thru 4-6 Added Section 4, Configuration of Oxymitter 5000 with LOI.
Page 5-1 thru 5-4 Pages 3-6 thru 3-10 in Section 3, Startup and Operation of Rev 1.6 was moved to Section
5, Startup and Operation of Oxymitter 5000 with Membrane Keypad.
Page 6-1 thru 6-10 Added Section 6, Startup and Operation of Oxymitter 5000 with LOI.
Page 7-1 Added body text under Overview.
Page 7-2 Added Figure 7-1, O2 Sensor mV Reading vs. % O2 at 736°C (Reference Air, 20.9% O2).
Page 7-4 Added Figure 7-2, Diagnostic LEDs.
Page 7-6 Removed Table 5-2, Calibration Fault Troubleshooting and Added Table 7-2,
Diagnostic/Unit Alarm Fault Definitions - LOI.
Page 7-7 thru 7-21 Added the LOI in Figures 7-3 thru 7-17 with descriptive text to accompany each figure.
Page 7-22 and 7-23 Added text and Figure 7-18, Probe Leakage Paths.
Page 8-0 Moved the "Calibration Record for Rosemount Analytical in Situ O2 Probe", from the back
of the section to the front.
Page 8-6 and 8-7 Added information under the Calibration with LOI heading.
Page 8-7 Removed information regarding LED Status Indicators and Table 4-1, Diagnostic/Unit
Alarms from Rev 1.6.
Page 8-8 thru 8-21 Updated procedural steps throughout section.
Page 8-9 Removed Figure 4-4, Terminal Block from Rev 1.6. Updated Figure 8-3, Oxymitter 5000
with Integral Electronics - Exploded View, to show the LOI module and Window Cover.
Page 8-10 Added Figure 8-4, Oxymitter 5000 with Remote Electronics - Exploded View.
Page 8-15 Revised information under Heater Strut Replacement.
Page 8-17 Added Figure 8-9, Probe to Probe Head Assembly - Remote Electronics Only
Page 8-20 Revised Replacement Procedure for Ceramic Diffusion Element Replacement.
Page 8-21 Added Figure 8-12, Contact and Thermocouple Assembly Replacement.
Page 8-22 Removed information regarding the SPS 4000 Maintenance and Component
Replacement from pages 4-17 thru 4-24 in Rev 1.6.
Page 10-5 Added Figure 10-5, Catalyst Regene ration and corresponding text.
Page A-1 thru A-14 Moved Safety Instructions P-3 thru P-11 from the preface in Rev 1.6 to Appendix A in Rev
2.0.
Page B-1 Moved Section 10, Return of Material from Rev 1.6 to Appendix B in Rev 2.0.
Page C-1 thru C-6 Moved Appendix A in Rev 1.6 to Appendix C in Rev 2.0.
Page D-1 thru D-10 Moved Appendix B in Rev 1.6 to Appendix D in Rev 2.0.
Page E-1 Moved Appendix C in Rev 1.6 to Appendix E in Rev 2.0.
HIGHLIGHTS OF CHANGES (CONTINUED)
Effective January, 2007 Rev 2.1
Page Summary
General Revised reference air specifications to read 1 l/min (2 scfh) throughout the manual.
Page 7-1 thru 7-6 Added section 7.
Page 8-22 Added the paragraph and procedural steps after 'Heater Not Open, but Unable to Reach
736°C Setpoint.
Page 11-1 Added Model 375 Handheld Communicator information.
Page 11-2 Added Asset Management Solutions (AMS) information.
Page A-2 thru A-24 Added note 11 to the safety data section. Added new language translations.
Page B-1 Updated the return of materials address.
Back cover Updated the address blocks.
Page Summary
Page 6-4 Added note regarding cleaning the LOI screen before use.
'
Effective July 2008 Rev. 2.2
HIGHLIGHTS OF CHANGES (CONTINUED)
Effective October 2008 Rev. 2.3
Page Summary
All pages Changed revision level and date to reflect this revision.
General Added new Section 8 PlantWeb Alerts; updated section numbers of remaining sections.
Updated all page number and section number referen ces to renumbered sections.
Revised all references to "Model 375 Handheld Communicator" to read "Field
Communicator."
Page xi Revised e-mail address to read "@emerson.com."
Page 1-15 Deleted Standard range data from specifications listing.
Page 2-8 Revised Figure 2-6.
Page 2-16 Revised Figure 2-11.
Page 3-2 Revised first paragraph of Oxymitter 5000 Configuration discussion.
Page 3-2 Revised Figure 3-2 and related text.
Page 3-5 Revised Recommended Configuration discussion.
Page 4-1 Deleted reference to "Hazardous Area" Oxymitter.
Page 4-2 Revised first paragraph of Oxymitter 5000 Configuration discussion.
Page 4-3 Revised Figure 4-2 and related text.
Page 4-5 Revised Recommended Configuration discussion
Page 6-7 Revised "Analog" description for "SYSTEM/Input/Output:.
Page 7-1 Revised "Overview" discussion.
Page 7-2 Revised Figure 7-1.
Page 7-3 Deleted "Logic I/O Configurations" discussion and Table 7-1.
Page 7-4 Revised Figure 7-2.
Pages 8-1 through
8-10
Page 9-6 Revised Table 9-1 and Table 9-2.
Page 9-11 Added new Fault 5, Line Frequency Error discussion and illustration. Updated remaining
Page 9-23 Added new Fault 18, SPS Handshake Failed discussion and illustration.
Pages 9-24 and 9-25 Revised "Calibration Passes ..." discussion.
Page C-1 Revised tabular Fieldbus Parameters listing.
Page C-5 and C-6 Relocated previous Tables C-4 and C-5 to Appendix D. Added new Table C-4, Operating
Page D-1 Revised to incorporate "Introduction" and new table D-1 (relocated from Appendix C).
Page D-2 Revised to incorporate new table D-2 (revised and relocated from Appendix C).
Page D-4 Revised "Simulation" discussion.
Back Cover Revised e-mail addresses to read "@emerson.com."
Added new PlantWeb Alerts section.
fault and figure numbers in this section.
Modes.
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
Table of Contents
Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
SECTION i
Introduction
SECTION 1
Description and
Specifications
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Oxymitter 5000 with Fieldbus Communications. . . . . . . . . . . . . . . . . . . v
What You Need To Know. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Can You Use the Quick Start Guide? . . . . . . . . . . . . . . . . . . . . . . . . . . v
Quick Start Guide for Oxymitter 5000 Systems . . . . . . . . . . . . . . . . . . viii
Quick Reference Guide Manual Calibration Instructions . . . . . . . . . . . . ix
Component Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
FOUNDATION Fieldbus Technology . . . . . . . . . . . . . . . . . . . . . . .1-3
System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
System Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Handling the Oxymitter 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
System Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
IMPS 4000 (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Diffusion Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Abrasive Shield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15
SECTION 2
Installation
Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Selecting Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Probe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Remote Electronics Installation. . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Electrical Installation (with Integral Electronics). . . . . . . . . . . . . . . . .2-11
Connect Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Electrical Installation (with Remote Electronics) . . . . . . . . . . . . . . . .2-14
Connect Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Install Interconnecting Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Pneumatic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Reference Air Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Calibration Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
IMPS 4000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19
SPS 4001B Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19
TOC-1
Oxymitter 5000
Instruction Manual
IM-106-350, Rev. 2.3
October 2008
SECTION 3
Configuration of
Oxymitter 5000 with
Membrane Keypad
SECTION 4
Configuration of
Oxymitter 5000 with LOI
SECTION 5
Startup and Operation of
Oxymitter 5000 with
Membrane Keypad
SECTION 6
Startup and Operation of
Oxymitter 5000 with LOI
Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Oxymitter 5000 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Recommended Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Oxymitter 5000 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Recommended Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Start Oxymitter 5000 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Navigating the Local Operator Interface . . . . . . . . . . . . . . . . . . . . . . . 6-3
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Lockout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
LOI Key Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
LOI Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Oxymitter 5000 Setup at the LOI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
LOI Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Oxymitter 5000 Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
SECTION 7
Field Communicator
SECTION 8
PlantWeb Alerts
TOC-2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Fieldbus Terminal Block Connections . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Off-Line and On-Line Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fieldbus Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
FOUNDATION Fieldbus O
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
PlantWeb Alert Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
PlantWeb Alert Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
PlantWeb Priorities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Fieldbus/PWA Simulate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Configure Simulation from AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Configure Simulation with the Model 375 Field Communicator . . . 8-6
Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
CAL Method . . . . . . . . . . . . . . . . . . . . . . 7-5
2
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
SECTION 9
Troubleshooting
SECTION 10
Maintenance and
Service
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Alarm Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
Identifying and Correcting Alarm Indications . . . . . . . . . . . . . . . . . . . .9-5
Heater Not Open, but Unable to Reach 736°C Setpoint . . . . . . . . . .9-23
Calibration Passes but Still Reads Incorrectly . . . . . . . . . . . . . . . . . .9-23
Probe Passes Calibration, O2 Still Reads High . . . . . . . . . . . . . .9-23
Probe Passes Calibration, O2 Still Reads Low. . . . . . . . . . . . . . .9-24
How do I detect a plugged diffuser? . . . . . . . . . . . . . . . . . . . . . . .9-25
Can I calibrate a badly plugged diffuser? . . . . . . . . . . . . . . . . . . .9-25
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Calibration with Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2
Semi-Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-3
Manual Calibration with Membrane Keypad . . . . . . . . . . . . . . . . .10-3
FOUNDATION Fieldbus O
Calibration with LOI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-6
Oxymitter 5000 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-8
Removal and Replacement of Probe . . . . . . . . . . . . . . . . . . . . . .10-8
Replace Entire Integral Electronics (with Housing). . . . . . . . . . .10-11
Electronic Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . .10-12
Terminal Block Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . .10-13
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-13
Entire Probe Replacement (Excluding Probe Head). . . . . . . . . .10-14
Heater Strut Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-15
Cell Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-17
Ceramic Diffusion Element Replacement. . . . . . . . . . . . . . . . . .10-20
CAL Method. . . . . . . . . . . . . . . . . . . . . .10-5
2
SECTION 11
Replacement Parts
SECTION 12
Optional
Accessories
APPENDIX A
Safety Data
APPENDIX B
Return of Material
Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Electronics Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-6
Model 375 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1
Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . . . . . . . . . .12-2
By-Pass Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-2
IMPS 4000 Intelligent Multiprobe Test Gas Sequencer . . . . . . . . . . .12-3
SPS 4001B Single Probe Autocalibration Sequencer . . . . . . . . . . . .12-4
Calibration Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-5
O
2
Catalyst Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-6
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Safety Data Sheet for Ceramic Fiber Products . . . . . . . . . . . . . . . . A-24
Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
TOC-3
Oxymitter 5000
Instruction Manual
IM-106-350, Rev. 2.3
October 2008
APPENDIX C
Fieldbus
Parameter
Description
APPENDIX D
Analog Input (AI)
Function Block
Fieldbus Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
Signal Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
Direct. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
Indirect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
Indirect Square Root . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-7
Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-7
Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
Advanced Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-9
Application Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-9
Channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-9
L_TYPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-9
Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-9
Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
Temperature Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
Pressure Transmitter used to Measure Level in an Open Tank . D-11
Differential Pressure Transmitter to Measure Flow. . . . . . . . . . . D-13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
APPENDIX E
PID Function
Block
Setpoint Selection and Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
Feedforward Calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
Output Selection and Limiting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
Bumpless Transfer and Setpoint Tracking . . . . . . . . . . . . . . . . . . . . . E-7
PID Equation Structures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
Reverse and Direct Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
Reset Limiting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
Application Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
Closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-11
Basic PID Block for Steam Heater Control . . . . . . . . . . . . . . . . . E-11
Feedforward Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12
Cascade Control with Master and Slave Loops. . . . . . . . . . . . . . E-13
Cascade Control with Override . . . . . . . . . . . . . . . . . . . . . . . . . . E-14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16
TOC-4
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
Oxymitter Oxygen Transmitters
READ THIS PAGE BEFORE PROCEEDING!
ESSENTIAL INSTRUCTIONS
Emerson Process Management designs, manufactures and tests its prod uct s
to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly
install, use, and maintain them to ensure they continue to operate within
their normal specifications. The following instructions MUST be adhered to
and integrated into your safety program when installing, using, and
maintaining Rosemount Analytical products. Failure to follow the proper
instructions may cause any one of the following situations to occur: Loss of
life; personal injury; property damage; damage to this instrument; and
warranty invalidation.
• Read all instructions
product.
• If you do not understand any of the instructions, contact your
Emerson Process Management representative for clarification.
• Follow all warnings, cautions, and instructions
supplied with the product.
• Inform and educate your personnel in the proper installation,
operation, and maintenance of the product.
• Install your equipment as specified in the Installation Instructions
of the appropriate Instruction Manual and pe r a pplicable loca l and
national codes. Connect all products to the proper electrical and
pressure sources.
• To ensure proper performance, use qualified personnel
operate, update, program, and maintain the product.
• When replacement parts are required, ensure that qualified people use
replacement parts specified by Emerson Process Management.
Unauthorized parts and procedures can affect the product's
performance, place the safe operation of your process at risk, and
VOID YOUR WARRANTY. Look-alike substitutions may result in fire,
electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers
are in place, except when maintenance is being performed by
qualified persons, to prevent electrical shock and personal injury.
prior to installing, operating, and servicing the
marked on and
to install,
http://www.raihome.com
The information contained in this document is subject to change without
notice.
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Section i Introduction
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page iv
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page iv
Oxymitter 5000 with Fieldbus Communications . . . . . . .page v
What You Need To Know . . . . . . . . . . . . . . . . . . . . . . . . . .page v
Can You Use the Qu ic k Start Guide? . . . . . . . . . . . . . . . . page v
Quick Start Guide for Ox ymitter 5000 Systems . . . . . . . .page viii
Quick Reference Guide Manual Calibration Instructions page ix
Oxymitter 5000
http://www.raihome.com
Instruction Manual
IM-106-350, Rev 2.3
Oxymitter 5000
October 2008
PREFACE The purpose of this manual is to provide information concerning the
components, functions, installation and maintenance of the Oxymitter 5000
Oxygen Transmitter.
Some sections may describe equipment not used in your configuration. The
user should become thoroughly familiar with the operation of this module
before operating it. Read this instruction manual completely.
DEFINITIONS The following definitions apply to WARNINGS, CAUTIONS, and NOTES
found throughout this publication.
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in injury, death, or long-term health hazards of personnel.
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in damage to or destruction of equipment, or loss of
effectiveness.
SYMBOLS
NOTE
Highlights an essential operating procedure, condition, or statement.
:
EARTH (GROUND) TERMINAL
:
PROTECTIVE CONDUCT OR TERMINAL
:
RISK OF ELECTRICAL SHOCK
:
WARNING: REFER TO INSTRUCTION MANUAL
NOTE TO USERS
The number in the lower right corner of each illustration in this publication is a
manual illustration number. It is not a part number, and is not related to the
illustration in any technical manner.
i-iv
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
OXYMITTER 5000 WITH FIELDBUS COMMUNICATIONS
NOTE
Read this manual before working with the product. For personal and system
safety, and for optimum product performance, make sure you thoroughly
understand the contents before installing, using, or maintaining this product.
The products described in this manual are NOT designed for nuclear-qualified applications.
Using non-nuclear-qualified products in applications that require nuclear-qualified hardware
or products may cause inaccurate readings.
For information on Fisher-Rosemount nuclear-qualified products, contact your local
Fisher-Rosemount Sales Representative.
Emerson Process Management is a registered trademark of Rosemount
Analytical Inc.
Delta V, the Delta V logotype, PlantWeb, and PlantWeb logotype are
trademarks of Fisher-Rosemount.
FOUNDATION is a trademark of the Fieldbus Foundation.
Rosemount Analytical satisfies all obligations coming from legislation to
harmonize the product requirements in the European Union.
WHAT YOU NEED TO KNOW
CAN YOU USE THE QUICK START GUIDE?
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in injury, death, or long-term health hazards of personnel.
BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL
OXYMITTER 5000 OXYGEN TRANSMITTER
1. What type of installation does your system require?
Use the following drawings, Figure 1 and Figure 2, to identify which type
of installation is required for your Oxymitter 5000 system.
Use this Quick Start Guide if...
1. Your system requires an Oxymitter 5000 with or without the SPS 4001B
OPTION. Installation options for the Oxymitter 5000 are shown in
Figure 1.
2. Your system does NOT require an IMPS 4000 OPTION installation.
3. Your system does NOT use a Remote Electronics as shown in Figure 2.
4. Y ou are familiar with the installation requirements for the Oxymitter 5000
Oxygen Transmitter. You are familiar with the installation requirements
for the Oxymitter 5000 Oxygen Transmitter with a SPS 4001B.
If you cannot use the Quick St ar t Guide, turn to Section 2, Installation, in
this Instruction Manual.
i-v
Oxymitter 5000
Figure 1. Installation Options Oxymitter 5000 with Integral
Electronics
OXYMITTER 5000
Line Voltage
Fieldbus Digital Signal
Cal. Gas
Instr. Air (Ref. Air)
OXYMITTER 5000 WITH
SPS 4001B
Line Voltage
Fieldbus Digital Signal
SPS
4001B
Instruction Manual
IM-106-350, Rev 2.3
October 2008
LOGIC I/O
Cal. Gas
Ref. Air
LOGIC I/O
Cal. Gas
Ref. Air
Line Voltage
Cal. Gas 1
Cal. Gas 2
Instr. Air (Ref. Air)
OXYMITTER 5000 WITH REMOTE
IMPS 4000 OPTION
Line Voltage
Fieldbus Digital Signal
IMPS
4000
Line Voltage
Cal. Gas 1
Cal. Gas 2
Instr. Air (Ref. Air)
38730054
i-vi
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Figure 2. Installation Options Oxymitter 5000 with Remote
Electronics
Oxymitter 5000
OXYMITTER 5000
Line Voltage
Fieldbus Digital Signal
Cal. Gas
Instr. Air (Ref. Air)
Calibration Gas
Reference Air
Cal. Gas 2
Cal. Gas 1
Instr. Air
Calibration Gas
Reference Air
Cal. Gas 2
Cal. Gas 1
Instr. Air
Logic I/O
SPS
4001B
Logic I/O
OXYMITTER 5000
WITH
REMOTE ELECTRONICS
AND SPS 4001B
Line Voltage
Fieldbus Digital Signal
OXYMITTER 5000
WITH
REMOTE ELECTRONICS
AND IMPS
Line Voltage
Fieldbus Digital Signal
IMPS
4000
38730102
i-vii
Oxymitter 5000
Instruction Manual
IM-106-350, Rev 2.3
October 2008
QUICK START GUIDE FOR OXYMITTER 5000 SYSTEMS
Before using the Quick Start Guide, please read "WHAT YOU NEED TO
KNOW" on page v of this section.
1. Install the Oxymitter 5000 in an appropriate location on the stack or
duct. Refer to "Selecting Location" in Section 2, Installation, for
information on selecting a location for the Oxymitter 5000.
2. If using an SPS 4001B, connect the calibration gasses to the
appropriate fittings on the SPS 4001B manifold.
3. Connect reference air to the Oxymitter 5000 or SPS 4001B, as
applicable.
4. If using an SPS 4001B, make the wiring connections as shown in the
SPS 4001B Single Probe Autocalibration Sequencer Instruction
Manual.
5. If NOT using an SPS 4001B, make the following wire connections as
shown in Figure 3: line voltage, fieldbus digital signal, and logic I/O.
6. Verify the Oxymitter 5000 switch configuration is as desired. Refer to
"Oxymitter 5000 Configuration", in Section 3, Configuration of Oxymitter
5000 with Membrane Keypad, or "Oxymitter 5000 Configuration", in
Section 4, Configuration of Oxymitter 5000 with LOI.
7. Apply power to the Oxymitter 5000; the cell heater will turn on. Allow
approximately one half hour for the cell to heat to operating
temperature. Once the ramp cycle has completed and the
Oxymitter 5000 is at normal operation, proceed with step 8 or 9.
8. If using an SPS 4001B, initiate a semi-automatic calibration.
9. If NOT using an SPS 4001B, perform a manual calibration. Refer to
"Calibration with Keypad" or "Calibration with LOI" both in Section 10,
Maintenance and Service, in this instruction manual.
NOTE
If your system has a membrane keypad you can refer to the Quick Reference
Guide Instructions on the following page.
i-viii
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Figure 3. Oxymitter 5000 without
SPS 4001B Wiring Diagram
AC Terminal
Cover
Terminal
Block
Oxymitter 5000
AC Line
VoltagePort
(85 to 264 VAC)
Fieldbus Digital
QUICK REFERENCE GUIDE MANUAL CALIBRATION INSTRUCTIONS
Line Voltage
Logic I/O
Signal
Left Side of
Oxymitter 5000
AC L1
AC N
+
-
+
–
Ground
Lugs
Signal
Port
38730037
Performing a Manual Calibration with a Membrane Keypad
1. Place the control loop in manual.
2. Press the CAL key. The CAL LED will light solid.
3. Apply the first calibration gas.
4. Press the CAL key. When the unit has taken the readings using the first
calibration gas, the CAL LED will flash continuously.
5. Remove the first calibration gas and apply the second calibration gas.
6. Push the CAL key. The CAL LED will light solid. When the unit has
taken the readings using the second calibration gas, the CAL LED will
flash a two-pattern flash or a three-pattern flash. A two-pattern flash
equals a valid calibration, three-pattern flash equals an invalid
calibration.
7. Remove the second calibration gas and cap off the calibration gas port.
8. Press the CAL key. The CAL LED will be lit solid as the unit purges.
When the purge is complete, the CAL LED will turn off.
9. If the calibration was valid, the DIAGNOSTIC ALARMS LEDs indicate
normal operation. If the new calibration values are not within the
parameters, the DIAGNOSTIC ALARMS LEDs will indicate an alarm.
10. Place the control loop in automatic.
i-ix
Oxymitter 5000
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Technical Support Hotline:
For assistance with technical problems, please call the Customer Support
Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.
Phone: 1-800-433-6076 1-440-914-1261
In addition to the CSC, you may also contact Field W atch. Field Watch
coordinates Emerson Process Management’s field service throughout the
U.S. and abroad.
Phone: 1-800-654-RSMT (1-800-654-7768)
Emerson Process Management may also be reach ed via th e In ternet thr ough
e-mail and the World Wide Web:
e-mail: GAS.CSC@emerson.com
World Wide Web: www.raihome.com
i-x
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
Section 1 Description and Specifications
Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
IMPS 4000 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-11
SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-11
Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-15
COMPONENT CHECKLIST
A typical Rosemount Analytical Oxymitter 5000 Oxygen Transmitter should
contain the items shown in Figure 1- 1. Record the p art number, serial number,
and order number for each component of your system in the t able located on
the first page of this manual.
Also, use the product matrix in Table 1-1 at the end of this section to comp are
your order number against your unit. The first part of the matrix defines the
model. The last part defines the various options and features of the Oxymitter
5000. Ensure the features and op tions specified by your order n umber ar e on
or included with the unit.
SYSTEM OVERVIEW
Scope This Instruction Manual is designed to supply details needed to install, start
up, operate, and maintain the Oxymitter 5000. Integral signal conditioning
electronics outputs a digital FOUNDATION fieldbus signal representing an O
value and provides a membrane keypad or fully functional Local Operator
Interface (optional) for setup, calibration, and diagnostics. This same
information, plus additional details, can be accessed via fieldbus digital
communications.
2
http://www.raihome.com
Oxymitter 5000
Figure 1-1. Typical System
Package
Instructio
IM-106-340CRev
nManual
December2005
OXYMITTER4000
HAZARDOUS
OXYGEN
A
n
al
.4.2
TRANSMITTER
y
t
Instruction Manual
IM-106-350, Rev 2.3
October 2008
1
AREA
2
i
c
al
Analytical
7
3
4
5
Analytical
6
1. Instruction Manual
2. IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional)
3. Oxymitte r 5000 with Integral Electronics
4. SPS 4001B Single Probe Autocalibration Sequencer (Optional) (Shown with reference air option)
5. Reference Air Set (used if SPS 4001B without reference air option or IMPS 4000 supplied)
6. Adapter Plate with Mounting Hardware and Gasket
7. Remote Electronics and Cable (Optional)
1-2
38730055
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
FOUNDATION Fieldbus Technology
FOUNDA TION fieldbus is an all digit al, serial, two-way communication system
that interconnects field equipment such as sensor s, ac tu at or s, an d
controllers. Fieldbus is a Local Area Network (LAN) for instru ments used in
both process and manufacturing automation with built-in capacity to distribute
the control application across the network. The fieldbus environment is the
base level group of digital networks in the hierarchy of planet networks.
The fieldbus includes a standardized physical interface to the wire, bus
powered devices on a single wire, and intrinsic safety options, and enables
additional capabilities, such as:
• Increased capabilities due to full digital communications
• Reduced wiring and wire terminations due to multiple devices on one
set of wires
• Increased selection of suppliers due to interoperability
• Reduced loading on control room equipment with the distribution of
some control and input/output functions to field devices
• Speed options for process control and manufacturing applications
System Description The Oxymitter 5000 is designed to measure the net concentration of oxygen
in an industrial combustion processes process; i.e., the oxygen remaining
after all fuels have been oxidized. The pro be is permanently po sitioned within
an exhaust duct or stack and performs its task without the use of a sampling
system.
The equipment measures oxygen percentage by reading the voltage
developed across a heated electrochemical cell, which consists of a small
yttria stabilized, zirconia disc. Both sides of the disc are coated with porous
metal electrodes. When operated at the proper temperature, the millivolt
output voltage of the cell is given by the following Nernst equation:
EMF = KT log10(P1/P2) + C
Where:
1. P2 is the partial pressure of the oxygen in the measured gas on one
side of the cell.
2. P1 is the partial pressure of the oxygen in the reference air on the
opposite side of the cell.
3. T is the absolute temperature.
4. C is the cell constant.
5. K is an arithmetic constant.
NOTE
For best results, use clean, dry, instrument air (20.95% oxygen) as the
reference air.
1-3
Instruction Manual
IM-106-350, Rev 2.3
Oxymitter 5000
When the cell is at operating temperature and there are unequal oxygen
concentrations across the cell, oxygen ions will travel from the high oxygen
partial pressure side to the low oxygen partial pressure side of the cell. The
resulting logarithmic output voltage is approximately 50 mV per decade. The
output is proportional to the inverse logarithm of the oxygen concentration.
Therefore, the output signal increases as the oxygen concentration of the
sample gas decreases. This characteristic enables the Oxymitter 5000 to
provide exceptional sensitivity at low oxygen concentrations.
The Oxymitter 5000 measures net oxygen concentration in the presence of all
the products of combustion, including water vapor. Therefore, it may be
considered an analysis on a "wet" basis. In comparison with older metho ds,
such as the portable apparatus, which provides an analysis on a "dry" gas
basis, the "wet" analysis will, in general, indicate a lower percentage of
oxygen. The difference will be proportional to the water content of the
sampled gas stream.
October 2008
System Configuration Oxymitter 5000 units are available in seven length options, giving the user the
flexibility to use an in situ penetration appropriate to the size of the stack or
duct. The options on length are 18 in. (457 mm), 3 ft (0,91 m), 6 ft (1,83 m),
9 ft (2,7 m), 12 ft (3,66 m), 15 ft (4,57 m), and 18 ft (5,49 m).
The integral electronics control probe temperature and provide an output that
represents the measured oxyg en concentration. The power sup ply can accept
voltages of 90-250VAC and 50/60 Hz; therefore no setup procedures are
required. The oxygen sensing cell is maintained at a constant temperature by
modulating the duty cycle of the probe heater portion of the integral electronics. The integral electronics accepts millivolt signals generated by the sensing
cell and produces the outputs to be used by remotely connected devices. The
output is a FOUNDATION fieldbus digital communication signal.
The Oxymitter 5000 transmitter is available with an integral or remote electronics package. T wo calibration gas sequencers are available: the IMPS
4000 and the SPS 4001B (Figure 1-2).
Systems with multiprobe applications may employ an optional IMPS 4000
Intelligent Multiprobe Test Gas Sequencer. The IMPS 4000 provides automatic calibration gas sequencing for up to four Oxymitter 5000 unit s and
accommodates autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 5000, a timed interval set up via fieldbus
or the IMPS 4000, or when a calibration request is initiated.
For systems with one or two Oxymitter 5000 unit s per combustion process, an
optional SPS 4001B Single Probe Autocalibration Sequencer can be used
with each Oxymitter 5000 to provide automatic calibration gas sequencing.
The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting.
The sequencer performs autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 5000, a timed interval set up in fieldbus, or whenever a calibration request is initiated.
1-4
Instruction Manual
Analytical
IM-106-350, Rev 2.3
October 2008
Figure 1-2. Oxymitter 5000
AutoCalibration System Options
Oxymitter 5000
OXYMITTER 5000
Analytical
IMPS 4000
(1 to 4 Probes)
Analytical
SPS 4001B
(1 Probe)
38730092
System Features 1. The CALIBRATION RECOMMENDED feature detects wh en the sensing
cell is likely out of limits. This may eliminate the need to calibrate on a
"time since last cal" basis.
2. The cell output voltage and sensitivity increase as the oxygen
concentration decreases.
1-5
Oxymitter 5000
Figure 1-3. Membrane Keypad
HEATERT/C
DIAGNOSTIC
ALARMS
CALIBRATIONRECOMMENDED
TEST
POINTS
HEATER
02 CELL
CALIBRATION
02 CELL mV +
02 CELL mv HEATERT/C +
HEATERT/C -
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Figure 1-4. Local Operator
Interface (LOI)
INC INC
HIGH
LOW
GAS
GAS
DEC DEC
CAL
TEST GAS +
PROCESS -
%02
MEMBRANE
KEYPAD
3. Membrane keypad, Figure 1-3, and FOUNDATION fieldbus
communication are standard.
38730056
1-6
38730057
4. An optional Local Operator Interface, Figure 1-4, allows continuous O
2
display and full interface capability.
5. Field replaceable cell, heater, thermocouple, and diffusion element.
6. The Oxymitter 5000 is constructed of rugged 316 L stain less steel for all
wetted parts.
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
7. The electronics are adaptable for line voltages from 90-250 VAC;
therefore, no configuration is necessary.
8. The Oxymitter 5000 membrane keypad is available in five languages:
English
French
German
Italian
Spanish
9. An operator can calibrate and diagnostically troubleshoot the Oxymitter
5000 in one of four ways:
a. Membrane Keypad. The membrane keypad, housed within the right
side of the electronics housing, provides fault indication by way of
flashing LEDs. Calibration can be performed from the membrane
keypad.
b. LOI. The optional LOI takes the place of the membrane keypad and
allows local communication with the electronics. Refer to Section 6
for more information.
c. FOUNDATION fieldbus Interface. The Oxymitter 5000's output
carries a signal containing the oxygen le vel encoded in digit al format.
This digital output can also be used to communicate with the
Oxymitter and access all of the Oxymitter’s status information.
d. Optional IMPS 4000. The Programmable Logic Controller (PLC) in
the IMPS 4000 provides fault indications using flashing LEDs and
LCD display messages. Refer to the IMPS 4000 Intelligent
Multiprobe Test Gas Sequencer Instruction Manual for more
information.
Handling the Oxymitter 5000
It is important that printed circuit boards and integrated circuits are handled only when
adequate antistatic precautions have been taken to prevent possible equipment damage.
The Oxymitter 5000 is designed for industrial applications. Treat each component of the
system with care to avoid physical damage. Some probe components are made from
ceramics, which are susceptible to shock when mishandled.
System Considerations Prior to installing your Oxymitter 5000, make sure you have all the
components necessary to make the system installation. Ensure all the
components are properly integrated to make the system functional.
After verifying that you have all the component s, select mounting locations
and determine how each component will be placed in terms of available line
voltage, ambient temperatures, environmental considerations, convenience,
and serviceability.
Figure 1-5 shows a typical system wiring.
A typical system installation for an Oxymitter 5000 with integral electronics is
shown in Figure 1-6. A typical system installation for an Oxymitter 5000 with
remote electronics is shown in Figure 1-7.
1-7
Oxymitter 5000
Instruction Manual
IM-106-350, Rev 2.3
October 2008
A source of instrument air is optional at the Oxymitter 5000 for reference
air use. Since the unit is equipped with an in place calibration feature,
provisions can be made to permanently connect calibration gas bottles to the
Oxymitter 5000.
If the calibration gas bottles will be permanently connected, a check valve is
required next to the calibration fittings on the integral electronics.
This check valve is to prevent breathing of the calibration gas line and
subsequent flue gas condensation and corrosion. The check valve is in
addition to the stop valve in the calibration gas kit or the solenoid valves in the
IMPS 4000 or SPS 4001B.
NOTE:
The electronics is rated NEMA 4X (IP66) and is capable of operation at
temperatures up to 185°F (85°C).
The optional LOI is also rated for operation at temperatures up to 185°F
(85°C). The infrared keypad functionality will degrade at temperatures above
158°F (70°C).
Figure 1-5. Oxymitter 5000
FOUNDATION Fieldbus
Connections
with Integral Electronics
2 Calibration Gas Lines
by Customer
[ ( ) max]300 ft 90 m
Retain the packaging in which the Oxymitter 5000 arrived from the factory in
case any components are to be shipped to another site. This packaging has
been designed to protect the product.
Oxymitter 5000
Line Voltage
Fieldbus Digital
Signal
Fieldbus Computer
Terminal
38730058
1-8
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Figure 1-6. Typical System
Installation - Oxymitter 5000 with
Integral Electronics
Oxymitter 5000
Gases
Stack
Oxymitter
5000
Line
Voltage
Logic I/O
Fieldbus Digital
Signal
STANDARD
Duct
Adapter
Plate
Flowmeter
Calibration
Gas
SPS 4001B* SINGLE PROBE
AUTOCALIBRATION OPTION
(WITH REFERENCE AIR OPTION)
Gases
Pressure
Regulator
Voltage
Instrument
Air Supply
(Reference Air)
Gases
Stack
Adapter
Plate
Oxymitter
5000
Line
IMPS 4000* MULTIPROBE
AUTOCALIBRATION
OPTION
Duct
Calibration
Gas
Inst. Air Supply
Calibration Gas 2
Calibration Gas 1
Adapter Plate
Line Voltage
Fieldbus
Digital Signal
Oxymitter
5000
Stack
Calibration Gas
Logic I/O
Duct
Calibration Gas 2
Calibration Gas 1
Reference
Air
Fieldbus
Digital Signal
Inst. Air Supply
SPS 4001B
Logic I/O
*Note: The IMPS 4000 or SPS 4001B must
Reference
Air
IMPS 4000
be installed in a non-hazardous,
explosive-free environment.
38730100
1-9
Oxymitter 5000
Figure 1-7. Typical System
Installation - Oxymitter 5000 with
Remote Electronics
Instruction Manual
IM-106-350, Rev 2.3
October 2008
Oxymitter 5000
Remote
Electronics
Logic I/O
Fieldbus Digital
Signal
Gases
Stack
Line
Voltage
STANDARD
Duct
Adapter Plate
Flowmeter
Calibration
Gas
Instrument
Air Supply
(Reference Air)
Pressure
Regulator
Adapter Plate
Gases
Stack
IMPS 4000* MULTIPROBE
AUTOCALIBRATION
OPTION
Duct
SPS 4001B* SINGLE PROBE
AUTOCALIBRATION OPTION
(WITH REFERENCE AIR OPTION)
Gases
Duct
Stack
Adapter Plate
Oxymitter
5000
Remote
Electronics
Line Voltage
Fieldbus Digital
Signal
Calibration Gas
Reference Air
Calibration Gas 1
Logic I/O
Line Voltage
Inst. Air Supply
Calibration Gas 2
Electronics
SPS 4001B
Oxymitter 5000
Remote
Line Voltage
Calibration Gas
Reference Air
Inst. Air Supply
Calibration Gas 2
Calibration Gas 1
Logic I/O
Fieldbus Digital
Signal
Line Voltage
IMPS 4000
*Note: The IMPS 4000 or SPS 4001B must
be installed in a non-hazardous,
explosive-free environment.
38730059
1-10
Loading...