Rosemount Analytical 403, 403VP Operating Manual

Quick Start Guide

IQ-QSG-403

L

Rev. Q

June 2017

Rosemount

™

403/403VP

Contacting Conductivity Sensors

asgkas

h

Essential Instructions

Read this page before proceeding!

Emerson designs, manufactures and tests its products to meet many national and international stan-

dards. Because these sensors are sophisticated technical products, you MUST properly install, use,

nd maintain them to ensure they continue to operate within their normal specifications. The

a
following instructions MUST be adhered to and integrated into your safety program when installing,
using, and maintaining Rosemount products. Failure to follow the proper instructions may cause
any one of the following situations to occur: loss of life; personal injury; property damage; damage
to this sensor; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson representative for
clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance
of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate
Instruction Manual and per applicable local and national codes. Connect all products to
the proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update,
program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts
specified by Emerson. Unauthorized parts and procedures can affect the product's
performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY.
Third-party substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when
maintenance is being performed by qualified persons, to prevent electrical shock and
personal injury.

The information contained in this document is subject to change without notice.

CAUTION

Sensor/Process Application Compatibility

The wetted sensor materials may not be compatible with process composition and operating
conditions. Application compatibility is entirely the responsibility of the user.

CAUTION

Before removing the sensor, be absolutely certain the process pressure is reduced to 0 psig and the
process temperature is at safe level.

About This Document

his manual contains instructions for installation and operation of the Rosemount 403/403VP

T
Contacting Conductivity Sensors.

The following list provides concerning all revisions of this document.

Rev. Level Date Notes

Q 06/17 Reformatted to reflect the latest Emerson documentation style,

Updated the Specifications and Wiring Diagrams.

Quick Start Guide Table of Contents

LIQ-QSG-403 June 2017

Contents

Section 1: Specifications

1.1 Specifications ......................................................................................................1

1.2 Ordering Information...........................................................................................2

Section 2: Installation

2.1 Unpacking and Inspection ...................................................................................5

2.2 Installation...........................................................................................................5

Section 3: Wiring

3.1 Wiring for Rosemount 403/403VP .......................................................................7

3.2 Wiring through a Junction Box .............................................................................9

Section 4: Calibration and Maintenance

4.1 Cleaning the Sensor ...........................................................................................11

4.2 Calibration.........................................................................................................11

Section 5: Troubleshooting

5.1 Troubleshooting ................................................................................................15

Section 6: Accessories

6.1 Accessories........................................................................................................17

Table of Contents i

Table of Contents Quick Start Guide

June 2017 LIQ-QSG-403

ii Table of Contents

Quick Start Guide Specifications

LIQ-QSG-403 June 2017

Section 1: Specifications

1.1 Specifications

Table 1-1: Rosemount 403/403VP Contacting Conductivity Sensor specifications

Cell constants

0.01, 0.1 and 1.0/cm

Wetted materials

titanium; 316 stainless steel; PCTFE (Neoflon), compliant with 21CFR 177.1380; EP, compliant with 21CFR177.2600 and
USP Class VI

Surface finish

All wetted surfaces have 16 micro in. (0.4 micrometer) Ra finish.

Process connection

1-1/2 in. or 2-in. sanitary flange

Temperature

32–221 °F (0–105 °C). Sensors are steam sterilizable to 275 °F (135 °C)

Pressure

250 psig (1825 kPa abs) maximum

Cable length

10 ft (3.1 m) standard; 50 ft (15.2 m) optional

Weight/shipping weight

403 sensor with 10 ft (3.1 m) cable 2 lb (1.0 kg)/3 lb (1.5 kg)

403 sensor with 50 ft (15.2 m) cable 4 lb (2.0 kg)/5 lb (2.5 kg)

403VP sensor 1 lb (0.5 kg)/2 lb (1.0 kg) (rounded up to nearest 1 lb or 0.5 kg)

NOTICE

Elastomers and fluorocarbon resins are compatible with 21CFR177. Elastomers also meet the requirements of USP Class
VI. Stainless steel contains <5 % delta ferrite. All surfaces in have 16 microinch (0.4 micrometer) Ra finish.

Specifications 1

Specifications Quick Start Guide

June 2017 LIQ-QSG-403

1.2 Ordering Information

Table 1-2: Rosemount 403 Contacting Conductivity Sensor ordering information

M

odel

ensor Type

S

403 Contacting Conductivity Sensor

Cell Constant

11 0.01/cm
12 0.1/cm
13 1.0/cm

Flange Size

20 1-1/2 in. Stainless Steel Sanitary Fitting
21 2 in. Stainless Steel Sanitary Fitting

Temperature Compensation

_ No Selection – Pt-1000
54 Pt-100

(2)

(1)

Optional Options

Insertion Length

_ No Selection – Standard Insertion Length
36 Extended Insertion Length

(3)

Cable Length

_ Standard 10 ft. Integral Cable
50 50 ft. Integral Cable

Special

_ No Selection – Supplier Material Traceability Certificate not Included
99Q8 Supplier Material Traceability Certificate Included

Typical Model Number: 403-11-20-_-36-50-99Q8

1. For compatibility with Rosemount 56, 1056, 1057, 1066, and 5081 Transmitters. Also compatible with legacy transmitter models 1055,

2. For compatibility with legacy transmitter models 1054, 2054, and 2081.

3. Extended insertion length is 6 inches from inside face of flange to end of sensor.

2 Specifications

54e, 4081, 6081, and XMT.