Rosemount Analytical 397 TUpH Operating Manual

Instruction Manual 397
LIQ_MAN_ABR_397 November 2013
TUpH pH Sensors
For additional information, please refer visit our website at www.rosemountanalytical.com.
Specifications
397 Performance and Physical Specifications
pH Range: AccuGlass: 0–14 pH Wetted Materials: glass, polypropylene, EP Interconnecting Cable: 15 ft (4.6 m), for use with remote
preamplier
Temperature Rating: 0 to 100 °C (32 to 176 °F) Pressure Range: 100–790 kPa abs (0–100 psig) Minimum Conductivity: 75 μS/cm, nominal 100 μS/cm Weight/Shipping Weight: 0.45 kg/0.9 kg (1 lb/2 lb) Process Connections: NONE; must use Quik-Loc Kit which
includes a 1 in. MNPT Process Connection
Quick-Loc Kit Physical Specifications
Process Connections: 1-in. MNPT Wetted Materials: 316 SST, EP, PEEK Weight/Shipping Weight: 0.45 kg/0.9 kg (1 lb/2 lb)
Storage
1. It is recommended that electrodes be stored in their original shipping containers until needed.
2. Do not store at temperatures below -5 °C (23 °F).
3. Electrodes should be stored with a protective cap containing KCl solution.
4. For overnight storage, immerse the sensor in tap water or 4 pH buffer solution.
5. A pH glass electrode has a limited shelf life of one year.
Electrode Preparation
1. Remove electrode from shipping container.
2. Remove the protective boot covering the electrode bulb.
3. Rinse away salt lm with clean water, then shake the electrode so that the internal solution lls the bulb, thus
removing any air trapped there.
CAUTION Sensor/Process Application Compatibility
The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibility of the user.
WARNING
Before removing the sensor, be absolutely certain that the process pressure is reduced to 0 psig and the process temperature is lowered to a safe level!
ATEX DIRECTIVE
Special Conditions for safe use
1. All pH/ORP sensors have a plastic enclosure which must only be cleaned with a damp cloth to avoid the danger due to a build up of an electrostatic charge.
2. All pH/ORP sensor Models are intended to be in contact with the process fluid and may not meet the 500V r.m.s. a.c. test to earth. This must be taken into consideration at installation
Note
Do not allow lubricant to coat electrode bulb or reference junction. If it does, wipe it clean before installation.
Sensor Installation
For sensor dimensions, see Figure 1.
For recommended installation, see Figure 2
For wiring, see Figures 3 - 13.
397 Instruction Manual
November 2013 LIQ_MAN_ABR_397
Figure 1. Dimensional Drawings For the 397 in the Quik-Loc Unit
DWG. No. RE V. 40039702 C
Note
The EP gasket (see drawing #40039702) provided with the coupler should be periodically inspected. If gasket shows signs of corrosion, replacement will be necessary to ensure a proper and secure seal between the coupler and adapter.
Quik-Loc Kit
23757-00
23757-01 2.0 in. / 50 mm
6.15 in. / 156 mm
A
Sensor Length
1.4 in. / 35 mm
B
Insertion Depth
DWG. No. RE V. 40039704 B
DWG. No. RE V. 40039701 C
2
Instruction Manual 397
LIQ_MAN_ABR_397 November 2013
Quick-Loc Mounting
Wrap the pipe threads of the coupler with Teon tape
before placing it into the process pipe. The coupler can be connected to any 1 in. process connection and must be mounted within 80° of vertical, with the electrode facing down. Once the coupler is in place, the adapter should be positioned onto the back end of the sensor.
Remove the paralm wrapping from the two 0-rings on
the sensor, grease the o-rings with the lube provided, and feed the sensor cable through the adapter. Once the adapter is slipped over the sensor’s back end, the retaining ring (which is included with every 397 sensor) should be installed on the black, grooved, back end of the sensor body. The retaining ring secures the sensor into the adapter. The adapter/sensor assembly is now ready to be inserted into the coupler. With both arms of the coupler in the released position, insert the adapter/sensor assembly into the coupler.
Note
The adapter can not be inserted completely or properly unless both arms are in the fully released position (see Figure
1).
Once the adapter has been properly placed in the coupler, both arms should be positioned in the locked position.
Note
The sensor may obstruct ow through smaller
pipes.
SAFETY WARNING
It is recommended that a thermometer, drain valve to relieve pressure, and pressure gauge be inserted near the Quik-Loc assembly (see Figure 2).
WARNING
Once the Quik-Loc unit is installed the operator should wait for the process to cool to a safe temperature, use the pressure drain valve to relieve all process pressure and observe the pressure on the pressure gauge for proper removal of the sensor without spray or bodily injury. The Quik-Loc kit used with the 397 TUpH sensor is not rec­ommended for use with hazardous, corrosive, or strong oxidizing chemicals due to a risk of spray or bodily injury.
SAFETY WARNING
It is the responsibility of each company using the Quik­Loc Kit/ 397 TUpH Sensor to train personnel of the injury risks associated with using a quick-release coupler that is placed in a hot or pressurized process.
Once the arms of the coupler have been locked in position, use tamper-evident safety wire on the metal rings of the coupler arms to prevent unauthorized and/or untrained personnel from using the Quik-Loc unit.
The Quik-Loc unit should be used only within the pressure and temperature limits stated for the 397 sensor.
Figure 2. Recommended Flow-Through and Insertion Installation for the 397
DWG. No. RE V. 40039703 B
3
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