Rosemount Analytical 56 Operating Manual

Instruction Manual
LIQ-MAN-56
Rev. D
April 2017
Rosemount
56
Advanced Dual-Input Analyzer
Essential Instructions
Read this page before proceeding
ave been designed, and tested to meet many national and international standards. Experience indicates that its perform-
h ance is directly related to the quality of the installation and knowledge of the user in operating and maintaining the instru­ment. To ensure their continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installation, commissioning, operation, and maintenance of this instrument. If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards august be impaired.
• Failure to follow the proper instructions august cause any one of the following situations to occur: Loss of life; per­sonal injury; property damage; damage to this instrument; and warranty invalidation.
• Ensure that you have received the correct model and options from your purchase order. Verify that this manual cov­ers your model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual.
• For clarification of instructions, contact your Rosemount representative.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Use only qualified personnel to install, operate, update, program and maintain the product.
• Educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical sources specified in this manual.
• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and proce­dures can affect the performance and cause unsafe operation of your process.
• All instrument enclosures must be closed and protective covers must be in place unless qualified personnel are per­forming maintenance.
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CAUTION
This product generates, uses, and can radiate radio frequency energy and thus can cause radio com­munication interference. Improper installation, or operation, august increase such interference. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of
lass A computing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to pro-
C vide reasonable protection against such interference. Operation of this equipment in a residential area august cause interference, in which case the user at his own expense, will be required to take whatever measures august be required to correct the interference.
CAUTION
This product is not intended for use in the light industrial, residential or commercial environments per the instrument’s certification to EN61326-1:2006.
Section i: Quick Start Guide
1. Refer to Section 2.0 for mechanical installation instructions.
. Wire sensor(s) to the signal boards. See Section 3.0 for wiring instructions. Refer to the
2
sensor instruction sheet for additional details. Make current output, alarm relay and power connections
3. Once connections are secured and verified, apply power to the analyzer.
WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
CAUTION: This symbol identifies a risk of electrical shock.
CAUTION: This symbol identifies a potential hazard. When this symbol appears, consult the manual for appropriate action.
4. When the analyzer is powered up for the first time, Time/Date and Quick Start screens appear. Quick Start operating tips are as follows:
a. Window screens will appear. The field with the focus will appear with dark blue back-
lighting. The field with focus can be edited by press ENTER/MENU.
b. The Time and Date screen to set the real-time clock will appear. Accept the displayed
time by pressing ENTER on Time and date OK or press the down key to Change the
time and date.
c. The first Quick Start screen appears. Choose the desired language by pressing
ENTER/MENU to edit the active field and scrolling to the language of choice. Press ENTER/MENU and press the down arrow to highlight NEXT.
d. The Navigation Rules for operating the keypad will be displayed.
e. Choose the measurement for Sensor 1 (and Sensor 2) and proceed to the remaining
Quick Start steps.
f. Keypad operation guidelines will appear to guide the user how operate the user inter-
face.
g. NOTE: To edit a field with backlit focus, press ENTER/MENU. To scroll up or down, use
the keys to above or below the ENTER key. To move the cursor left or right, use the keys to the left or right of the ENTER key. To edit a numeric value including decimal points, use the alphanumeric keypad then press ENTER.
h. NOTE: Press ENTER to store a setting or value. Press EXIT to leave without storing
changes. Pressing EXIT during Quick Start returns the display to the initial start-up screen (select language). To proceed to the next Quick Start step, use the right key or the down key to highlight NEXT. Press ENTER.
5. After the last step, the main display appears. The current outputs are assigned to default
values before probes are wired to the analyzer. After the last step, the main display ap­pears. The outputs are assigned to default values.
6. To change output, and all settings, press ENTER/MENU from the live screen. Using the down and right arrow keys, select one of the following menus and navigate the screen of choice.
7. To return the analyzer to the default settings, choose Reset under the Menu selection screen.
About This Document
This manual contains instructions for installation and operation of the 56 Advanced Dual-Input Analyzer. The following list provides notes concerning all revisions of this document.
Rev. Level Date Notes
A 08/11 This is the initial release of the product manual. The manual has been
reformatted to reflect the Emerson documentation style and updated to reflect any changes in the product offering.
B 11/12 Add new feature - configuration transfer via USB. Add new section for
C 11/13 Add sec. 9 - Advanced Relay Functions. Add procedure for Software Update
D 04/17 Updated the Address and Emerson Logo.
SAFETY MESSAGES
Procedures and instructions in this section august require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). This symbol identifies a potential hazard.
existing features - PID control and TPC relay activation, Non-Incendive Field Wiring drawings.
and Configuration Transfer via USB (for units manufactured October 2012 and later). Add procedure for Data Logger and Event Logger Download to USB. Add new sections for HART and Profibus Communications. Add Appendix 1 – HART and Device and Appendix 2 - HART Status Bits.
CAUTION
Instruction Manual Table of Contents
LIQ-MAN-56 April 2017
Contents
Section 1: Description and Specifications
.1 Features and Applications ................................................................................1
1
1.2 Enhanced Features ..........................................................................................2
1.3 Specifications-General ....................................................................................3
1.4 Contacting Conductivity .................................................................................6
1.5 Toroidal Conductivity ......................................................................................7
1.6 pH/ORP ...........................................................................................................8
1.7 Flow ................................................................................................................9
1.8 4-20 mA Current Input.....................................................................................9
1.9 Chlorine.........................................................................................................10
1.10 Dissolved Oxygen .........................................................................................12
1.11 Dissolved Ozone............................................................................................12
1.12 Turbidity........................................................................................................13
1.13 Ordering Information.....................................................................................14
Section 2: Installation
2.1 Unpacking and Inspection .............................................................................15
2.2 Installation ....................................................................................................15
Section: 3 Wiring
3.1 General .........................................................................................................21
3.2 Preparing Conduit Openings..........................................................................22
3.3 Preparing Sensor Cable..................................................................................22
3.4 Power, Output, Alarms and Sensor Connections ............................................22
Section 4: Display and Operation
4.1 User Interface ................................................................................................31
4.2 Instrument Keypad........................................................................................31
4.3 Main Display ..................................................................................................31
4.4 Menu System.................................................................................................32
4.5 USB Data Port ................................................................................................33
4.6 56 Data Logger and Event Logger Download Procedure .................................33
4.7 Software Upgrade .........................................................................................35
4.8 Configuration Transfer...................................................................................35
Section 5: Programming the Analyzer - Basics
5.1 General .........................................................................................................37
5.2 Changing the Startup Settings ......................................................................37
5.3 Programming Temperature ..........................................................................38
5.4 Configuring and Ranging the Current Outputs...............................................38
5.5 Setting a Security Code .................................................................................39
5.6 Security Access..............................................................................................39
5.7 Using Hold ....................................................................................................40
5.8 Resetting Factory Defaults – Reset Analyzer ..................................................40
5.9 Programming Alarm Relays............................................................................40
Table of Contents i
Table of Contents Instruction Manual
April 2017 LIQ-MAN-56
Section 6: Programming - Measurements
6.1 Programming Measurements – Introduction ................................................43
6.2 pH .................................................................................................................43
6.3 ORP ..............................................................................................................44
6.4 Contacting Conductivity................................................................................45
6.5 Toroidal Conductivity ....................................................................................46
6.6 Chlorine.........................................................................................................47
6.7 Dissolved Oxygen ..........................................................................................50
6.8 Dissolved Ozone ...........................................................................................51
6.9 Turbidity .......................................................................................................51
6.10 Flow ..............................................................................................................52
6.11 Current Input ................................................................................................52
Section 7: PID Control
7.1 Introduction .................................................................................................55
7.2 PID Setup.......................................................................................................59
Section 8: Time Proportional Control
8.1 Introduction .................................................................................................63
8.2 TPC Setup......................................................................................................63
Section 9: Alarm Relay Functions
9.1 General..........................................................................................................67
9.2 High/Low Concentration Alarm......................................................................67
9.3 Delay Timer: ..................................................................................................68
9.4 Bleed and Feed ..............................................................................................70
9.5 Totalizer Based Relay Activation.....................................................................71
9.6 Interval Timer ................................................................................................72
9.7 Date and Time Activation ..............................................................................74
Section 10: Calibration
10.1 Calibration – Introduction .............................................................................75
10.2 pH Calibration ...............................................................................................75
10.3 ORP Calibration .............................................................................................76
10.4 Contacting Conductivity Calibration .............................................................77
10.5 Toroidal Conductivity Calibration ..................................................................79
10.6 Chlorine Calibration ......................................................................................80
10.7 Oxygen Calibration .......................................................................................82
10.8 Ozone Calibration .........................................................................................84
10.9 Calibrating Temperature................................................................................85
10.10 Turbidity .....................................................................................................85
10.11 Pulse Flow ...................................................................................................86
ii Table of Contents
Instruction Manual Table of Contents
LIQ-MAN-56 April 2017
Section 11: HART®Communications
11.1 Introduction ..................................................................................................87
11.2 Physical Installation and Configuration ..........................................................88
11.3 Measurements Available via HART .................................................................89
11.4 Diagnostics Available via HART ......................................................................90
11.5 HART Hosts ...................................................................................................91
11.6 Wireless Communication using the 56...........................................................94
11.7 Field Device Specification (FDS) .....................................................................94
Section 12: Profibus Communications
12.1 General ..........................................................................................................95
12.2 Profibus Features ...........................................................................................95
12.3 Profibus Communications..............................................................................96
12.4 Data Transmission .......................................................................................100
12.5 Installation and Wiring.................................................................................111
Section 13: Maintenance
13.1 Overview .....................................................................................................113
13.2 Analyzer Maintenance..................................................................................113
13.3 USB Port ......................................................................................................113
Section 14: Return of Material
14.1 General........................................................................................................115
14.2 Warranty Repair ..........................................................................................115
14.3 Non-Warranty Repair ..................................................................................115
HART Appendix 1 ................................................................................................117
HART Appendix 2 ................................................................................................121
EC Declaration of Conformity .....................................................................125
Table of Contents iii
Table of Contents Instruction Manual
April 2017 LIQ-MAN-56
iv
Instruction Manual Section 1: Description and Specifications
LIQ-MAN-56 April 2017
Section 1: Description and Specifications
1.1 Features and Applications
This multi-parameter unit serves industrial, commercial and municipal applications with the widest range of liquid measurement inputs and digital communications available.
The 56 advanced dual-input analyzer supports continuous measurement of liquid analytical inputs from one or two sensors. The modular design allows signal input boards to be field replaced, making configuration changes easy. The high resolution full-color display gives unsurpassed visibility and functionality for liquid analytical instrumentation.
Dual Input Instrument: single or dual measurement of pH/ORP, Resistivity/ Conductivity, % Concentration, Total Dissolved Solids, Total Chlorine, Free Chlorine, Monochloramine, Dissolved Oxygen, Dissolved Ozone, Turbidity, Pulse Flow, Temperature, and 4-20 mA input from any device.
Full Color Display: The high resolution full-color display allows at-a-glance viewing of process readings – indoors or outdoors. Six additional process variables or diagnostic parameters are displayed for quick determination of process or sensor condition. The contrast of back-lit display can be adjusted and the main screen can be customized to meet user requirements.
Digital Communications: HART®version 5 and 7 digital communications are available on the
56. An optional Profibus®DP digital communications board is available for Profibus installations. 56 HART units communicate with the 475 HART hand-held communicator and HART hosts such as AMS Intelligent Device Manager. 56 Profibus units are fully compatible with Profibus DP networks and Class 1 or Class 2 masters. HART and Profibus DP configured units will support any single or dual measurement configurations of the 56.
Menus: Easily-managed window screens for easy navigation to local configuration and routine calibration. Quick Start and all menu screens are available in multiple locally displayed languages. Alpha-numeric keypad allows easy entries during configuration and calibration.
Quick Start Programming: Popular Quick Start screens appear the first time the unit is powered. The instrument auto-recognizes each measurement input type and prompts the user to configure each sensor loop in a few quick steps for immediate commissioning.
User Help Screens: A complete user guide and troubleshooting manual is embedded in the instrument’s memory and easily accessed via the INFO key on the local display. Detailed instructions and troubleshooting tips in multiple languages are intended to provide adequate guidance to resolve most problems on site.
Hazardous Area Approvals and Safety Approvals: None.
Enclosure: The instrument enclosure fits standard ½ DIN panel cutouts. The versatile
enclosure design supports panel-mount, pipe-mount, and surface/wall-mount installations. No Enclosure ratings – None.
Security Access Codes: Two levels of security access are available. Program one access code for routine maintenance and hold of current outputs; program another access code for all configuration menus and functions.
Description and Specifications 1
Section 1: Description and Specifications Instruction Manual
April 2017 LIQ-MAN-56
Diagnostics: The analyzer continuously monitors itself and the sensor(s) for fault and warning conditions. A display banner flashes red to indicate a Fault condition and yellow for a
arning condition to visually alert field personnel. Details and troubleshooting information
W for any specific fault or warning can be readily accessed by pressing the INFO key.
Local Languages: Rosemount extends its worldwide reach by offering nine menu languages – English, French, German, Italian, Spanish, Portuguese, Chinese, Russian and Polish. Every unit includes user programming menus; calibration routines; faults and warnings; and user help screens in all nine languages.
Current Outputs: Every unit includes four 4-20 mA or 0-20 mA electrically isolated current outputs giving the ability to transmit the measurement value and the temperature for both sensors. Users have wide latitude to assign any measurement value or live diagnostic to any current output for reporting. Output dampening can be enabled with time constants from 0 to 999 seconds. HART digital communications transmitted via current output 1 is standard on all units (option code HT).
1.2 Enhanced Features
Process Trending Graphs: High-resolution color graphs of measurement data can be displayed
on-screen to pinpoint process disruptions or measurement problems and to estimate probe maintenance frequency. The analyzer gives the user the ability to zoom in to a specific narrow timeframe of process measurements for detailed on-screen evaluation.
Data Logger and Event Logger: Extensive onboard data storage captures measurement data from both channels every 30 seconds for 30 days for on-screen display or local upload to a USB 2.0 memory device. 300 significant analyzer events are recorded including start-up time, calibrations, hold outputs, configurations, alarms, power interruptions, faults, and more. All process data and events are time/date stamped.
USB 2.0 Data Transfer Port: A USB port is built-in to allow local data transfer of process data and events using a standard USB memory device. Cleanly formatted EXCEL data is useful for evaluation of process data on a computer and identification of critical alarm or fault events.
PID Control: Proportional, Integral and Derivative settings allow the analog current outputs to adjust a control device that has continuous adjustability by acting on process measurements or temperature. PID is typically used on modulating control devices such as automated control valves or variable volume pumps. Any current output can be programmed for PID functions.
Alarm Relay Capabilities: Four Single Pole Double Throw alarm relays are fully assignable and programmable to trigger alarms upon reaching measurement or diagnostics setpoints or fault conditions. Further relay settings include TPC, synchronized interval timers and four specialized timer functions described below. All relays are independently activated. Failsafe operation and programming of relay default state (normally open or normally closed) is software selectable.
Timer Functions: Basic TPC (Time Proportional Control) settings are available. Interval timers set relays by interval time, on-time and recovery time for discrete on/off control devices based on measurement inputs. In addition, four real-time clock relay functions are implemented including: bleed and feed, day and time interval timers, delay timer and a flow totalizer. These advanced timer features support a number of specialized applications that normally require dedicated timer control devices or DCS programming.
2 Description and Specifications
Instruction Manual Section 1: Description and Specifications
LIQ-MAN-56 April 2017
Wireless Thum Adaptor Compatible: Enable wireless transmissions of process variables and
iagnostics from hard-to-reach locations where it is impractical to run wires for current
d outputs. When commissioned with the THUM Adaptor, 56 HART Emerson wireless networks using HART 7 wireless protocol.
Smart-Enabled pH: Rosemount SMART pH capability can eliminate field calibration of pH probes through automatic upload of calibration data and history – fully calibrating the pH loop. pH probe changes are literally plug and play using SMART pH sensors with VP cables connections.
Advanced Functions: Several specialty measurements are supported including: high reference impedance pH sensors, Ion Selective Electrode measurements, pH loop calibration by entering pH slope and reference offset, Isopotential point for pH, inferred pH determination using dual contacting conductivity inputs, differential conductivity, differential flow, totalized flow, current input from any 4-20 mA source, dual range calibration for chlorine sensors, programmable polarizing voltage for amperometric oxygen sensors and software selectable normally open or normally closed alarm relays – to name a few.
®
units can communicate on
1.3 Specifications - General
Case: Polycarbonate. Type 4X, IP66.
NOTE:
To ensure a water-tight seal, tighten all four front panel screws to 6 in-lbs of torque.
Dimensions: 6.2 x 6.2 x 5.2 in. (157 x 157 x 132 mm)
Conduit openings: Accepts (6) PG13.5 or 1/2 in. conduit fittings
Display: Large 3.75 x 2.2 in. (95.3 x 55.9mm) high resolution color LCD displays large
process variables and user-definable display of diagnostic parameters. Calibration, programming and information screens display clear, easy-to-read characters. The color display is back-lit and backlighting intensity is user adjustable. Measurement character height: (.5") 13mm. Main display can be customized to meet user requirements.
Ambient temperature and humidity: -10 to 60 °C, (14 to 140 °F) RH 5 to 95% (non­condensing). For Turbidity only: 0 to 55 °C (32 to 131 °F). RH 5 to 95% (non-condensing).
NOTE:
The analyzer is operable from -5 to 55 °C (-23 to 131 °F) with some degradation in display response or per­formance. Above 60 °C, the following components will progressively and automatically shut down: dis­play, USB communications port, current outputs, alarm relays, main circuit board.
WARNING
Always remove USB memory device at ambient temp above 60 °C. Do not access USB port if combustible atmosphere is present.
Storage temperature: -20 to 60 °C, (-4 to 140 °F)
Power: Code -02: 20 to 30 VDC. 20 W
Code –03: 85 to 264 VAC, 47.5 to 65.0 Hz, 20 W
Real time clock back-up: 24 hours.
Description and Specifications 3
Section 1: Description and Specifications Instruction Manual
U
L
US
C
LISTED
April 2017 LIQ-MAN-56
Hazardous Location Approvals:
Options for CSA: 02, 03, 20, 21, 22, 24, 25, 26, 27, 30, 31, 32, 34, 35, 36, 37, 38, HT and DP
Class I, Division 2, Groups A, B, C, & D Class Il, Division 2, Groups E, F, & G
lass Ill
C T4 Tamb = 60 °C Enclosure Type 4X, IP66
See Non-Incendive Field Wiring drawing 1400668. The ‘C’ and ‘US’ indicators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI/UL Standards, for use in Canada and the U.S. respectively. Evaluated to CSA Standards: 22.2 Numbers: 1-10. 0.4-04, 25-1996, 94-M1991, 142-M1987, 213-M1987, 60529:05. ANSI/IEC 60529:04. ANSI/ISA:12.12.01:2007. UL No. 50:11th Ed. and No. 508:17th Ed.
Note: Single-input Turbidity configurations (models 56-02-27-38 or -HT, 56-03-27-38 or -HT) and dual­input Turbidity only configurations (56-02-27-37 or -HT, 56-03-27-37 -HT) are CSA approved class I Div. 2 for hazardous area installation.
Options for FM: -02, 03, 20, 21, 22, 23, 24, 25, 26, 27, 30, 31, 32, 33, 34, 35, 36, 37, 38, HT and DP.
Class I, Division 2, Groups A, B, C, & D Class Il & lll, Division 2, Groups E, F, & G T4 -10 °C ≤ Tamb ≤ 60 °C IP66
S
ee Non-Incendive Field Wiring drawing 1400667.
Evaluated to FM Standards: 3600:2011, 3611:2004, 3810:2005, ANSI/IEC: 60529:2004.
Note: Single-input Turbidity configurations (models 56-02-27-38 or -HT, 56-03-27-38 or -HT) and dual-input Turbidity only configurations (56-02-27-37 or -HT, 56-03-27-37 or -HT) are FM approved class I Div. 2 for hazardous area installation.
Ordinary Locations (only with - UL ordering option):
Options for UL: -02, 03, 20, 21, 22, 24, 25, 26, 27, 30, 31, 32, 34, 35, 36, 37, 38,
HT and DP.
Pollution Degree 2: Normally only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation must be expected.
Altitude: for use up to 2000 meter (6562 ft.)
RFI/EMI: EN61326-1:2006
LVD: EN-61010-1:2010
Input: One or two isolated sensor inputs. Measurement choices of pH/ORP, resistivity/conductivity/ TDS, %
concentration, ratio conductivity, total and free chlorine, monochloramine, dissolved oxygen, dissolved ozone, turbidity, pulse flow, temperature and raw 4-20 mA input. For contacting conductivity measurements, temperature element can be a Pt100 RTD or Pt1000 RTD. For other measurements (except ORP, flow and turbidity), use either a PT100 RTD, PT1000 RTD, or 22k NTC (D.O. only).
4 Description and Specifications
Instruction Manual Section 1: Description and Specifications
LIQ-MAN-56 April 2017
Outputs: Four 4-20 mA or 0-20 mA isolated current outputs. Fully scalable. Max Load: 550 Ohms. Output 1 superimposes the HART®digital signal. Outputs can be programmed for
ID control. Output dampening can be enabled with time constants from 0 to 999 seconds.
P HART digital communications transmitted via current output 1 is standard on all units (option code HT).
Alarms: Four alarm relays for process measurement(s) or temperature. Any relay can be programmed for any measurement, timer, TPC or fault alarm operation, instead of a process alarm. When selected, a fault alarm will activate the relay when a sensor or analyzer fault occurs. Each relay can be configured independently. Alarm logic (high or low activation or USP*) and deadband are user-programmable.
*USP alarm can be programmed to activate when the conductivity is within a user-selectable percentage of the limit. conductivity/resistivity measurement only)
Relays: Form C, SPDT, epoxy sealed
Maximum Relay Current
Power Input Resistive
28 VDC 5.0 A 5.0 A
115 VAC 5.0 A 5.0 A
230 VAC 5.0 A 5.0 A
Inductive load: 1/8 HP motor (max.), 115/240 VAC
Terminal Connections Rating:
Power connector ( 02 order code, 24 VDC power supply and 03 order code, 85-264 VAC power supply): 24-12 AWG wire size.
Signal board terminal blocks: 26-16 AWG wire size.
Current output connectors: 26-16 AWG wire size.
Alarm relay terminal blocks: 24-12 AWG wire size.
Weight/Shipping Weight: (rounded up to nearest lb or nearest 0.5 kg): 3 lbs/4 lbs
(1.5 kg/2.0 kg)
Description and Specifications 5
Section 1: Description and Specifications Instruction Manual
April 2017 LIQ-MAN-56
1.4 Contacting Conductivity (Codes -20 and -30)
easures conductivity in the range 0 to 600,000 µS/cm (600 mS/cm). Measurement choices are
M conductivity, resistivity, total dissolved solids, salinity, and % concentration. Temperature compensation can be disabled, allowing the analyzer to display raw conductivity.
NOTE:
When two contacting conductivity sensors are used, The 56 can derive an inferred pH value. Inferred pH is calculated pH, not directly measured pH. Inferred pH is calculated from straight and cation con­ductivity. It is applicable only if the alkalizing agent is NaOH or NH It is strictly an application for power plants.
Performance Specifications - Analyzer
Measurement Range: see table below Solution temperature compensation: manual slope (X% / °C), high purity water (dilute
sodium chloride), and cation conductivity (dilute hydrochloric acid).
Salinity: uses Practical Salinity Scale Total Dissolved Solids: Calculated by multiplying conductivity at 25 °C by 0.65 Five percent concentration curves: 0-12% NaOH, 0-15% HCl, 0-20% NaCl, 0-25% or 96-
99.7% H2SO4. The conductivity concentration algorithms for these solutions are fully temperature compensated. Four temperature compensation options: manual slope (X% / °C), high purity water (neutral salt), cation conductivity (dilute hydrochloric acid) and raw.
Input filter: time constant 1 - 999 sec, default 2 sec. Response time: 3 seconds to 95% of final reading
and the major contaminant is NaCl.
3
Recommended Sensors for Contacting Conductivity:
All Rosemount ENDURANCE 400 series conductivity sensors (Pt 1000 RTD) and 410VP 4­electrode high-range conductivity sensor.
PERFORMANCE SPECIFICATIONS
Recommended Range – Contacting Conductivity
Cell 0.01 S/cm 0.1 µS/cm 1.0 µS/cm 10 µS/cm 100 µS/cm 1000 µS/cm 10mS/cm 100mS/cm 1000mS/cm Constant
0.01
0.1
1.0
4-electrode
Temperature Specifications:
Temperature range 0-200 °C
Temperature Accuracy, Pt-1000, 0-50 °C
Temperature Accuracy,
Pt-1000, Temp. > 50 °C
0.01 µS/cm to 200 µS/cm
0.1 µS/cm to 2000 µS/cm
1 µS/cm to 20mS/cm
± 0.1 °C
± 0.5 °C
200 µS/cm to 6000 µS/cm
2000 µS/cm to 60 mS/cm
20 mS/cm to 600 mS/cm
2 µS/cm to 1400 mS/cm
Cell Constant Linearity
±0.6% of reading in recommended range
+2 to -10% of reading outside high recommended range
±5% of reading outside low recommended range
±4% of reading in recommended range
6 Description and Specifications
Instruction Manual Section 1: Description and Specifications
LIQ-MAN-56 April 2017
1.5 Toroidal Conductivity (Codes -21 and -31)
easures conductivity in the range of 1 (one) µS/cm to 2,000,000 µS/cm (2 S/cm). Measurement
M choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. Temperature compensation can be disabled, allowing the analyzer to display raw conductivity.
For more information concerning the use and operation of the toroidal conductivity sensors, refer to the product data sheets.
Performance Specifications- Analyzer
Measurement Range: see table below Repeatability: ±0.25% ±5 µS/cm after zero cal Salinity: uses Practical Salinity Scale Total Dissolved Solids: Calculated by multiplying conductivity at 25 °C by 0.65 Five percent concentration curves: 0-12% NaOH, 0-15% HCl, 0-20% NaCl, 0-25% or 96-
99.7% H2SO4. The conductivity concentration algorithms for these solutions are fully temperature compensated. For other solutions, the analyzer accepts as many as five data points and fits either a linear (two points) or a quadratic function (three or more points) to the data. Reference temperature and linear temperature slope august also be adjusted for optimum results. Three temperature compensation options: manual slope (X% / °C), neutral salt (dilute sodium chloride) and raw.
Input filter: time constant 1 - 999 sec, default 2 sec. Response time: 3 seconds to 95% of final reading
Recommended Sensors:
All Rosemount submersion/immersion and flow-through toroidal sensors.
Loop Performance (Following Calibration)
Temperature range
Temperature Accuracy,
Pt-100, -25 to 50 °C
Temperature Accuracy,
Pt-100,. 50 to 210 °C
-25 to 210 °C (-13 to 410 °F)
± 0.5 °C
± 1°C
PERFORMANCE SPECIFICATIONS Recommended Range - Toroidal Conductivity
Model 1 µS/cm 10 µS/cm 100 µS/cm 1000 µS/cm 10 mS/cm 100 mS/cm 1000 mS/cm 2000 mS/cm
226
225 & 228
242
5 µS/cm to 500 mS/cm
15 µS/cm to 1500 mS/cm
100 µS/cm to 2000 mS/cm
226: ±1% of reading ±5 µS/cm in recommended range
225 & 228: ±1% of reading ±10 µS/cm in recommended range 222, 242: ±4% of reading in recommended range
225, 226 & 228: ±5% of reading outside high recommended range
226: ±5 µS/cm outside low recommended range
225 & 228: ±15 µS/cm outside low recommended range
500 mS/cm to 2000 mS/cm
1500 mS/cm to 2000 mS/cm
222 (1in & 2in)
Description and Specifications 7
500 µS/cm to 2000 mS/cm
Section 1: Description and Specifications Instruction Manual
April 2017 LIQ-MAN-56
1.6 pH/ORP (Codes -22 and -32)
or use with any standard pH or ORP sensors. Measurement choices are pH, ORP, Redox,
F Ammonia, Fluoride or custom ISE. The automatic buffer recognition feature uses stored buffer pH values and their temperature curves for the most common buffer standards available worldwide. The analyzer will recognize the pH value of the buffer being measured and perform a self stabilization check on the sensor before completing the calibration. Manual or automatic temperature compensation is menu selectable. Change in process pH due to temperature can be compensated using a programmable temperature coefficient. For more information concerning the use and operation of the pH or ORP sensors, refer to sensor product data sheets. The 56 can also derive an inferred pH value. Inferred pH can be derived and displayed when two contacting conductivity sensors are used.
Performance Specifications (pH input) - Analyzer
Measurement Range [pH]: 0 to 14 pH Accuracy: ±0.01 pH Diagnostics: glass impedance, reference impedance Temperature coefficient: ±0.002pH / °C Solution temperature correction: pure water, high pH (dilute base), Ammonia and custom Buffer recognition:NIST (including non-NIST pH 7.01 buffer), DIN 19267, Ingold, Merck, and
Fisher
Input filter: Time constant 1 - 999 sec, default 4 sec. Response time: 5 seconds to 95% of final reading
Recommended Sensors for pH:
Compatible with standard pH sensors with and without integral preamps. Supports Smart pH sensors from Rosemount (includes Smart integral preamps).
General purpose and high performance pH 396PVP, 3900VP and 3300HT sensors
Performance Specifications (ORP input) - Analyzer
Measurement Range [ORP]: -1500 to +1500 mV Accuracy: ± 1 mV Temperature coefficient: ±0.12mV / °C Input filter: Time constant 1 - 999 sec, default 4 sec. Response time: : 5 seconds to 95% of final reading
Recommended Sensors for ORP:
Compatible with standard ORP sensors with and without integral preamps.
NOTE:
Some older sensor preamps august not be compatible with the 56 (contact the factory for details).
8 Description and Specifications
Instruction Manual Section 1: Description and Specifications
LIQ-MAN-56 April 2017
1.7 Flow (Code -23 and -33)
or use with most pulse signal flow sensors, the 56 user-selectable units of measurement
F include flow rates in GPM (gallons per minute), GPH (gallons per hour), cu ft/min (cubic feet per min), cu ft/hour (cubic feet per hour), LPM (liters per minute), LPH (liters per hour), or m3/hr (cubic meters per hour), and velocity in ft/sec or m/sec. When configured to measure flow, the unit also acts as a totalizer in the chosen unit (gallons, liters, or cubic meters). Dual flow instruments can be configured as a % recovery, flow difference, flow ratio, or total (combined) flow.
Performance Specifications - Analyzer
Frequency Range: 3 to 1000 Hz Flow Rate: 0 - 99,999 GPM, LPM, m3/hr, GPH, LPH, cu ft/min, cu ft/hr. Totalized Flow: 0 – 9,999,999,999,999 Gallons or m3, 0 – 999, 999,999,999 cu ft. Accuracy: 0.5% Input filter: Time constant 0-999 sec., default 5 sec.
1.8 4-20 mA Current Input (Codes -23 and -33)
For use with any transmitter or external device that transmits 4-20 mA or 0-20 mA current outputs. Typical uses are for temperature compensation of live measurements (except ORP, turbidity and flow) and for continuous pressure input for continuous measurement of % oxygen gas. External input of atmospheric pressure for oxygen measurement allows continuous partial pressure compensation while the 56 enclosure is completely sealed.
Externally sourced current input is also useful for calibration of new or existing sensors that require temperature measurement or atmospheric pressure inputs. In addition to live continuous compensation of live measurements, the current input board can also be used simply to display and trend the measured temperature or the calculated partial pressure from the external device. This feature leverages the large display variables on the 56 as a convenience for technicians. Temperature can be displayed in °C or °F. Partial pressure can be displayed in inches Hg, mm Hg, atm (atmospheres), kPa (kiloPascals), bar or mbar. The current input board serves as a power supply for loop-powered devices that do not actively power their 4­20 mA output signals.
Performance Specifications
Measurement Range *[mA]: 0-20 or 4-20 Accuracy: ±0.03 mA Input filter: Time constant 0-999 sec., default 5 sec.
*Current input not to exceed 22 mA
Description and Specifications 9
Section 1: Description and Specifications Instruction Manual
April 2017 LIQ-MAN-56
1.9 Chlorine (Code -24 and -34)
Free and Total Chlorine
The 56 is compatible with the 499ACL-01 free chlorine sensor and the 499ACL-02 total chlorine sensor. The 499ACL-02 sensor must be used with the TCL total chlorine sample conditioning system. The 56 fully compensates free and total chlorine readings for changes in membrane permeability caused by temperature changes.
For free chlorine measurements, both automatic and manual pH corrections are available. For automatic pH correction, select code P and an appropriate pH sensor. For more information concerning the use and operation of the amperometric chlorine sensors and the TCL measurement system, refer to the product data sheets.
Performance Specifications - Analyzer
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100 µA Automatic pH correction (requires Code P): 6.0 to 10.0 pH Temperature compensation: Automatic or manual (0-50 °C). Input filter: Time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 95% of final reading
Recommended Sensors
Chlorine: 499ACL-01 Free Chlorine or 499ACL-02 Total Chlorine pH: The following pH sensor is recommended for automatic pH correction of free chlorine
readings: 3900
Monochloramine
The 56 is compatible with the 499A CL-03 Monochloramine sensor. The 56 fully compensates readings for changes in membrane permeability caused by temperature changes. Because monochloramine measurement is not affected by pH of the process, no pH sensor or correction is required. For more information concerning the use and operation of the amperometric chlorine sensors, refer to the product data sheets.
Performance Specifications - Analyzer
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0 nA – 100 µA Temperature compensation: Automatic or manual (0-50 °C). Input filter: Time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 95% of final reading
Recommended Sensors
Rosemount 499ACL-03 Monochloramine sensor
10 Description and Specifications
Instruction Manual Section 1: Description and Specifications
LIQ-MAN-56 April 2017
pH-Independent Free Chlorine
he 56 is compatible with the 498CL-01 pH-independent free chlorine sensor. The 498CL-01
T sensor is intended for the continuous determination of free chlorine (hypochlorous acid plus hypochlorite ion) in water. The primary application is measuring chlorine in drinking water. The sensor requires no acid pre-treatment, nor is an auxiliary pH sensor required for pH correction. The 56 fully compensates free chlorine readings for changes in membrane permeability caused by temperature. For more information concerning the use and operation of the amperometric chlorine sensors, refer to the product data sheets.
Performance Specifications - Analyzer
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0 nA – 100 µA pH independent Temperature compensation: Automatic (via RTD) or manual (0-50 °C). Input filter: Time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 95% of final reading
Recommended Sensors
Rosemount 498CL-01 pH independent free chlorine sensor
Chlorine sensors with Variopol connection and cable connection 498CL-01
Description and Specifications 11
Section 1: Description and Specifications Instruction Manual
April 2017 LIQ-MAN-56
1.10 Dissolved Oxygen (Codes -25 and -35)
he 56 is compatible with the 499ADO, 499ATrDO, Hx438, Gx438 and BX438 dissolved
T oxygen sensors and the 4000 percent oxygen gas sensor. The 56 analyzer displays dissolved oxygen in ppm, mg/L, ppb, µg/L, % saturation, % O compensates oxygen readings for changes in membrane permeability caused by temperature changes. An atmospheric pressure sensor is included on all dissolved oxygen signal boards to allow automatic atmospheric pressure determination during air calibration. Calibration can be corrected for process salinity if removing the sensor from the process liquid is impractical. The analyzer can be calibrated against a standard instrument. For more information on the use of amperometric oxygen sensors, refer to the product data sheets.
Performance Specifications - Analyzer
Resolution: 0.01 ppm; 0.1 ppb for 499A TrDO sensor (when O2 <1.00 ppm); 0.1% Input Range: 0 nA – 100 µA Temperature Compensation: Automatic or manual (0-50 °C). Input filter: Time constant 1 - 999 sec, default 5 sec Response time: 6 seconds to 95% of final reading
in gas, ppm O2in gas. The analyzer fully
2
Recommended Sensor
Rosemount amperometric membrane and steam-sterilizable sensors listed above
1.11 Dissolved Ozone (Code -26 and -36)
The 56 is compatible with the 499AOZ sensor. The 56 fully compensates ozone readings for changes in membrane permeability caused by temperature changes. For more information concerning the use and operation of the amperometric ozone sensors, refer to the product data sheets.
Performance Specifications - Analyzer
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0 nA – 100 µA Temperature Compensation: Automatic or manual (0-35 °C) Input filter: Time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 95% of final reading
Recommended Sensor
Rosemount 499A OZ ozone sensor.
Dissolved Ozone 499AOZ
Dissolved Oxygen 499ADO sensor with Variopol connection
12 Description and Specifications
sensors with Polysulfone body Variopol connection and cable connection
Instruction Manual Section 1: Description and Specifications
LIQ-MAN-56 April 2017
1.12 Turbidity (Codes -27 and -37)
he 56 instrument is available in single and dual turbidity configurations for the Clarity II
T turbidimeter. It is intended for the determination of turbidity in filtered drinking water. The other components of the Clarity II turbidimeter – sensor(s), debubbler/measuring chamber(s), and cable for each sensor must be ordered separately or as a complete system with the 56.
The 56 turbidity instrument accepts inputs from both USEPA 180.1 and ISO 7027­compliant sensors. Four fully programmable relays with timers are included.
Note: the 56 Turbidity must be used with Clarity II sensor, sensor cable and debubbler.
Performance Specifications - Analyzer
Units: Turbidity (NTU, FTU, or FNU); total suspended solids (mg/L, ppm, or no units) Display resolution-turbidity: 4 digits; decimal point moves from x.xxx to xxx.x Display resolution-TSS: 4 digits; decimal point moves from x.xxx to xxxx Calibration methods: User-prepared standard, commercially prepared standard, or grab
sample. For total suspended solids user must provide a linear calibration equation.
Inputs: Choice of single or dual input, EPA 180.1 or ISO 7027 sensors. Field wiring terminals: Removable terminal blocks for sensor connection. Accuracy after calibration at 20.0 NTU:
0-1 NTU ±2% of reading or 0.015 NTU, whichever is greater. 0-20 NTU: ±2% of reading.
Description and Specifications 13
Section 1: Description and Specifications Instruction Manual
April 2017 LIQ-MAN-56
1.13 Ordering Information
he 56 Analyzer offers single or dual sensor input with an unrestricted choice of dual
T measurement combinations. Measurements capabilities include pH/ORP, Resistivity/ Conductivity, % Concentration, Total Chlorine, Free Chlorine, Monochloramine, Dissolved Oxygen, Dissolved Ozone, Turbidity, Pulse Flow, Temperature, and 4-20mA input.
The device includes two isolated inputs, nine local languages, four 4-20mA current outputs, removable connectors for power and current outputs, and four solid plugs for closure of openings. HART digital communications is included at no additional charge. Profibus digital communications is optional.
56 Advanced Dual-Input Analyzer
Level 1 POWER
02 24 VDC with four alarm relays 03 85-265 VAC switching, 50/60 Hz with four alarm relays
Level 2 MEASUREMENT 1
20 Contacting Conductivity 21 Toroidal Conductivity 22 pH/ORP 23 24 Chlorine 25 Dissolved Oxygen 26
27
Flow/Current Input
Ozone Turbidity
Level 3 MEASUREMENT 2
30 Contacting Conductivity 31 Toroidal Conductivity 32 pH/ORP/ISE 33 34 Chlorine 35 Dissolved Oxygen 36
37 38 None
Level 4 COMMUNICATIONS
HT HART®digital communication DP Profibus DP digital communication
Flow/Current Input
Ozone Turbidity
14 Ordering Information
Instruction Manual Section 2: Installation
LIQ-MAN-56 April 2017
Section 2.0 – Installation
2.1 Unpacking and Inspection
Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Rosemount immediately.
2.2 Installation
2.2.1 General Information
1. Although the transmitter is suitable for outdoor use, installation is direct sunlight or in areas of extreme temperatures is not recommended unless a sunshield is used. Make sure to note the Ambient temperature specifications in section 1. The analyzer cannot be operated in ambient (shaded) conditions greater than 60 °C.
2. Install the analyzer in an area where vibration and electromagnetic and radio frequency interference are minimized or absent.
3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer.
4. The analyzer is suitable for panel, pipe, or surface mounting. See Figures 2-1 and 2-2.
5. Install cable gland fittings and plugs as needed to properly seal the analyzer on all six en­closure openings. The USB port cover must be fully installed on the front cover to ensure proper analyzer sealing.
WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
CAUTION: This symbol identifies a risk of electrical shock.
CAUTION: This symbol identifies a potential hazard. When this symbol appears, consult the manual for appropriate action.
Installation 15
Section 2: Installation Instruction Manual
April 2017 LIQ-MAN-56
Fig. 2-1 Panel Mounting Installation dimensions
ILLIMETER
M
INCH
16 Installation
Instruction Manual Section 2: Installation
LIQ-MAN-56 April 2017
Fig. 2-2 Pipe and Wall Mounting Installation dimensions
MILLIMETER
INCH
Shown with Mounting Kit PN 23820-00
Installation 17
Section 2: Installation Instruction Manual
AREA
AREA
C
OR
OR
April 2017 LIQ-MAN-56
Fig. 2-3 FM Non-incendive field wiring installation for the 56-27-37 Analyzer
18 Installation
Instruction Manual Section 2: Installation
OR
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pH
SMART pH/ORP
ASSY 24312- REV
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ASSY 24236- REV
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1 3
+
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4
POWER SUPPLY
ALARM
WIRING (VAC)
(OPTIONAL)
ANALOG OUTPUT
(OPTIONAL)
SENSOR 1
ANY CSA APPROVED SENSOR
OR SIMPLE APPARATUS
UNCLASSIFIED AREA MODEL 56
CLASS 1 DIVISION 2, GROUPS ABCD 0-50 °C
CLASS II, III DIVISION 2 GROUPS EFG
9. THE EPA AND ISO CLARITY II TURBIDITY SENSORS ARE APPROVED FOR DIVISION 2
8.
THE 222, 225, 226 AND 228 TOROIDAL CONDUCTIVITY SENSORS ARE APPROVED BY CSA FOR USE WITH OPTIONS 21
AND 31.
1.3W. CONTACTING CONDUCTIVITY SENSORS AND pH, ORP, AMPEROMETRIC SENSORS WITHOUT
PREAMPS QUALIFY AS SIMPLE APPARATUS.
6
NON-INCENDIVE FIELD WIRING METHODS MAY BE USED FOR CONNECTING SENSORS TO THE
20/30,
21/31, 22/32,
24/34,
25/35,
OPTION BOARDS. SENSORS MUST BE CSA APPROVED AS NON-INCENDIVE FOR CLASS I,
Voc AND Isc LISTED IN TABLES 1A TO
1C AND THE Ci AND Li OF THE SENSOR AND INTERCONNECTED WIRING MUST BE
Ca AND La LISTED IN TABLES
1A TO 1C
OR BE CLASSIFIED AS SIMPLE APPARATUS
.
5
4 DURING INSTALLATION, LEAVE MAXIMUM AMOUNT OF JACKET INSULATION POSSIBLE ON N.I. FIELD WIRING WITHIN
INSTRUMENT ENCLOSURE. AFTER TERMINATION, WRAP N.I. FIELD WIRING WITHIN ENCLOSURE WITH MYLAR TAPE, TO
ENSURE ADEQUATE DOUBLE INSULATION REMAINS.
3
GROUND CONNECTION MAY BE MADE IN HAZARDOUS AREA.
2. SEAL REQUIRED AT EACH CONDUIT ENTRANCE.
1. INSTALLATION MUST CONFORM TO THE CEC.
SENSOR 2
ANY CSA APPROVED SENSOR OR
SIMPLE APPARATUS
UNCLASSIFIED AREA
METAL CONDUIT
METAL CONDUIT
METAL CONDUIT
METAL CONDUIT
SENSOR CABLE
IS SHIELDED
SENSOR CABLE
IS SHIELDED
METAL CONDUIT
3
SENSOR 1
ANY CSA APPROVED SENSOR OR
SIMPLE APPARATUS
SENSOR 2
ANY CSA APPROVED SENSOR OR
SIMPLE APPARATUS
WARNING
IF THE SENSOR TIP HAS EXPOSED ELECTRODES,
THEN IT MUST ONLY BE USED IN A NON-FLAMMABLE LIQUID PROCESS
TABLE 1A
ENTITY PARAMETERS FOR
OPTIONS 24/34, 25/35, 26/36 (AMPEROMETRIC SENSOR BOARD)
TABLE 1B
ENTITY PARAMETERS FOR
OPTION 22/32 (pH / ORP SENSOR BOARD)
TABLE 1C
ENTITY PARAMETERS FOR OPTION 20/30
(CONTACTING CONDUCTIVITY BOARD)
OPTION 21/31 (TOROIDAL CONDUCTIVITY SENSOR
BOARD) MAY ONLY BE USED WITH 200 SERIES SENSORS.
4 5 6
4 5 6
NON-INCENDIVE FIELD WIRING CONNECTIONS
FOR CLASS 1, DIVISION 2, GROUPS ABCD
OPTION 24/34, 25/35, 26/36 (CHLORINE,
DISSOLVED OXYGEN & OZONE SENSOR BOARD)
OPTION 22/32 (pH/ORP SENSOR BOARD)
OPTION 20/30 (CONTACTING
CONDUCTIVITY SENSOR BOARD)
MAY ONLY BE USED WITH CLARITY II SENSORS.
OUTPUT
PARAMETERS
AMPEROMETRIC
CONNECTORS
TB1, TB2, TB3
Voc, Vo
9.624 V
Isc, Io
250.4 mW
Ca
La
OUTPUT
PARAMETERS
pH TB1
CONNECTOR
Voc, Vo
9.624 V
Isc, Io
115 mA
Ca
La
6 mH
OUTPUT
PARAMETERS
CONDUCTIVITY
CONNECTORS
TB1, TB2
Voc, Vo
6.633 V
Isc, Io
30.45 mA
50.5 mW
Ca
La
85 mH
NOTES: UNLESS OTHERWISE SPECIFIED
SCALE: 1:1
WEIGHT:
SIZE
D
DWG NO
SHEET 1 OF 1
D
1400668
REV
THIS DOCUMENT IS CERTIFIED BY
CSA (REVISION C)
REVISIONS ARE NOT PERMITTED
WITHOUT CSA APPROVAL
LIQ-MAN-56 April 2017
Fig. 2-4 CSA Non-incendive field wiring installation
Installation 19
Section 2: Installation Instruction Manual
April 2017 LIQ-MAN-56
20 Installation
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