Rosemount Analytical Oxymitter 4000 Operating Manual

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Page 1

Instruction Manual

IM-106-340, Rev 4.2 July 2008

Oxymitter 4000 Oxygen Transmitter

http://www.raihome.com

Page 2

Page 3

HIGHLIGHTS OF CHANGES

Effective May 31, 2006 Rev. 4.0

Page Summary

General Reformatted entire manual from a two column layout. Removed all references to JIS

specifications. Replaced SPS 4000 information with SPS 4001B information. Cover Updated photo, revision number and date. viii Removed Figure 3. Oxymitter 4000 with SPS 4000 Wiring Diagram from Quick Start

Guide. 1-2 Revised Figure 1-1 to show SPS 4001B and updated IMPS 4000. 1-5 Revised Figure 1-2 to show SPS 4001B. 1-8 Added step 11 and Figure 1-6. 1-10, 1-11 Revised Figure 1-8 and Figure 1-9 to show SPS 4001B. 1-12 Removed Components paragraph. 1-13 Removed Figure 1-9. SPS 4000. 1-15 Updated Figure 1-14. Abrasive Shield Assembly. 1-16, 1-17 Revised Specifications. 1-18, 1-19 Revised Product Matrix table. 2-1 Added two additional warnings. 2-5 Removed Figure 2-3. Oxymitter 4000 Installation (with SPS 4000). 2-12, 2-15 Revised Figure 2-9 and Figure 2-10 to show grounding locations. 2-16 Revised Install Interconnecting Cable paragraph. Removed Electrical Installation (For

Oxymitter 4000 with SPS 400). 2-18 Added SPS 4001B Connections. 3-1, 4-1 Revised Terminal Block Wiring text. 5-2 Added Reference Air information. 7-9 Added D/A Trim Procedure. 8-3 Revised Alarm Indications to include signal alarm levels. 8-23 Removed SPS 4000 Troubleshooting. 9-8, 9-9 Revised Figure 9-3 and Figure 9-4. 9-11, 9-13 Revised Figure 9-6 and Figure 9-7 with updated circuit board. 9-17 Revised Figure 9-10. 9-20 Removed SPS 4000 Maintenance and Component Replacement. 10-3, 10-4 Updated part numbers for the Cell Replacement Kit, ANSI 15’ and 18’. 10-4 Updated part numbers for the Contact and Thermocouple Replacement Assembly, 15’ and

18’.

Page 4

HIGHLIGHTS OF CHANGES (CONTINUED)

Effective May 31, 2006 Rev. 4.0 (Continued)

Page Summary

10-5 Removed Ceramic Diffuser Hub Assy. Changed part numbers 4851B89G04 and

4851B90G04 to 10 microns.

10-6 Revised Table 10-2. Removed Replacement Parts for SPS 4000 table. 11-4 Revised Figure 11-4 to show the SPS 4001B. 11-6 Added Figure 11-7 and explanation of the Oxybalance Display and Averaging System. A-21 Added General Precautions for Handling and Storing High Pressure Gas Cylinders.

Effective January 2007 Rev. 4.1

Page Summary

General Revised reference air specifications to read 1 l/min (2 scfh) throughout the manual. Page 8-22 Added the paragraph and procedural steps after 'Heater Not Open, but Unable to Reach

736°C Setpoint.

Page A-2 thru A-24 Added note 11 to the safety data section. Added new language translations. Page B-1 Updated the return of materials address. Back cover Updated the address blocks.

Effective July 2008 Rev. 4.2

Page Summary

Page 6-4 Added note regarding cleaning the LOI screen before use.

Page 5

Instruction Manual

IM-106-340, Rev 4.2 July 2008

Oxymitter 4000

Table of Contents

Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

SECTION i Introduction

SECTION 1 Description and Specifications

Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

What You Need To Know. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Can You Use the Quick Start Guide? . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Quick Start Guide for Oxymitter 4000 Systems . . . . . . . . . . . . . . . . . . viii

Quick Reference Guide Manual Calibration Instructions . . . . . . . . . . . . ix

HART Communicator Fast Key Sequences. . . . . . . . . . . . . . . . . . . . . . x

Component Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

System Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Handling the Oxymitter 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

IMPS 4000 (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Model 751 Remote Powered Loop LCD Display . . . . . . . . . . . . . . . .1-13

Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Diffusion Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16

SECTION 2 Configuration of Oxymitter 4000 with Membrane Keypad

SECTION 3 Installation

Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Oxymitter 4000 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Logic I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

Recommended Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Selecting Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Probe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Remote Electronics Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Electrical Installation (with Integral Electronics). . . . . . . . . . . . . . . . .3-10

Electrical Installation (with Remote Electronics) . . . . . . . . . . . . . . . .3-13

Install Interconnecting Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16

Pneumatic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16

IMPS 4000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18

SPS 4001B Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18

TOC-1

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev 4.2

July 2008

SECTION 4 Configuration of Oxymitter 4000 with LOI

SECTION 5 Startup and Operation of Oxymitter 4000 with Membrane Keypad

SECTION 6 Startup and Operation of Oxymitter 4000 with LOI

Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Oxymitter 4000 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Recommended Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Start Up Oxymitter 4000 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Navigating the Local Operator Interface . . . . . . . . . . . . . . . . . . . . . . . 6-3

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Lockout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

LOI Key Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

LOI Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Oxymitter 4000 Setup at the LOI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

LOI Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Oxymitter 4000 Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Remote Powered Loop LCD Display (Optional) . . . . . . . . . . . . . . . . 6-10

SECTION 7 HART/AMS

SECTION 8 Troubleshooting

SECTION 9 Maintenance and Service

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

HART Communicator Signal Line Connections. . . . . . . . . . . . . . . . . . 7-2

HART Communicator PC Connections . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Off-Line and On-Line Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Logic I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

HART/AMS Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

HART Communicator O2 Cal Method . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Defining a Timed Calibration via HART. . . . . . . . . . . . . . . . . . . . . . . . 7-9

D/A Trim Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Identifying and Correcting Alarm Indications . . . . . . . . . . . . . . . . . . . . 8-5

Heater Not Open, but Unable to Reach 736°C Setpoint . . . . . . . . . . 8-22

Calibration Passes, but Still Reads Incorrectly . . . . . . . . . . . . . . . . . 8-22

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Calibration with Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Semi-Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

Manual Calibration with Membrane Keypad. . . . . . . . . . . . . . . . . . 9-3

Calibration with LOI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

Oxymitter 4000 Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

Removal and Replacement of Probe . . . . . . . . . . . . . . . . . . . . . . . 9-7

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Instruction Manual

IM-106-340, Rev 4.2 July 2008

Oxymitter 4000

SECTION 10 Replacement Parts

SECTION 11 Optional Accessories

APPENDIX A Safety Data

APPENDIX B Return of Material

Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

Electronics Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-6

HART Handheld 375 Communicator . . . . . . . . . . . . . . . . . . . . . . . . .11-1

Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . . . . . . . . . .11-2

By-Pass Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2

IMPS 4000 Intelligent Multiprobe Test Gas Sequencer . . . . . . . . . . .11-3

SPS 4001B Single Probe Autocalibration Sequencer . . . . . . . . . . . .11-4

O2 Calibration Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-5

Catalyst Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-6

OxyBalance Display and Averaging System . . . . . . . . . . . . . . . . . . .11-6

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Safety Data Sheet for Ceramic Fiber Products . . . . . . . . . . . . . . . . A-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30

Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

TOC-3

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev 4.2

July 2008

TOC-4

Page 9

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Oxymitter Oxygen Transmitters

READ THIS PAGE BEFORE PROCEEDING!

ESSENTIAL INSTRUCTIONS

Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Emerson’s Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process Management representative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation,

operation, and maintenance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and

pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson Process Management. Unauthorized parts and procedures can affect the product's performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers

are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

http://www.raihome.com

The information contained in this document is subject to change without notice.

If a Model 275/375 Universal HART® Communicator is used with this unit, the software within the Model 275/375 may require modification. If a software modification is required, please contact your local Emerson Process Management Service Group or National Response Center at 1-800-433-6076 or 1-888-433-6829.

Page 10

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

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Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Section i Introduction

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page iv

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv

What You Need To Know . . . . . . . . . . . . . . . . . . . . . . . . . . page v

Can You Use the Quick Start Guide? . . . . . . . . . . . . . . . .page vii

Quick Start Guide for Oxymitter 4000 Systems . . . . . . . . page viii

Quick Reference Guide Manual Calibration Instructions page ix

HART Communicator Fast Key Sequences . . . . . . . . . . . page x

Oxymitter 4000

http://www.raihome.com

Page 12

Oxymitter 4000

RISKOFELECTRICAL SHOCK

WARNING:REFER TOINSTRUCTIONMANUAL

PROTECTIVECONDUCT OR TERMINAL

EARTH(GROUND) TERMINAL

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

PREFACE

DEFINITIONS

The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the Oxymitter 4000 Oxygen Transmitter.

Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE

Highlights an essential operating procedure, condition, or statement.

SYMBOLS

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.

Page 13

Instruction Manual

Cal.Gas1

Cal.Gas

Cal.Gas2

4-20mA

OXYMITTER4000

OXYMITTER4000WITH SPS4001B

OXYMITTER4000WITHREMOTE IMPS4000OPTION

IMPS

4000

LineVoltage

4-20mA

Instr. Air(Ref. Air)

Cal.Gas

LOGICI/O

Instr. Air(Ref. Air)

Ref. Air

38890001

SPS

4001B

IM-106-340, Rev. 4.2 July 2008

WHAT YOU NEED TO KNOW

Figure 1. Installation Options Oxymitter 4000 with Integral Electronics

Oxymitter 4000

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL OXYMITTER 4000 OXYGEN TRANSMITTER

1. What type of installation does your system require? Use the following drawings, Figure 1 and Figure 2, to identify which type

of installation is required for your Oxymitter 4000 system.

Page 14

Oxymitter 4000

OXYMITTER4000

Instr. Air(Ref. Air)

Cal.Gas

LineVoltage 4-20mA

38890049

OXYMITTER4000 REMOTEELECTRONICS ANDIMPS

WITH

OXYMITTER4000 REMOTEELECTRONICS ANDSPS4001B

WITH

Cal.Gas1

Cal.Gas2

LineVoltage

4-20mA

Instr. Air

Reference Air

CalibrationGas

LogicI/O

SPS

4001B

IMPS

4000

Figure 2. Installation Options Oxymitter 4000 with Remote Electronics

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Page 15

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

CAN YOU USE THE QUICK START GUIDE?

Use this Quick Start Guide if...

1. Your system requires an Oxymitter 4000 with or without the SPS 4001B OPTION. Installation options for the Oxymitter 4000 are shown in Figure 1.

2. Your system does NOT require an IMPS 4000 OPTION installation.

3. Your system does NOT use a Remote Electronics as shown in Figure 2.

4. You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter. You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter with a SPS 4001B.

If you cannot use the Quick Start Guide, turn to Section 3: Installation, in this Instruction Manual.

vii

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS

Before using the Quick Start Guide, please read "WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL OXYMITTER 4000 OXYGEN TRANSMITTER" on the preceding page.

1. Install the Oxymitter 4000 in an appropriate location on the stack or duct. Refer to "Selecting Location" in Section 3: Installation, for information on selecting a location for the Oxymitter 4000.

2. If using an SPS 4001B, connect the calibration gasses to the appropriate fittings on the SPS 4001B manifold.

3. Connect reference air to the Oxymitter 4000 or SPS 4001B, as applicable.

4. If using an SPS 4001B, make the wiring connections as shown in the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual.

5. If NOT using an SPS 4001B, make the following wire connections as shown in Figure 3: line voltage, 4-20 mA, and logic I/O.

6. Verify the Oxymitter 4000 switch configuration is as desired. Refer to "Oxymitter 4000 Configuration", "SW1 Setting", and "SW2 Setting" all in Section 2: Configuration of Oxymitter 4000 with Membrane Keypad, or "Oxymitter 4000 Configuration", "SW1 Setting", and "SW2 Setting" all in Section 4: Configuration of Oxymitter 4000 with LOI.

7. Apply power to the Oxymitter 4000; the cell heater will turn on. Allow approximately one half hour for the cell to heat to operating temperature. Once the ramp cycle has completed and the Oxymitter 4000 is at normal operation, proceed with step 8 or 9.

8. If using an SPS 4001B, initiate a semi-automatic calibration.

9. If NOT using an SPS 4001B, perform a manual calibration. Refer to "Calibration with Keypad" or "Calibration with LOI" both in Section 9: Maintenance and Service, in this instruction manual.

viii

NOTE

If your system has a membrane keypad you can refer to the Quick Start Guide on the following pages.

Page 17

Instruction Manual

AC L1

AC N

4-20

Terminal

Block

ACLine

VoltagePort

Signal

Port

LeftSideof

Oxymitter4000

4-20mA

Signal

38890100

AC Terminal

Cover

LineVoltage

(85to264VAC)

Ground Lugs

LogicI/O

IM-106-340, Rev. 4.2 July 2008

Figure 3. Oxymitter 4000 without SPS 4001B Wiring Diagram

Oxymitter 4000

QUICK REFERENCE GUIDE MANUAL CALIBRATION INSTRUCTIONS

Performing a Manual Calibration with a Membrane Keypad

1. Place the control loop in manual.

2. Press the CAL key. The CAL LED will light solid.

3. Apply the first calibration gas.

4. Press the CAL key. When the unit has taken the readings using the first calibration gas, the CAL LED will flash continuously.

5. Remove the first calibration gas and apply the second calibration gas.

6. Push the CAL key. The CAL LED will light solid. When the unit has taken the readings using the second calibration gas, the CAL LED will flash a two-pattern flash or a three-pattern flash. A two-pattern flash equals a valid calibration, three-pattern flash equals an invalid calibration.

7. Remove the second calibration gas and cap off the calibration gas port.

8. Press the CAL key. The CAL LED will be lit solid as the unit purges. When the purge is complete, the CAL LED will turn off.

9. If the calibration was valid, the DIAGNOSTIC ALARMS LEDs indicate normal operation. If the new calibration values are not within the parameters, the DIAGNOSTIC ALARMS LEDs will indicate an alarm.

10. Place the control loop in automatic.

Page 18

Oxymitter 4000

PerformCalibration

2 3 1 1

Trim AnalogOutput

2 4

Toggle AnalogOutput Tracking

2 3 1 2

O UpperRangeValue

3 2 1

AnalogOutputLowerRangeValue

2 2

ViewO Value

1 1 1

View AnalogOutput

1 2 1

38890060

HART COMMUNICATOR FAST KEY SEQUENCES

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Technical Support Hotline:

For assistance with technical problems, please call the Customer Support Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.

Phone: 1-800-433-6076 1-440-914-1261 In addition to the CSC, you may also contact Field Watch. Field Watch

coordinates Emerson Process Management’s field service throughout the U.S. and abroad.

Phone: 1-800-654-RSMT (1-800-654-7768) Emerson Process Management may also be reached via the Internet through

e-mail and the World Wide Web: e-mail: GAS.CSC@emersonprocess.com World Wide Web: www.raihome.com

Page 19

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Section 1 Description and Specifications

Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

IMPS 4000 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12

SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12

Model 751 Remote Powered Loop LCD Display . . . . . . .page 1-13

Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-13

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-16

COMPONENT CHECKLIST

SYSTEM OVERVIEW Scope

A typical Rosemount Analytical Oxymitter 4000 Oxygen Transmitter should contain the items shown in Figure 1-1. Record the part number, serial number, and order number for each component of your system in the table located on the first page of this manual.

Also, use the product matrix in Table 1-1 at the end of this section to compare your order number against your unit. The first part of the matrix defines the model. The last part defines the various options and features of the Oxymitter

4000. Ensure the features and options specified by your order number are on or included with the unit.

This Instruction Manual is designed to supply details needed to install, start up, operate, and maintain the Oxymitter 4000. Signal conditioning electronics outputs a 4-20 mA signal representing an O2 value and provides a membrane keypad or fully functional Local Operator Interface (optional) for setup, calibration, and diagnostics. This same information, plus additional details, can be accessed with the HART Model 275/375 handheld communicator or Asset Management Solutions (AMS) software.

http://www.raihome.com

Page 20

Oxymitter 4000

38890002

HART Communicator

MAN4275A00

English

Analytical

l y

i c

OXYMITTER4000

HAZARDOUSAREA OXYGENTRANSMITTER

InstructionManual

IM-106-340CRev.4.2 December2005

Figure 1-1. Typical System Package

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

1. Instruction Manual

2. IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional)

3. Oxymitter 4000 with Integral Electronics

4. SPS 4001B Single Probe Autocalibration Sequencer (Optional) (Shown with reference air option)

5. HART® 275/375 Communicator Package (Optional)

6. Adapter Plate with Mounting Hardware and Gasket

7. Remote Electronics and Cable (Optional)

8. Reference Air Set (used if SPS 4001B without reference air option or IMPS 4000 supplied)

1-2

Page 21

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

System Description

The Oxymitter 4000 is designed to measure the net concentration of oxygen in an industrial combustion processes process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system.

The equipment measures oxygen percentage by reading the voltage developed across a heated electrochemical cell, which consists of a small yttria stabilized, zirconia disc. Both sides of the disc are coated with porous metal electrodes. When operated at the proper temperature, the millivolt output voltage of the cell is given by the following Nernst equation:

EMF = KT log10(P1/P2) + C

Where:

1. P2 is the partial pressure of the oxygen in the measured gas on one side of the cell.

2. P1 is the partial pressure of the oxygen in the reference air on the opposite side of the cell.

3. T is the absolute temperature.

4. C is the cell constant.

5. K is an arithmetic constant.

NOTE

For best results, use clean, dry, instrument air (20.95% oxygen) as the reference air.

When the cell is at operating temperature and there are unequal oxygen concentrations across the cell, oxygen ions will travel from the high oxygen partial pressure side to the low oxygen partial pressure side of the cell. The resulting logarithmic output voltage is approximately 50 mV per decade. The output is proportional to the inverse logarithm of the oxygen concentration. Therefore, the output signal increases as the oxygen concentration of the sample gas decreases. This characteristic enables the Oxymitter 4000 to provide exceptional sensitivity at low oxygen concentrations.

The Oxymitter 4000 measures net oxygen concentration in the presence of all the products of combustion, including water vapor. Therefore, it may be considered an analysis on a "wet" basis. In comparison with older methods, such as the portable apparatus, which provides an analysis on a "dry" gas basis, the "wet" analysis will, in general, indicate a lower percentage of oxygen. The difference will be proportional to the water content of the sampled gas stream.

1-3

Page 22

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

System Configuration

Oxymitter 4000 units are available in seven length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0,91 m), 6 ft (1,83 m), 9 ft (2,7 m), 12 ft (3,66 m), 15 ft (4,57 m), and 18 ft (5,49 m).

The electronics control probe temperature and provide an isolated output, 4-20 mA, that is proportional to the measured oxygen concentration. The power supply can accept voltages of 90-250 VAC and 48/62 Hz; therefore, no setup procedures for power are required. The oxygen sensing cell is maintained at a constant temperature by modulating the duty cycle of the probe heater portion of the electronics. The electronics accepts millivolt signals generated by the sensing cell and produces the outputs to be used by remotely connected user devices. The output is an isolated 4-20 mA linearized current.

The Oxymitter 4000 transmitter is available with an integral or remote electronics package. Two calibration gas sequencers are available: the IMPS 4000 and the SPS 4001B (Figure 1-2).

Systems with multiprobe applications may employ an optional IMPS 4000 Intelligent Multiprobe Test Gas Sequencer. The IMPS 4000 provides automatic calibration gas sequencing for up to four Oxymitter 4000 units and accommodates autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 4000, a timed interval set up in HART or the IMPS 4000, or whenever a calibration request is initiated.

For systems with one or two Oxymitter 4000 units per combustion process, an optional SPS 4001B Single Probe Autocalibration Sequencer can be used with each Oxymitter 4000 to provide automatic calibration gas sequencing. The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting. The sequencer performs autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 4000, a timed interval set up in HART, or whenever a calibration request is initiated.

System Features

1. The CALIBRATION RECOMMENDED feature detects when the sensing cell is likely out of limits. This may eliminate the need to calibrate on a "time since last cal" basis.

2. The cell output voltage and sensitivity increase as the oxygen concentration decreases.

1-4

Page 23

Instruction Manual

OXYMITTER4000

38890039

Analytical

IMPS4000

(1to4Probes)

SPS4001B

(1Probe)

IM-106-340, Rev. 4.2 July 2008

Figure 1-2. Oxymitter 4000 AutoCalibration System Options

Oxymitter 4000

3. Membrane keypad, Figure 1-3, and HART communication are standard. To use the HART capability, you must have either:

a. HART Model 275/375 Communicator. b. Asset Management Solutions (AMS) software for the PC.

1-5

Page 24

Oxymitter 4000

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATER T/C

HEATER

02CELL

CALIBRATION

CALIBRATIONRECOMMENDED

02CELL mV+ 02CELL mvHEATER T/C+ HEATER T/C-

INC INC

DEC DEC

HIGH

GAS

LOW GAS

CAL

TEST GAS+

PROCESS-

%02

MEMBRANE

KEYPAD

38890003

38890004

Figure 1-3. Membrane Keypad

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Figure 1-4. Local Operator Interface (LOI)

1-6

4. An optional Local Operator Interface, Figure 1-4, allows continuous O2 display and full interface capability.

5. Field replaceable cell, heater, thermocouple, and diffusion element.

6. The Oxymitter 4000 is constructed of rugged 316 L stainless steel for all wetted parts.

7. The electronics are adaptable for line voltages from 90-250 VAC; therefore, no configuration is necessary.

Page 25

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

8. The Oxymitter 4000 membrane keypad is available in five languages:

English French German Italian Spanish

9. An operator can calibrate and diagnostically troubleshoot the Oxymitter 4000 in one of four ways:

a. Membrane Keypad. The membrane keypad, housed within the right

side of the electronics housing, provides fault indication by way of flashing LEDs. Calibration can be performed from the membrane keypad.

b. LOI. The optional LOI takes the place of the membrane keypad and

allows local communication with the electronics. Refer to Section 6 for more information.

c. Optional HART Interface. The Oxymitter 4000's 4-20 mA output line

transmits an analog signal proportional to the oxygen level. The HART output is superimposed on the 4-20 mA output line. This information can be accessed through the following:

i. Rosemount Analytical Model 275/375 Handheld

Communicator - The handheld communicator requires Device Description (DD) software specific to the Oxymitter 4000. The DD software will be supplied with many Model 275/375 units but can also be programmed into existing units at most Emerson Process Management service offices. See Section 7, HART/ AMS, for additional information.

ii. Personal Computer (PC) - The use of a personal

computer requires AMS software available from Emerson Process Management.

iii. Selected Distributed Control Systems - The use of

distributed control systems requires input/output (I/O) hardware and AMS software which permit HART communications.

d. Optional IMPS 4000. The Programmable Logic Controller (PLC) in

the IMPS 4000 provides fault indications using flashing LEDs and LCD display messages. Refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for more information.

1-7

Page 26

Oxymitter 4000

38890062

38890063

Analytical

Figure 1-5. Model 751 LCD Display Panel

Figure 1-6. OxyBalance Display Displaying Outputs

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

10. The optional Rosemount Analytical 751 remote-mounted LCD display panel shown in Figure 1-5 is loop-driven by the 4-20 mA output signal representing the O2 percentage.

11. Optional OxyBalance Display and Averaging System. Reviews up to eight 4-20 mA signals from individual probes. Trends individual outputs, calculates four programmable averages as additional 4-20 mA outputs.

Handling the Oxymitter 4000

1-8

It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage.

The Oxymitter 4000 is designed for industrial applications. Treat each component of the system with care to avoid physical damage. Some probe components are made from ceramics, which are susceptible to shock when mishandled.

Page 27

Instruction Manual

38890005

4-20mA Output

(TwistedPairs)

2CalibrationGasLines

byCustomer

[ ( )max]300ft 90m

HART

Model275/375

Handheld

Interface

Terminationin ControlRoom

AssetManagementSolutions

LineVoltage

Hazardous Area

Oxymitter4000

withIntegralElectronics

IM-106-340, Rev. 4.2 July 2008

Figure 1-7. Oxymitter 4000 HART Communications and AMS Application

Oxymitter 4000

System Considerations

Prior to installing your Oxymitter 4000, make sure you have all the components necessary to make the system installation. Ensure all the components are properly integrated to make the system functional.

After verifying that you have all the components, select mounting locations and determine how each component will be placed in terms of available line voltage, ambient temperatures, environmental considerations, convenience, and serviceability.

Figure 1-7 shows a typical system wiring. A typical system installation for an Oxymitter 4000 with integral electronics is

shown in Figure 1-8. A typical system installation for an Oxymitter 4000 with remote electronics is shown in Figure 1-9.

A source of instrument air is optional at the Oxymitter 4000 for reference air use. Since the unit is equipped with an in place calibration feature, provisions can be made to permanently connect calibration gas bottles to the Oxymitter 4000.

If the calibration gas bottles will be permanently connected, a check valve is required next to the calibration fittings on the integral electronics.

This check valve is to prevent breathing of the calibration gas line and subsequent flue gas condensation and corrosion. The check valve is in addition to the stop valve in the calibration gas kit or the solenoid valves in the IMPS 4000 or SPS 4001B.

NOTE:

The electronics is rated NEMA 4X (IP66) and is capable of operation at temperatures up to 185°F (85°C).

The optional LOI is also rated for operation at temperatures up to 185°F (85°C). The infrared keypad functionality will degr ade at temperatures above 158°F (70°C).

Retain the packaging in which the Oxymitter 4000 arrived from the factory in case any components are to be shipped to another site. This packaging has been designed to protect the product.

1-9

Page 28

Oxymitter 4000

Oxymitter

4000

SPS 4001B

Reference

Air

Logic I/O

Calibration Gas

Adapter Plate

Stack

Duct

Gases

Calibration Gas 1

Calibration Gas 2

Inst. Air Supply

Line Voltage

4to20mA

Signal

Duct

Stack

Gases

Calibration Gas

Adapter Plate

Line

Voltage

Logic I/O

Instrument Air Supply (Reference Air)

Pressure

Regulator

Flowmeter

STANDARD

Oxymitter

4000

4to20mA

Signal

Oxymitter

4000

IMPS 4000* MULTIPROBE

AUTOCALIBRATION

OPTION

IMPS 4000

Reference

Air

Logic I/O

Calibration Gas

Adapter

Plate

Stack

Duct

Gases

Calibration Gas 1

Calibration Gas 2

Inst. Air Supply

Line

Voltage

4to20mA

Signal

SPS 4001B* SINGLE PROBE

AUTOCALIBRATION OPTION

(WITH REFERENCE AIR OPTION)

38890047

Figure 1-8. Typical System Installation - Oxymitter 4000 with Integral Electronics

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

1-10

Page 29

Instruction Manual

38890006

Duct

Stack

Gases

Calibration Gas

Adapter Plate

Line Voltage

Logic I/O

Instrument Air Supply

(Reference Air)

Pressure

Regulator

Flowmeter

STANDARD

Oxymitter 4000

4to20mA

Signal

IMPS 4000

Reference Air

Calibration Gas

Adapter Plate

Stack

Duct

Gases

Calibration Gas 1

Calibration Gas 2

Inst. Air Supply

Line Voltage

4to20mA

Signal

Remote

Electronics

Remote

Electronics

Logic I/O

Line Voltage

*Note: TheIMPS4000orSPS4001Bmust

beinstalledinanon-hazardous, explosive-freeenvironment.

SPS 4001B* SINGLE PROBE

AUTOCALIBRATION OPTION

(WITH REFERENCE AIR OPTION)

Oxymitter

4000

SPS 4001B

Logic I/O

Calibration Gas

Adapter Plate

Stack

Duct

Gases

Calibration Gas 1

Calibration Gas 2

Inst.

Air Supply

Remote

Electronics

Line Voltage

Reference Air

4to20mA

Signal

IMPS 4000* MULTIPROBE

AUTOCALIBRATION

OPTION

IM-106-340, Rev. 4.2 July 2008

Figure 1-9. Typical System Installation - Oxymitter 4000 with Remote Electronics

Oxymitter 4000

1-11

Page 30

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

IMPS 4000 (OPTIONAL)

SPS 4001B (OPTIONAL)

Mounting

Information on the IMPS 4000 is available in the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual.

The SPS 4001B Single Probe Autocalibration Sequencer provides the capability of performing automatic, timed or on demand, calibrations of a single Oxymitter 4000 without sending a technician to the installation site.

The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting. This cabinet provides added protection against dust and minor impacts. The SPS 4001B consists of a manifold and a calibration gas flowmeter. The manifold provides electrical feedthroughs and calibration gas ports to route power and signal connections and calibration gases to and from the sequencer. In addition, the manifold houses two calibration gas solenoids that sequence the gases to the Oxymitter 4000, a pressure switch that detects low calibration gas pressure, and two PC boards. A terminal strip housed within the terminal cover provides convenient access for all user connections.

Components optional to the SPS 4001B include a reference air flowmeter and pressure regulator. The reference air flowmeter indicates the flow rate of reference air continuously flowing to the Oxymitter 4000. The reference air pressure regulator ensures the instrument air (reference air) flowing to the Oxymitter 4000 is at a constant pressure [20 psi (138 kPa)]. The regulator also has a filter to remove particulates in the reference air and a drain valve to bleed the moisture that collects in the filter bowl.

Brass fittings and Teflon tubing are standard. Stainless steel fittings and tubing are optional. Also, disposable calibration gas bottles are available as an option or can be purchased through a local supplier.

Operation

The SPS 4001B works in conjunction with the Oxymitter 4000's CALIBRATION RECOMMENDED feature to perform an autocalibration. This feature automatically performs a gasless calibration check every hour on the Oxymitter 4000. If a calibration is recommended and its contact output signal is set for "handshaking" with the sequencer, the Oxymitter 4000 sends a signal to the sequencer. The sequencer automatically performs a calibration upon receiving the signal. Thus, no human interface is required for the automatic calibration to take place. For further SPS 4001B information, refer to the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual.

1-12

Page 31

Instruction Manual

38890064

38890065

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

MODEL 751 REMOTE POWERED LOOP LCD DISPLAY

Figure 1-10. Model 751 Remote Powered Loop LCD Display

PROBE OPTIONS

The display (Figure 1-10) provides a simple, economical means to obtain accurate, reliable, and remote indication of important process variables. This display operates on the 4-20 mA line from the Oxymitter 4000. Refer to Model 751 remote powered loop LCD manual for calibration and wiring.

Diffusion Elements

Figure 1-11. Ceramic Diffusion Assembly

Ceramic Diffusion Assembly

The ceramic diffusion assembly, Figure 1-11, is the traditional design for the probe. Used for over 25 years, the ceramic diffusion assembly provides a greater filter surface area. This element is also available with a flame arrestor, and with a dust seal for use with an abrasive shield.

1-13

Page 32

Oxymitter 4000

38890066

38890067

Figure 1-12. Snubber Diffusion Assembly

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Snubber Diffusion Assembly

The snubber diffusion assembly, Figure 1-12, is satisfactory for most applications. This element is also available with a flame arrestor, and with a dust seal for use with an abrasive shield.

Figure 1-13. Hastelloy Cup-Type Diffusion Assembly

Cup-Type Diffusion Assembly

The cup-type diffusion assembly, Figure 1-13, is typically used in high temperature applications where frequent diffusion element plugging is a problem. It is available with either a 10 or 40 micron, sintered, Hastelloy element.

This element is also available with a dust seal for use with an abrasive shield.

Abrasive Shield Assembly

1-14

The abrasive shield assembly, Figure 1-14, is a stainless steel tube that surrounds the probe assembly. The shield protects against particle abrasion, provides a guide for ease of insertion, and acts as a position support, especially for longer probes. The abrasive shield assembly uses a modified diffuser and vee deflector assembly, fitted with dual dust seal packing.

Page 33

Instruction Manual

VIEW A

VIEWB

6.00

.45min

3.584

3.554

22.5

Diaona7.50DiaB.C.(ref)

.745 .755

0.75thru4pls,

eqspon4.75B.C.

38890068

IM-106-340, Rev. 4.2 July 2008

Figure 1-14. Abrasive Shield Assembly

Oxymitter 4000

NOTE

In highly abrasive applications, rotate the shield 90 degrees at normal service intervals to present a new wear surface to the abrasive flow stream.

1-15

Page 34

Oxymitter 4000

APPROVED

SPECIFICATIONS

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Oxymitter Specifications

O2 Range

Standard 0 to 10% O2, 0 to 25% O2, 0 to 40% O2 (via HART) Accuracy ±0.75% of reading or 0.05% O2, whichever is greater System Response to Calibration

Gas

Temperature Limits

Process 32° to 1300°F (0° to 704°C) up to 2400°F (1300°C)

Electronics Housing -40° to 158°F (-40° to 70°C) amb ient Electronics Package -40° to 185°F (-40° to 85°C) [Operating temperature

Local Operator Interface -40° to 158°F (-40° to 70° C), [above 158°F (70°C) the

Probe Lengths 18 in. (457 mm) 12 ft (3,66 m)

Mounting and Mounting Position Vertical or horizontal;

Materials

Probe Wetted or welded parts - 316L stainless steel (SS)

Electronics Enclosure Low-copper aluminum Calibration Manual, semi-automatic, or automatic Calibration Gas Mixtures

Recommended Calibration Gas Flow 2.5 l/min (5 scfh) Reference Air 1 l/min (2 scfh), clean, dry, instrument-quality air

Electronics NEMA 4X, IP66 with fitting and pipe on reference

Electric Noise EN 61326-1, Class A Certifications General Purpose

Initial – less than 3 seconds, T90 – less than 8 seconds

with optional accessories

of electronics inside of instrument housing, as measured by a HART communicator, Rosemount Analytical Asset Management Solutions software.]

infrared keypad will cease to function, but the Oxymitter 4000 will continue to operate properly.]

3 ft (0,91 m) 15 ft (4,57 m) 6 ft (1,83 m) 18 ft (5,49 m) 9 ft (2,74 m)

a spool piece, (P/N 3D39761G02), is available to offset transmitter housing from hot ductwork.

Non-wetted parts - 304 SS, low-copper aluminum

0.4% O2, Balance N 8% O2, Balance N

(20.95% O2), regulated to 34 kPa (5 psi)

exhaust port to clear dry atmosphere

Line Voltage 90-250 VAC, 48/62 Hz. No configuration necessary.

Table continued on next page

1-16

3/4 in. -14 NPT conduit port

Page 35

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Oxymitter Specifications

Signals

Analog Output/HART 4-20 mA isolated from power supply, 950 ohms

maximum load

Logic I/O Two-terminal logic contact configurable as either an

alarm output or as a bi-directional calibration handshake signal to IMPS 4000 or SPS 4001B, self-powered (+5 V) in series with 340 ohms Conduit ports — 3/4 in.-14 NPT (for analog output and logic I/O signal lines)

Power Requirements:

Probe Heater 175 W nominal

Electronics 10 W nominal

Maximum 500 W

1-17

Page 36

Oxymitter 4000

Table 1-1. Product Matrix

OXT4A Oxymitter 4000 In Situ Oxygen Transmitter

Oxygen Transmitter - Instruction Book

Code Sensing Probe Type

1 ANSI (N. American Std.) Probe with Ceramic Diffuser 2 ANSI Probe with Flame Arrestor and Ceramic Diffuser 3 ANSI Probe with Snubber Diffuser 4 DIN (European Std.) Probe with Ceramic Diffuser 5 DIN Probe with Flame Arrestor and Snubber Diffuser 6 DIN Probe with Snubber Diffuser

Code Probe Assembly

0 18 in. (457 mm) Probe 1 18 in. (457 mm) Probe with Abrasive Shield 2 3 ft (0,91 m) Probe 3 3 ft (0,91 m) Probe with Abrasive Shield 4 6 ft (1,83 m) Probe 5 6 ft (1,83 m) Probe with Abrasive Shield 6 9 ft (2,74 m) Probe 7 9 ft (2,74 m) Probe with Abrasive Shield 8 12 ft (3,66 m) Probe

9 12 ft (3,66 m) Probe with Abrasive Shield A 15 ft (4,57 m) Probe with Abrasive Shield B 18 ft (5,49 m) Probe with Abrasive Shield

Code Mounting Hardware- Stack Side

0 No Mounting Hardware ("0" must be chosen under "Mounting Hardware - Probe Side" below) 1 New Installation - Square weld plate with studs 2 Mounting to Model 218 Mounting Plate (with Model 218 Shield Removed) 3 Mounting to Existing Model 218 Support Shield 4 Mounting to Other Mounting 5 Mounting to Model 132 Adapter Plate

Code Mounting Hardware- Probe Side

0 No Mounting Hardware 1 Probe Only (ANSI) (N. American Std.) 2 New Bypass or New Abrasive Shield (ANSI) 4 Probe Only (DIN) 5 New Bypass or New Abrasive Shield (DIN)

Code Electronic Housing & Filtered Customer Termination - NEMA 4X, IP66

12 HART Integral Electronics, Transient Protected Filtered Termination, ATEX

Certification

14 Remote Electronics with Transient Protected Filtered Termination

(requires cable)

OXT4C 3 3 1 1 12 Example

(1)

(1) (1) (1)

(2)

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

1-18

Page 37

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Cont’d

Code Operator Interface

1 HART with Membrane Keypad - blind cover 2 HART with Membrane Keypad - window cover 3 HART with Local Operation Interface, window cover, English only

Code Language

1 English

2 German

3 French

4 Spanish

5 Italian

Oxymitter 4000

(3)

Code Termination Filtering

00 Specified as part of Electronic Housing

Code Calibration Accessories

00 No Hardware 01 Calibration Gas Flowmeter and Reference Air Set 02 Intelligent Multiprobe Sequencer (Refer to Table 1-3)

Code Electronics to Probe Cable

00 No Cable 10 20 ft (6 m) Cable 11 40 ft (12 m) Cable 12 60 ft (18 m) Cable 13 80 ft (24 m) Cable 14 100 ft (30 m) Cable 15 150 ft (45 m) Cable 16 200 ft (61 m) Cable

Cont’d 1 3 00 01 00 Example

NOTES:

(1)

Recommended uses: High velocity particulates in flue stream, installation within 11.5 ft (3,5 m) of soot blowers or heavy salt cake buildup. Applications: Pulverized coal, recovery boilers, lime kiln.

(2)

Where possible, specify ANSI or DIN designation; otherwise, provide details of the existing mounting plate as follows:

Plate with studs Bolt circle diameter, number, and arrangement of studs; stud thread; and stud height above mounting plate. Plate without studs Bolt circle diameter, number, and arrangement of holes; thread; and depth of stud mounting plate with accessories.

1-19

Page 38

Oxymitter 4000

Table 1-2. Calibration Components

Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Part Number Description

1A99119G01 Two disposable calibration gas bottles - 0.4% and 8% O2, balance

1A99119G02 Two flow regulators for calibration gas bottles 1A99119G03 Bottle rack

Notes:

*Calibration gas bottles cannot be shipped via airfreight.

When the bottles are used with CALIBRATION RECOMMENDED features, the bottles should provide 2 to 3 years of calibrations in normal service.

Part Number Description Number of Oxymitters

3D39695G01 IMPS 1 3D39695G02 IMPS 2 3D39695G03 IMPS 3 3D39695G04 IMPS 4 3D39695G05 IMPS w/115 V Heater 1 3D39695G06 IMPS w/115 V Heater 2 3D39695G07 IMPS w/115 V Heater 3 3D39695G08 IMPS w/115 V Heater 4 3D39695G09 IMPS w/220V Heater 1 3D39695G10 IMPS w/220V Heater 2

3D39695G11 IMPS w/220V Heater 3

3D39695G12 IMPS w/220V Heater 4

nitrogen - 550 liters each*

1-20

Page 39

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Section 2 Configuration of Oxymitter 4000

with Membrane Keypad

Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5

VERIFY INSTALLATION

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

Mechanical Installation

Terminal Block Wiring

Ensure the Oxymitter 4000 is installed correctly. See Section 3: Installation.

1. Remove cover (27) to expose terminal block (25).

2. Check the terminal block wiring (Figure 2-1). Be sure the power, 4-20 mA signal, and the logic outputs are properly connected and secure. To avoid a shock hazard, the power terminal cover must be installed. For units with remote electronics, check the terminal block wiring at the probe and at the remote electronics unit.

3. Install housing cover (27, Figure 9-3 or Figure 9-4) on terminal block (25).

http://www.raihome.com

Page 40

Oxymitter 4000

38890009

ACL1

ACN

4-20

500 VA

SERIAL NO. TAG NO.

OXYMITTER 4000

WATTS:VOLTS:

FUSE:LINEOUTPUT:

RosemountAnalyticalInc. Solon,OH44139

85-264 VAC 48-62 Hz

800-433-6076

4-20 mA

5 Amps

HART

SMART FAMILY

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATERT/C

HEATER

02CELL

CALIBRATION

CALIBRATIONRECOMMENDED

02CELLmV+ 02CELLmvHEATERT/C+ HEATERT/C-

INC INC

DEC DEC

HIGH GAS

LOW GAS

CAL

TESTGAS+

PROCESS-

%02

SW2

TP1

TP2

TP3

RED

YEL

GRN

ORG

TP4

TP5

TP6

4-20mA Signal

LogicI/O

GroundLugs

Terminal Block

Oxymitter4000 Electronics Housing

Figure 2-1. Electronics Housing Terminals and Membrane Keypad

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Oxymitter 4000 Configuration

2-2

Located on the microprocessor board, the top board, are two switches that configure outputs for the Oxymitter 4000 (Figure 2-2). SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:

1. Oxymitter 4000 status, HART or LOCAL.

2. Oxygen range, 0 to 10% O2 or 0 to 25% O2. (0 to 40% O2 is also configurable only through HART/AMS.)

3. The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.

Remove power from the Oxymitter 4000 before changing defaults. If defaults are changed under power, damage to the electronics package may occur.

SW1 Setting

The two settings are internally or externally powering the 4-20 mA signal. The factory setting is for the 4-20 mA signal to be internally powered.

Page 41

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

SW2 Setting

The factory sets this switch as follows:

1. Position 1 is HART/LOCAL. This switch setting controls the configuration of the Oxymitter 4000. The defaults cannot be changed via HART/AMS unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces the O2 range to the setting of

position 2. The position 1 switch must be placed in the LOCAL position or changes in SW2, position 2 will have no effect.

2. Position 2 determines the O2 range. This can be set to either 0 to 10% O2 or 0 to 25% O2. The factory setting is 0 to 10% O2. If necessary, the O2 range can be configured from 0 to 40% O2. To select values within this range, set SW2, position 1 to HART and then enter the range via HART/AMS. Do not change SW2, position 1 to LOCAL unless you want to operate in the range specified by SW2, position 2.

Typically, the probe's sensing cell, in direct contact with the process gases, is heated to approximately 1357°F (736°C). The external temperat ure of the probe body may exceed 842°F (450°C). If operating conditions also contain high oxygen levels and combustible gases, the Oxymitter 4000 may self-ignite.

3. Position 3 determines the output at startup or at an alarm. The settings are 3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the current at the analog output is 3.5 mA or 21.6 mA.

4. Position 4 can be used to set the heater for 115 or 220 VAC operation. This switch is functional only when the software is set for manual voltage selection (Auto Tune = No). Otherwise, the internal electronics auto detect the input line voltage and sets the heater voltage accordingly (Auto Tune = Yes).

2-3

Page 42

Oxymitter 4000

38890010

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATER T/C

HEATER

O2 CELL

CALIBRATION

CALIBRATION RECOMMENDED

O2 CELL mV +

O2 CELL mV -

HEATER T/C +

HEATER T/C -

INC INC

DEC DEC

HIGH

GAS

LOW GAS

CAL

TEST GAS +

PROCESS -

% O2

SW2

SW1

TP1

TP2

TP3

RED

YEL

GRN

ORG

TP4

TP5

TP6

4-20mA

isinternally

powered(Default)

4-20mA requires

externalpower

HART

0to10%O

3.5mA

220V 115V

0to25%O

Local

21.6mA

Default

position

(Ex-factory)

3.5mA/21.6mA:

0to25%O :

0to10%O /

Local:

HART:

O RangesetbyHART/AMS (From0to40%O ) O RangesetbyPos2

O Range Whenalarmexists,oronpowerup,outputcurrentgoestothis value

1 2 3 4

OFF

Note:

The115Voptionatswitch SW2position4isactiveonly whentheheatervoltage optionissettomanualinthe software (autotune=no).

Figure 2-2. Defaults - Oxymitter 4000 with Membrane Keypad

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Read O2 Concentration

Once the cell is up to operating temperature, the O2 percentage can be read:

1. Access TP5 and TP6 next to the membrane keypad. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monitored. Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas. Pressing INC or DEC a second time will increase or decrease the calibration gas parameter. If the keys have been inactive for one minute, the output reverts to the process gas. If the keys have been inactive for one minute, the output reverts to the process gas.

2-4

Page 43

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

When a calibration has been initiated, the value at TP5 and TP6 is the % O2 seen by the cell.

Oxygen levels, as seen on the multimeter, are:

8.0% O2 = 8.0 VDC

0.4% O2 = 0.4 VDC

2. HART/AMS.

3. Model 751. The loop-driven LCD display.

LOGIC I/O

Table 2-1. Logic I/O Configuration (as set at HART/AMS or LOI)

This two-terminal logic contact can be configured either as a solid-state relay-activated alarm or as a bi-directional calibration handshake signal to an IMPS 4000 or SPS 4001B. The configuration of this signal depends on the setting of the LOGIC I/O PIN MODE via HART/AMS or LOI. The ten different modes available are explained in Table 2-1.

Mode Configuration

0 The unit is not configured for any alarm condition. 1 The unit is configured for a Unit Alarm. 2 The unit is configured for Low O2. 3 The unit is configured for both a Unit Alarm and Low O2. 4 The unit is configured for a High AC Impedance/CALIBRATION

RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC

Impedance/CALIBRATION RECOMMENDED.

6 The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION

RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC

Impedance/CALIBRATION RECOMMENDED.

8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.

CALIBRATION RECOMMENDED will initiate the calibration cycle.

9 The unit is configured for a calibration handshake. CALIBRATION

RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B.

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4001B.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B.

Alarm

When configured as an alarm, this signal alerts you to an out-of-spec condition. The output is 5 V in series with a 340 ohm resistor. For optimum performance, Emerson Process Management recommends connecting the output to a Potter & Brumfield 3.2 mA DC relay (P/N R10S-E1Y1-J1.0K).

Of the ten modes in Table 2-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4001B. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.

2-5

Page 44

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Calibration Handshake Signal

If using an optional IMPS 4000 or SPS 4001B, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 2-1, only modes 8 and 9 are configured for calibration handshaking. For an Oxymitter 4000 with an IMPS 4000 or an SPS 4001B, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Oxymitter 4000 and sequencer and to signal the sequencer when a CALIBRATION RECOMMENDATION indication occurs.

Recommended Configuration

4-20 mA Signal Upon Critical Alarm

Emerson Process Management recommends that the factory default be utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm which will cause the O2 reading to be unusable. Customer can also select

21.6 mA as the failure setting if normal operations cause O2 readings to go below the zero % O2 (3.5 mA) level.

If the O2 measurement is being utilized as part of an automatic control loop, the loop should be placed into manual upon this failure event or other appropriate action should be taken.

Calibration

Emerson Process Management recommends utilizing an autocalibration system, actuated by the "calibration recommended" diagnostic. New O2 cells may operate for more than a year, but older cells may require recalibration every few weeks as they near the end of their life. This strategy ensures that the O2 reading is always accurate, and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration. When utilizing the SPS 4001B or IMPS 4000, consider wiring some or all associated alarm contacts.

1. CALIBRATION INITIATE. Contact from the control room to an SPS 4001B or IMPS 4000 (one per probe) provides the ability to manually initiate a calibration at any time from the control room. Note that calibrations can also be initiated from a HART handheld communicator, from Asset Management Solutions software, or from the keypad on the Oxymitter 4000.

2. IN CALIBRATION. One contact per probe provides notification to the control room that the "calibration recommended" diagnostic has initiated an automatic calibration through the SPS 4001B or IMPS 4000. If the O2 signal is being utilized in an automatic control loop, this contact should be utilized to place the control loop into manual during calibration.

3. CALIBRATION FAILED. One contact per probe from an SPS 4001B or IMPS 4000 to the control room for notification that the calibration procedure failed. Grouped with this alarm is an output from a pressure switch which indicates when the calibration gas bottles are empty.

4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be configured to respond normally during any calibration, or it can be configured to hold the last O2 value upon the initiation of calibration. The factory default is for the 4-20 mA signal to operate normally throughout calibration. Holding the last O2 value may be useful if several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place control loops that are using the O2 signal into the manual mode prior to starting the calibration.

2-6

Page 45

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Section 3 Installation

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2

Electrical Installation (with Integral Electronics) . . . . . . .page 3-10

Electrical Installation (with Remote Electronics) . . . . . . .page 3-13

Pneumatic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-16

IMPS 4000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-18

SPS 4001B Connections . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-18

Before installing this equipment, read the "Safety instructions for the wiring and installation of this apparatus" at the front of this Instruction Manual. Failure to follow safety instructions could result in serious injury or death.

Oxymitter 4000

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

The Oxymitter 4000 (OXT4A) can be installed in general purpose areas only. Do not install the OXT4A in hazardous areas. For hazardous areas use the OXT4C.

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Page 46

Oxymitter 4000

MECHANICAL INSTALLATION

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Selecting Location

1. The location of the Oxymitter 4000 in the stack or flue is most important for maximum accuracy in the oxygen analyzing process. The Oxymitter 4000 must be positioned so the gas it measures is representative of the process. Best results are normally obtained if the Oxymitter 4000 is positioned near the center of the duct (40-60% insertion). Longer ducts may require several Oxymitter 4000 units since the O2 can vary due to

stratification. A point too near the wall of the duct, or the inside radius of a bend, may not provide a representative sample because of the very low flow conditions. The sensing point should be selected so the process gas temperature falls within a range of 32° to 1300°F (0° to 704°C). Figure 3-1 through Figure 3-8 provide mechanical installation references. The ambient temperature of the integral electronics housing must not exceed 185°F (85°C). F or higher ambient temperatures, we recommend the remote mounted electronics option.

2. Check the flue or stack for holes and air leakage. The presence of this condition will substantially affect the accuracy of the oxygen reading. Therefore, either make the necessary repairs or install the Oxymitter 4000 upstream of any leakage.

3. Ensure the area is clear of internal and external obstructions that will interfere with installation and maintenance access to the membrane keypad or LOI. Allow adequate clearance for removal of the Oxymitter

4000.

Probe Installation

Do not allow the temperature of the Oxymitter 4000 electronics to exceed 185°F (85°C) or damage to the unit may result.

1. Ensure all components are available to install the Oxymitter 4000. If equipped with the optional ceramic diffusion element, ensure it is not damaged.

2. The Oxymitter 4000 may be installed intact as it is received.

NOTE

An abrasive shield is recommended for high velocity particulates in the flue stream (such as those in coal-fired boilers, kilns, and recovery boilers). Vertical and horizontal brace clamps are provided for 9 ft and 12 ft (2,75 m and 3,66 m) probes to provide mechanical support for the Oxymitter 4000. Refer to Figure 3-6.

3. Weld or bolt adapter plate (Figure 3-5) onto the duct.

4. If using the optional ceramic diffusion element, the vee deflector must be correctly oriented. Before inserting the Oxymitter 4000, check the direction of gas flow in the duct. Orient the vee deflector so the apex points upstream toward the flow (Figure 3-7). This may be done by loosening the setscrews and rotating the vee deflector to the desired position. Retighten the setscrews.

3-2

Page 47

Instruction Manual

CoverRemovaland Access

(305)

AddtoDim“A”

forprobewith

CeramicDiffuser

andFlame

Arrestor

5.14(131)

With

Standard

Snubber

Diffuser

Dim"A"

AddtoDim“A”

forprobe

withCeramic

Diffuser

Dim"B”

RemovalEnvelope

ElecConn

3/4NPT

ANSI1/4(6.35) Tube

DIN

6mm Tube

BottomView

O L

4.77(121)

6.02(153)

12.50(318)

GAS

CAL.

500 VA

SERIAL NO.

TAG NO.

OXYMITTER 4000

VOLTS: WATTS:

OUTPUT: LINE FUSE:

RosemountAnalyticalInc.

Solon,OH44139

85-264 VAC 48-62 Hz

800-433-6076

4-20 mA

5 Amps

HART

SMART FAMILY

REF.

GAS

6.52

(166)

2.89

(73)

1.55

(39)

3.80(96)

Processflowmustbein

thisdirectionwithrespect

todeflector3534B48G01

DiaMax

2.27(58)

Insulateifexposedto

Ambientweatherconditions

Dimensionsarein

incheswithmillimeters

inparentheses.

Note:

3535B18H02

3535B45H01

DIN

ANSI

0.062 THKGasket

Hole

Flange

(4)Holes

EqSp

onBC

Dia

DIN

ANSI

4512C19H01

4.75

(121)

4512C17H01

6.00

(153)

(20)

0.75

(145)

5.71

(18)

0.71

7.28

(185)

DIM"A"

3ft

9ft

6ft

PROBE

18in.

12ft

DIM"B"

(2179)

85.8 (3094)

121.8

(4008)

157.8

(3607)

142

(2692)

106

(1778)

(864)

(1265)

49.8

(808)

31.8

(406)

38890069

15ft

(4923)

193.8

(4521)

178

18ft

(5837)

229.8

(5436)

214

Table1.MountingFlange

Table2.Installation/Removal

Ref Air

CalGas

IM-106-340, Rev. 4.2 July 2008

Figure 3-1. Oxymitter 4000 Probe Installation

Oxymitter 4000

3-3

Page 48

Oxymitter 4000

2.21

(56,0)

6.48

(164,6)

8.72(221,5)

3.33

(84,6)

2.44

(62,0)

DIA.

7.47

(189,8)

5.52

(140,2)

2.62

(66,5)

2.68(68,1)

PIPEMOUNT

CONFIGURATION

38890046

WALL MOUNT

CONFIGURATION

REMOTEELECTRONICS

WITHLOI ANDWINDOWCOVER

REMOTEELECTRONICS

WITHMEMBRANEKEYPAD ANDBLINDCOVER

Dimensionsareinincheswithmillimetersinparentheses.

Note:

Figure 3-2. Oxymitter 4000 Remote Electronics Installation

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

3-4

Page 49

Instruction Manual

Deflector Assy

9ft

12ft

(3112)

(4026)

139

(3531)

158.5

Probe

3ft

6ft

Dim"B"

(1283)

(2197)

(2616)

103

(1702)

(787)

Dim"A"

122.5

86.5

50.5

Diffuser/Dust

Seal Assy

*AddcheckvalveinCalGasline

6.02

(153)

4.77

(121)

3/4NPT Electrical

Connection

Ref Air

ANSI

DIN

1/4in. Tube

6mm Tube

GAS

CAL.

Snubber/Dust

Seal Assembly

0.2

(5)

3.6(91)DiaNominal

3.9

(99)

Dim"A"

andarenotpressurerated.

1. These flat-faced flanges aremanufactured to ANSI, DINboltpatternsand

Notes:

Removal Envelope

Dim"B"

7.00

(178)

12.50

(318)

38890070

(8)Holes

EqSp

onBC

Hole

Dia

Flange

Dia

9.00

(229)

9.25

(235)

(19)

0.75

(24)

0.94

7.50

(190)

7.48

(190)

Flange

ANSI

DIN

2.Dimensionsareinincheswithmillimetersinparentheses.

15ft

(4940)

175

(4445)

194.5

18ft

(5855)

211

(5359)

230.5

18in.

(826)

(330)

32.5

CalGas*

TABLE4. AbrasiveShield-3D39003

TABLE3.

Installation/RemovalTable

IM-106-340, Rev. 4.2 July 2008

Figure 3-3. Oxymitter 4000 with Abrasive Shield

Oxymitter 4000

3-5

Page 50

Oxymitter 4000

22.5

8threadedholes

equallyspacedon

DDiaB.C.

AbrasiveShield

FlangeO.D.

Dimensions

in.

(mm)

Dimensions

in.

(mm)

ANSI

(P/N4512C34G01)

ANSI

(P/N3535B58G02)

DIN

(P/N4512C36G01)

DIN

(P/N3535B58G06)

"A"

"B"

Thread

"B"

Dia

"D"

Dia

"C"

Dia

"C"

Thread

6.00

(153)

9.00

(229)

0.625-11

4.75

(121)

7.50

(191)

4.75

(121)

0.625-11

7.5 (191)

9.25

(235)

(M-16x2)

3.94

(100)

7.48

(190)

5.708

(145)

(M-16x2)

*Partnumbersforadapterplatesinclude

attachinghardware.

*Partnumbersforadapterplatesinclude

attachinghardware.

Adapterplatefor3,6,9,

and12ft. AbrasiveShield

Installations.Seefigure2-3.

Crosshatchedareain4

cornersmaybeusedto

provideadditionalholesfor

fieldboltingofplateto

outsidewallsurface.

Adapterplate

forOxymitter4000

Installation.See

Figure2-1.

4studs,

lockwashersand

nutsequally

spacedon

CDiaB.C.

2.500Dia

(63,5)

Note: Dimensionsare

inincheswith

millimetersin

parentheses.

38890071

ADAPTORPLATEOUTLINE

TABLE5. ADAPTERPLATE*DIMENSIONSFOROXYMITTER4000

TABLE6. ADAPTERPLATE*DIMENSIONSFOROXYMITTER

4000WITH ABRASIVESHIELD

Figure 3-4. Oxymitter 4000 Adapter Plate Dimensions

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

3-6

Page 51

Instruction Manual

38890072

0.50 13( )

3.75 95( )

MinimumDia holeinwall

Stackorduct metalwall

Mountingholes shownrotated45

Weldorboltmountingplatetometalwall ofstackorduct;Jointmustbeairtight.

0.50 13( )

4.50 114( ) O.D.Ref

Pipe4.00in.Sched40Pipe Sleeve(NotbyEmerson ProcessManagement) lengthbyCustomer

Masonry stackwall

Outsidewall

surface

Jointmust

beairtight

MountingHoles

shownrotated45

oftrueposition

Fieldweldpipe

toadapterplate

Boltmountingplateto

outsidewallsurface

2.50(63,5)

MinimumDia holeinwall

Stackorduct metalwall

Weldorboltadapterplateto metalwallofstackorduct. Jointmustbeairtight.

Fieldweldpipe toadapterplate

3.5(89) O.D.Ref

Pipe3.00in.Sched40Pipe Sleeve(Notby

)

lengthbyCustomer

Emerson

ProcessManagement

Masonry stackwall

Outsidewall

surface

Jointmust

beairtight

Boltadapterplateto

outsidewallsurface

INSTALLATIONFORMASONRY WALL STACKCONSTRUCTION

INSTALLATIONFORMETAL WALL

STACKORDUCTCONSTRUCTION

Notes:

1.Dimensionsarein with inparentheses.

inches

millimeters

outoftrueposition

out

2. Allmasonrystackworkandjointsexceptadaptor platearenotfurnishedby .EmersonProcessManagement

IM-106-340, Rev. 4.2 July 2008

Figure 3-5. Oxymitter 4000 Adapter Plate Installation

Oxymitter 4000

3-7

Page 52

Oxymitter 4000

BraceBars (Notby)Emerson ProcessManagement

2.00 (51)

Note: Dimensionsareinincheswith

millimetersinparentheses.

Verticalbraceclampassy.

AbrasiveShield

Horizontalbraceclampassy. (Bothbraceclampassembliesarethesame. Installationandlocationofclampassemblies andbracebarstobedoneinfield.)

By EmersonProcess Management

}

2Holes-0.625 (16)Diafor

0.50(12)Dia Bolt

Note: BracingisforverticalandhorizontalOxymitter4000

1.00 (25)Max

0.375 (10)

1.00 (25)

4.12

(105)

4.12

(105)

60 Max

5.62

(143)

5.62

(143)

36.00(914)

Installation.Externalbracingrequiredfor9ft.through18ft. (2,75mthrough5,49m)probesasshownabove.

38890073

Min

Figure 3-6. Oxymitter 4000 Abrasive Shield Bracing Installation

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

5. In vertical installations, ensure the system cable drops vertically from the Oxymitter 4000 and the conduit is routed below the level of the electronics housing. This drip loop minimizes the possibility that moisture will damage the electronics (Figure 3-8).

6. If the system has an abrasive shield, check the dust seal gaskets. The joints in the two gaskets must be staggered 180°. Also, make sure the gaskets are in the hub grooves as the Oxymitter 4000 slides into the 15° forcing cone in the abrasive shield.

7. Insert probe through the opening in the mounting flange and bolt the unit to the flange. When probe lengths selected are 9 to 18 ft (2.74 to

5.49 m), special brackets are supplied to provide additional support for the probe inside the flue or stack (Figure 3-6).

NOTE

If process temperatures will exceed 392°F (200°C), use anti-seize compound on stud threads to ease future removal of Oxymitter 4000. For ambient temperatures that will exceed 185°F (85°C), we reco mmend the remote mounted electronics option.

3-8

Page 53

Instruction Manual

Vee

Deflector

Vee

Deflector

Diffusion

Element

Setscrew

Filter

GasFlow Direction

Apex

38890074

IM-106-340, Rev. 4.2 July 2008

Figure 3-7. Orienting the Optional Vee Deflector

Oxymitter 4000

Remote Electronics Installation

Uninsulated stacks or ducts may cause ambient temperatures around the electronics to exceed 185°F (85°C), which may cause overheating da mage to the electronics.

8. If insulation is being removed to access the duct work for Oxymitter 4000 mounting, make sure the insulation is replaced afterward (Figure 3-8).

For an Oxymitter 4000 equipped with remote electronics, install the probe according to the instructions in "Probe Installation". Install the remote electronics unit on a stand pipe or similar structure, Figure 3-2.

3-9

Page 54

Oxymitter 4000

GAS

CAL.

Drip Loop

LogicI/O, 4-20mA Signal

Line

Voltage

ReplaceInsulation

afterInstalling

Oxymitter4000

Insulation

Adapter

Plate

StackorDuct MetalWall

38890075

Figure 3-8. Installation with Drip Loop and Insulation Removal

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

ELECTRICAL INSTALLATION (WITH INTEGRAL ELECTRONICS)

For Oxymitter 4000 with Integral Electronics

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the power supply.

Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation of this equipment, connection to the main electrical power supply must be made through a circuit breaker (min 10 A) which will disconnect all current-carrying conductors during a fault situation. This circuit breaker should also include a mechanically operated isolating switch. If not, then another external means of disconnecting the supply from the equipment should be located close by. Circuit breakers or switches must comply with a recognized standard such as IEC 947.

3-10

Page 55

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

NOTE

To maintain proper earth grounding, ensure a positive connection exists between the sensor housing, the electronics housing, and earth. The connecting ground wire must be 14 AWG minimum. Refer to Figure 3-9.

NOTE

Line voltage, signal, and relay wiring must be rated for at least 221°F (105°C).

1. Remove cover (27).

2. Connect Line Voltage. a. Connect the line, or L1 wire to the L1 terminal and the neutral, or

L2 wire, to the N terminal (Figure 3-9). The Oxymitter 4000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz. The power supply requires no setup.

3. Connect 4-20 mA Signal and Calibration Handshake/Logic I/O Leads. Use individual shielded twisted wire pairs. Terminate the shield only at the electronics housing.

a. 4-20 mA Signal. The 4-20 mA signal represents the O2 value and

can also operate the Model 751 Remote Powered Loop LCD Display or any other loop powered display. Superimposed on the 4-20 mA signal is HART information that is accessible through a Model 275/375 Handheld Communicator or AMS software.

b. Calibration Handshake/Logic I/O. The output can either be an alarm

or provide the handshaking to interface with an IMPS 4000 or SPS 4001B. For more information, refer to "Logic I/O" in Section 4: Configuration of Oxymitter 4000 with LOI, and either the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual or the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual.

c. If autocalibration is not utilized, a common bi-directional logic contact

is provided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings listed in Table 2-1 and Table 4-1.

The logic contact is self-powered, +5 VDC, 340 ohm series resistance. An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device, such as a light or horn, and may also be required for certain DCS input cards. A Potter & Brumfield R10S-E1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control/relay room.

d. Install cover (27, Figure 9-3).

3-11

Page 56

Oxymitter 4000

38890051

INTEGRAL ELECTRONICS WITHOUTSPS4001B

4-20mA Signal

AC L1

AC N

LogicI/O+ LogicI/O–

Ground

Line1

Neutral

Ground

90-250VAC,50-60Hz LineVoltageInput

CalibrationHandshake

RefertoIMPS4000

InstructionManual

INTEGRAL ELECTRONICS WITHREMOTESPS4001B

INTEGRAL ELECTRONICS WITHREMOTEIMPS4000

Line1

Neutral

Ground

90-250VAC,50-60Hz LineVoltageInput

Calibration

Handshake

LineVoltage

Calibration Handshake/ LogicI/O

Terminal Block

Ground

Lugs

Line1 Neutral Ground

Ground

90-250VAC,50-60Hz LineVoltageInput

Line1 Neutral Ground

Ground

4-20mA 4-20mA

4-20mA

Signal

4-20mA 4-20mA

+ –

RefertoSPS4001B InstructionManual

Figure 3-9. Electrical Installation - Oxymitter 4000 with Integral Electronics

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

3-12

Page 57

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

ELECTRICAL INSTALLATION (WITH REMOTE ELECTRONICS)

For Oxymitter 4000 with Remote Electronics

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the power supply.

Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

NOTE

Line voltage, signal, and relay wiring must be rated for at least 221°F (105°C).

1. Remove cover (27) from remote electronics.

2. Connect Line Voltage. a. Connect the line, or L1 wire to the L1 terminal and the neutral, or

L2 wire, to the N terminal (Figure 3-10). The Oxymitter 4000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz. The power supply requires no setup.

3. Connect 4-20 mA Signal and Calibration Handshake/Logic I/O Leads (Figure 3-10). Use individual shielded twisted wire pairs. Terminate the shield only at the electronics housing.

a. 4-20 mA Signal. The 4-20 mA signal represents the O2 value and

3-13

Page 58

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

b. Calibration Handshake/Logic I/O. The output can either be an alarm

c. If autocalibration is not utilized, a common bi-directional logic contact

is provided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings listed in Table 4-1.

4. Install cover (27, Figure 9-4).

5. Install Interconnecting Cable. a. Remove cover (3) from junction box (5). Connect the electronics end

of the interconnecting cable to the "FROM PROBE" side of the

terminal block (Figure 3-10). b. Remove housing cover (27). c. Connect the heater power leads, the thermocouple leads and the

oxygen signal leads at the terminal block. The leads are tagged for

polarity.

3-14

Page 59

Instruction Manual

Oxygen

Signal

Terminal Block

Ground

Lugs

38890052

4-20mA

Signal

ACL1

ACN

4-20

Terminal Block

GroundLugs

1 2 3 4 5 6

GRN

ORN

YEL

RED

BLK

BLU

ORN

YEL

RED

WHT

BLK

HTR

T/C

CELL

(BY FACTORY)

TOELECTRONICS

FROMPROBE

BLU

ORN

RED

YEL

BLK

WHT

PROBE

REMOTE

ELECTRONICS

ToIMPS4000orSPS4001B

ifused.RefertoIMPS4000

InstructionManual

SPS4001B

LogicI/O+ LogicI/O-

Line1

Neutral

Ground

90-250VAC,50-60Hz

LineVoltageInput

Interconnecting

Cable

4-20mA + 4-20mA -

Ground

GRN

LineVoltage

Calibration

Handshake/

LogicI/O

HeaterPower

(BelowCover)

TypeK Thermocouple Signal

IM-106-340, Rev. 4.2 July 2008

Figure 3-10. Electrical Installation - Oxymitter 4000 with Remote Electronics

Oxymitter 4000

3-15

Page 60

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Install Interconnecting Cable

PNEUMATIC INSTALLATION

NOTE

If interconnect cable was not purchased with the Oxymitter 4000, consult the factory for the proper wire type and gauge.

1. Remove cover (27, Figure 9-4) from junction box (5). Connect the electronics end of the interconnecting cable (9) to the "FROM PROBE" side of terminal block (Figure 3-10).

2. Remove cover (27).

3. See (Figure 3-10). Connect the heater power leads, the thermocouple leads, and the oxygen signal leads of the interconnecting cable to the terminal block. The cable leads are tagged for polarity. To avoid a shock hazard, the heater power terminal cover must be installed.

4. Install covers (27, Figure 9-3 and Figure 9-4).

OXYMITTER 4000

Reference Air Package

After the Oxymitter 4000 is installed, connect the reference air set to the Oxymitter 4000. Refer to Figure 3-11.

Instrument Air (Reference Air): 10 psig (68.95 kPag) minimum, 225 psig (1551.38 kPag) maximum at 1 l/min (2 scfh) maximum; less than 40 parts per million total hydrocarbons. Regulator outlet pressure should be set at 5 psi (35 kPa). Reference air can be supplied by the reference air set of the IMPS 4000 or SPS 4001B.

If using an IMPS 4000, refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for the proper reference air connections.

If using an SPS 4001B, refer to the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual for the proper reference air connections.

Do not use 100% nitrogen as a low gas (zero gas). It is suggested that gas for the low (zero) be between 0.4% and 2.0% O2. Do not use gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

Calibration Gas

Two calibration gas concentrations are used with the Oxymitter 4000, Low Gas - 0.4% O2 and High Gas - 8% O2. See Figure 3-12 for the Oxymitter 4000 connections.

3-16

Page 61

Instruction Manual

ToElectronics

Ref AirSet

263C152G01

1Flowmeter0.2-2.0scfh771B635H02

22"PressureGage0-15psig275431-006

3CombinationFilter-Reg.0-30psig4505C21G01

Note: Dimensionsareinincheswith

millimetersinparentheses.

4.81(122,17)

FlowSet

PointKnob

0.125-27NPT Female OutletConnection

1.19 (30,22)

10.0

(254)

REF

DrainValve

3.12(79,25)Max

8.50

(215,90)

Max

2.0

(50,80)

2MountingHoles

3.19(81,03)Lg

throughBodyfor

0.312(7,92)DiaBolts

1.50

(38,10)

2.250(57,15)

SchematicHookupforReference AirSupplyonOxymitter4000ProbeHead.

Outlet

0.25-18NPT Female InletConnection

Instrument AirSupply 10-225psigMaxPressure

38890076

0.250or6mmO.D. Tubing (SuppliedbyCustomer)

500 VA

SERIAL NO. TAG NO.

OXYMITTER 4000

WATTS:VOLTS:

FUSE:LINEOUTPUT:

RosemountAnalyticalInc. Solon,OH44139

85-264 VAC 48-62 Hz

800-433-6076

4-20 mA

5 Amps

HART

SMART FAMILY

ReplacementParts

500VA

SERIALNO. TAGNO.

OXYMITTER4000

VOLTS:WATTS:

OUTPUT: LINE FUSE:

RosemountAnalyticalInc. Solon,OH44139

85-264VAC48-62Hz

800-433-6076

4-20 mA

5Amps

HART

SMARTFAMILY

CalibrationGas

Reference Air

38890077

IM-106-340, Rev. 4.2 July 2008

Figure 3-11. Air Set, Plant Air Connection

Oxymitter 4000

Figure 3-12. Oxymitter 4000 Gas Connections Calibration Gas Connections

3-17

Page 62

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

IMPS 4000 CONNECTIONS

SPS 4001B CONNECTIONS

See the IMPS 4000 Intelligent Multiprobe Sequencer Instruction Manual for wiring and pneumatic connection.

See the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual for wiring and pneumatic connection.

NOTE:

Upon completing installation, make sure that the Oxymitter 4000 is turned on and operating prior to firing up the combustion process. Damage can result from having a cold Oxymitter 4000 exposed to the process gases.

During outages, and if possible, leave all Oxymitter 4000 units running to prevent condensation and premature aging from thermal cycling.

If the ducts will be washed down during outage, MAKE SURE to power down the Oxymitter 4000 units and remove them from the wash areas.

3-18

Page 63

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Section 4 Configuration of Oxymitter 4000

with LOI

Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

VERIFY INSTALLATION

Mechanical Installation Terminal Block Wiring

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

Ensure the Oxymitter 4000 is installed correctly. See Section 3: Installation.

1. Remove cover (27) to expose terminal block (25).

2. Check the terminal block wiring, Figure 4-1. Be sure the power, 4-20 mA signal, and logic outputs are properly connected and secure.

3. Install housing cover (27, Figure 9-3 or Figure 9-4) on terminal block (25).

http://www.raihome.com

Page 64

Oxymitter 4000

38890011

AC L1

AC N

4-20

500 VA

SERIAL NO. TAG NO.

OXYMITTER 4000

WATTS:VOLTS:

FUSE:LINEOUTPUT:

RosemountAnalyticalInc. Solon,OH44139

85-264 VAC 48-62 Hz

800-433-6076

4-20 mA

5 Amps

HART

SMART FAMILY

4-20mA Signal

LogicI/O

GroundLugs

Terminal Block

Oxymitter4000 Electronics Housing

LOI

Figure 4-1. Electronics Housing Terminals with LOI

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Oxymitter 4000 Configuration

Located on the microprocessor board are two switches that configure outputs (Figure 4-2). To access these switches, the LOI module must be removed. SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:

1. Range control, HART or LOCAL.

2. Oxygen range, 0 to 10% O2 or 0 to 25% O2. (0 to 40% O2 is also configurable only through HART/AMS.)

3. The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.

Remove power before changing defaults. If defaults are changed under power, damage to the electronics package may occur.

SW1 Setting

The two settings are internally or externally powering the 4-20 mA signal. The factory setting is for the 4-20 mA signal to be internally powered.

4-2

Page 65

Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

SW2 Setting

The factory sets this switch as follows:

1. Position 1 is HART/LOCAL. This switch setting controls the configuration of the Oxymitter 4000. The defaults cannot be changed via HART/AMS or the LOI unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces the O2 range to the setting of position 2. The position 1 switch must be in the LOCAL position or changes in SW2, position 2 will have no effect.

2. Position 2 determines the O2 range. This can be set to either 0 to 10% O2 or 0 to 25% O2. The factory setting is 0 to 10% O2. If necessary, the O2 range can be configured from 0 to 40% O2. To select values within this range, set SW2, position 1 to HART and then enter the range via HART/AMS or the LOI. Do not change SW2, position 1 to LOCAL unless you want to operate in the range specified by SW2, position 2.

3. Position 3 determines the output at startup or at an alarm. The settings are 3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the current at the analog output is 3.5 mA or 21.6 mA.

Read O2 Concentration

Once the cell is up to operating temperature, the O2 percentage can be read:

1. To access TP5 and TP6 under the LOI module (Figure 4-2), power down the Oxymitter 4000 and remove the LOI module. Attach alligator leads from a multimeter across TP5 and TP6. Install the LOI module and power up the Oxymitter 4000. Allow time for the cell to reach operating temperature. The calibration and process gases can now be monitored. When a calibration has been initiated, the value at TP5 and TP6 is the % O2 seen by the cell. Oxygen levels, as seen on the multimeter, are:

8.0% O2 = 8.0 VDC

0.4% O2 = 0.4 VDC

2. HART/AMS.

3. Model 751. The loop-driven LCD display.

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Oxymitter 4000

38890012

SW2

SW1

1 2 3 4

TP1

TP2

TP3

RED

YEL

GRN

ORG

TP4

TP5

TP6

4-20mA

isinternally

powered (Default)

4-20mA requires

externalpower

HART

0to10%O

3.5mA

220V 115V

0to25%O

Local

21.6mA

Default

position

(Ex-factory)

3.5mA/21.6mA

0to25%O :

0to10%O /

Local:

HART:

O RangesetbyHART/AMS (From0to40%O ) O RangesetbyPos2

O Range Whenalarmexists,or onpowerup,current outputgoestothisvalue

OFF

Note:

The115Voption atswitchSW2 position4isactive onlywhenthe heatervoltage optionissetto manualinthe software.

Figure 4-2. Defaults - Oxymitter 4000 with LOI

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

LOGIC I/O

Alarm

When configured as an alarm, this signal alerts you to an out-of-spec condition. The output is +5 Vdc in series with a 340 ohm resistor.

4-4

For optimum performance, Emerson Process Management recommends connecting the output to a Potter & Brumfield 3.2 mA DC relay (P/N R10S-E1Y1-J1.0K).

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Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Table 4-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Oxymitter 4000

Of the ten modes in Table 4-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4001B. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.

Calibration Handshake Signal

If using an optional IMPS 4000 or SPS 4001B, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 4-1, only modes 8 and 9 are configured for calibration handshaking. For an Oxymitter 4000 with an IMPS 4000 or an SPS 4001B, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Oxymitter 4000 and the sequencer and to signal the sequencer when a CALIBRATION RECOMMENDED indication occurs.

Mode Configuration

RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC

Impedance/CALIBRATION RECOMMENDED.

6 The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION

RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC

Impedance/CALIBRATION RECOMMENDED.

8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.

CALIBRATION RECOMMENDED will initiate the calibration cycle.

9 The unit is configured for a calibration handshake. CALIBRATION

RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B.

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4001B.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B.

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Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Recommended Configuration

4-20 mA Signal The 4-20 mA signal is linear, and can be ranged by the user for O2 range from

0-40% O2. It should be noted that the 4-20 mA signal will go to one of several default values under certain conditions:

Condition Default Option

In calibration 4-20 mA signal responds

normally to cal gas

O2 over preset range

Critical alarm 4-20 mA signal defaults to

Dead Instrument 4-20 mA signal goes to

4-20 mA signal defaults to

20.5 mA

3.5 mA

zero mA

4-20 mA signal holds last value during cal. (recommended only if several O2 probes are being averaged together)

none

4-20 mA signal dfaults to 21.1 mA

none

It is very important that the control system be configured to recognize these various signal levels, and operators be briefed as to their meaning.

Calibration

4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be configured to respond normally during any calibration, or it can be configured to hold the last O2 value upon the initiation of calibration. The factory default is for the 4-20 mA signal to track (operate normally) throughout calibration. Holding the last O2 value may be useful if several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place control loops that are using the O2 signal into the manual mode prior to starting the calibration.

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Instruction Manual

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATER T/C

HEATER O2 CELL

CALIBRATION

CALIBRATION RECOMMENDED

O2 CELL mV +

O2 CELL mv HEATER T/C + HEATER T/C -

INC INC

DEC DEC

HIGH GAS

LOW

GAS

CAL

TEST GAS +

PROCESS -

% O2

SW2

TP1

TP2

TP3

RED

YEL

GRN

ORG

TP4

TP5

TP6

HEATER T/C

HEATER

O CELL

CALIBRATION

1 2 3 4 1 2 3 4

HEATER T/C

HEATER

O CELL

CALIBRATION

1 2 3 4 1 2 3 4

Lightingsequenceduringnormaloperation

(Operatingdisplay)

Lightingsequenceduringwarm-up

(Startupdisplay)

38890078

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Section 5 Startup and Operation of

Oxymitter 4000 with Membrane Keypad

Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5-1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

POWER UP

Startup Display

When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by the top four LEDs (DIAGNOSTIC ALARMS) on the membrane keypad (Figure 5-1). Starting with the CALIBRATION LED, the LEDs light in ascending order until all four LEDs are on. At this point, all four turn off and the cycle starts again. This ramp cycle continues until the cell is up to operating temperature.

Operating Display

The ramp cycle turns into a cycle where the diagnostic LEDs light in sequence from the top to the bottom, one at a time. After the bottom LED turns on, the sequence starts again at the top with the HEATER T/C LED (Figure 5-1).

Figure 5-1. Startup and Normal Operation

http://www.raihome.com

Page 70

Oxymitter 4000

OPERATION

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Error

If there is an error condition at startup, one of the diagnostics LEDs will be blinking. Refer to Section 8: Troubleshooting, to determine the cause of the error. Clear the error, cycle power, and the operating display should return.

Keypad

The five membrane keys on the membrane keypad are only used during calibration to adjust the high and low gas and to initiate the calibration sequence (Figure 5-2).

Reference Air

Ensure reference air, if used, is set to 1 l/min (2 scfh)

Overview

Ensure the Oxymitter 4000 is at normal operation. The diagnostic LEDs will display the operating cycle. All other LEDs should be off (Figure 5-1).

DIAGNOSTIC ALARM LEDs

If there is an error in the system, one of these LEDs will flash various blink codes (Section 8: Troubleshooting). In the case of multiple errors, only one will be displayed based on a priority system. Correct the problem and cycle power. The operating display will return or the next error will be displayed. The alarms are:

HEATER T/C HEATER O2 CELL CALIBRATION

CALIBRATION RECOMMENDED LED

Turns on when the system determines that a calibration is recommended. Further information is available in Section 9: Maintenance and Service.

TEST POINTS

Test points 1 through 6 will allow you to monitor with a multimeter: the heater thermocouple, O2 cell millivolt, and the process O2.

1. TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxygen present.

2. TP3 and TP4 monitor the heater thermocouple.

3. TP5 and TP6 monitor the process gas or the calibration gas parameter.

5-2

CAL LED

The CAL LED is on steady or flashing during calibration. Further information is available in Section 9: Maintenance and Service.

Page 71

Instruction Manual

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATER T/C

HEATER

02 CELL

CALIBRATION

CALIBRATION RECOMMENDED

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

INC INC

DEC DEC

HIGH

GAS

LOW GAS

CAL

TEST GAS +

PROCESS -

% 02

Membrane

Keys

Membrane

Keys

Membrane

Key

Diagnostic

LEDs

38890079

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Figure 5-2. Calibration Keys

Keys

INC and DEC. The INC and DEC keys are used to set the values of the calibration gases. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monitored. Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas. Pressing INC or DEC a second time will increase or decrease the calibration gas parameter. If the keys have been inactive for one minute, the output reverts to the process gas. When a calibration has been initiated, the value at TP5 and TP6 is the % O2 seen by the cell.

Oxygen levels, as seen on the multimeter, are:

8.0% O2 = 8.0 volts DC

0.4% O2 = 0.4 volts DC

CAL

The CAL key can:

• Initiate a calibration.

• Sequence through calibration.

• Abort the calibration.

NOTE

Refer Section 9: Maintenance and Service, for calibration instructions.

Model 751 Remote Powered Loop LCD Display (Optional)

Refer to Remote Powered Loop LCD manual for calibration and operation.

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

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Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Section 6 Startup and Operation of

Oxymitter 4000 with LOI

Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6-1

Start Up Oxymitter 4000 Calibration . . . . . . . . . . . . . . . . .page 6-3

Navigating the Local Operator Interface . . . . . . . . . . . . . page 6-3

LOI Key Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6-4

LOI Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-4

Oxymitter 4000 Setup at the LOI . . . . . . . . . . . . . . . . . . . . page 6-6

LOI Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-9

Oxymitter 4000 Test Points . . . . . . . . . . . . . . . . . . . . . . . .page 6-10

Remote Powered Loop LCD Display (Optional) . . . . . . . . page 6-10

POWER UP

Startup Display

When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by a "warm up" display on the LOI (Figure 6-1). This message will continue to display until the cell is up to operating temperature.

Operating Display

The normal operating display is the % O2 concentration. The "normal" display is shown in Figure 6-2.

Error

If there is an error condition at startup, an alarm message will be displayed. Refer to Section 8: Troubleshooting, to determine the cause of the error. Clear the error, cycle power, and the % O2 display should return.

LOI

The Local Operator Interface can be used to change the software and alarm settings, to adjust the high and low gas settings, and to initiate the calibration sequence. Refer to the LOI menu (Figure 6-4).

http://www.raihome.com

Page 74

Oxymitter 4000

O2:Ø.ØØ%LK warmup367dgC

38890035

38890036

O2:2.59%LK normal

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Figure 6-1. Startup Display

Figure 6-2. O2 Concentration Display

6-2

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Instruction Manual

38890054

Selection

Arrow

Touch

Confirmation

LED

LCD

Display

Window

Selection

Arrow

Selection

Arrows

IM-106-340, Rev. 4.2 July 2008

Figure 6-3. LOI Features

Oxymitter 4000

START UP OXYMITTER 4000 CALIBRATION

NAVIGATING THE LOCAL OPERATOR INTERFACE

Overview

Lockout

Refer to Section 9: Maintenance and Service, for calibration instructions.

The Local Operator Interface (LOI), shown in Figure 6-3, utilizes a bright blue gas-fluorescent display. Intensity is adjustable. There is an Infrared LED source and a detector for each key. The detectors can detect a finger placed above the button through the glass window. There is no need to open the instrument in bad weather in order to access the electronics.

It should be noted that the Oxymitter 4000 also utilizes HART communications, permitting access to all instrument functionality anywhere the 4-20 mA signal terminates via a HART model 275/375 handheld communicator.

The Local Operator Interface (LOI) has a lockout feature that prevents nuisance actuation by someone brushing against the glass window, raindrops, dirt, insects, etc. This lockout mode is automatically established when no buttons are pushed for 30 seconds (default). This countdown to lockout is configurable.

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

In order to unlock the display, input a "Z" pattern. First, push the top left (gray) arrow, then the top right, followed by the bottom left and finally the bottom right. The "LK" notation in the upper right corner of the display will now disappear. Push the gray arrow at the top left hand corner once more to enter into the menu structure. Once one moves deeper into the menu structure, additional time is provided to the user so that the lockout initiation does not become a nuisance. This additional "revert" time is defaulted at one hour and is also user configurable.

NOTE

Always clean dust and soil away from the LOI screen each time the LOI is used. Excessive dust can prevent the LOI from entering lockout. This condition can cause uncommanded operations to occur.

LOI KEY DESIGNATIONS

LOI MENU TREE

The gray key (top left) will move one level higher in the menu structure. When entering numbers, this key will move the cursor to the left. This key also doubles as an "Enter" key, once numbers are entered, and when the cursor is moved to it's left-most position. The new data entry value will appear in the top line of the LOI display once it is accepted.

The blue key (bottom left) acts as a selector when choosing from among a number of menu items. This key also will move the cursor to the right when entering numbers.

Up/Down keys (to the left side of the keypad) are used to increment up and down when selecting from a series of menu picks. They are also used for incrementing values up and down for data input.

This LOI menu for the Oxymitter 4000 is shown in Figure 6-4. This menu tree is specific to the Oxymitter 4000. The menu tree will assist in navigating the LOI.

Menu items in normal text display information, only. Menu Items in italics permit data entry. Menu items in bold text are procedures.

6-4

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Instruction Manual

Temperatures

SENSOR

DATA

Voltages

O2 Analog% _____% O2 AnalogmA ____mA

OutputValues

O2 2.59%LK normal

38890017

(CONTINUEDON

SHEET 2)

O2 Temp _____dgC O2 Temp-MAX _____dgC Board Temp _____dgC Board Temp-MAX _____dgC

O2Sensor _____mV O2Sensor T/C _____mV Board TempIC _____mV

CALIBRATION

StartCalib

AbortCalib

CalConstants

O2Slope ____mV/D O2Constant ____mV O2CellImped ____ohm

CalStatus

CurrentCalib

FailedCalib

PreO2Slope _____mV/D PreO2Constant _______mV

BadO2Slope _____mV/D BadO2Constant _______mV

CalibStep _______

___Sec.

___H

CalibTime NextO2Cal

NOTE Forthismenucolumn,the selectionsin are userconfigurable. Allother parametersaredisplayonly.

Italics

Idle RecommendCal ApplyGas1 FlowGas1 ReadGas1 DoneGas1 ApplyGas2 FlowGas2 ReadGas2 DoneGas2 Cal Abort StopGas Purge

NOTE UseZpattern touchcommand tounlockmenu.

IM-106-340, Rev. 4.2 July 2008

Figure 6-4. Menu Tree for Local Operator Interface on the Oxymitter 4000 (Sheet 1 of 2)

Oxymitter 4000

6-5

Page 78

Oxymitter 4000

SYSTEM

O2Gas1 O2Gas2 O2-ResetVals O2 O2CalIntervl O2GasTime PurgeTime

_____% _____%

____H

___Sec.

Yes/No Yes/No

____H

___Sec.

Yes/No

OutTracks

NextCal

AutoCalib?

O2Type O2Range O2 AlarmLeve

_______

______%

l _____mA

DoO2Trim

CalibSetup

Input/Output

Parameters

Status

Software

38890018

(CONTINUEDFROM

SHEET 1)

Analog

Digital

NOTE Incolumnfourofthismenu,theselectionsin areuserconfigurable. textselectionsare procedures;relatedinstructionsaredisplayedontheLOI. Allotherparametersaredisplayonly.

Italics Bold

Version xxx Checksum xxx BuildNumber xxx BuildDate xxxxxx TestCode xx SWErrFile xx SWErrLine xx

Alarms __________ PIDParameters 115/220

Yes/No

(Cal.requiredafterreset)

ResetDevice?

O2Slope O2Constant O2T90Time AutoTune? LockoutTime RevertTime Luminance

____mV/D

____mV

0:00

Yes/No

0:00 0:00

______

LogicIOMode LowO2 Alarm

InputState ForceOutput

See Table4-1

See“Abort

Calibration”inSection9.

Figure 6-4. Menu Tree for Local Operator Interface (LOI) on the Oxymitter 4000 (Sheet 2 of 2)

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

OXYMITTER 4000 SETUP AT THE LOI

In setting up the Oxymitter 4000 from the LOI, it is best to start at the SYSTEM/Calibration Setup menu, Figure 6-4.

SYSTEM/Calibration Setup O2 Gas #1 - Enter the high or low cal gas value (the order is not important). O2 Gas #2 - Enter the second cal gas value.

NOTE

Refer to Section 9: Maintenance and Service, for calibration instructions.

6-6

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Instruction Manual

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

NOTE

Emerson Process Management recommends 0.4% O2 and 8% O2 for calibration gases.

O2 Reset Values - Resets factory default values. O2 Output Tracks - 4 to 20 mA signal can be held at the last value during

calibration, or the signal can be left to track the cal gases. O2 Cal Interval - If automatic calibration is selected, this selects the interval

between calibrations. O2 Next Cal - If automatic calibration is selected, this selects the time until

the first initial calibration takes place. Gas Time - How long should each cal gas flow. Factory default is 300

seconds, but the user may want to vary this depending upon the length of calibration gas tubing runs.

Purge Time - Used if the O2 output is selected to hold the last value during calibration. After the second cal gas is removed, how long until the sensor comes back to the normal process reading, and the 4-20 mA signal can be released.

Auto Calib? - Select "Yes" if an SPS or IMPS autocalibration system is part of the system.

SYSTEM/Input/Output Analog

Pertaining to the analog 4-20 mA signal representing O2.

O2 Type - 4-20 mA signal may be configured to increase with increasing O2 or the reverse.

O2 Range - Upper O2 range is user selectable. O2 Alarm Level - User can configure the digital output to alarm at a given

O2 level. Do O2 Trim - Procedure for calibrating the 4-20 mA signal to a precision

mA source. Procedure is intuitive.

Digital

A bi-directional logic signal may be configured as an alarm, or as a calibration handshake signal.

Logic I/O Mode - One of 9 different sets of conditions can be set for the digital signal. See Table 8-2.

Low O2 Alarm - If any of the conditions noted above include a low O2 process alarm, set the value here.

Input State - Notes the current condition of the bi-directional digital signal. Force Output - Forces the output state of the signal to either open or

closed. This is used primarily when diagnosing potential problems with this signal.

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

SYSTEM/Parameters O2 Slope - O2 slope is data regarding the strength of the sensing cell output.

This information is automatically calculated after a calibration, and the user does not normally input this data.

O2 Constant - O2 constant is the amount of voltage a cell generates with ambient air as the calibration gas. Again, this is normally calculated as a result of calibration, and is not normally input by the user.

O2 T90 Time - Some users may feel that the O2 reading is too active for certain processes. This feature permits the user to dampen the O2 signal. The default value is zero seconds dampening.

Auto Tune - The electronics detects the line voltage powering the instrument automatically, and picks proper algorithms for heater control. User can force a high voltage algorithm, or a low, but Auto Tune is the default, and is recommended.

Lockout Time - Keypad lockout time default is 30 sec., but it is user configurable. A "Z" keypad pattern will unlock the keypad.

Revert Time - Once a user goes one level deep into the menu structure, an additional "revert time" is provided to prevent nuisance lockouts. One hour is the default, and it is user configurable.

Luminance - Gas fluorescence brightness is user adjustable.

SYSTEM/Status Alarms - Diagnostic alarms. Section 8: Troubleshooting. PID Parameter - Displays the line voltage, powering the Oxymitter, and infers

the temperature control algorithm being used to control heater temperature. Reset Device - Device can be reset here as opposed to re-powering.

Calibration parameters will be lost.

SYSTEM/Software

This is data regarding the Oxymitter 4000 software version, and errors that may have occurred.

SENSOR DATA

Displays information about the O2 cell and thermocouple.

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Instruction Manual

38890055

Connector

Receptacles

LOIModule

RearView

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Temperatures

O2 Temp - Indicates the thermocouple temperature at the sensing cell; this should always be 1357°F (736°C).

O2 Temp Max - Maximum temperature the cell has seen. (Some process temperatures can exceed the 1357°F (736°C) setpoint temperature, and this will indicate this condition.)

Board Temp - The temperature inside the Oxymitter electronics housing 185°F (85°C), is the max.

Board Temp Max - This is the maximum temperature that the electronics has experienced over time.

Voltages

The raw mV signals feeding the temperature indications listed in the previous paragraph.

Output Values

Indication of the current readings for O2 and mA.

LOI INSTALLATION

Figure 6-5. LOI Module Connectors

The LOI module connects to the top of the electronic assembly in the electronics housing. There are four matching connectors (Figure 6-5) on the back of the LOI module that allow the user to orient (rotate) the LOI as desired.

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Oxymitter 4000

38890037

TP1

TP2

TP3

RED

YEL

GRN

ORG

TP4

TP5

TP6

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

OXYMITTER 4000 TEST POINTS

REMOTE POWERED LOOP LCD DISPLAY (OPTIONAL)

Figure 6-6. Oxymitter 4000 Test Points

Refer to Figure 6-6. System test points are located on the board below the LOI module. Test points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple, the O2 cell millivolt, and the process O2.

• TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxygen present.

• TP3 and TP4 monitor the heater thermocouple.

• TP5 and TP6 monitor the process gas or the calibration gas parameter.

Refer to Remote Powered Loop LCD manual for calibration and operation.

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IM-106-340, Rev. 4.2 July 2008

Section 7 HART/AMS

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7-1

HART Communicator Signal Line Connections . . . . . . .page 7-2

HART Communicator PC Connections . . . . . . . . . . . . . . . page 7-2

Off-Line and On-Line Operations . . . . . . . . . . . . . . . . . . . page 7-4

Logic I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-4

HART/AMS Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7-4

HART Communicator O2 Cal Method . . . . . . . . . . . . . . . . page 7-8

Defining a Timed Calibration via HART . . . . . . . . . . . . . . page 7-9

D/A Trim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-9

Oxymitter 4000

OVERVIEW

The HART Communicator is a handheld communications interface device. It provides a common communications link to all microprocessor-based instruments that are HART compatible. The handheld communicator contains an 8 x 21 character liquid crystal display (LCD) and 25 keys. A pocket-sized manual, included with the HART Communicator, details the specific functions of all the keys.

To interface with the Oxymitter 4000, the HART Communicator requires a termination point along the 4-20 mA current loop and a minimum load resistance of 250 ohms between the communicator and the power supply.

The HART Communicator accomplishes its task using a frequency shift keying (FSK) technique. With the use of FSK, high-frequency digital communication signals are superimposed on the Oxymitter 4000's 4-20 mA current loop. The HART communicator does not disturb the 4-20 mA signal, since no net energy is added to the loop.

The HART Communicator may be interfaced with a personal computer (PC), providing that special software has been installed. To connect the HART Communicator to a PC, an interface adapter is required. Refer to the proper HART Communicator documentation in regard to the PC interface option.

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July 2008

HART COMMUNICATOR SIGNAL LINE CONNECTIONS

The HART Communicator can connect to the Oxymitter 4000's analog output signal line at any wiring termination in the 4-20 mA current loop. There are two methods of connecting the HART Communicator to the signal line. For applications in which the signal line has a load resistance of 250 ohms or more, refer to method 1. For applications in which the signal line load resistance is less than 250 ohms, refer to method 2.

Method 1, For Load Resistance

Refer to Figure 7-1 and the following steps to connect the HART Communicator to a signal line < 250 ohms or more of load resistance.

Explosions can result in death or serious injury. Do not make connections to the HART Communicator's serial port, 4-20 mV signal line, or NiCad recharger jack in an explosive atmosphere.

Using the supplied lead set, connect the HART Communicator in parallel with to the Oxymitter 4000. Use any wiring termination points in the analog output 4-20 mA signal line.

≥

250 Ohms

Method 2, For Load Resistance < 250 ohms

Refer to Figure 7-2 and the following steps to connect the HART Communicator to a signal line with < 250 ohms load resistance.

HART COMMUNICATOR PC CONNECTIONS

Explosions can result in death or serious injury. Do not make connections to the HART Communicator's serial port, 4-20 mA signal line, or NiCad recharger jack in an explosive atmosphere.

1. At a convenient point, break the analog output 4-20 mA signal line and install the optional 250 ohm load resistor.

2. Plug the load resistor into the loop connectors (located on the rear panel of the HART Communicator).

There is an option to interface the HART Communicator with a personal computer. Load the designated AMS software into the PC. Then link the HART Communicator to the PC using the interface PC adapter that connects to the serial port (on the communicator rear panel).

Refer to the proper HART Communicator documentation in regard to the PC interface option.

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38890080

LOOP CONNECTORS

USE INTERFACE 00275 0013 ONLY

SERIAL PORT & BATTERY

CHARGER MUST

NOT BE USED IN

HAZARDOUS AREAS

SERIAL PORT

AC L1

AC N

4-20

TerminalBlock

LoopConnectors

4-20mA SignalLine

HART

Communicator

RL ≥ 250Ω

AnalogOutputDevice

LeadSet

HART Communicator

RearPanel

38890081

LOOP CONNECTORS

USE INTERFACE 00275 0013 ONLY

SERIAL PORT & BATTERY

CHARGER MUST

NOT BE USED IN

HAZARDOUS AREAS

SERIAL PORT

AC L1

AC N

4-20

TerminalBlock

LoopConnectors

4-20mA SignalLine

HART

Communicator

AnalogOutputDevice

HART Communicator

RearPanel

Note: Thesignalloopmustbebroken

toinserttheoptional250Ohm loadresistor.

RL < 250Ω

250OhmLoad

Resistor

(Note)

IM-106-340, Rev. 4.2 July 2008

Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance

Oxymitter 4000

Figure 7-2. Signal Line Connections, < 250 Ohms Load Resistance

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July 2008

OFF-LINE AND ON-LINE OPERATIONS

LOGIC I/O CONFIGURATIONS

The HART Communicator can be operated both off-line and on-line. Off-line operations are those in which the communicator is not connected to

the Oxymitter 4000. Off-line operations can include interfacing the HART Communicator with a PC (refer to applicable HART documentation regarding HART/PC applications.

In the on-line mode, the communicator is connected to the 4-20 mA analog output signal line. The communicator is connected in parallel to the Oxymitter 4000 or in parallel to the 250 ohm load resistor.

NOTE

If the HART Communicator is turned on while connected to the 4-20 mA analog output signal line, an undefined status indication appears while the communicator warms up. Wait until the warm-up period ends to continue.

The opening menu displayed on the LCD is different for on-line and off-line operations. When powering up a disconnected (off-line) communicator, the LCD will display the Main Menu. When powering up a connected (on-line) communicator, the LCD will display the On-line Menu. Refer to the HART Communicator manual for detailed menu information.

The Oxymitter 4000 logic I/O output can be configured for ten different modes through HART/AMS. The factory default condition is Mode 5. A list of possible configurations appear in Table 7-1.

HART/AMS MENU TREE

Table 7-1. Logic I/O Configuration (as set at HART/AMS or LOI)

The Unit Alarm configuration available for Modes 1, 3, 5, and 7 refers to the diagnostic alarm faults in Table 8-1.

This section consists of a menu tree for the HART Communicator. This menu is specific to Oxymitter 4000 applications.

Mode Configuration

RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC

Impedance/CALIBRATION RECOMMENDED.

6 The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION

RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC

Impedance/CALIBRATION RECOMMENDED.

8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.

CALIBRATION RECOMMENDED will initiate the calibration cycle.

9 The unit is configured for a calibration handshake. CALIBRATION

RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B.

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4001B.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B.

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O2value O2celltemp CJtemp

VIEWFLD DEVVARS

PVis PVO2value PV%rnge PV AO

SVisColdJunct SV__mV

PROCESS VARIABLES

DIAG/SERVICE

VIEWSV

VIEW TV

VIEWPV-Aout

VIEWOUTPUT VARS

VIEW4V

TVisCell TV__mV

4VisCell TC 4V__mV

Open T/C Shorted T/C Reversed T/C HeaterOpen Cell TempVeryHI HighCase Temp

Cell TempLow Cell TempHigh CellOpen HighCellImp. CK.ER-EEPROM Cal.ErrorSlope Cal.Recommended

AO1OutRngelim

Cal.ErrorConst. LastCal.Failed

CellmV Cell TCmV CJmV

VIEWFLD DEVmV

STATUS

AOFixed

MaxCase Temp

AOSaturated

OperateModel

StatusGroup3

StatusGroup2

StatusGroup1

LOOP TEST

Looptest method...

O2Cal

Optrak TG?

CalState

PERFORMO2 CAL

O2CALIBRATE

CalState TimeRemain PresentO2

O2CAL STATUS

Calslope Calconst CellImp

LAST CALCONSTANTS

Reset CalConstants method...

RESET CALCONSTANTS

D/A trimmethod

D/A TRIM

O2Calmethod...

Referto“HART CommunicatorO2Cal Method”forthe completeO2calibration methodusingthe HART Communicator.

DEVICESETUP PV PV AO PVLRV PVURV

(CONTINUEDON

SHEET2)

38890082

IM-106-340, Rev. 4.2 July 2008

Figure 7-3. HART/AMS Menu Tree (Sheet 1 of 3)

Oxymitter 4000

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Oxymitter 4000

DEVICESETUP PV PV AO PVLRV PVURV

(CONTINUEDON

SHEET 3)

Tag

ASSIGN PV&SV

SELECT O2 RANGE

DEVICE INFORMATION

S/WVERSION INFO

Devid Descriptor Message Date Finalasmblynum Snsrs/n

Ver Chksum Bldnum Blddate

O2 O2CELLTEMP COLDJUNCTEMP O2CELL MV O2CELLTCMV COLDJUNCMV

PVURV PVLRV PV%rnge

ANALOG OUTPUT

HART OUTPUT

ALARM OUTPUT

SLOPE

CONSTANT

OP locks OP tracks

Manual Auto

HighTG LowTG OPtrak TG? TGtime PurgeTime CalMode CalIntrvlh NextCalTimeh

LoAlarmSP

SENSORS

LIMITSDISPLAYED

SIGNAL CONDITION

OUTPUT CONDITION

O2 CALIBRATION

O2 ALARMS

(CONTINUEDFROM

SHEET 1)

BASICSETUP

DETAILED SETUP

PV AO____mA PV AO Alrmtyp

LOOP TEST

D/A TRIM

Polladdr Numreqpreams

LogicI/OPinState LogicI/OPinMode

Looptest method...

D/A trimmethod...

No Alarm Unit Alarm LowO2 Alarm LowO2/Unit Alarm CalRec CalRec/Unit Alarm LowO2/CalRec LowO2/Unit/CalRec CalRec/Handshake Handshake

PVisOxygen SVisColdJunct TVisCell 4VisCell TC

URV____% LRV____%

38890083

Figure 7-3. HART/AMS Menu Tree (Sheet 2 of 3)

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

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Instruction Manual

DEVICESETUP PV PV AO PVLRV PVURV

(CONTINUEDFROM

SHEET 2)

Manufacturer Model Devid Tag Descriptor Message Date Finalasmblynum Snsrs/n Flddevrev Hardwarerev Softwarerev Universalrev

Optrak TG? Tgtime PurgeTime LowTG HighTG Calslope Calconst CellImp ImpDelta

Slope Constant

URV LRV LoAlarmSP I/OPinMode Polladdr Numreqpreams

DEVICE INFORMATION

CAL INFO

DEVICECONFIG

OUTPUTS CONFIG

REVIEW

38890084

IM-106-340, Rev. 4.2 July 2008

Figure 7-3. HART/AMS Menu Tree (Sheet 3 of 3)

Oxymitter 4000

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July 2008

HART COMMUNICATOR O2 CAL METHOD

Use the following procedure to perform a calibration using the HART Communicator. If necessary, use the menu tree in Figure 7-3 (sheet 1 of 3) for reference.

NOTE

To select a menu item, either use the up and down arrow keys to scroll to the menu item and press the right arrow key or use the number keypad to select the menu item number. To return to a preceding menu, press the left arrow key.

1. From the PERFORM O2 CAL screen, select menu item 1, O2 CAL, to access the O2 calibration procedure.

Failure to remove the Oxymitter 4000 from automatic control loops prior to performing this procedure may result in a dangerous operating condition.

2. In the first O2 CAL screen, a "Loop should be removed from automatic control" warning appears. Remove the Oxymitter 4000 from any automatic control loops to avoid a potentially dangerous operating condition and press OK.

3. The next several screens indicate the calibration status. At each of the following status prompts, select menu item 2, NEXT CAL STEP: COMPLETE CAL RECOMMENDED APPLY GAS 1 GAS 1 FLOW

4. At this point, select menu item 4, EXIT, to leave the O2 CAL procedure.

5. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access the O2 CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view menu item 1, CALSTATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O2, as the calibration status updates.

6. When CALSTATE displays APPLY GAS 2, return to the O2 CAL procedure.

7. When the "Loop should be removed from automatic control" warning appears, return the Oxymitter 4000 to the automatic control loops previously removed and press OK.

8. At the STOP GAS status prompt, select menu item 2, NEXT CAL STEP. When the status displays PURGING, select menu item 4, EXIT, to leave the O2 CAL procedure.

9. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access the O2 CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view menu item 1, CALSTATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O2, as the calibration status updates.

10. When CALSTATE displays STOP GAS, return to the O2 CAL procedure.

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Oxymitter 4000

11. When the "Loop should be returned to automatic control" message appears, return the Hazardous Area Oxymitter 4000 to the automatic control loops previously removed and press OK.

12. At the STOP GAS status prompt, select menu item 2, NEXT CAL STEP When the status displays PURGING, select menu item 4, EXIT, to leave the O2 CAL procedure.

13. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access the O2 CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view menu item 1, CAL-STATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O2, as the calibration status updates.

14. When CALSTATE displays COMPLETE, the calibration is finished.

DEFINING A TIMED CALIBRATION VIA HART

D/A TRIM PROCEDURE

Use the following procedure to specify a time interval (in hours) at which the Oxymitter 4000 will be automatically calibrated. If necessary, use the menu tree in Figure 7-3 (Sheet 2 of 3) for reference.

NOTE

1. From the DEVICE SETUP screen, select DETAILED SETUP.

2. From the DETAILED SETUP screen, select O2 CALIBRATION.

3. From the O2 CALIBRATION screen, select menu item 6, CAL MODE. Set the CAL MODE to AUTO.

4. Return to the O2 CALIBRATION screen and select menu item 7, CAL INTRVL.

5. At the prompt, input a time interval (in hours) at which an automatic calibration will occur; then press ENTER.

The D/A trim procedure is used to calibrate the 4-20 mA output signal to a precision mA measurement device (calibrated digital ammeter, etc.). The procedure is interactive and stored in the Oxymitter software.

Use one of the following communication methods to access the D/A trim procedure:

LOI Menu

1. Use the "Z" pattern key entry to access the LOI menu.

2. Press the down key two times to access the SYSTEM menu.

3. Press the down key once to access the Input/Output menu.

4. From the Analog selection, press the right-pointing key to display the Analog submenu listing.

5. Press the down key as needed to access Trim O2 Out.

6. Press the Enter key to start the trim procedure. Follow the LOI display prompts to perform the trim procedure.

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Section 8 Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3

Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8-3

Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8-4

Identifying and Correcting Alarm Indications . . . . . . . . .page 8-5

Heater Not Open, but Unable to Reach 736°C Setpoint .page 8-22

Calibration Passes, but Still Reads Incorrectly . . . . . . . .page 8-22

Oxymitter 4000

OVERVIEW

While the Oxymitter 4000 electronics provides a significant number of diagnostic alarms to assist in troubleshooting potential problems, it is good to place these alarms in perspective with respect to the instrument's operating principles:

When the Zirconium Oxide sensing cell is heated to its setpoint [1357°F (736°C)], the cell will generate a voltage that represents the difference between the process O2% and the reference O2% inside the probe (20.95% O2 ambient air).

Test points, Figure 8-1, are provided to read the raw millivolt value generated by the thermocouple that controls the cell temperature and also the raw cell signal.

The cell temperature at test points 3 and 4 should always be stable at approximately 29 to 30 millivolts, which represents the [1357°F (736°C)] setpoint temperature.

When flowing calibration gasses, the raw cell millivolt value at test points 1 and 2 should represent the levels on the chart in Figure 8-1. Note that the raw cell millivolt value increases logarithmically as the O2 concentration decreases.

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Oxymitter 4000

38890043

1001010.01 0.10

100

150

200

ConcentrationO (%)

EMF(mV)

OSensorPerformanceat1357

(736OC)

O2 %

100 20 15 10 9 8 7 6 5 4

EMF(mV)

-34 1.0 7.25 16.1 18.4 21.1 23.8 27.2 31.2 36.0

O2 %

3 2 1 0.8 0.6 0.5 0.4 0.2 0.1 0.01

EMF(mV)

42.3 51.1 66.1 71.0 77.5 81.5 86.3 101.4 116.6 166.8

Figure 8-1. O2 Sensor mV Reading vs. % O2 at 1357°F (736°C) (Reference Air, 20.9% O2)

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

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Oxymitter 4000

Install all protective equipment covers and safety ground leads after troubleshooting. Failure to install covers and ground leads could result in serious injury or death.

GENERAL

The troubleshooting section describes how to identify and isolate faults that may develop in the Oxymitter 4000. When troubleshooting, reference the following.

Grounding

It is essential that adequate grounding precautions are taken when installing the system. Thoroughly check both the probe and electronics to ensure the grounding quality has not degraded during fault finding. The system provides facilities for 100% effective grounding and the total elimination of ground loops.

Electrical Noise

The Oxymitter 4000 has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppression circuits are employed on all field terminations and main inputs. When fault finding, evaluate the electrical noise being generated in the immediate circuitry of a faulty system. Ensure all cable shields are connected to earth.

Loose Integrated Circuits

The Oxymitter 4000 uses a microprocessor and supporting integrated circuits (IC). If the electronics are handled roughly during installation or located where subjected to severe vibration, the ICs could work loose. Before troubleshooting the system, ensure all ICs are fully seated.

Electrostatic Discharge

Electrostatic discharge can damage the ICs used in the electronics. Before removing or handling the processor board or the ICs, ensure you are at ground potential.

ALARM INDICATIONS

The first indication of a problem at the analyzer usually comes from the Operators running the process. Critical alarms that render the O2 measurement unusable will force the 4-20 mA analog output signal representing O2 to go to a default condition, as follows:

4-20 mA Signal Alarm Levels

4-20 mA signal Analyzer Condition

0 mA Analyzer unpowered, or completely failed

3.5 mA Critical Alarm - analyzer reading unusable (factory default)

3.8 mA 4 to 20 mA Normal Operation

20.5 mA Reading Over Range (Example - range is 0-10%. Current reading is 12%) >21 mA

Reading Under Range (Example - user sets range to 2-10%. Current reading is 1.9%)

Critical Alarm - analyzer reading is unuasble (user can choose this alarm level instead of the factory default level of 3.5 to 3.6 mA)

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Oxymitter 4000

38890044

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATER T/C

HEATER

02 CELL

CALIBRATION

CALIBRATION RECOMMENDED

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

INC INC

DEC DEC

HIGH

GAS

LOW

GAS

CAL

TEST GAS +

PROCESS -

% 02

Diagnostic

LEDs

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

NOTE

Make sure that the Control System is configured to interpret these signal levels correctly!

Once an alarm condition is indentified, the Oxymitter 4000 electronics offers a number of diagnostics to interpret the specific alarm.

If the Oxymitter 4000 has the simple keypad operator interface, the majority of fault conditions will be indicated by one of the four LEDs referred to as diagnostic, or unit alarms on the operator's keypad (Figure 8-2). An LED will flash a code that will correspond to an error message. Only one LED will blink at a time. An alarm code guide is provided inside the screw-on cover for the electronics.

Alarm indications will also be available via the optional LOI or the HART Model 275/375 hand-held communicator and Rosemount Analytical's Asset Management software. When the error is corrected and/or power is cycled, the diagnostic alarms will clear or the next error on the priority list will appear.

Figure 8-2. Diagnostic LEDs

ALARM CONTACTS

8-4

If autocalibration is not utilized, a common bidirectional logic contact is provided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings (mode 0 through mode 7) listed in Table 7-1.

The logic contact is self-powered, +5 VDC, with a 340 ohm series resistance. An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device, such as a light or horn. An interposing relay may also be required for certain DCS input cards.

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Oxymitter 4000

A Potter & Brumfield R10S-E1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control/relay room.

If autocalibration systems are utilized, the bidirectional logic contact is utilized as a "hand-shake" signal between the autocalibration system (SPS 4001B or IMPS 4000) and is unavailable for alarming purposes. Additional contacts are provided through the autocalibration systems, noted below.

SPS 4001B and IMPS 4000, 1-4 probes

• One contact closure per probe from the control room to the SPS 4001B or IMPS 4000 for "calibration initiate".

• One contact output per probe from the SPS 4001B or IMPS 4000 to the control room for "in calibration" notification.

• One contact output per probe from the SPS 4001B or IMPS 4000 to the control room for "calibration failed" notification. (Includes output from pressure switch indicating "cal gas bottles empty").

Additional IMPS 4000 Alarm Contacts

• One contact per IMPS 4000 for "low calibration gas flowing".

• One contact per IMPS 4000 for "high calibration gas flowing".

IDENTIFYING AND CORRECTING ALARM INDICATIONS

NOTE

The 4-20 mA signal can be configured to respond normally during any calibration, or can be configured to hold the last O2 value upon the initiation of calibration. Factory default is for the 4-20 mA signal to operate normally throughout calibration.

NOTE

Holding the last O2 value may be useful if several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place any control loops using the O2 signal into manual prior to calibrating.

For an Oxymitter 4000 with a membrane keypad, faults are indicated by four diagnostic, or unit, alarm LEDs. A pattern of repeating blinks define the problem. A condensed table of the errors and the corresponding blink codes can be found on the inside right cover of the electronics housing. Table 8-1 also identifies the blink code and fault status of each LED as well as the output of the 4-20 mA signal line and a fault number that corresponds to the troubleshooting instructions provided in this section.

For an Oxymitter 4000 with the optional LOI, alarm messages are displayed on the LOI display window when the alarm status display is accessed via the LOI menu. A listing of the alarm/fault messages and the related fault status descriptions and fault numbers are shown in Table 8-2.

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Table 8-1. Diagnostic/Unit Alarm Fault Definitions Membrane Keypad Only

LED Flashes Status 4-20 mA Line Fault Recoverable

HEATER T/C 1

HEATER 1

O2 CELL 1

CALIBRATION 1

*Critical alarm conditions will render the O2 measurement as unusable, and any of these events will cause the 4-20 mA signal to go to a

user-selectable limit of 3.5 mA or 21.6 mA (position 3 of SW2). Factory default value is 3.5 mA. Alarms which are not self-clearing (Self-Clearing = NO) will require a reset. Perform the Reset Procedure in Section 2: Configuration of Oxymitter 4000 with Membrane Keypad to continue operation.

**The CALIBRATION RECOMMENDED alarm flashes the Calibration Recommended LED on the operator's keypad.

Open

Shorted

Reversed

A/D Comm Error Open

High High Temp

High Case Temp

Low Temp

High Temp High mV

Bad

EEprom Corrupt Invalid Slope

Invalid Constant

Last Calibration Failed

Calibration Recommended

3.5 mA (factory default)*

3.5 mA (factory default)* Track O

Track O

1 2 3 4

5 6 7 8 9

10 11 12

13 14 15

July 2008

No No No No

No Yes Yes Yes

Yes Yes

No Yes

Yes Yes Yes

Table 8-2. Diagnostic/Unit Alarm Fault Definitions - LOI

Message Status Fault Number Self Clearing

O2 T/C OPEN Heater T/C Open 1 No O2 T/C SHORTED Heater T/CShorted 2 No O2 T/C REVERSED Heater T/C Polarity Reversed 3 No ADC ERROR A/D Comm Error 4 No O2 HEATER OPEN O2 Heater Open 5 No VERY HI O2 TEMP Very High Process Temperature 6 No BOARD TEMP HI Electronics Overheated 7 Yes O2 TEMP LOW Low Process Temperature 8 Yes O2 TEMP HI High Process Temperature 9 Yes O2 CELL OPEN O2 Cell Open 10 Yes O2 CELL BAD O2 Cell Failed 11, 13, 14 Yes EEPROM CORRUPT EEprom Failed 12 No CALIB FAILED Last Calibration Failed 15 Yes LINE FREQ ERROR Incorrect Input Line Frequency Detected on Power Up No

8-6

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Instruction Manual

38890019

LOI

KEYPAD

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATER T/C

HEATER O2 CELL

CALIBRATION

CALIBRATION RECOMMENDED

O2 CELL mV +

O2 CELL mv -

HEATER T/C +

HEATER T/C -

INC INC

DEC DEC

HIGH

GAS

LOW GAS

CAL

TEST GAS +

PROCESS -

% O2

SW2

TP1

TP2

TP3

RED

YEL

GRN

ORG

TP4

TP5

TP6

Alarms

O2T/COpen

IM-106-340, Rev. 4.2 July 2008

Oxymitter 4000

Figure 8-3. Fault 1, Open Thermocouple

Fault 1, Open Thermocouple

Figure 8-3 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and a Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the microprocessor board, below the membrane keypad or the LOI module.

Membrane Keypad When Fault 1 is detected, the HEATER T/C LED

flashes once, pauses for three seconds, and repeats.

1. Check connector J1. Ensure the connector is properly seated.

2. Using a multimeter, measure the voltage from TP3+ to TP4-. If the reading is 1.2 VDC ±0.1 VDC, the thermocouple is open.

3. Remove power. Disconnect J1. Measure the resistance across the red and yellow thermocouple leads. The resistance should be approximately 1 ohm.

4. If the thermocouple is open, see "Heater Strut Replacement" in Section 9: Maintenance and Service.

LOI When Fault 1 is detected, the LOI displays the

"O2 T/C Open" message.

1. Remove power. Unscrew and remove the LOI module from the electronic assembly.

2. Reconnect power to the Oxymitter 4000.

3. Perform the diagnostic steps 1 through 4 shown for the membrane keypad.

8-7

Page 100

Oxymitter 4000

38890020

LOI

KEYPAD

Alarms

O2T/CShorted

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATER T/C

HEATER O2 CELL

CALIBRATION

CALIBRATION RECOMMENDED

O2 CELL mV +

O2 CELL mv -

HEATER T/C +

HEATER T/C -

INC INC

DEC DEC

HIGH

GAS

LOW GAS

CAL

TEST GAS +

PROCESS -

% O2

SW2

TP1

TP2

TP3

RED

YEL

GRN

ORG

TP4

TP5

TP6

Instruction Manual

IM-106-340, Rev. 4.2

July 2008

Figure 8-4. Fault 2, Shorted Thermocouple

Fault 2, Shorted Thermocouple

Figure 8-4 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the microprocessor board, below the membrane keypad or the LOI module.

Membrane Keypad When Fault 2 is detected, the HEATER T/C LED

flashes twice, pauses for three seconds, and repeats.

1. Using a multimeter, measure the voltage from TP3+ to TP4-. If the reading is 0 ±0.5 mV, then a shorted thermocouple is likely.

2. Remove power and disconnect J1.

3. Measure the resistance from TP3+ to TP4-. The reading should be approximately 20K ohms.

4. If so, the short is not on the PC board. The thermocouple wiring or the thermocouple is shorted. See "Heater Strut Replacement" in Section 9: Maintenance and Service.

LOI When Fault 2 is detected, the LOI displays the

"O2 T/C Shorted" message.

1. Remove power. Unscrew and remove the LOI module from the electronic assembly.

2. Reconnect power to the Oxymitter 4000.

3. Perform the diagnostic steps 1 through 4 shown for the membrane keypad.

8-8

Rosemount Analytical Oxymitter 4000 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

ESSENTIAL INSTRUCTIONS

Section i Introduction

PREFACE

DEFINITIONS

SYMBOLS

WHAT YOU NEED TO KNOW

CAN YOU USE THE QUICK START GUIDE?

QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS

QUICK REFERENCE GUIDE MANUAL CALIBRATION INSTRUCTIONS

HART COMMUNICATOR FAST KEY SEQUENCES

Section 1 Description and Specifications

COMPONENT CHECKLIST

System Description

System Configuration

System Features

Handling the Oxymitter 4000

System Considerations

IMPS 4000 (OPTIONAL)

SPS 4001B (OPTIONAL)

Mounting

Operation

MODEL 751 REMOTE POWERED LOOP LCD DISPLAY

PROBE OPTIONS

Diffusion Elements

SPECIFICATIONS

VERIFY INSTALLATION

Mechanical Installation

Terminal Block Wiring

Oxymitter 4000 Configuration

LOGIC I/O

Recommended Configuration

Section 3 Installation

MECHANICAL INSTALLATION

Selecting Location

Probe Installation

Remote Electronics Installation

ELECTRICAL INSTALLATION (WITH INTEGRAL ELECTRONICS)

ELECTRICAL INSTALLATION (WITH REMOTE ELECTRONICS)

Install Interconnecting Cable

PNEUMATIC INSTALLATION

IMPS 4000 CONNECTIONS

SPS 4001B CONNECTIONS

VERIFY INSTALLATION

Oxymitter 4000 Configuration

LOGIC I/O

Recommended Configuration

POWER UP

OPERATION

Overview

POWER UP

START UP OXYMITTER 4000 CALIBRATION

NAVIGATING THE LOCAL OPERATOR INTERFACE

Overview

Lockout

LOI KEY DESIGNATIONS

LOI MENU TREE

OXYMITTER 4000 SETUP AT THE LOI

LOI INSTALLATION

OXYMITTER 4000 TEST POINTS

REMOTE POWERED LOOP LCD DISPLAY (OPTIONAL)

Section 7 HART/AMS

OVERVIEW

HART COMMUNICATOR SIGNAL LINE CONNECTIONS

HART COMMUNICATOR PC CONNECTIONS

OFF-LINE AND ON-LINE OPERATIONS

LOGIC I/O CONFIGURATIONS

HART/AMS MENU TREE

HART COMMUNICATOR O2 CAL METHOD

DEFINING A TIMED CALIBRATION VIA HART

D/A TRIM PROCEDURE

Section 8 Troubleshooting

OVERVIEW

GENERAL

ALARM INDICATIONS

ALARM CONTACTS

IDENTIFYING AND CORRECTING ALARM INDICATIONS